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SENSOR

2001, Andover Controls Corporation


All Rights Reserved

No part of this publication may be reproduced, read or stored in a retrieval


system, or transmitted, in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, without prior written permission of
Andover Controls Corporation.

Produced in the United States of America.

Infinity is a trademark of Andover Controls Corporation. All other trademarks


are the property of their respective owners.

Continuum CPU Reference, Version: D June, 2001

Andover Controls part number: 30-3001-703

The information in this book is furnished for informational purposes only, is


subject to change without notice, and should not be construed as a commitment
by Andover Controls Corporation. Andover Controls Corporation, assumes no
liability for any errors or inaccuracies that may appear in this document.

Related Documents

Continuum Power Supply Reference, 30-3001-702

Continuum I/O System Reference, 30-3001-499

Continuum Display Module Reference, 30-3001-711

Andover Controls Corporation


300 Brickstone Square
Andover, MA 01810
(978) 470-0555
fax: (978) 470-0946

Andover Controls Corporation


Radio Interference

This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instructions in this manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own expense.

Note
This digital apparatus does not exceed the Class A limits for radio noise emissions from digital
apparatus set out in the Radio Interference Regulations of the Canadian Department of
Communications.

Avis
Le prsent appareil numrique nmet pas de bruits radiolectriques dpassant les limites
applicables aux appareils numriques de la class A prescrites dans le Rglement sur le brouillage
radiolectrique dict par le ministre des Communications du Canada.

European Declarations
Software Class A

Continuum CPU Reference


FCC Compliance Information for the Continuum Modem
Manufactured by:

Andover Controls Corporation


300 Brickstone Square
Andover, MA 01810

Phone Line Connector: RJ-11 Connector

This equipment complies with FCC rules, Part 68. Behind the upper (hinged) cable-trough door is
a label that contains, among other information, the FCC Registration Number and Ringer
Equivalence Number (REN) for this equipment (to open the cable-trough door, pull outward at the
lower or non-hinged side of the door). If requested, provide this information to your telephone
company.

The REN is useful to determine the quantity of devices you may connect to your telephone line
and still have all of these devices ring when your number is called. In mostbut not allareas,
the sum of the RENs of all devices should not exceed five (5.0). To be certain of the number of
devices you may connect to your line, as determined by the REN, you should call your local
telephone company to determine the maximum REN for your calling area.

If this equipment causes harm to the telephone network, the telephone company may discontinue
your service temporarily. If possible, they will notify you in advance. But if advance notice isnt
practical, you will be notified as soon as possible. You will be advised of your right to file a
complaint with the FCC.

Your telephone company may make changes in its facilities, equipment, operations, or procedures
that could affect the proper operation of your equipment. If they do, you will be given advance
notice so as to give you an opportunity to maintain uninterrupted service.

If you experience trouble with this equipment, please contact the manufacturer for warranty/repair
information. The telephone company may ask that you disconnect this equipment from the
network until the problem has been corrected or until you are sure that the equipment is not
malfunctioning.

This equipment may not be used on coin service provided by the telephone company. Connection
to party lines is subject to state tariffs.

FCC rules prohibit the use of non-hearing aid compatible telephones in the following applications:

All public or semipublic coin-operated or credit card telephones.

Andover Controls Corporation


Elevators, highways, tunnels (automobile, subway, railroad or pedestrian) where a person with
impaired hearing might be isolated in an emergency.

Places where telephones are specifically installed to alert emergency authorities such as fire,
police, or medical assistance personnel.

Hospital rooms, residential health care facilities, convalescent homes,


and prisons.

Workstations for the hearing impaired.

Hotel, motel, apartment lobbies; in stores where telephones are used by patrons to order
merchandise; in public transportation terminals where telephones are used to call taxis, or to
reserve lodging or rental cars.

Hotel and motel rooms. At least ten percent of the rooms must contain hearing aid compatible
telephones; or jacks or plug-in hearing-aid compatible telephones which will be provided to
hearing impaired customers upon request.

Continuum CPU Reference


DOC Compliance Information for the Continuum Modem
If you order your controller module with the Continuum modem optionthe following
requirements of the Canadian Department of Communications apply.
Andover Controls Canada, Inc.
Unit 12
1087 Meyerside Drive
Mississauga, Ontario L5T1M5

The Canadian Department of Communications label identifies certified equipment. This


certification means that the equipment meets certain telecommunications network protective,
operational and safety requirements. The Department does not guarantee the equipment will
operate to the users satisfaction.

Before installing this equipment, users should ensure that it is permissible to be connected to the
facilities of the local telecommunications company. The equipment must also be installed using an
acceptable method of connection. In some cases, the companys inside wiring associated with a
single line individual service may be extended by means of a certified connector assembly
(telephone extension cord). The customer should be aware that compliance with the above
conditions may not prevent degradation of service in some situations.

Repairs to certified equipment should be made by an authorized Canadian maintenance facility


designated by the supplier. Any repairs or alterations made by the user to this equipment, or
equipment malfunctions, may give the telecommunications company cause to request the user to
disconnect the equipment.

Users should ensure for their own protection that the electrical ground connections of the power
utility, telephone lines and internal metallic water pipe system, if present, are connected together.
This precaution may be particularly important in rural areas.

Caution:

Users should not attempt to make such connections themselves, but should contact the appropriate
electric inspection authority, or electrician, as appropriate.

NoteThe Load Number (LN) assigned to each terminal device denotes the percentage of the
total load to be connected to a telephone loop which is used by the device, to prevent overloading.
The termination on a loop may consist of any combination of devices subject only to the
requirement that the total of the Load Numbers of all the devices does not exceed 100.

Andover Controls Corporation


Limitations DDC de Fixation de Dispositifs Auxiliaires
Andover Controls Canada, Inc.
Unit 12
1087 Meyerside Drive
Mississauga, Ontario L5T1M5

Ltiquette du Dpartement de Communications Canadien identifie un quipement certifi. Cette


certification veut dire que lquipement satisfait certaines exigences de sret, dexploitation, et
de protection de rseau de tlcommunications. Le Dpartement ne garantit pas que lquipement
fonctionnera la satisfaction de lutilisateur.

Avant dinstaller cet quipement, les utilisateurs doivent sassurer quil est admissible dtre
connect aux installations de la socit de tlcommunications locale. Lquipement doit
galement tre install en utilisant une mthode de connexion admissible. Dans certains cas, le
cblage intrieur dune socit associ avec une ligne unique de service individuel peut tre
tendu par un ensemble connecteur certifi (prolongateur tlphonique). Le client doit tre
conscient du fait que la conformit aux conditions ci-dessus nempcherait pas la dgradation de
service dans certaines situations.

Les rparations lquipement certifi devraient tre effectues par un tablissement dentretien
canadien autoris qui est dsign par le fournisseur. Toutes rparations ou modifications faites par
lutilisateur cet quipement ou aux mauvais fonctionnements de lquipement, peut donner la
socit de tlcommunications un sujet de demander que lutilisateur dconnecte lquipement.

Les utilisateurs devraient sassurer, pour leur propre protection, que les connexions lectriques
mises la masse du service lectrique, des lignes tlphoniques et du systme de tuyaux deau
mtallique, si prsent, sont interconnectes. Cette prcaution pourrait tre trs significative la
campagne.

Avertissement:

Les utilisateurs devraient ne pas tenter de faire de telles connexions eux-mme, mais devraient
prendre contact avec lautorit dinspections lectriques ou un(e) lectricien(ne) convenable.

NoteLe numro de chargement (load number / LN) assign chaque dispositif terminal indique
le pourcentage du chargement total tre connect une boucle tlphonique qui est utilis par le
dispositif, pour empcher une surcharge. Le raccordement sur une boucle peut consister de
quelque combinaison de dispositifs, assujettis uniquement lexigence que le total des numros de
chargement ne peut pas dpasser 100.

Continuum CPU Reference


Andover Controls Corporation
Contents

Introduction...................................................................... 1

NetController Module Characteristics............................ 3

Special System Characteristics...................................... 4


Smoke Control Operation (UL 864).........................................4
Access Control Operation (UL 294) ........................................4

Mechanical Installation.................................................... 5

DC Power Connection ..................................................... 8

Output Power-I/O Connections..................................... 11


Connection of I/O Modules.......................................................12
Maximum Number of I/O Modules............................................13
Maximum Length of I/O Bus.....................................................14
Connecting Remote I/O Modules with ACC-LON (RS-485) .....17
Connecting Remote I/O Modules with FFT-10A ......................21

Communications Ports................................................. 33
RS-232.......................................................................................34
RS-485.......................................................................................37
Network.....................................................................................39
Modem ......................................................................................44

Continuum CPU Reference


Status/Control Panel ..................................................... 45

Operation........................................................................ 49

Commissioning.............................................................. 51

UPS Programming......................................................... 59

Appendix A: NetModem Removal/Replacement ......... 61

Appendix B: Network Interface Board


Removal/Replacement .................................................. 65

Andover Controls Corporation


TCX 865

NetController

This manual describes the installation, care and use of the Continuum NetController CPU
module.

The Continuum NetController CPU module is part of the Andover Controls Continuum
network-based intelligent building system. The Continuum system allows you to cost-
effectively mix and match DIN rail-mounted CPU, power supply, and various
combinations of I/O modules and user interfaces to meet your control and monitoring
needs. This CPU includes an impressive array of features.

The Continuum NetController with FLASH EPROM is the high-powered Central


Processing Unit (CPU) module and network manager for the Andover Controls
Continuum intelligent building system.

High-Speed Communications
The NetController acts as the system coordinator for the Continuum I/O modules,
providing integrated global control and monitoring, history logging, local and remote
alarming. It communicates with the I/O modules via LON communications and a choice of
RS-485 or free topology bus media. In addition, an optional network support interface
allows the NetController to communicate with other NetControllers and Continuum
Workstations over a high-speed 10Mb/s Ethernet Local Area Network (LAN) or a
4/16Mb/s Token Ring Network using the TCP/IP protocol. Several different Ethernet
physical interface modules are availableyou can choose either a 10BASE-T (twisted
pair), or a10BASE-FL (fiber optic connection.

Flash Memory
NetControllers flash EPROM allows you to download software revisions over network or
standard telephone lines using a Continuum workstation. This flash memory feature
eliminates the need to perform EPROM change-outs in the field.

Continuum CPU Reference 1


Serial Communications
NetControllers programmable communications ports can be configured as either an
RS-232 or an RS-485 interface to modems, printers, third-party devices, and the Infinity
Infinet field bus network. Andover Controls has developed an extensive library of third-
party software interfaces, including tie-ins to chiller control panels, fire alarm systems,
emergency generator systems, bar code readers, elevator controls, and video switchers.

Plain English Programming


The Continuum NetController can be configured to meet the exact requirements of your
application using the powerful Andover Controls Plain English programming language.
Programs are entered into NetController using the Continuum Workstation. The program
is then stored in, and executed by, the NetController.

Software Capabilities
The dynamic memory of the Continuum NetController can be allocated for any
combination of programs, scheduling, alarming, reporting and data logging. Our object-
oriented Plain English language with intuitive keywords provides easy operation and
programming. In addition, Plain English s pre-defined and customized functions and
powerful math capabilities reduce programming time for repetitive applications.

Optional Auto-Baud Modem


The optional Andover Controls Continuum modem allows NetController to communicate
and exchange data over standard voice grade telephone lines with speeds up to 33.6K
baud. The modem has built-in data compression and error-correction protocols, auto-
dial/auto-answer capabilities, and is UPS-supported.

UPS Operation
The Continuum NetController incorporates software programmable battery backup that
reduces or eliminates the impact of power failure. On UPS, the NetController CPU can turn
off I/O power to extend battery life and support modem and network operation for up to four
hours. In addition, NetController can go into a low-power mode in which only the DRAM and
real-time clock are powered for up to 72 hours.

In smoke and access control installations (UL 864 and UL 294) the listing specifies that
battery backup is provided for the retention of program memory only.

Modular Design for Snap-Together Connection


NetController features a sleek, lightweight casing designed for natural convection cooling.
Built-in connectors on either side of the NetController module allow power transmission
from the power supply module and communication signals to the Continuum I/O modules
to feed through easy snap-together connections. Built-in quick-release fasteners at the
back of the module are provided for DIN rail mountingno tools required. These
fasteners also snap into a locked position for panel mounting.

2 Andover Controls Corporation


NetController Module Characteristics
The following lists the features included in the Continuum NetController Module:

Real Time Clock


Watchdog timer
Scan, CPU, Error and Communications status LEDs
Reset Button on the front panel
A 1MB boot Flash/EPROM socket
Network interface with several options:
10BASE-T Unshielded twisted pair cable
10BASE-FL Fiber optic cable
Token Ring
4MB DRAM, expandable to 8MB
2MB Flash, expandable to 4MB*
4K bits serial EEPROM
Optional on-board 33.6 KBPS modem **
Controls I/O modules on I/O BUS via 5-position male connector located on the
right side of the case. Supports either RS-485 (ACC-LON) @ 39k baud or
FTT-10A ** @ 78k baud communication interfaces.
4 Communications ports (excluding I/O BUS):
COMM1 RS-232 / RS-485 Infinet, L-bus (with appropriate converter),
Xdriver, TankNet or Printer (RS-232)
COMM2 RS-485 Printer, Infinet, Xdriver or TankNet
COMM3 RS-232 / Modem Printer, Xdriver, TankNet or
Internal 33.6 Kbps Modem
COMM4 RS-485 Printer, Xdriver or TankNet

During UPS operation, the CPU can turn off the I/O power to extend battery life.
Also, the CPU can go into low-power mode in which only the DRAM and Real
Time Clock are powered.

* The firmware that runs the NetController is upgradeable (called FLASH updates). Updates
are performed through a CyberStation. Refer to the CyberStation manual for instructions to
perform updates.

** The modem option is not listed for UL 294 applications.

Continuum CPU Reference 3


Special System Characteristics

Smoke Control Operation (UL 864)


Continuum Main Controllers (NetControllers) available through Andover Controls that are
listed with UL for Smoke Control applications and the options pertaining to smoke control
operation are the following:

CX 9900 -S (8MB Ram)


Options: 1.) 10 Base FL Fiber optic Ethernet network option

CX 9940 -S (4MB Ram)


Options: 1.) 10 Base FL Fiber optic Ethernet network option

Access Control Operation (UL 294)


NetControllers and their options that are listed with UL for Access Control applications
are the following:

Controllers:

CX 99XX
All models of the NetController are listed for use in Access Control applications.

Options

10BASE-T Ethernet LAN


ACC LON RS485 I/O Bus

The modem option is not listed for UL 294 applications.

4 Andover Controls Corporation


Mechanical Installation
Note to the installer:
This device must be properly installed to suit its intended application.

European Installations:
The NetController is listed as a Class 1 device intended for installation in an
IP2 enclosure. The Continuum Enclosure is an IP2 enclosure.

When installing I/O modules it is imperative that the installer supply a solid Earth
ground connection to the module. Refer to the Earth Ground Connection subsection
found later in this manual.

The NetController module can be mounted to a standard DIN rail or be directly


mounted to a panel using screws. Hardware facilitating both mounting methods is
included as an integral part of the case design.

On the back of each module are molded DIN rail guide fingers. The design allows the
module to easily hook onto and slide along a standard DIN rail.

Continuum CPU Reference 5


Special clamps are provided on the case that allow you to lock the module in place,
once it is in position.

These clamps, when extended, provide an alternative method of mounting to the DIN
rail. You can mount the module directly to a panel using the reinforced mounting
holes provided on each of the clamps.

Once the module is in the desired position, it is locked to the rail by pushing the
bottom clamps inward. After the bottom is secure, press the top clamp inward to
complete the operation.

6 Andover Controls Corporation


Overall Dimensions

The overall dimensions of the CPU unit are as shown:

6.70''
(170.2 mm)

2.50 ''
(63.5 mm) 9.0 ''
(228.7 mm)

Continuum CPU Reference 7


DC Power Connection
The CPU module is powered by an external 24 VDC source. This source is normally
supplied by one of the Continuum Power Supply Modules, however you can attach a
third-party supply to the NetController if you follow the information provided in the next
few pages. The input power connector is located on the left side of the CPU module
case and consists of five pins.

The power input connector is a five-pin male assembly that is designed to easily
insert directly into the right side (output) connector of any Continuum Power Supply
module. The signals within that connector are as follows:

PIN Function
5 +24 VDC
4 24 VDC Return
3 Ground
2 Low Battery *
Power
1 AC Power * Connector

* Only supplied from PS 120/240 AC 50-U and PS 120/240 AC 85-U Power Supplies

It is assumed that the CPU is directly connected to a power supply module as shown
below:

Power Supply CPU

8 Andover Controls Corporation


The power supply generates a +24 VDC source for the CPU and all other modules in
the system. This power source is located on pins 4 and 5. Pin 3 (Ground) is intended
as an Earth ground connection.

The NetController consumes a maximum of 10 Watts of 24V power.

The UPS version power supplies (PS 120/240 AC 50-U and PS 120/240 AC 85-U)
provide the CPU with two power status signals on pins 1 and 2. Their function is as
follows:

AC Power is a logic signal that is intended to communicate that AC power is


available. When AC is interrupted and the power supply has switched to UPS
battery mode, this signal presents a logic low. The CPU can use this signal to
start an orderly system shutdown. For more information on the use of this signal,
refer to the section titled UPS Programming.
Low Battery is a logic signal that is intended to communicate that the voltage of
the battery has dropped below 22 Volts. When the power supply has switched to
UPS battery mode, this signal presents a logic high. Should the battery voltage
drop, this signal switches to a logic low. The CPU can use this signal to start an
orderly system shutdown. For more information on the use of this signal refer to
the section titled UPS Programming.

Warning
Make sure that AC power is not applied (switch is off) to the power
supply while you are connecting the CPU module. The module could be
damaged or you could receive an electrical shock that is life threatening.

ESD Warning
To avoid damaging electronic components because of the discharge of
static electricity, always ground yourself before touching any boards or
other internal components of Andover Controls Devices.

At the very least, discharge yourself by touching metal first.


If possible, use a grounding strap or heel plate.

Continuum CPU Reference 9


Third-Party Power Connection
In situations where a large number of I/O modules are used, the power available from
the standard Continuum power supply module may not be sufficient. In these
scenarios you can either use an auxiliary power supply for the extended I/O group or
you can replace the main power supply with one that can handle the entire job.
When using a third-party power source to supply a Continuum system it is necessary
that you connect the power as shown below. Normally all power flows from the
supply and through the NetController. Third party supplies should connect directly to
the I/O module power bus. That way the internal current limitations of the
NetController do not detract from your system design.

2-Conductor
Shielded Power Cable
from Power Supply
Third-Party 2-Conductor CPU
Power Supply Shielded 2-Conductor Shielded
Power Cable data cable from
NetController.

5
4
3 I/O Module(s)
From Third- 2
party supply 1
power supply

+24VDC 5 5
24V RETURN 4 4
EARTH GROUND 3 NetController 3
2 2
1 1

Specific information regarding cable preparation and overall system layout may be
found in the Continuum I/O System Reference #30-3001-499.

10 Andover Controls Corporation


Earth Ground Connection

To insure reliable operation under all adverse conditions, the CPU module must
have a wire connected to it and Earth ground. The wire should be as short as
possible, ideally 6 or less, and the wire gauge should be a minimum of 18 AWG. Pin
4 of the COMM 2 connector located on the bottom of the CPU module case as shown
below.

Earth Ground

COMM 2
RS-485 Connector

Continuum Enclosure Grounding


If you are installing the CPU into the Continuum enclosure, there is an Earth ground
stud pressed into the backplate in the lower right of the case. Connect the ground
wire from pin 4 of the connector to this stud provided.

Continuum CPU Reference 11


Output Power-I/O Connections

The Continuum NetController CPU module includes a connector on the upper right
side of its case for further distribution of the 24 VDC input power and special I/O
communications signals to all I/O modules. Continuum I/O modules use these signals
for power and communications.

The power-I/O connector is a five pin male assembly that is designed to easily insert
directly into the left side connector of any I/O module. The signals within this
connector is as follows:

PIN Function 5
4
3

5 +24 VDC 2
1

4 24 VDC Return
3 Shield
2 Comm B
1 Comm A

The main system power supply generates a +24 VDC source for the CPU. This
power source is received through the input power connector on the left side of the
CPU module and sent through to pins 4 and 5 of this connector.

All the Continuum I/O modules can operate at 24V. Some have extended ranges to allow
operation at lower voltages. Refer to the individual specifications for each module.

Communications between the CPU and I/O modules is through a two-signal serial
interface that is factory configured as either RS 485 ACC-LON or FTT-10A.

Pins 1 and 2 (Comm A and Comm B) provide the electrical connection for this interface.
Pin 3 (Shield) is the communications signal shield connection. This is not an Earth
ground connection. Proper shielding requires that the installer connect all shields
together. The CPU (if grounded properly) provides the single Earth ground point for all
modules. Each I/O also has its own Earth ground connection.

12 Andover Controls Corporation


Connection of I/O Modules
The CPU can directly connect to I/O without the use of cables through a system of built-in
plugs and jacks. All I/O modules include two complementary module inter-connectors.
Creating a system is as simple as physically plugging the modules together.

Power Supply CPU


I/O I/O

Power Supply CPU I/O I/O

In vertical extended systems, I/O modules may be located above or below other modules.
In this case, cable assemblies bridge the I/O modules together.

I/O

Power Supply CPU

The cables necessary to connect the CPU and external I/O modules are attached using a
plug-in screw terminal connector. Connection between the modules is one-to-one
straightforward wiring as shown below:

5 5
4 4
3 3
2 2
1 1

Connectors are available from Andover Controls under part number 01-0010-840.

Continuum CPU Reference 13


Maximum Number of I/O Modules
The Continuum system allows for a maximum of 32 I/O modules per CPU. There is also
a limit based upon the capacity of the power supply feeding the modules.
Note: It is possible to insert auxiliary power supplies into the I/O bus to increase the
number of modules supported up to the maximum of 32. The Power Supply Reference
manual (30-3001-702) includes information on auxiliary supply installation.
PS 120/240 AC 50 U, UPS power supply: 35 Watts of power available
PS 120/240 AC 85 U, UPS power supply: 70 Watts of power available
PS 120/240 AC 50, non-UPS power supply: 50 Watts of power available
PS 120/240 AC 85, non-UPS power supply: 85 Watts of power available
PS 48 DC 50, Battery operated power supply: 50 Watts of power available
PS 48 DC 50 U, UPS Battery operated supply: 50 Watts of power available

UPS power supplies (except the 48 DC 50 U) include battery charging circuitry that
consume 15 Watts of the total power available. This is why the UPS supplies are listed
with less available Wattage.

To determine the maximum number of I/O modules each power supply can support, subtract
the power requirements for each module from the maximum available per supply.
If the supply also powers the NetController CPU be sure to subtract the 10 Watts it
consumes.
The power requirements for the NetController and each I/O module* is listed below:

Module Power (Watts) Current (mA)


NetController 10 417
UI-8-10 & UI-8-10-10V; Universal Input Modules 0.7 29
DI-6 AC & DI-6 AC HV; AC Digital Input Modules 0.7 29
DI-8; Digital Input Module 0.8 33
MI-6; MilliAmp Input Module 3.8 158
DM-20; Digital Input/Output Module 0.5 ** 20 **
AO-4-8 & AO-4-8-O; Analog Output Modules 3.8 158
DO-4(A)-R & DO-4(A)-R-O; Relay Output Modules 2.8 116
DO-6-TR; Triac Output Module 1.1 45
LO-2 & LO-2-O; Lighting Output Modules 0.4 16
PO-2; Pneumatic Output Module 5.0 208
AC-1; Door, Access Control, Module 2.6 200
AC-1A; Door, Access Control, Module 2.0 83
AC-1 Plus; Door, Access Control, Module 2.2 105
VS-8 & VS-8-T; Video Switch Module 2.0 83
VT-1; Voice Telecom Module 1.5 63
* Power requirements for Display Modules can be found in the Display Module Reference (30-3001-711)
** Listed power value does not include any devices attached and powered by the module (i.e. DIO-20)

14 Andover Controls Corporation


Maximum Length of I/O Bus
The Andover I/O Bus is a network. Networks are limited by cable lengths because
electrical signals lose power and distort as they travel along wire. The longer the wire, the
lower the signal strength. The following are the maximum cable length specifications:
RS-485 2000 ft. (610 m)
FTT-10A 8858 ft. (2700 m) double termination
1640 ft. (500 m) free topology

Cable Recommendations
Data Cable (Pins 1, 2 and 3)
You must use shielded cable for the data lines (pins 1, 2 and 3) to provide reliable
communications and to ensure compliance with the Class A FCC limits (USA).
ACC-LON (RS-485)
The data cable should be 24-gauge (0.25 mm), single-twisted-pair, tinned, shielded
copper wire with an impedance of 100-120 Ohms and a nominal velocity of
propagation of 78%.
Capacitance of the cable should be below 12.5 pF/ft (41 pF/m) between conductors
and below 22 pF/ft (72 pF/m) between the conductor connected to ground and the
next conductor.
The following cable meets all of the data cable specifications:

Belden 9729, double twisted pair, shielded

ACC LON FTT-10A


The installer may choose a variety of cables, depending on cost, availability, and
performance. Performance may vary with cable type. The transmission specification
depends on such factors as resistance, mutual capacitance, and the velocity of
propagation. Currently, Andover Controls has documented system performance on
the cable types shown below. They are listed in order of performance.

Cable Type Wire dia./AWG


Belden 85102, single twisted pair, stranded 19/29, 28
unshielded
Belden 8471, single twisted pair, stranded 19/29, 28
unshielded, 600C
Level IV, twisted pair, typically solid & unshielded 22
TIA568A Category 5, twisted pair 24

If a shielded cable is used, the shield should be connected to earth ground via a 470 k,
1/4 W 10%, metal film resistor to prevent static charge build-up.

Continuum CPU Reference 15


Power Cable (Pins 4 and 5)
You should use shielded cable for the power lines as well (pins 4 and 5) to ensure noise
immunity and therefore more reliable operation. The shield would be connected to pin 3
like that of the data cable.

The gauge of the power cable is determined by the power it carries. As indicated
previously, the longer the wire the more voltage drop. Do not allow the power supply
voltage measured at the furthest remote module to drop more than the allowable amount:

24 VDC modules: 2V (1V for the power run and 1V for the return run)
10-28 VDC modules: 12V (6V for the power run and 6V for the return run)

Voltage drop can be calculated by using Ohms Law:

Voltage=Current x Resistance

A table providing some guidelines for choosing wire gauge is included on the next page.

16 Andover Controls Corporation


Power Wiring Guideline Table
The following is a conservative estimate of typical power consumptions and their related
wire gauge and number of feet:

24 VDC Modules
Total I/O Power Draw (Watts)
10 20 30 40 50
AWG Resistance
per 1000 ft Distance in Feet (meters)
(305 m)
14 2.5 585 (178) 255 (78) 145 (44) 90 (27) 57 (17)
16 4 366 (111) 159 (48) 91 (28) 56 (17) 36 (11)
18 6 244 (74) 106 (32) 60 (18) 38 (12) 24 (7)
20 10 146 (44) 64 (20) 36 (11) 23 (7) 14 (4)
22 15 98 (30) 43 (13) 24 (7) 15 (6) 10 (3)
24 24 61 (19) 27 (8) 15 (5) 9 (3) 6 (2)

10 - 28 VDC Modules
Total I/O Power Draw (Watts)
10 20 30 40 50
AWG Resistance
per 1000 ft Distance in Feet (meters)
(305 m)
14 2.5 3885 (1184) 1905 (581) 1245 (379) 915 (279) 717 (219)
16 4 2428 (740) 1191 (363) 778 (237) 572 (174) 448 (137)
18 6 1619 (493) 794 (242) 519 (158) 381 (116) 299 (91)
20 10 971 (296) 476 (145) 311 (95) 229 (70) 179 (55)
22 15 648 (198) 318 (97) 208 (63) 153 (47) 120 (37)
24 24 405 (123) 198 (60) 130 (40) 95 (29) 75 (23)

These tables are intended as a guide. There is no way to account for every Continuum I/O
permutation. External noise suppression may be required if the power wiring is run in a noisy
environment.

Continuum CPU Reference 17


Connecting Remote I/O Modules with ACC-LON (RS-485)
The Continuum system allows I/O modules to be placed in a remote location from the
CPU (NetController). Long cable lengths in ACC-LON (RS 485)-based networks can
cause signal communications problems on the I/O bus.

When locating an I/O module remotely on an RS 485-based bus, it is necessary to add


an external 120 terminator resistor to the bus to compensate for the distance. The
terminator must be connected at both ends of the bus for proper operation.

The following diagrams are typical installations that indicate the correct placement of the
terminator:

Simple CPU and 1 ACC-LON Remote I/O Module:

The I/O Bus that needs to be terminated is the one formed by the cable attaching the
remote module to the CPU. In this case, a terminator resistor is connected across the
communications lines (pins 1 & 2) directly at the NetController and again at the remote
I/O module.

CPU 5 5
4 4
3 3
2 2
1 1

120
Resistor Remote
I/O 120
Resistor
Module

18 Andover Controls Corporation


CPU with Local and 1 ACC-LON Remote I/O Module:

The I/O Bus that needs to be terminated is the one formed by the cable that starts at
the NetController and ends at the remote module. The bus that extends from the
NetController through the local I/O stack does not need termination. In this case, the
terminator resistor is connected directly across the communications lines (pins 1 & 2) at
the NetController and again at the remote I/O module.

Local Local
CPU I/O
5
I/O 4

120
Resistor

Remote
I/O 120
Module Resistor

Continuum CPU Reference 19


CPU with Local and Several Remote ACC-LON I/O Modules:

The I/O Bus that needs to be terminated is the one formed by the cable that starts at
the NetController and ends at the first remote module. The bus that extends from the
NetController through the local I/O stack and the one that starts at the first remote
module and extends through subsequent modules do not need termination. In this
case, the terminator resistor is connected directly across the communications lines
(pins 1 & 2) at the NetController and again at the first remote I/O module.

CPU Local 5
I/O 4
3

120
Resistor

Remote Remote
I/O I/O 120
Module Module Resistor

20 Andover Controls Corporation


CPU with Two Remote ACC-LON Modules Separated by Distance:

The I/O Bus that needs to be terminated is the one formed by both cables on either
end of the first remote I/O module. In this case, the bus begins at the NetController,
flows by the first remote module and ends at the second. The terminator resistor is
connected directly across the communications lines (pins 1 & 2) at the NetController
and again at the last remote I/O module. If the last module is actually a stack of
directly connected I/O modules, the terminator is placed at the first module of the
stack as indicated in the scenario described on the previous page.

CPU 5

120
Resistor
5
5
4
4
3
3
2
2
1
1

Remote Remote
I/O 120
I/O Resistor
Module Module

Continuum CPU Reference 21


Connecting Remote I/O Modules with FTT-10A
The ACC LON bus topology wiring (RS-485) consists of a network of I/O modules that
are interconnected using a shielded twisted wire pair. In accordance with RS-485
guidelines, all of the devices must be wired in a bus topology to limit electrical reflections
and ensure reliable communications. There is a high cost associated with installing and
maintaining the cable plant that links together the many elements of an RS-485based
control system. Bus topology wiring is more time consuming and expensive to install
because the installer is unable to branch or star the wiring where convenient: all devices
must be connected directly to the main bus.

The best solution for reducing installation and maintenance costs and simplifying system
modifications is a flexible topology communication system. Echelon's free topology
transceiver (FTT) technology offers just such a solution, and provides an elegant and
inexpensive method of interconnecting the different elements of a distributed control
system.

The FTT-10A free topology architecture allows you to wire Continuum I/O modules with
virtually no topology restrictions.

Unlike ACC-LON, the FTT-10A system uses a free topology wiring scheme that supports
star, loop, and/or bus wiring. This design has many advantages. First, the installer is free
to select the method of wiring that best suits the installation, reducing the need for
advanced planning and allowing last minute changes at the installation site. Second,
retrofit installations with existing wiring plants can be accommodated with minimal, if any,
rewiring. This capability ensures that FTT-10A technology can be adapted to both old and
new projects. Finally, free topology permits Continuum systems to be expanded in the
future by simply tapping into the existing wiring where it is most convenient to do so. This
reduces the time and expense of system expansion, and from the customer's
perspective, keeps down the life cycle cost of the free topology network.

22 Andover Controls Corporation


FTT-10A Cable Termination
When locating an I/O module remotely on a FTT-10A-based system, it is necessary to
add an external terminator to the wiring to compensate for the distance. The terminator
can be connected at both ends or at one central point.

* The Andover Controls implementation of the FTT-10A network can connect to a


Link-Power network; however, it does not use the Link Power.

Free Topology Segment


In a free topology segment, only one termination is required and may be placed
anywhere on the free topology segment.

Resistor = 52.31%, 1/8W

R1 52.3 1%

Doubly Terminated Bus Topology Segment

In a doubly terminated bus topology, two terminations are required, one at each end of
the bus.

Resistor = 1051%, 1/8W

R1 105 1%

Continuum CPU Reference 23


The following characteristics apply when using doubly terminated or free topology wiring
schemes:
1. Network lengths vary for doubly terminated vs. free topology.
2. Network lengths vary based on cable type.
3. FTT-I/O has two specifications for a free topology network: total wire length and
node-to-node wire length (which also applies to termination).

A doubly terminated bus may have stubs of up to 3 meters from a bus to each node.

Doubly Terminated Bus Topology Specifications

Maximum bus length (meters)


Belden 85102 2700
Belden 8471 2700
Level IV, 22AWG 1400
JY (St) Y 2x2x0.8 900
TIA Category 5 900

The free topology transmission specification includes two components that must be met
for proper system operation. The distance from each module to all other modules and
to the termination (including the LPI-10 termination, if used) must not exceed the
maximum node-to-node distance. If multiple paths exist, e.g., a loop topology, then the
longest path should be used for calculations. The maximum total wire length is the total
amount of wire connected per segment.

Free Topology Specifications

Maximum node- Maximum total


to-node distance wire length
(meters) (meters)
Belden 85102 500 500
Belden 8471 400 500
Level IV, 22AWG 400 500
JY (St) Y 2x2x0.8 320 500
TIA Category 5 250 450

The following pages contain diagrams of typical installations that indicate the correct
placement of the terminator:

24 Andover Controls Corporation


Example of Maximum Total and Node-to-Node Lengths

Power Supply CPU

Maximum Wire
Length
I/O

I/O Node-to-Node
Length

I/O

I/O

I/O

Continuum CPU Reference 25


CPU with Local and a CPU with Several Remote FTT-10A I/O Modules:

Power Supply CPU I/O I/O I/O I/O I/O 3


2 52.3
1

Power Supply CPU

I/O

I/O

I/O

I/O

I/O 3
2 52.3
1

26 Andover Controls Corporation


CPU with Several Remote FTT-10A I/O Modules and Doubly Terminated Bus:

Power Supply CPU 3


2 105
1

I/O

I/O

I/O

I/O

I/O 3
2 105
1

Continuum CPU Reference 27


CPU with Star-based Remote FTT-10A I/O Module network:

I/O
4
3
2 52.3
I/O
1

Power Supply CPU

I/O I/O

I/O

I/O

28 Andover Controls Corporation


CPU with Star-based Remote FTT-10A I/O Module network and Doubly Terminated
Bus:

I/O
4
3
2 105 4
I/O
1 3
2 105
1

Power Supply CPU

I/O I/O

I/O

I/O

Continuum CPU Reference 29


CPU with Ring-based Remote FTT-10A I/O Module network:

I/O I/O

I/O I/O

I/O I/O

Power Supply CPU I/O 3


2 52.3
1

I/O I/O

I/O I/O

I/O I/O

30 Andover Controls Corporation


CPU with Ring-based Remote FTT-10A I/O Module network and Doubly Terminated
Bus:

I/O I/O

I/O I/O

I/O I/O

Power Supply CPU 3 I/O 3

2 105 2 105
1 1

I/O I/O

I/O I/O

I/O I/O

Continuum CPU Reference 31


CPU with combination Bus, Ring and Star-based Remote FTT-10A I/O Module
network:

I/O I/O

I/O I/O

I/O I/O

I/O I/O

Power Supply CPU I/O I/O I/O 3


2 52.3
I/O I/O
1

I/O I/O

I/O I/O

I/O I/O

32 Andover Controls Corporation


CPU with combination Bus, Ring and Star-based Remote FTT-10A I/O Module
network and Doubly Terminated Bus:

I/O I/O

I/O I/O

I/O I/O

1 1
I/O 2 105 I/O 2 105
3 3

Power Supply CPU I/O I/O I/O

I/O I/O

I/O I/O

I/O I/O

I/O I/O

Continuum CPU Reference 33


Communications Ports
The Continuum NetController module includes connections for communications with
external devices such as printers, Andover Infinet controllers and others. These
connections are called Comm Ports. It also optionally includes network connections.
The NetController includes four Comm Ports called COMM1 through COMM4 with
the following possible configurations:

COMM1 RS-232 / RS-485 Infinet, Autoset, Command, L-bus, Xdriver,


TankNet or Printer (RS-232)
COMM2 RS-485 Autoset, Command, Printer, Infinet, Xdriver or
TankNet
COMM3* RS-232 / Modem Autoset, Command, Printer, Xdriver, TankNet or
Internal 33.6 Kbps Modem
COMM4 RS-485 Autoset, Command, Printer, Xdriver or TankNet

* Comm3 is the only port intended for an internal modem connection.

Network interface connectors are available in 10BASE-T, 10BASE2, 10BASE-FL and


Token Ring styles. The physical locations of these ports on the NetController module
case are illustrated below:

34 Andover Controls Corporation


RS-232
The NetController can be connected to other support devices such as printers for
reports and other PCs used as command terminals. These connections are
accomplished using either of the two RS-232 ports.

Power NetController I/O I/O I/O


Supply

PC
Printer

Both COMM 1 and COMM 3 include general-purpose RS-232 connections. An


industry standard 8-pin shielded insulation displacement RJ-45 termination connector
is provided for the RS-232 interconnection. Although the official specification defines
25 signals, typically most devices use only eight of these. A full compliment of these
signals are included in both COMM ports.
The following lists the signals provided and their description:

Signal Abbreviation Description


Signal Ground Ground Return for all data signals
Transmitted Data TXD Serial data originating at the NetController
Received Data RD Serial data originating at the connected
device
Data Terminal Ready DTR NetController signals it is operating
Data Set Ready DSR External device signals it is operating
Clear to Send CTS External device signals it is ready for a
transmission from NetController
Request to Send RTS NetController signals it wants data from
external device
Data Carrier Detect DCD External device (usually a modem) signals
that it is communicating with another device
and is ready for operation

Continuum CPU Reference 35


RS-232 Connections
A standard 8-pin shielded insulation displacement RJ-45 termination connector is
provided for the RS-232 interconnection. Protective ground is connected to the outer
shield of the connector that is connected to the shield of the cable. Both COMM 1
and COMM 3 provide the same connector.

These COMM Ports provide both Infinet and RS-232 connections. However, only one
type may be connected at any one time. For example, COMM 1 can be used as an
Infinet connection or an RS-232 connection BUT NOT BOTH!

COMM 3 can be configured as an internal modem or an RS-232 connection. When


the internal modem option is installed, the RS-232 connection is no longer available.

The RS-232 pin connections are shown below:

COMM 1 & 3
RS-232 Connectors

DTR
CTS
DCD
RTS
Ground
RD
DSR
TXD

36 Andover Controls Corporation


Connection to a standard RS-232 device using a cable terminated with an RJ-45 and
25-pin D-type connector are shown below:

RJ-45 Connector Standard DB-25 Connector


at CommPort (25-Pin Male)

DTR (Data Terminal Ready)


1 20
CTS (Clear to Send)
2 5
DCD (Data Carrier Detected)
3 8
RTS (Ready to Send)
4 4
Signal RTN (Signal Return)
5 7
RD (Receive Data)
6 3
DSR (Data Set Ready)
7 6
TD (Transmit Data)
8 2
Straight-Through Cable

Use a cable of this type to connect to printers and other devices. Depending on the
device, it may be necessary to reverse the RD and TD connections. This can easily
be accomplished using an adapter called a null modem.

RS-232 COMM Port Configuration


After physical connection, the COMM Port must be configured as an RS-232 device
properly through the Continuum workstation. Configuration requires selecting the
type of device to be connected (i.e., Printer, Command, etc.) and setting various
communications-related parameters. Refer to the on-line help system of the
Continuum workstation for detailed information regarding configuration issues.

L-bus Port Configuration


COMM 1 can support L-bus devices only when used with an RS-232 to RS-422 level
converter.

Continuum CPU Reference 37


RS-485
The NetController can be connected to other standalone Andover Controls controllers
such as local VAV controllers and touch screen displays. Communication protocol
and interface to these devices is called the Infinet network.These connections are
accomplished using any of the three RS-485 ports.

COMM 1, COMM 2 and COMM 4 include RS-485 connections. A removable screw


terminal type connector is provided for the interconnection.

The Infinet is a high-performance, token-passing local area network (LAN) designed


for Andover Controls Infinet controllers where more than one controller can be the
network master at a time.

Infinet is physically wired using two conductor shielded twisted pair cable that
transmits data at a rate of up to 19.2 Kb/sec. Although Infinet has a token-passing
data access system, it can have a combination of daisy-chained bus and star
topology.

Cable lengths of up to 4,000-ft (1,220 m) daisy chained from Infinet controller to


Infinet controller for every 31 Infinet controllers on one arm of a star are supported.
After 31 nodes or 4,000 ft (1,220 m), an InfiLink 200 or InfiLink 210 signal repeater is
required to add more nodes to the network or further extend the cabling. Using an
InfiLink 210 allows you to extend the length of Infinet with fiber optic cable,
recommended for running cable between buildings and through noisy environments.
You can have a maximum of 127 nodes on one Infinet with InfiLink 200 or 210.

Only two Infinet connections are supported. Therefore, the following Infinet
combinations are valid:

COMM 1 & COMM 2

Although COMM 4 is an RS-485 port, it does not support Infinet.

For more detailed information on the Infinet network, consult the Andover Controls
Infinet Network Configuration Guide, document number 30-3001-169.

Infinet Cable Specifications


Cables used to form the Infinet should be 24-gauge, single twisted-pair, tinned,
shielded copper wire. The cable should have nominal impedance of 100 and a
nominal velocity of propagation of 78%. Capacitance of Infinet cable should be below
12.5 pF/ft between conductors and below 22 pF/ft between the conductor connected
to ground and the next conductor.
The following cable meets all of the data cable specifications:
Belden 9729, double twisted pair, shielded

38 Andover Controls Corporation


Infinet Connections
COMM Port 1 provides both Infinet and RS-232 connections. However, only one type
may be connected at any one time. For example, COMM 1 can be used as an Infinet
connection or an RS-232 connection BUT NOT BOTH!
The Infinet pin connections are shown below:

COMM 1 COMM 2
Infinet Connector
Infinet Connector
+
+

Shield
Shield
Earth
Ground

The connector for COMM 2 includes an extra connection for Earth ground.
Connection to the cable is done by inserting a stripped conductor
into the opening on a screw terminal position and tightening the
associated screw to secure it in place.

When the network is connected to more than one device, it is done so in a daisy
chain manner as shown below:
+ - SHLD

Shield
Shield
Infinet Cable White
White Infinet Cable
Black
Black

The NetController does not internally connect the Shield pins to Earth ground. The
installer must connect the Shield to Earth ground at ONE point somewhere in the
system.

* Wire colors are included for clarity. The colors of your cable may vary. However, make sure that all
Infinet connections are consistent on their connections.

Continuum CPU Reference 39


Ethernet
The NetController can be connected to workstations and other NetControllers via an
Ethernet interface. These connections are accomplished via one of several physical
methods. 10BASE-T (RJ-45) and 10BASE-FL (fiber optic) connection options are
available. Only one of the methods is installed depending upon your configuration.

The Ethernet is a high-speed CSMA/CD local area network (LAN) that includes all
Andover Controls network-level controllers and workstations and the network
software that makes them communicate.

Ethernet consists of a minimum of two NetControllers or a NetController and a


workstation. Data transmits over the Ethernet at a rate of 10 Mb/sec. Depending on
your particular installation, you may want to use unshielded twisted-pair (10BASE-T),
fiber optic cable (10BASE-FL) or all in a variety of combinations.

Ethernet can be constructed as a bus or daisy chain or in a combination bus/daisy


chain and star topology called distributed star topology.

Andovers Ethernet implementation is a baseband network, connected by up to


1,635-ft (500 m) of twisted pair cabling. The number of nodes on the network
depends on the type of cable you use. For each applicable segment of coaxial cable,
you can have 30 nodes. Each segment of twisted pair cable connects two nodes in
an arrangement called a point-to-point configuration.

As with any baseband network, Ethernet is easy to install. It requires only cabling and
interface modules. Depending on cable length, you may need an electronic repeater
and/or cable switching box, to extend the amount of cabling to its maximum, to form a
distributed star topology, and to utilize every type of cable available.

Ethernet Nodes
The two types of nodes on the Andover Ethernet are Network Controllers (e.g.,
NetControllers) and workstations. Each controller requires two types of IDs: one you
assign strictly for use by the local network, called the EnergyNet ID, and another that
allows the unit to be used on not only your Ethernet, but on a world-wide Internet
(called the IP Address).

Configuration of both these identifiers is done through a combination of the


Continuum workstation and locally at the controller through the use of an externally
connected terminal attached to COMM Port 3.

A complete procedure for setting up the Ethernet addresses in the NetController can
be found in the Commissioning section of this document.

40 Andover Controls Corporation


Ethernet Connections

The controller module is equipped with an on-board Ethernet interfacecomplete


with connector(s)corresponding to one of the following Ethernet media types:
10BASE-T
10BASE-FL
Different connectors, cable limitations, and network termination requirements apply to
the Ethernet, depending on which type of option your NetController uses.

10BASE-T Ethernet
Cable Limitations:
This option provides a standard RJ-45 connector for Ethernet. Unshielded twisted
pair cable is used to form this type of network (you actually use a cable with dual
twisted pairsone for the transmit signal, and one for the receive signal). The
maximum cable length you can use between two nodes is 327 feet (100 meters). The
maximum length for the network segment is 1,635 feet (500 meters). If you need to
use a cable that exceeds the recommended maximum length, use a network
repeater.

10BASE-T Cable Specifications


Cables used to form the 10BASE-T Ethernet should be twisted pair wire, (Category 3
(CAT-3) or Category (CAT-5) with CAT-5 preferred). The cable should have a
nominal impedance of 100 (85 111 ).

Example:

Twisted Pair Belden 9562


Twisted Pair Plenum Belden 88102

Continuum CPU Reference 41


Installation
Plug the connector of the Ethernet cable into the RJ-45 connector on the
NetController module. You must connect the other end of the cable to an Ethernet
Hub or to another NetController.
NetController to NetController
Or
PC to NetController
The TD and RD pairs on the unshielded
twisted pair cable should be crossed if two
NetController to Bridge, Hub controllers are attached at each end of
Use a straight-through cable to the unshielded pair link segment.
attach to a bridge or hub
TD+ 1 1 TD+
TD+ 1 1 TD+

TD- 2 2 TD- TD- 2 2 TD-

RD+ 3 3 RD+ RD+ 3 3 RD+

Not Used 4 4 Not Used Not Used 4 4 Not Used

Not Used 5 5 Not Used Not Used 5 5 Not Used

RD- 6 6 RD-
RD- 6 6 RD-
Not Used 7 7 Not Used
Not Used 7 7 Not Used
Not Used 8 8 Not Used
Not Used 8 8 Not Used

42 Andover Controls Corporation


10BASE-FL Ethernet
Cable Limitations:
This option outfits the NetController module with standard ST fiber optic cable
connectors for Ethernet. Fiber optic cable is used to form this type of network. The
specific type of cable is called graded index, multimode fiber optic cable. This type of
cable is ideally suited to the 850 nm wavelength signal used by the 10BASE-FL
Ethernet interface. The maximum cable length you can use between two nodes is
6,561 feet (2,000 meters). The maximum length for the network segment is 19,683
feet (6,000 meters). If you need to use a cable that exceeds the recommended
maximum length, use an Andover Controls EnergyLink E2500 as a network repeater.

10BASE-FL Cable Specifications


Use the following table to select your fiber optic cable. If your application has more
specific requirements, please telephone:

Siecor:
(704) 327-5000 (USA) (306) 683-5500 (Canada) 1 800 743-2671 (International)

Cable Type Siecor Number Belden Number


Indoor, PVC 002K81-31141-24 (1 pair) 225182 (1 pair)
Jacket, Riser- 004K81-31141-24 (2 pair) 225364 (2 pair)
Rated
Indoor, 002K88-31141-29 (1 pair) 225812 (1 pair)
Smoke/Plenum- 004K88-31141-29 (2 pair) 225864 (2 pair)
Rated
Outdoor 002K14-14110-20 (1 pair) 225432 (1 pair)
004K14-14110-20 (2 pair) 225414 (2 pair)

Installation
Connect one end of the fiber cable (two color coded connectors) to the corresponding
ST Ethernet connectors on the NetController module. You must connect the other
end of the cable to an Ethernet hub or to another controller. The figure (below)
illustrates a point-to-point fiber optic cable connection.

Transmit Transmit

Receive Receive

Continuum CPU Reference 43


Token Ring
The NetController can be connected to workstations and other NetControllers via a
standard Token Ring interface. This connection is accomplished via one RJ45 jack.

Token ring connects workstations and controllers together in a closed ring. Devices
on the ring cannot transmit data until permission is received from the network in the
form of an electronic 'token'.

The NetController connects to the Multistation Access Unit (MAU or MSAU) through
an RJ45 terminated lobe cable consisting of four wires; two for transmit and two for
receive. The cable can be Shielded Twisted Pair or Unshielded Twisted Pair.
Although the token ring stations are attached to the MAU in a physical star
configuration, a true ring is maintained inside the MAU.

The NetController Token Ring RJ-45 connector is an eight conductor unit of which
four pins are used:

Pin 3 - Transmit -
Pin 4 - Receive +
Pin 5 - Receive -
Pin 6 - Transmit +

Distance Between Controllers, Workstations and Other Nodes


In token ring networking, distance requirements differ from vendor to vendor. In
general terms, the recommended standard distance between stations for two-pair
shielded cable is approximately 300 meters, and the recommended standard
distance between stations for unshielded cabling is about 150 meters.

Token ring distances are computed as the distance between repeaters. In a token
ring network, each workstation with a Network Interface Card (NIC) and each
NetController is a repeater. Therefore, the length between stations cannot exceed the
cable lengths listed above.

Some manufacturers use 'active' MAUs that can regenerate the token ring signal and
act as a repeater. In these cases, the distances between the token ring workstations
and the MAUs can be much larger than many 'passive' MAUs. Many active MAUs
have other network management features such as SNMP capabilities and auto-
station removal for stations inserting at the incorrect speeds.

44 Andover Controls Corporation


Token Ring Speed Selection
The NetController supports Token ring speeds of 4 megabits per second (500,000 bytes
per second) and 16 megabits per second (2,000,000 bytes per second). Selection is
done via a small switch located inside the NetController case.

SW1

Token Ring
Rate Switch
16 M/s 4 M/s

SW1

The default position of the switch is for a 16Mb/s network. For older networks (4Mb/s),
slide both switches to the right.

A complete procedure for setting up the network addresses in the NetController can be
found in the Commissioning section of this document.

Continuum CPU Reference 45


Modem
When you order the modem option for your NetController, COMM Port 3 includes an
internally connected data modem. All you need to do is connect a telephone line to
the modem using the Modem port. The Modem port accepts a standard RJ-11
telephone jack connector.

Having a modem built into the CPU facilitates connection to remote sites and allows
remote data acquisition.

You can switch from using the modem to using the standard RS-232 connection of
COMM 3 simply by pressing the Modem/RS-232 Override button on the front status
panel.

COMM 3
Modem Connector

TIP

RING

Before the modem can be operated, it must be configured from the Continuum
workstation.
The communications data rate, handshaking options, etc. are set up when defining
COMM 3 as a Modem. Consult the Continuum workstation on-line help files for
specific information.

46 Andover Controls Corporation


Status/Control Panel
Status Indicators
The NetController includes a complete indicator status panel on the front of the module.

Status Panel

Indicators provide status information on communications port use, network traffic and
NetController internal operation.

The following page lists the various indicators and describes their operation.

Control Push Buttons


There are two control push buttons along with the status indicators located on the front
panel. These buttons provide a hardware reset to the module as well as a way to
disengage the modem from COMM Port 3. The following describes the action of each:

CLEAR MEMORY
The CLEAR MEMORY button erases all the memory in the NetController, including
configuration details, point information, and Plain English programming this action is
often referred to as a hard reset. Clearly, this is not a button you want to press unless
you really mean itBe careful!

MODEM-RS-232 OVERRIDE
This button alternately engages and disengages the optional internal modem from
operating on COMM Port 3. This allows Modem users to use the COMM Port 3 as a
general purpose RS-232 port. Pressing the button disengages the modem. Another
press engages the modem, etc.
Upon reset, the controller defaults to having Modem selected.

Continuum CPU Reference 47


Indicator Descriptions
The following describes the functions of each of the status indicators on the front panel:

CPU Status Indicators


POWER
The power status indicator is ON if the NetController module is receiving power from
the power supply.

CPU
The CPU (for Central Processing Unit) indicator flashes constantly (may appear as
if it is steady on) if the NetController module is activemany refer to this indicator as
the NetControllers heartbeat.

SCAN
The scan indicator flashes once for every scan executed by NetController.

ERROR
The ERROR indicator remains OFF until an error occurs.
If the NetController fails an internal system test, the ERROR indicator blinks a preset
number of times, then pauses, and repeats the blinking and pausing sequencethis
blinking pattern will persist until you reset the controller. The number of blinks
between pauses identifies the specific problem (as shown in the table below).
ERROR Indicator Blink Rates

Blinks before a Pause Type of Failure

1 blink ROM Test Failed


2 blinks or 7 blinks Ethernet Test Failed
12 blinks RAM Test Failed

Note: If an Andover Controls Plain English program disables due to an error, the
ERROR indicator illuminates and stays ON (without blinking)if this occurs, you can
turn the indicator off by setting the ERRORS system variable to 0 through software.

48 Andover Controls Corporation


CommPort Activity Indicators
There are four sets of CommPort activity indicatorsone for each CommPort. The
indicators in this group report on the following:

TD
The TD (for Transmit Data) indicator flashes quickly as data is being transmitted out
through the CommPort.

RD
The RD (for Receive Data) indicator flashes quickly as data is being received through
the CommPort.

Modem Activity Indicators


These indicators are applicable only if your NetController module is equipped with an
internal modem option. The indicators in this group report on the following:

DCD
The DCD (for Data Carrier Detected) indicator is ON if the modem has detected and
synchronized with an external carrier signal from another modem.

DTR
The DTR (for Data Terminal Ready) indicator is ON if the controller has asserted
DTR.

SELECTED
This indicator is ON if the modem has been enabled via the MODEM-RS-232
OVERRIDE push button. When it is ON, it indicates COMM Port 3 is in Modem
mode. When OFF, COMM Port 3 is a general RS-232 port.

I/O Bus Activity Indicator


This indicator reports on the following:

STATUS
The STATUS indicator flashes rapidly as data is being transmitted out across the I/O
Bus.

Continuum CPU Reference 49


Ethernet Activity Indicators (for Ethernet-equipped models)
The indicators in this group report on the following:

TD
The TD (for Transmit Data) indicator flashes rapidly as data is being transmitted out
across the Ethernet.

RD
The RD (for Receive Data) indicator flashes rapidly as data is being received from
the Ethernet.

COL
The COL (for Collision) indicator is ON whenever the controller detects data collisions
on the Ethernet.

LINK (Note: this indicator applies only to 10BASE-T Ethernet.)


The LINK indicator is ON whenever the controller detects a valid 10BASE-T Ethernet
link.

POL (Note: this indicator applies only to 10BASE-T Ethernet.)


The POL (for Polarity) indicator is ON if a cable polarity reversal has been detected
on the 10BASE-T Ethernet.

Token Ring Activity Indicators (for Token Ring-equipped models)


The indicators in this group report on the following:

ACTIVITY
This indicator flashes rapidly as data is being transmitted/received across the
network.

16MBPS
This indicator is ON whenever the communications rate switch is in the 16 Mb/s
position indicating the high speed network communication rate.

4MBPS
This indicator is ON whenever the communications rate switch is in the 4 Mb/s
position indicating the low speed network communication rate.

50 Andover Controls Corporation


Operation
Power On
IMPORTANT
Before applying power to the NetController make sure all connections are secure.

The NetController has no power switch. It is assumed that it is connected to an


appropriate Continuum power supply module. To apply power to the system, the power
switch located on the left side of the power supply module case must be depressed.

The switch is a rocker type with each side marked according to function. Pressing the side
marked with the I turns the power on. The POWER status indicator illuminates.

To remove power, press the side marked O.

Once power is applied, any pre-loaded Plain English programs residing in the
NetController begin operating. Otherwise, the power-on system tests run and the
controller awaits instructions.

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52 Andover Controls Corporation
Commissioning
Once the NetController has been mechanically installed and electrically connected, the
controllers network address information must be entered so the Continuum workstation
can communicate with the controller. This operation is called commissioning.

What Youll Need


Commissioning a NetController requires a laptop or other computer that is running an
ASCII terminal emulator. Terminal emulators are common programs that allow you to
communicate simply with RS-232 devices. One emulator program, HyperTerminal, is built
into Windows and is available from the Accessories menu off of the Start menu.

Connections
You can connect to the NetController either directly or through a modem, using a device
with a keyboard and display. These devices are often referred to as ASCII terminals, TTY
replacements, or terminals. We call them command terminals.

Your command terminal must be DEC VT100 or VT220 compatible, or your computer
must be running a terminal emulation program for one of these terminals.

Communications between the NetController and the command terminal is through the
RS-232 interface. Connect the NetController Comm Port and the command terminals
Serial or Comm port.

Connections made through a modem are straightforward; however, refer to the modem
manufacturers guidelines before making the connection.

Direct connection requires an RS-232 Null Modem cable. The NetControllers default
state is for connection to the CyberStation via a modem. If you are connecting directly to
the controller via a network, select MODEM RS-232 OVERRIDE on the NetControllers
display panel.

RS-232 communications operates at a number of speeds called the Baud Rate. Both the
NetController and the command terminal must be set to the same baud rate to
communicate. Use Comm3 on the NetController. The following table shows the correct
settings:

RS-232 Settings
Baud rate 9600
Data Length 8 bits
Parity None
Stop bits One

Continuum CPU Reference 53


Example NetController Commissioning using HyperTerminal
The following is an example procedure for connecting the CyberStation to the
NetController using the emulator program, HyperTerminal, built into Windows 95. Open
HyperTerminal from the Accessories menu off the Start menu.

For modem connection, enter a name for your connection, select an icon, and
click OK.
For direct connection, enter a name for your connection and click OK.

The Connect To dialog box appears.

For modem use, fill in the appropriate dial-up information, select the desired port
and click OK.
For direct connection, select the desired port and click OK.

54 Andover Controls Corporation


When the Port Settings box appears configure your command terminal Port Settings as
follows and click OK:

Continuum CPU Reference 55


Logging on to the NetController
After connection, power up the terminal and the NetController. In the blank screen at the
command terminal type:

WINDOW

The characters do not echo to your display. If they were received properly, the command
terminal interface window appears:

For security reasons, access to the NetController internal setup program is limited to
people who need to use it, so you must log on the system. Your System Administrator
should have been given a User ID and Password. The default User ID and Password are
both ACC. These defaults should be changed as soon as possible to prevent
unauthorized users from entering Continuum.

Type your user name and press the TAB key, then type your password and click Enter to
log into the controller.

56 Andover Controls Corporation


The Command Terminal Main Window appears containing the following features:

Menu Bar

Command Prompt

Status Bar

Menu Bar There are four menus (View, Edit, Connect, and Logout),
with the current menu highlighted. In the figure above, View
is the current menu.
Command Prompt Issue commands to the system at the R> prompt in the
Command Window. (The R indicates Ready.)
Status Bar The status line displays information on the status of the
Infinity control system.

Toggle between the Command Prompt and Menu Bar by using the F4 key.

Continuum CPU Reference 57


Setting the NetController Network Address Information
Select Edit from the Menu Bar. Using the arrow keys, move the curser down to highlight
the Controller and press Enter

After the Open a Controller window appears, select your NetController using the arrow
keys and press Enter.

58 Andover Controls Corporation


The Network setup form contains all the address information. Enter the requested
numbers supplied by your Network Administrator.

Name: Displays the default name for the controller. You can change this at the
CyberStation workstation. Do not enter anything here.
Description: This description is also entered at the workstation.
Serial Number: Automatically displays the serial number of the controller. You do not
enter it.
Model: Automatically displays the controller model number. You do not enter
it.
Status: Displays Offline or Online depending on whether or not the controller is
on the network.
EnergyNet Id: Enter the ID of this controller on your Andover Network.
ProbeTime: Displays the rate per second that the controller probes the network for
other devices.
Version: Displays the version of the controller
Ethernet ID: Automatically displays the controller Ethernet ID or Token Ring ID
number. You do not enter anything here.

To set the IP address, press TAB until the TCP/IP button is highlighted and press Enter.

Continuum CPU Reference 59


Setting the NetController IP Address
Enter the appropriate information when the TCP/IP window appears. Use the arrow keys
to move around in the window.

IP Address: Displays the Internet Address of the controller.


Subnet Mask: Displays the Subnet Address of the controller.
Default Router: Displays the Router ID number on your LAN.
PPP IP Address: Displays the Point-to-Point Protocol Address of the controller.
Max Response Time: Displays the Number of seconds the system is to wait for a
response to a command before it is determined that
communications are lost.

After entering the particulars, press the TAB key until the Save button is highlighted and
press Enter.

Back at the main form, TAB to the Save button and press Enter.

Commissioning is now complete from the controller end. Power down the controller to
write the new settings into EEPROM. Log onto the controller once again and verify your
new settings.
You will still have to create a new controller object and fill in many of these numbers at
the CyberStation workstation to complete the process.

60 Andover Controls Corporation


UPS Programming
The NetController acts as the intelligence in your system. Plain English programs are
created and then downloaded from the Continuum workstation and are executed by the
CPU within this module. There are several Plain English commands that, when inserted
into your programs, allow the NetController to sense when the system is operating on
battery backup power (UPS operation) and to remove power from critical areas before the
available power is depleted.

The following Plain English keywords and system variables pertain to this UPS operation:

PowerFail
CPUPower
ModemPower
PowerUpTime

Detecting a Power Failure


When the main AC power fails, the UPS version of the power supply (PS 120/240 AC 50
U) signals the NetController that it has lost AC power. You can add a routine to your
program to test for this occurrence using the PowerFail system variable:

If PowerFail is ON then ..

Turning Off Various Subsystems


When a loss of power is detected, it signals that the system is operating using backup
batteries. In order to conserve power during this operation, you have the ability to remove
power from the optional modem and or the CPU itself. The following commands would be
used in both of these scenarios:

If PowerFail is ON then SET ModemPower to OFF turns off power to the modem

If PowerFail is ON then SET CPUPower to OFF turns off power to the CPU and all
subsystems including the modem

How Long Was I Down?


The following system variable can be used to keep track of how long it has been since
the last power failure. For a comprehensive example of its use, refer to the description of
the PowerUpTime system variable in the Continuum workstation Help file.

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62 Andover Controls Corporation
Appendix A
NetModem
Removal/Replacement

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64 Andover Controls Corporation
NetModem Removal/Replacement

Disconnect the Power


Before performing removal or installation of the NetModem board, the NetController
must be disconnected from any power source. Although it is possible to perform the
installation with the controller mounted to a DIN rail, it is much easier to do with the unit
placed on a table or workbench.

Open the NetController Case


The top portion of the NetController plastic housing lifts to expose the electronic circuit
board. However, the indicator lamps and switches are electrically connected to the
circuit board via two thin ribbon cables. When you lift the top do not remove the cables
from their connectors.

Follow the instructions below to open the case:

1. Locate two plastic tabs along the bottom edge of the front of the case as
shown.
2. Using your fingers, gently depress the tabs while lifting the cover. Fold the
cover back.

Pull Cover Upward


with Tabs Depressed

Press These Tabs

Continuum CPU Reference 65


Removing the Modem Board
Locate the NetModem circuit board and remove the two screws holding it to the main
board. Gently lift the board upward off the connector pins. Refer to the figure below for
removal and installation of the NetModem board.

Screws

NetModem

Connectors

Installing the Modem Board


Locate the NetModem circuit board. Align the connectors on the board with those on
the main board. Gently press the board downward onto the connector pins. The tips of
the pins will emerge from the top of the connector. Stop pushing when the board is
firmly seated on the spacers.

Insert a screw into each of the two holes provided. The screw connection completes
the ground circuit for the board. It is important that you screw the board to the
spacers.

Replace the cover of the NetController.

66 Andover Controls Corporation


Appendix B
Network Interface
Circuit Board
Removal/Replacement

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68 Andover Controls Corporation
Network Interface Board Removal/Replacement
Disconnect the Power
Before performing removal or installation of the Network Interface board, the
NetController must be disconnected from any power source. Although it is possible to
perform the installation with the controller mounted to a DIN rail, it is much easier to do
with the unit placed on a table or workbench.

Open the NetController Case


The top portion of the NetController plastic housing lifts to expose the electronic circuit
board. However, the indicator lamps and switches are electrically connected to the
circuit board via two thin ribbon cables. When you lift the top do not remove the cables
from their connectors.

Follow the instructions below to open the case:

1. Locate two plastic tabs along the bottom edge of the front of the case as
shown.
2.
Using your fingers, gently depress the tabs while lifting the cover. Fold the
cover back.

Pull Cover Upward


with Tabs Depressed

Press These Tabs

Continuum CPU Reference 69


Removing the Network Interface Board
Locate the Network Interface on the main board and remove the two screws that
secure it to the board. Carefully lift to remove the board. Use care to avoid bending the
connector pins.

Connectors
Screws
Network Interface
Board

Installing the Network Interface Board


Align the connectors on the board with those on the main board. Gently press the
board downward onto the connector pins. The tips of the pins will emerge from the top
of the connector. Stop pushing when the board is firmly seated on the spacers.

Insert a screw into each of the two holes provided. The screw connection completes
the ground circuit for the board. It is important that you screw the board to the
spacers.

Replace the cover of the NetController.

70 Andover Controls Corporation


Continuum CPU Reference
30-3001-703 Continuum CPU Reference Rev D

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