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Copyright 2016
American Institute of Steel Construction
1
AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
This program is registered with AIA/CES for continuing professional education. As such,
it does not include content that may be deemed or construed to be an approval or
endorsement by the AIA of any material of construction or any method or manner of
handling, using, distributing, or dealing in any material or product.
Questions related to specific materials, methods, and services will be addressed at the
conclusion of this presentation.
Copyright 2016
American Institute of Steel Construction
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Copyright Materials
The information presented herein is based on recognized engineering principles and is for
general information only. While it is believed to be accurate, this information should not be
applied to any specific application without competent professional examination and verification
by a licensed professional engineer. Anyone making use of this information assumes all liability
arising from such use.
Course Description
Welding Part 1: Fundamentals of Welded Connections
November 8, 2016
Copyright 2016
American Institute of Steel Construction
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Learning Objectives
Presented by
Duane Miller, Sc.D., P.E.
Manager of Engineering Services and Welding
Design Consultant at The Lincoln Electric Company
Cleveland, OH
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American Institute of Steel Construction
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Copyright 2016
American Institute of Steel Construction
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Outline
Applicable Codes
Welding Processes
Joints and Weld Types
CJP Details
PJP Details
Fillet Weld Details
11
AWS D1.1
Copyright 2016
American Institute of Steel Construction
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
AWS D1.3/D1.3M:2008
An American National Standard
Structural
AWS D1.3 Welding Code
Sheet Steel
AASHTO/AWS D1.5/D1.5M:2002
An American National Standard
Bridge
Welding Code
AASHTO/AWS D1.5
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American Institute of Steel Construction
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
AWS D1.8/D1.8M:2009
An American National Standard
Seismic
AWS D1.8 Welding
Supplement
Seismic Welding
Supplement
AISC 360-10
SPECIFICATION for
Structural Steel
Buildings
16
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American Institute of Steel Construction
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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Outline
Applicable Codes
Welding Processes
Joints and Weld Types
CJP Details
PJP Details
Fillet Weld Details
18
Copyright 2016
American Institute of Steel Construction
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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20
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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22
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American Institute of Steel Construction
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
23
ANSI Z49.1
aws.org
www.aws.org/technical/facts
24
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American Institute of Steel Construction
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
AWS A5.1/5.1M:2004
An American National Standard
E7018
Electrode
70 ksi minimum specified tensile strength
1 = Position of welding
8 = Coating type, mechanical properties
26
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American Institute of Steel Construction
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
E4818
Electrode
480 MPa min. specified tensile strength
1 = Position of welding
8 = Coating type, mechanical properties
27
28
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American Institute of Steel Construction
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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30
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
31
FCAW-S
Arc Welding Processes: FCAW-S
32
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American Institute of Steel Construction
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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36
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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38
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Copyright 2016
American Institute of Steel Construction
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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44
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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46
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American Institute of Steel Construction
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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48
Copyright 2016
American Institute of Steel Construction
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Outline
Applicable Codes
Welding Processes
Joints and Weld Types
CJP Details
PJP Details
Fillet Weld Details
49
JOINTS
Butt
Tee (T)
Corner
Lap
Edge
50
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
WELD TYPES
51
WELD TYPES
52
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
WELD TYPES
53
WELD TYPES
54
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
WELD TYPES
55
WELD TYPES
56
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
WELD TYPES
57
GROOVE WELDS
58
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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60
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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Reinforcement
Thickness (t)
62
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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Single sided
64
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Double sided
65
Two thicknesses
66
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American Institute of Steel Construction
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Corner Joint
Different thicknesses
67
68
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American Institute of Steel Construction
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Included
Angle
Root Opening R
69
Square Groove
70
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American Institute of Steel Construction
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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72
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Single J Groove
73
Single U Groove
74
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American Institute of Steel Construction
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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76
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American Institute of Steel Construction
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Included
Angle ()
Depth of preparation
Root Face
80
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American Institute of Steel Construction
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Throat
81
82
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
FILLET WELDS
85
FILLET WELDS
Terminology
Throat (t)
Leg size ()
86
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
FILLET WELDS
Terminology
Face
Root
Toe
87
FILLET WELDS
88
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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FILLET WELDS
90
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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WELD TYPES
92
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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WELD TYPES
94
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Outline
Applicable Codes
Welding Processes
Joints and Weld Types
CJP Details
PJP Details
Fillet Weld Details
95
96
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Backing
99
Backing
100
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Steel backing:
107
108
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American Institute of Steel Construction
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
109
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Gouge root
112
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Copyright 2016
American Institute of Steel Construction
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
115
Table J2.5
Allowable Strength
of Welded Joints
116
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Table J2.5
Allowable Strength
of Welded Joints
117
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Copyright 2016
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Copyright 2016
American Institute of Steel Construction
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Outline
Applicable Codes
Welding Processes
Joints and Weld Types
CJP Details
PJP Details
Fillet Weld Details
131
132
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
134
Copyright 2016
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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136
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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138
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
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140
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
S = depth of
S
bevel
= included angle
141
S E S = depth of
bevel
E = effective throat
= included angle
142
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
S E S = depth of
bevel
E = effective throat
S S = depth of
bevel
144
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
S S = depth of
bevel
reduced in an attempt to
save weld metal
145
S E S = depth of
bevel
146
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
S E S = depth of
bevel
147
TABLE J2.1
Effective Throat of Partial Joint Penetration Groove Welds
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Figure 3.3
Figure 3.3
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Figure 3.3
151
152
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
153
TABLE J2.3
Minimum Effective Throat of
Partial Joint Penetration Groove Welds
Over 6 5/8
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Flare V
Flare Bevel
156
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Throat (t)
Radius (R)
t = (5/16) R
(illustrative only)
157
Table J2.2
Effective Weld Sizes of Flare Groove Welds
158
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
underfill
159
Reduced distortion
160
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Reduced cost
161
6t
R = 3t
162
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
R = 3t
163
164
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Copyright 2016
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
168
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84
AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Outline
Applicable Codes
Welding Processes
Joints and Weld Types
CJP Details
PJP Details
Fillet Weld Details
169
170
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
TABLE J2.4
Minimum Size of Fillet Welds
Material Thickness of
Minimum Size of Fillet Weld
Thinner Part Joined
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
max
1/16 min.
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
t
175
1/16 in [2 mm]
176
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
1/16 in [2 mm]
1/16 in
[2 mm]
177
178
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
179
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90
AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
If = (6 mm),
then Lmin = 1 (24 mm)
Length (L)
Leg Size ()
181
Length (L)
eff
Leg Size ()
182
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Leg Size ()
Length (L)
184
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Copyright 2016
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Greater angle
Greater
thickness
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
189
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
>100o >100o
< 80o < 80o
t-eff t-eff
t-eff t-eff 191
192
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
194
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Z-loss
195
FILLET WELDS
196
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
197
198
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Same volume
t
t
Same throat
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Cost to bevel
201
202
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AISC Night School Fundamentals of Bolting and Welding
November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
Outline
Applicable Codes
Welding Processes
Joints and Weld Types
CJP Details
PJP Details
Fillet Weld Details
203
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
PDH Certificates
Within 2 business days
205
PDH Certificates
Within 2 business days
206
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
8-Session Registrants
PDH Certificates
One certificate will be issued at the conclusion of
all 8 sessions.
207
8-Session Registrants
QUIZZES
Access to the quiz: Information for accessing the quiz will be emailed to you by Thursday. It
will contain a link to access the quiz. EMAIL COMES FROM NIGHTSCHOOL@AISC.ORG
NOTE: If you attend the live presentation, you do not have to take the quizzes to receive
PDHs.
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November 8, 2016 Welding Pt. 1: Fundamentals of Welded Connections
8-Session Registrants
RECORDINGS
Access to the recording: Information for accessing the recording will be emailed to you by
this Thursday. The recording will be available for two weeks. For 8-session registrants only.
EMAIL COMES FROM NIGHTSCHOOL@AISC.ORG.
PDHS If you watch a recorded session you must take AND PASS the quiz for PDHs.
209
Thank You
Please give us your feedback!
Survey at conclusion of webinar.
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