Project: KAT065

S Isometric: 10EKG50BR001, Rev. 1

Document No.
RasLaffan B

Area Reinforcement Calculation

As per para 104.3 of ASME B31.1(2004) (for branches intersecting perpendicularly to run pipe, = 90)

Line KKS : 10EKG50BR001 Weld Number 15

Design Pressure, P0 : 39 (bar) 565.62 (psi)
Operating Temperature, T0: 80 ( C) 176 ( F)
Material : A106 Gr.B
Allowable Stress 15000 (psi) 103.41 (N/mm)

OD of Run Pipe, DO1 : 20" 508 (mm) Thk. of Main Header, tO1: Sch 30
OD of the Run Pipe, DOh : 20.00 (in) 12.70 (mm)
Thk. of the Run Pipe : 0.50 (in)

OD of branch pipe, DO2 : 8" 219.08 (mm) Thk. at Vent Inlet, tO2: Sch STD
OD of branch pipe, DOb : 8.63 (in) 9.53 (mm)
Thk. Of the branch pipe : 0.38 (in)

Pipe Manufacturing : Seamless

Corriosion Allowancer, c : 0 (mm) 0.00 (in)
Pressure Factor, y 0.4
Weld efficiency factor, E 1.0

Run Pipe Min. Wall thk, Th : 0.438 (in) 11.11 (mm)

Branch Pipe Min. Wall thk, Tb : 0.328 (in) 8.34 (mm)

Req. Min. Wall thickness of Run Pipe,Tmh 0.371 (in) 9.44 (mm)
Req. Min. Wall thickness of Branch Pipe,Tmb 0.160 (in) 4.07 (mm)

ID of Branch, d1 : 7.969 (in) 202.40 (mm)

Half width of reinforcement zone, d2 : 7.969 (in) 202.40 (mm)
Altiitude of reinforcement zone, L4 : 0.821 (in) 20.85 (mm)

Reinforcement area required, A7 : 2.960 (in2) 1909.76 (mm2)

Reinforced area by header, A1 : 0.526 (in2) 339.44 (mm2)
Reinforced area by branch, A2 : 0.276 (in2) 178.02 (mm2)
Reinforced area by welding, A3 : 0.037 (in2) 24.09 (mm2)
REINFORCEMENT REQUIRED, Less by -2.121 (in2) -1368.22 (mm2)

Proceed further only if reinforcement is required

Pad thickness, tr : 0.63 (in) 16 (mm)
Width of Pad, W : 2.56 (in) 65 (mm)
Clearance b/w ID of pad and branch OD : 0.16 (in) 4 (mm)
Pad Diameter, dp : 14 (in) 357.08 (mm)
Recalculate L4 : 0.82 (in) 20.85 (mm)
Recalulate reinforced area by welding, A3 : 0.18 (in2) 4.51 (mm2)
Recalculate A1+A2+A3+A4 : 4.07 (in2) 2623.05 (mm2)
Utilisation Factor : 72.81% (Keep below 80%)

System: EKG
By: Page 1 of 5
Dated: 2005-09-28
Chck: UNID N0:
345438707.xls
 Project: KAT065
S Isometric: 10EKG50BR001, Rev. 1
Document No.
RasLaffan B

Node No: - Stress Report: N/A Remarks: Note (1)

System: EKG
By: Page 2 of 5
Dated: 2005-09-28
Chck: UNID N0:
345438707.xls
 Project: KAT065
S Annexure :1
Document No.
RasLaffan B

Assumptions:
1) The Branch and the header pipe intersect perpendicularly.
2) Reinforcement pad material is considered same as the parent header material.
3) Branch pipe and the header pipe are assumed to be of same material.
4) Nominal pipe thickness of header and the branch is reduced by:
12.5 % for all seamless pipes
0.3 mm for all welded pipes,except API grades there 12.5% prevail.
5) Weld Point is the weld no. of the branch pipe to header pipe as given in isometric.
6) Branch pipes with NB 2" and less do not require stub in connection.
7) No pads to be used for A335 P22 and P91 materials. Only Weldolets allowed.

Calculation:
1) Reinforcement pad calculation has been carried out as per ASME B31.1 Para 104.3
2) Reinforcement pad calculation applicable only to stub in connection.
3) Reinforcement requirements should also be checked considering limiting stress at the
branch point both from stress and internal pressure view point. Relevant stress
calculation should be performed using appropriate stress analysis program and the
summary of the output for reinforced tee nodes should be furnished in Annexure 3.

Description of Notes:
Note(1) Reinforcement pad req'd both in stress analysis viewpoint and in internal pressure viewpoint
Note(2) Reinforcement pad req'd not in stress analysis viewpoint, but in internal pressure viewpoint
Note(3) Reinforcement pad req'd in stress analysis viewpoint, but not in internal pressure viewpoint
Note(4) Reinforcement pad req'd neither in stress analysis viewpoint nor in internal pressure viewpoint

System: EKG
By: Page 3 of 5
Dated: 2005-09-28
Chck: UNID N0:
345438707.xls
 Project: KAT065
S Reinforcement Area Sketch
Document No.
RasLaffan B

ANNEXURE - 2

FIG .1 : REINFORCEMENT AREA SKETCH - ASME B 31.1 FIG. 104.31 (D)

Tm b
Tb

d1 A2
B
R
A3
A A4
L4
N Tr
C
H

A4
A3
A4
Tm h = A1 Th

A7
d2 d2

MAIN HEADER

FIG. 2 : FIGURE SHOWING WELD THROAT - ASME B 31.1 FIG. 127.4.4 (A)

THEORETICAL THROAT

LEG
LENGTH

System: EKG
By: Page 4 of 5
Dated: 2005-09-28
Chck: UNID N0:
345438707.xls
 Project: KAT065
S Annexure :3
Document No.
RasLaffan B

Stress Analysis input /output summary for the Reinforced Tee Points

MAX ALLOWABLE CODE

NODE STRESS ANALYSIS
DESCRIPTION SIF STRESS STRESS STRESS CASE REMARKS
NO. DOC. NO.
N/mm2 N/mm2 %

Reinforced TEE with 20 CASE 45

11190 5.891 105.68 115.89 91.2 SHI_SA_001
mm pad thickness (OCC)

System: EKG
By: Page 5 of 5
Dated: 2005-09-28
Chck: UNID N0:
345438707.xls