Sunteți pe pagina 1din 18

High-megawatt Electric Drive

Applications in Oil & Gas


Workshop on Future Large CO2 Compression Systems
March 31, 2009
Richard Zhang
GE Oil & Gas

Richard Zhang GE Oil & Gas Email: zhangr@ge.com 1


Oil & Gas Applications for Turbo Machinery

Exploration
Exploration Transport
Transport Processing
Processing
Production
Production

Richard Zhang GE Oil & Gas Email: zhangr@ge.com 2


A Typical Conventional Compression Train

FR7E
FR5
A 3MCL1405 BCL804

Gas
Gas Turbine
Turbine ++ Compressor
Compressor

Fixed
Fixed low
low speed
speed operation
operation

Efficiency/emission
Efficiency/emission limit
limit

Maintenance
Maintenance cycle
cycle
Richard Zhang GE Oil & Gas Email: zhangr@ge.com 3
A Changing World
Scenario Challenges

Demographics & industrialization Limited resources

Supply / demand disconnects Spare capacity

Unconventional
Elevated cost of energy
energy sources

Increasing environmental regulations Reduced emissions

Higher investor / stakeholder expectations Cost control

Richard Zhang GE Oil & Gas Email: zhangr@ge.com 4


World Is Going More Electric
Power Generation & Distribution
Thermal, Nuclear
Constant speed

50/60 Hz AC

Renewables Variable speed


DC

Synchronous Asynchronous
Mechanical/Electromagnetic Conversion Electronic Energy Conversion
Centralized grid Mini and distributed grid
World is Going More Electric
Prime Mover

More Electric or All Electric Prime Movers


Richard Zhang GE Oil & Gas Email: zhangr@ge.com 6
Oil & Gas
Electrification

World Largest LNG Train from GE (8 MTPY)


tested in Massa, Italy
Electric Drives in High Power Compressor Trains
LNG trains: MS9/7001+EM+CC

EM
EM
FR7
FR7E
A 3MCL1405 BCL804 Needs & Challenges
EM
EM
FR9
FR9E High power > 10 MW
MCL1402 3MCL1403

High reliability
Full electric Trains
High performance
EM - low torque ripple
- low grid harmonics
HS Electric-driven Trains

EM

Richard Zhang GE Oil & Gas Email: zhangr@ge.com 8


Very High Power to Ultra-High Power Drives:
LNG/e-LNG example LNG Super Train
(Gas turbine driven w/ electric
drive)

LNG
(Gas Turbine Driven )

GT M/G C C
GT C C

e-LNG

Higher Availability (Electric driven)

Higher Power
C C M

High Power Quality


Lower Emission GT G

Higher Efficiency GT
ST G

Richard Zhang GE Oil & Gas Email: zhangr@ge.com 9


High Power High Performance Drive Example
Challenges Solutions
High power 35MW @ 100Hz > Multi-thread parallel
Low torque ripple > Interleaving control
High reliability > Less parts-count & proven
building block

High Reliability - High Quality Waveform

Richard Zhang GE Oil & Gas Email: zhangr@ge.com 10


35 MW Drive System Test Results at GE Oil & Gas
Inverter Currents
Massa Testbed, Italy

Motor Current

35 MW, 110 Hz capability

High waveform quality and less complexity


Richard Zhang GE Oil & Gas Email: zhangr@ge.com 11
Performance Comparison with LCI
Motor Mechanical Torque Ripple (steady state)
LCI IGCT Drive System
98000

96000

94000

92000
Torque [Nm]

90000

88000

86000

84000

82000
0 5 10 15 20 25
Time [s]

Torque Ripple: 14.8% @ Torque Ripple: 3,7% @


31MW 3400rpm 30MW 3300rpm
Torque Ripple reduced by more than 3x
Richard Zhang GE Oil & Gas Email: zhangr@ge.com 12
High Speed High Power Direct Drive Compression

40

35

N
ew
30

Fr
4000-18000RPM

on
Pow er (M W )
25

t ie
E x is
CC
CC "

r
Unmet Needs

tin g
20

Tech
15
ELECTRIC

n o lo
MOTOR
NO GEARBOX 10 .

g ie s
INCREASED RELIABILITY
GAS TURBINE
VFD 5
UEL GAS LOWER MAINTENAINCE
COSTS
0
0 200 400 600 800 1000
ELECTRIC
POWER Freq (Hz)

High Power High Speed/Freq. Reliable Solutions


Richard Zhang GE Oil & Gas Email: zhangr@ge.com 13
Applications
Transportation Integrated high speed
Pipeliners motor-compressor
Storage
Natural Gas Serve the O&G
Sales Gas segments up to 15 MW
Export
Dry Clean Gas Services
Downstream
Feed Gas
Fuel Gas Boosters

Integrated Compressor Line :


Simple to install
Easy to operate
Environmentally friendly
Richard Zhang GE Oil & Gas Email: zhangr@ge.com 14
Subsea ... Next Frontier
Future Demands/Technologies:

Long Stepout
Deeper waters
Increased power
Multiple loads

Main Subsea
Control Umbilical Processing

Dual
Flowlines Flowline
Jumper Subsea Branch
PLET Trees CDU

Main Subsea
Subsea
Umbilical Trees
Manifolds
Pumping

Subsea
Distribution Unit

Reliability Availability
Richard Zhang GE Oil & Gas Email: zhangr@ge.com 15
High Power Electric Drives for Oil & Gas
Applications
H
LNG

Power Rating

Large Pipeline
Re-injection

Subsea

Small Pipeline
& Storage

L
L System Speed H
Richard Zhang GE Oil & Gas Email: zhangr@ge.com 16
Conclusions
World is going More Electric happening in Oil & Gas
industry too

Diverse range of applications for high power electric


drives started to emerge

Many new applications call for new technologies


High reliability/availability/maintainability
High power
High voltage
High speed
Harsh environment

Richard Zhang GE Oil & Gas Email: zhangr@ge.com 17


Questions?

Richard Zhang GE Oil & Gas Email: zhangr@ge.com 18

S-ar putea să vă placă și