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Renewable Energy
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a r t i c l e i n f o a b s t r a c t
Article history: Simulations of the National Renewable Energy Laboratory (NREL) phase VI wind turbine using dynamic
Received 21 November 2010 overset grid technology are presented. The simulations are performed in an inertial frame of reference with
Accepted 18 June 2011 the rotor consisting of the blades and hub. The geometries of the tower and nacelle are approximate but
Available online 18 July 2011
included in the computation. Computations of the effect of wind speed (5, 10, 15 and 25 m/s) at a xed blade
pitch angle of 3 with constant rotational speed using unsteady Reynolds-Averaged NaviereStokes (RANS)
Keywords:
and Detached Eddy Simulation (DES) turbulence models, both showing little difference in the averaged
Wind turbine aerodynamics
forces and moments. However, signicant improvements in the transient response are seen when using
Overset grids
Rotor ow
DES. The effect of angle of attack is evaluated by dynamically changing the pitch from 15 to 40 at
Computational uid dynamics constant wind speed of 15 m/s. Extensive comparison against experimental results, including total power
and thrust, sectional performance of normal force coefcient and local pressure coefcient, shows
consistently good predictions. The methodology shows a promise for more complex computations
including active turbine control by varying the pitch angle and uid-structure interaction.
2011 Elsevier Ltd. All rights reserved.
1. Introduction speed rarely exceeding 0.25. This fact justies the use of incom-
pressible uid solvers for most wind turbines. Methods of various
Wind energy available around the world is much greater than levels of complexity to predict the aerodynamic behavior of a wind
the current world energy consumption. The generation potential of turbine rotor have been developed. Being computationally cheap
wind power on land and near off-shore is estimated at 72 TW, over and highly efcient, blade element momentum methods (BEM)
ve times the worlds current energy use in all forms [1]. Predic- have been very popular for engineering design, provided that good
tions show that the global electric wind capacity will stand at airfoil data are available for lift and drag coefcients as a function of
409 GW in 2014, up from 158 GW at the end of 2008, with an angle of attack [3]. Several codes and models were developed based
average annual growth rate of 20.9% [2]. Horizontal wind turbines on BEM and their performance was improved by introducing new
are the least expensive and clean way to harness this important correction models such as tip loss and dynamic stall corrections
energy source. However, for the design and development of more [4,5]. However, BEM models are greatly inuenced by the choice of
efcient and reliable wind turbines, accurate prediction of aero- airfoil data and dependent on empirical corrections to two-
dynamic behavior is of critical signicance, since the interaction of dimensional (2D) airfoil results to account for three-dimensional
the wind with the blades inuences the efciency. It also has (3D) effects, such as tip loss, rotational ow, and dynamic stall
a signicant effect on the loads on bearings and gearbox, ultimately [6]. To obtain more physics of wind turbine aerodynamics and
affecting the lifespan and reliability of the machine. retain high computational efciency, 3D inviscid aerodynamic
The ow in wind turbines, even in very large ones, is still models, in which viscous effects are neglected, were introduced,
essentially incompressible, with Mach numbers based on blade tip including lifting line [7], panel [8], vortex [9], and Boundary Integral
Equation (BIEM) [10] methods. Nevertheless, issues arise because
potential ow methods cannot handle viscous effects and separa-
* Corresponding author. Tel.: 1 319 335 6381; fax: 1 319 335 5238. tion. The next level of complexity is to solve the Reynolds-Averaged
E-mail addresses: yuwei-li@uiowa.edu (Y. Li), kwangpaik.paik@samsung.com NaviereStokes (RANS) equations with some turbulence models, or
(K.-J. Paik), xingtao@gmail.com (T. Xing), pablo-carrica@uiowa.edu (P.M. Carrica).
1 the more advanced and costly Detached Eddy Simulation (DES)
Tel.: 1 319 855 3279; fax: 1 319 335 5238.
2
Present address: Samsung Heavy Industries, Daejeon, South Korea. approaches that combine the accuracy of large eddy simulation
3
Tel.: 1 208 885 6579 (ofce); fax: 1 208 885 9031. (LES) inside the separation region for vortical structures and
0960-1481/$ e see front matter 2011 Elsevier Ltd. All rights reserved.
doi:10.1016/j.renene.2011.06.029
286 Y. Li et al. / Renewable Energy 37 (2012) 285e298
efciency of RANS inside a boundary layer. This gives DES the ability difference, general-purpose unsteady Reynolds-Averaged Navier-
to better resolve ow separation and the stall of the airfoil [11]. Stokes (URANS) or Detached Eddy Simulation (DES) overset solver.
Though the cost of these approaches is signicantly higher than any The air side is treated with a semi-coupled approach, in which the
of the previously mentioned simpler methods, advances in water ignores the presence of the air but the air is computed using
computer technology make it possible to handle large, dynamic the water free surface as an immerse boundary, thus providing an
problems with parallel platforms. excellent approximation to the air ow and forces on large-scale
Most computations to date testing numerical methods are objects like ships or oating structures [22]. The free surface is
compared to the National Renewable Energy Laboratory (NREL) modeled with a level set approach, enforcing kinematic and
Unsteady Aerodynamics Experiment (UAE) [12,13], which provides dynamic free surface boundary conditions on the interface [23].
comprehensive high-quality data for a modied Grumman 20 kW Dynamic overset grids are used to resolve grid deformation and
twin-bladed turbine, tested in the wind tunnel at NASA Ames. The relative motions [24], where the overset connectivity is provided at
most important results are in the Phase VI of the experiments. A run time by the code Suggar [25], which allows dynamic interpo-
blind numerical study involving 20 different participants using lations. The code and the overset strategy have recently been
various CFD codes was conducted subsequently [14]. optimized for large-scale computations [26]. The code has capa-
Several authors have performed CFD computations of wind bilities for full six degree of freedom (6DOF) and a parent/child
turbines with a variety of methods. Sezer-Uzol and Long [15] hierarchy of objects that allows motion of control surfaces and
computed the NREL Phase VI turbine at different wind speeds and other appendages. Autopilots based on proportional-integral-
yaw angles using the nite volume ow solver PUMA2 with rotating derivative (PID) controllers allow control of heading, speed or
unstructured tetrahedral grids, showing good agreement with attitude. Fluid-structure interaction (FSI) can also be modeled by
experiment, but the inviscid nature of the code resulted in limited using either modal superposition for linear problems or a structure
ability to predict situations when massive ow separation occurs. solver based on nite element method for non-linear problems
Srensen et al. [16] studied 3-D aerodynamic effects as a function of [27]. Convection terms are discretized with nite differences
wind speeds by using the multiblock nite volume, incompressible second-order upwind (for RANS) or fourth-order upwind biased
RANS ow solver EllipSys3D with a rotor-only conguration. Good (for DES or delayed DES), and with a second-order centered scheme
qualitative and quantitative agreement with experimental for the viscous terms. The temporal terms are discretized using
measurements evidenced the advantages of CFD approaches for a second-order backwards Euler scheme. Incompressibility is
wind turbine simulation. Perhaps the most comprehensive aero- enforced by a strong pressure/velocity coupling, achieved using
dynamic study to date has been performed by Duque et al. [17], who either the pressure implicit with splitting of operators (PISO) or
performed computations of the NREL Phase VI turbine with the projection algorithms.
NASA compressible RANS ow solver Overow-D, based on a nite Specic discussion follows on terms related to the computation
differences approach and overset grid [18]. The authors compare the of the wind turbine. For complete details on the mathematical and
results of Overow-D and the lifting line code CAMRAD II with the numerical methods the reader is referred to the cited references
experiments, and extensively discuss the aerodynamic performance and the literature therein.
of the wind turbine, including shaft power, normal force and pres-
sure coefcient. Potsdam and Mavriplis [19] used the unstructured
2.1. Governing equations
multigrid RANS code NSU3D to predict the aerodynamics of an
isolated wind turbine rotor, and the results were compared with
Mass and momentum conservation equations are written in
both the experiments and the predictions with the code Overow.
dimensionless form as follows:
Bazilevs et al. [20] studied the rotor of the NREL 5 MW baseline wind
turbine [21] using both a nite element approach and a NURB-based V,u 0 (1)
(Non-Uniform Rational B-splines) approach for the geometry, which
has the potential for coupled aerodynamic/structural analysis. " #
Notice that most studies consider the rotor-only geometry, vu 1
u,Vu Vp V, Vu VuT S (2)
excluding the tower and nacelle; in most cases only one blade was vt Reeff
included in the simulation. These simplications are understand-
able because the resulting grid is static throughout the calculation where u is the uid velocity and S is a source term, zero in this
and thus greatly alleviate the computational complexity and cost, paper. p is the non-dimensional pressure, Reeff is the effective
but they can leave out some important effects. Dynamic moving Reynolds number, dened as:
overset grids is one of the methods that allow for computation of
pabs 2
bodies with relative motions, including elastic deformation. p k (3)
The objective of this paper is to present transient computations
rU02 3
of the full-scale NREL Phase VI turbine. The study is performed
using the incompressible, dynamic overset code CFDShip-Iowa v4.5 U0 L
Reeff (4)
with a hierarchy of objects that include the blades, rotor, nacelle, v vt
and tower/ground, allowing variations of blade pitch angle and yaw
where pabs is the absolute pressure, U0 and L are the free-stream
during the computations. The tests include cases with a xed blade
velocity and characteristic length (in this case the radius of the
pitch angle (3 ) and variable wind speeds, and variable pitch angles
blade) respectively, nt is the turbulent eddy viscosity, and k is the
at xed wind speed (15 m/s). All tests are performed at a constant
turbulent kinetic energy.
rotational speed of 72 RPM. For these cases extensive comparison
with experimental data is performed and the results are analyzed.
2.2. Turbulence modeling
2. Mathematical and numerical methods
The turbulence is modeled using a blended ku/k3 shear stress
The general purpose code CFDShip-Iowa v4.5 is used to perform transport (SST) model [28], in which the turbulent kinetic energy k
the wind turbine computations. CFDShip-Iowa v4.5 is a nite and specic dissipation rate u are
Y. Li et al. / Renewable Energy 37 (2012) 285e298 287
3. NREL phase VI turbine and grid strategy 4.1. Variable wind speed at constant pitch angle
The testing wind turbine is the NREL phase VI, a modied The experimental sequence S comprises data at 3 of blade pitch
Grumman Windstream 33 stall-regulated turbine with full-span for wind speeds from 5 to 25 m/s at intervals of 1 m/s. The CFD
pitch control and a power rating of 20 kW. It has 2 blades, with study is focused on 5, 10, 15 and 25 m/s. The highest two wind
NREL s809 tapered and twisted blade prole. The rotor diameter is speeds correspond to stall conditions in most of the blade and
10.058 m while hub height is 12.192 m. The experiments were simulations are thus challenging. This is shown in Fig. 2, which
performed in the NASA Ames wind tunnel in 1999 and are illustrates the vortical structures using iso-surfaces of the second
considered a benchmark for evaluation of wind turbine aero- invariant of the rate of strain tensor [32] at Q 5. It is clear that
dynamics computer codes. Detailed geometry, machine parameters these DES computations predict fully attached ow for 5 and 10 m/
and experimental procedures can be found in the NREL report [12]. s, with development of unsteady trailing vortices at 10 m/s. At these
Two cases were selected from the test matrix of the NREL two velocities the blade tip vortices are strong and stable. Strong
experiments, belonging to sequences S and K. In particular, simu- vortices detach also from the tower and the roots of the blades,
lations for sequence S are used to evaluate the ability of the code to where the geometry changes quickly from the s809 prole to
predict the aerodynamics under different wind velocities (5, 10, 15 cylindrical posts attached to the hub. Notice that the vortical
288 Y. Li et al. / Renewable Energy 37 (2012) 285e298
Fig. 1. Grid design. Grid points are skipped in all directions for clarity.
Y. Li et al. / Renewable Energy 37 (2012) 285e298 289
Table 2
Grid details.
Name imax jmax kmax Procs isplit jsplit ksplit Processor Total Hierarchy
points
Hub 121 101 51 24 41 26 26 27716 665K Rotor-Nacelle
Blade 1 201 101 241 192 35 26 31 28210 5.41M Blade-Rotor-Nacelle
Tip 1 121 101 101 48 41 26 26 27716 1.33M Blade-Rotor-Nacelle
Root 1 201 101 31 24 35 26 31 28210 677K Blade-Rotor-Nacelle
Blade 2 201 101 241 192 35 26 31 28210 5.41M Blade-Rotor-Nacelle
Tip 2 121 101 101 48 41 26 26 27716 1.33M Blade-Rotor-Nacelle
Root 2 201 101 31 24 35 26 31 28210 677K Blade-Rotor-Nacelle
Renement 241 262 262 648 31 30 30 27900 18.08M Earth
Ref. Tip 61 1081 201 512 31 35 26 28210 14.44M Nacelle
Ref. Nacelle 221 69 69 40 23 35 35 28175 1.13M Nacelle
Tower 214 61 71 36 37 31 25 28675 1.03M Earth
Nacelle 151 61 101 36 26 31 35 28210 1.02M Nacelle
Background 241 151 151 224 31 39 23 27807 6.23M Earth
Total 2048 Ave: 28046 57.43M
Fig. 2. Vortical structures represented by iso-surfaces of Q 5 for different velocities (pitch angle 3 ).
290 Y. Li et al. / Renewable Energy 37 (2012) 285e298
Fig. 3. Comparison of vortical structures predicted by RANS and DES for low (5 m/s) and high (25 m/s) wind speeds. Vortical structures are represented by iso-surfaces of Q 5
(pitch angle 3 ).
Fig. 4. Thrust for different velocities (pitch angle 3 ). Fig. 5. Power to the shaft for different velocities (pitch angle 3 ).
Y. Li et al. / Renewable Energy 37 (2012) 285e298 291
slower wind speeds. Notice that the code predicts properly the
attening of the power as a function of the wind speed as the
turbine becomes stall-controlled at higher wind speeds.
As thrust and power are parameters integrated over the area of
the blades, evaluation of sectional force coefcients such as radial
normal force coefcient Cn allows a better check on the ability of
the code to properly capture the aerodynamic behavior of the wind
turbine. The normal force coefcient is still an integration of
pressure but limited to a section of the blade. As pointed out by
Simms et al. [34], who summarized blind predictions of several
codes for the Phase VI turbine, good prediction of integrated
parameters can be obtained with models that over predict aero-
dynamic forces on the inboard part of the blade, while under pre-
dicting the forces outboard. Fig. 6 compares RANS and DES CFD and
experimental results of Cn at 5 different sections of the blade. Both
RANS and DES match very well the experimental measurements for
Fig. 6. Normal force coefcients for different velocities at 5 radial sections (pitch angle
3 ). all wind velocities simulated. In particular, at lower wind velocities
(5 m/s) where no ow separation occurs except at the transition
deviation of the experimental measurements, except for a slight section near the root, RANS and DES simulations show accurate
over prediction at 25 m/s where as previously shown stalled ow predictions with little difference between each other, as expected
and separation are pronounced. The friction component on the from the similarity shown in the ow regimes from Fig. 3. At higher
total thrust is negligible. Power is a bit underpredicted, except for wind velocities, where ow separation becomes more important
the highest speed. In addition, results neglecting friction in the and vortex shedding occurs, discrepancies appear gradually. At
computation of the forces are closer to the experimental data as 15 m/s RANS and DES results are very similar for r/R < 0.5 where
expected, but the friction force contribution is still small except at the ow around the blade separates weakly (see Fig. 2 and
Fig. 7. Pressure coefcient for different velocities on 5 blade sections (pitch angle 3 ).
292 Y. Li et al. / Renewable Energy 37 (2012) 285e298
Fig. 8. Limiting streamlines on the suction side of the blade and selected sections (colored with pressure) for 3 pitch angle.
Electronic Annex III for the DES results), but differ more for r/R > 0.5 experimental data remarkably well. For 10 m/s at r/R 0.47 the
where separation and vortex shedding are important and differ- experiments show a at pressure on the suction side, indicating
ences in ow pattern between RANS and DES are remarkable. At separation, while CFD results predict a leading edge peak. The same
25 m/s the differences between RANS and DES are signicant for all behavior occurs for 15 m/s at r/R 0.30, where CFD predicts a peak
sections, as expected from the dramatic difference in ow patterns at 0.2 chord lengths downstream of the leading edge while
shown in Fig. 3. Observe that RANS computations tend to predict experimental results show a more at pressure distribution. Notice
more lift as the ow remains attached at larger angles of attack. All that the integral of the pressure for these two anomalous condi-
normal force coefcients are well predicted with DES with the tions will be about the same for CFD and experiments, resulting in
exception of section r/R 0.63 at V 15 m/s and section r/R 0.47 good prediction of the normal force coefcient. Duque et al. [17]
at V 25 m/s. Large differences in normal force coefcients at these argued that possibly unsteadiness is the reason for these discrep-
sections and wind speeds are also shown in the computations of ancies, since they used the code Overow-D in steady-state mode.
Duque et al. [17]. This is not supported by the current simulations as similar differ-
Direct comparisons of the pressure coefcient CP between CFD ences are observed for DES that captures signicant unsteadiness in
and experimental data at 5 different sections as a function of wind the trailing edge on the suction side both for 10 m/s at r/R 0.47
speed are shown in Fig. 7. The pressure coefcient is a harder test and for 15 m/s at r/R 0.30 (see Electronic Annexes II and III). It is
for CFD since it is a local quantity, and comparison is made against possible that CFD grossly under-predicts the separation, though it is
pressure taps installed in the blade. See that the incompressible hard to think of a mechanism that would separate locally at r/
formulation of CFDShip-Iowa, appropriate for wind turbines, does R 0.47 for V 10 m/s while all other sections inboard and
not produce the spurious pressure peaks observed on compressible outboard are attached. The two points in Fig. 6 that show the largest
codes [17]. At low wind speeds the CFD predictions match the errors, section r/R 0.63 at V 15 m/s and section r/R 0.47 at
Y. Li et al. / Renewable Energy 37 (2012) 285e298 293
Fig. 9. Cp on ve sections for 15 m/s, 3 pitch: (a) time histories, (b) FFT.
Fig. 11. Vortical structures represented by iso-surfaces of Q 5 for different pitch angles (wind velocity 15 m/s).
Notice that the frequency content in CFD is comparable with the Time histories of thrust for 5, 10, 15 and 25 m/s at 3 blade pitch
experiments, indicating that the turbulence model is able to angle are shown in Fig. 10a, and the frequency spectra in Fig. 10b. In
capture most of the oscillations caused by organized vortical this case the forces are saved every time step, so there are 1080
structures and uctuations caused by turbulent structures. On the points in CFD for 5e15 m/s and 2160 for 25 m/s. To compare with
same line of analysis, the turbulence model seems to fail to capture the experiments fairly, the thrust in one blade is multiplied by two
the amplitude of the pressure uctuations, likely due to insufcient instead of using the thrust in both blades, which would smooth the
grid discretization to maintain the low pressure on the vortex cores, transient behavior of CFD by adding two blades that have different
though other causes may be speculated that would cause differ- instantaneous forces. The experimental thrust was obtained by
ences in pressure uctuation amplitudes, like blade vibrations integrating the pressures measured on the ve sections at
caused by gears and bearings and by the elasticity of the blade. All r/R 0.30, 0.47, 0.63, 0.80 and 0.95, while CFD forces are integrated
these effects are neglected in CFD. on every grid cell on the blade, smoothing transients more than in
Y. Li et al. / Renewable Energy 37 (2012) 285e298 295
Fig. 12. Thrust for different pitch angles (wind velocity 15 m/s). Fig. 14. Radial normal force coefcients for different pitch angles (wind velocity 15 m/s).
296 Y. Li et al. / Renewable Energy 37 (2012) 285e298
Fig. 15. Pressure coefcients at different pitch angles and blade sections (wind speed 15 m/s, lines: CFD, symbols: experiments).
Y. Li et al. / Renewable Energy 37 (2012) 285e298 297
Fig. 16. Dimensionless axial velocities at x/R 0.8, (wind speed 15 m/s).
angles of attack for r/R 0.47 and r/R 0.80, for moderate angles of angles 15, 5, 5, 15, 25 and 40 . The axial velocity exhibits
attack at r/R 0.63 and for low angle of attack at r/R 0.30. The decreases that are consistent with the level of power generated at
largest deviations are present at the innermost sections of the blade, this wind speed, shown in Fig. 13. The vortical structures evident in
with excellent results for r/R 0.80 and r/R 0.95. Notice that the Fig. 11 at stall conditions (negative or small pitch angles) are
normal force coefcient is, for the same blade pitch angle, mostly present in the form of large variations of axial velocity. For instance
larger in the inner sections of the blade, consistent with a larger angle at 15 pitch there are extensive areas with axial velocities higher
of attack in those sections. At r/R 0.95, where large ow separation than the incoming wind speed, mainly near the tip of the blade, and
is observed up to about 10 of pitch (see Fig. 11), the normal force very low velocities for regions close to r/R 0.30, but again very
coefcient remains at until the ow is attached, evidencing stall at high wind speeds around the nacelle. On the other extreme, at 40
large angles of attack. The essentially at response with pitch angle pitch the turbine is actually working as a fan and the axial velocities
occurs 5w10 of pitch angle, and then the normal force decays faster are higher than the inlet velocity.
with decreased angle of attack, becoming negative for negative
angles of attack (pitch angles greater than 25 at r/R 0.95 and 5. Conclusions
greater than 38 at r/R 0.30).
Fig. 15 shows results of pressure distributions at three blade This study presents dynamic overset CFD simulations for the
sections for pitch angles from 15 to 40 . Predictions at r/R 0.95 NREL phase VI wind turbine. In particular, two sequences of the
are excellent in trend and magnitude and are very good at r/ experiment test cases are studied with complete turbine geometry,
R 0.63 with some magnitude issues discussed later. In contrast, including the NREL phase VI blades, and approximate geometries
predictions at r/R 0.30 are excellent in trend and magnitude for for hub, nacelle and tower. RANS and DES models are used in the
small angles of attack but fair for high angles of attack (pitch angles simulations, and extensive comparisons with experimental data are
from 15 to 10 ). At section r/R 0.30 the experiments show performed. The motion model coupled with the overset method-
a much atter pressure coefcient on the suction side of the blade ology allows for the presence of parent/children objects, enabling
than the CFD predictions, mostly for 10 of blade pitch angle where the computation of variable blade pitch in a moving rotor with
the CFD and experiment discrepancies are largest. At 15 of pitch respect to static tower, nacelle and ground. Results at constant pitch
angle and higher the experiments and CFD both show attached and variable wind speed (experimental sequence S) or with
ow and the agreement is excellent. The integral of the pressure on constant wind speed and variable pitch (experimental sequence K)
the normal direction, leading to the normal force coefcient of show that the CFD predictions match the experimental data
Fig. 14, is still excellent except for 10 of pitch angle, indicating that consistently well, including the general trends of power and thrust,
the errors in pressure tend to cancel each other at other sections, as sectional normal force coefcients and pressure coefcients at
can be seen in Fig. 14. At r/R 0.63 the predicted trends are in good different sections along the blade. At very large angles of attack the
agreement with the data, showing stalled ow up to about 10 of conditions are more demanding and the CFD results tend to slightly
pitch angle, and attached ow thereafter. The magnitude of the overpredict the thrust and underpredict the power. Evaluation of
pressure on the suction side is a bit underpredicted for pitch angles the transient pressure on the blades reveals that DES is able to
from 5 to 10 , resulting in underpredicted normal forces as seen predict uctuations with similar frequencies to the experimental
in Fig. 14. At section r/R 0.95 the ow is stalled with at pressure measurements; however, at least at the level of grid resolution used
distributions on the suction side up to 0 blade pitch, and then in this study, the amplitude is underpredicted, mainly at the
remains mostly attached. The agreement at all angles of attack is outermost sections.
excellent. Notice that the suction and pressure sides are reversed Future work will focus on study of off-shore wind turbines in
for negative angles of attack at all sections. oating structures in waves to take advantage of the air/water free
Cross-sections at x/R 0.8 showing instantaneous axial velocity surface capabilities of CFDShip-Iowa. Fluid-structure interaction of
are depicted in Fig. 16, representing the near wakes at pitch exible blades will also be studied.
298 Y. Li et al. / Renewable Energy 37 (2012) 285e298
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