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STEERING SYSTEM
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STEERING SYSTEM COMPONENTS

STEERING PILOT PILOT PILOT RELIEF DUAL PILOT STEERING PILOT

PUMP PUMP FILTER VALVE CHECK VALVE CONTROL VALVE

NEUTRALIZER
VALVES

STEERING
CONTROL STEERING AND STEERING
VALVE BRAKE TANK CYLINDERS

PILOT SYSTEM MAIN HYDRAULIC SYSTEM COMMON TO MAIN AND PILOT SYSTEMS
 - 85 -
CONTROL
LEVER
STEERING HYDRAULIC SYSTEM
HOLD
PILOT CONTROL
VALVE

PILOT NEUTRALIZER NEUTRALIZER

PUMP FILTER VALVE VALVE

PILOT DUAL
RELIEF CHECK CHECK
VALVE VALVE VALVE

STEERING PUMP CHECK

COOLER VALVE

CONTROL
VALVE

STEERING
CYLINDERS

TANK
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STEERING PUMP AND

COMPENSATOR VALVE
ENGINE OFF

SWASHPLATE

LARGE
ACTUATOR PISTON SMALL
ACTUATOR PISTON
NO SIGNAL

SMALL
ACTUATOR SPRING

PUMP INTAKE

MARGIN
SPOOL
PUMP
EXHAUST

TO STEERING
CONTROL VALVE
PRESSURE
CUTOFF SPOOL
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STEERING PUMP AND

COMPENSATOR VALVE
LOW PRESSURE STANDBY

SWASHPLATE

LARGE
ACTUATOR PISTON
SMALL
ACTUATOR PISTON
NO SIGNAL

SMALL
ACTUATOR SPRING

PUMP INTAKE

PUMP
EXHAUST

TO STEERING
MARGIN CONTROL VALVE
SPOOL PRESSURE
CUTOFF SPOOL
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STEERING
CYLINDERS STEERING SYSTEM
STEERING CONTROL VALVE
HOLD
DIVERTER
SHUTTLE VALVE
VALVE

LINE
RELIEF SECONDARY
VALVE CONTROL BACKUP
SPOOL RELIEF
RELIEF VALVE
VALVE

PRESSURE COMPENSATOR
REDUCING VALVE SECONDARY
VALVE PUMP

DUAL
CHECK PILOT
VALVE RELIEF
VALVE
STEER STEER
CONTROL LEVER
VALVE

FILTER
COOLER
SELECTOR
VALVE STEERING FLUID
PUMP SAMPLING
PORT
RIGHT LEFT
NEUTRALIZER NEUTRALIZER

PILOT
TANK PUMP
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STEERING
CYLINDERS STEERING SYSTEM
STEERING CONTROL VALVE
GRADUAL RIGHT TURN
DIVERTER
SHUTTLE VALVE
VALVE

LINE
RELIEF
VALVE CONTROL SECONDARY
BACKUP RELIEF
SPOOL RELIEF VALVE
VALVE

PRESSURE COMPENSATOR
REDUCING VALVE SECONDARY
VALVE PUMP

DUAL
CHECK PILOT
VALVE RELIEF
VALVE
STEER STEER
CONTROL LEVER
VALVE

FILTER
COOLER
SELECTOR
VALVE STEERING FLUID
PUMP SAMPLING
PORT
RIGHT LEFT
NEUTRALIZER NEUTRALIZER

PILOT
TANK PUMP
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STEERING
CYLINDERS STEERING SYSTEM
STEERING CONTROL VALVE
FULL RIGHT TURN
DIVERTER
SHUTTLE VALVE
VALVE

LINE
RELIEF
VALVE CONTROL SECONDARY
BACKUP RELIEF
SPOOL RELIEF VALVE
VALVE

PRESSURE COMPENSATOR
REDUCING VALVE SECONDARY
VALVE PUMP

DUAL
CHECK PILOT
VALVE RELIEF
VALVE
STEER STEER
CONTROL LEVER
VALVE

FILTER
COOLER
SELECTOR
VALVE STEERING FLUID
PUMP SAMPLING
PORT
RIGHT LEFT
NEUTRALIZER NEUTRALIZER

PILOT
TANK PUMP
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 - 100

STEERING
CYLINDERS STEERING SYSTEM
STEERING CONTROL VALVE
GRADUAL RIGHT TURN
SECONDARY STEER
DIVERTER
SHUTTLE VALVE
VALVE

LINE
RELIEF
VALVE CONTROL SECONDARY
BACKUP RELIEF
SPOOL RELIEF VALVE
VALVE

PRESSURE COMPENSATOR
REDUCING VALVE SECONDARY
VALVE PUMP

DUAL
CHECK PILOT
VALVE RELIEF
VALVE
STEER STEER
CONTROL LEVER
VALVE

FILTER
COOLER
SELECTOR
VALVE STEERING FLUID
PUMP SAMPLING
PORT
RIGHT LEFT
NEUTRALIZER NEUTRALIZER

PILOT
TANK PUMP
 - 101

BRAKE SYSTEM COMPONENTS

BRAKE BRAKE PARKING BRAKE PARKING BRAKE SERVICE BRAKE

PUMP ACCUMULATORS VALVE LEVER PEDALS

REAR SERVICE STEERING AND BRAKE PARKING MANIFOLD SERVICE BRAKE FRONT SERVICE
BRAKES TANK BRAKE VALVE BRAKES

Service Brake Components Parking Brake Components Shared by Service and Parking Systems
 - 102

BRAKE HYDRAULIC SYSTEM

BRAKE
VALVE

REAR BRAKE
ACCUMULATOR

FRONT BRAKE
ACCUMULATOR

MANIFOLD MANIFOLD

CHECK
VALVE

PUMP
CHECK REAR FRONT
VALVE PARKING BRAKE BRAKE
BRAKE PARKING
VALVE BRAKE
TANK
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BRAKE PUMP
LOW PRESSURE

CONTROL PISTON SPRING

PUMP SERVO VALVE

BARREL

CONTROL PISTON
PASSAGE

OUTLET PASSAGE

DRIVE SHAFT

INLET PASSAGE

PISTON ASSEMBLY SWASHPLATE

 - 105

PUMP SERVO VALVE

LOW BRAKE SYSTEM PRESSURE HIGH BRAKE SYSTEM PRESSURE

TO CONTROL FROM PUMP TO CONTROL FROM PUMP

PISTON OUTLET PISTON OUTLET

ADJUSTMENT ADJUSTMENT
BOLT BOLT

LOCKNUT PRESSURE COMPENSATOR SPOOL LOCKNUT PRESSURE COMPENSATOR SPOOL

 - 106

BRAKE PUMP
HIGH PRESSURE

CONTROL PISTON SPRING

PUMP SERVO VALVE

BARREL

CONTROL PISTON
PASSAGE

OUTLET PASSAGE

DRIVE SHAFT

INLET PASSAGE
PISTON ASSEMBLY SWASHPLATE
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 - 112

BRAKE HYDRAULIC SYSTEM

SERVICE BRAKE OFF / PARKING BRAKE ON BRAKE
VALVE

REAR BRAKE
ACCUMULATOR

FRONT BRAKE
ACCUMULATOR

MANIFOLD MANIFOLD

CHECK
VALVE

PUMP
CHECK REAR FRONT
VALVE PARKING BRAKE BRAKE
BRAKE PARKING
VALVE BRAKE
TANK
 - 113

BRAKE HYDRAULIC SYSTEM

SERVICE BRAKE ON / PARKING BRAKE OFF BRAKE
VALVE

REAR BRAKE
ACCUMULATOR

FRONT BRAKE
ACCUMULATOR

MANIFOLD MANIFOLD

CHECK
VALVE

PUMP
CHECK REAR FRONT
VALVE PARKING BRAKE BRAKE
BRAKE PARKING
VALVE BRAKE
TANK
 - 114
AXLE COOLING SYSTEMS

BRAKE BRAKE

REAR AXLE AXLE FRONT

AXLE MANIFOLD MANIFOLD AXLE

COOLER
BRAKE BRAKE

COOLER
RELIEF
VALVE

RELIEF
VALVE

REAR FRONT
PUMP PUMP
 - 115

POWER TRAIN
 - 116

POWER TRAIN COMPONENTS

ENGINE IMPELLER UPPER INPUT TRANSMISSION

CLUTCH DRIVE TRANSFER
TORQUE SHAFT GEAR
CONVERTER

REAR REAR OUTPUT FRONT FRONT

FINAL DRIVE TRANSFER DRIVE FINAL
DRIVE SHAFT GEAR SHAFT DRIVE
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- 120
- 121
 - 122

POWER TRAIN SCHEMATIC

PRIORITY
VALVE

TRANSMISSION
CONTROL VALVE

IC SOLENOID T/C TRANS

LUC SOLENOID
FILTER FILTER

LOCKUP IMPELLER
CLUTCH CLUTCH
TRANSMISSION

TORQUE
CONVERTER PUMP

T/C OUTLET INPUT

RELIEF VALVE TRANSFER GEAR
OUTPUT
TRANSFER GEAR
COOLER
- 123
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- 127
 - 128

TRANSMISSION
HYDRAULIC CONTROL VALVE

MODULATION
RELIEF VALVE

FIRST AND THIRD SPEED

SELECTOR SPOOL
CONVERTER INLET
RATIO VALVE

LOAD PISTON
DIRECTIONAL
SELECTOR
SPOOL

PRESSURE
DIFFERENTIAL
VALVE

SECOND SPEED
SELECTOR SPOOL
- 129
 - 130
TURBINE IMPELLER CLUTCH
TORQUE CONVERTER
STATOR

HOUSING

IMPELLER CLUTCH
LOCKUP CLUTCH
IMPELLER
- 131
 - 132
TEST PORT IMPELLER CLUTCH
VALVE
SOLENOID VALVE
SPRING BALL ORIFICE SPOOL SPRING

IMPELLER CLUTCH
SOLENOID ENERGIZED

ARMATURE
SOLENOID FROM
ASSEMBLY
PUMP
TO IMPELLER
CLUTCH

TEST PORT

VALVE
SPRING BALL ORIFICE SPOOL SPRING

TEST PORT IMPELLER CLUTCH

SOLENOID DE-ENERGIZED

ARMATURE
SOLENOID FROM
ASSEMBLY
PUMP
TO IMPELLER
CLUTCH
 - 133
TEST PORT
LOCKUP CLUTCH
VALVE SOLENOID VALVE
BALL ORIFICE SPOOL SPRING

LOCKUP CLUTCH
SOLENOID ENERGIZED

SOLENOID PIN FROM

PUMP
TO LOCKUP
CLUTCH

TEST PORT

VALVE
BALL ORIFICE SPOOL SPRING

LOCKUP CLUTCH
SOLENOID DE-ENERGIZED

SOLENOID PIN FROM

PUMP
TO LOCKUP
CLUTCH
- 134
 - 135
TRANSMISSION HYDRAULIC SYSTEM
NEUTRAL

2 3

PRIORITY
VALVE IMPELLER CLUTCH
SOLENOID VALVE
1 5 4

LOCKUP CLUTCH
SOLENOID VALVE

TORQUE
3 TRANSMISSION TORQUE CONVERTER
2 OUTLET
FILTER CONVERTER
FILTER RELIEF
5 VALVE
1
TORQUE
CONVERTER
4
PUMP

TRANSMISSION
CONTROL VALVE
TO
SUMP TRANSMISSION
 - 136
TRANSMISSION HYDRAULIC SYSTEM
FIRST SPEED FORWARD
TORQUE CONVERTER DRIVE

2 3

TEST PORT

PRIORITY
VALVE IMPELLER CLUTCH
SOLENOID VALVE
1 5 4

LOCKUP CLUTCH
SOLENOID VALVE

TORQUE
3 TRANSMISSION TORQUE CONVERTER
2 CONVERTER OUTLET
FILTER
FILTER RELIEF
5 VALVE
1
TORQUE
CONVERTER
4
PUMP

TRANSMISSION
CONTROL VALVE
TO
SUMP TRANSMISSION
 - 137
TRANSMISSION HYDRAULIC SYSTEM
SECOND SPEED FORWARD
SPEED SHIFT

2 3

TEST PORT

PRIORITY IMPELLER CLUTCH

VALVE SOLENOID VALVE
1 5 4

LOCKUP CLUTCH
SOLENOID VALVE

TORQUE
3 TRANSMISSION TORQUE CONVERTER
2 CONVERTER OUTLET
FILTER
FILTER RELIEF
5 VALVE
1
TORQUE
CONVERTER
4
PUMP

TRANSMISSION
CONTROL VALVE
TO
SUMP TRANSMISSION
 - 138
TRANSMISSION HYDRAULIC SYSTEM
SECOND SPEED REVERSE
DIRECTION SHIFT

2 3

PRIORITY IMPELLER CLUTCH

VALVE SOLENOID VALVE
1 5 4

LOCKUP CLUTCH
SOLENOID VALVE

TORQUE
3 TRANSMISSION TORQUE CONVERTER
2 FILTER CONVERTER OUTLET
FILTER RELIEF
5 VALVE
1
TORQUE
CONVERTER
4
PUMP

TRANSMISSION
CONTROL VALVE
TO
SUMP TRANSMISSION
 - 139
TRANSMISSION HYDRAULIC SYSTEM
SECOND SPEED REVERSE
DIRECT DRIVE

2 3

TEST PORT

PRIORITY IMPELLER CLUTCH

VALVE SOLENOID VALVE
1 5 4

LOCKUP CLUTCH
SOLENOID VALVE

TORQUE
2 3 TRANSMISSION TORQUE CONVERTER
FILTER CONVERTER OUTLET
FILTER RELIEF
5 VALVE
1
TORQUE
CONVERTER
4
PUMP

TRANSMISSION
CONTROL VALVE
TO
SUMP TRANSMISSION
 - 140
POWER TRAIN ELECTRICAL SYSTEM
POWER TRAIN ECM CAT DATA LINK
(MAC-14) CONTROL AND MONITOR
SYSTEMS

INPUT COMPONENTS OUTPUT COMPONENTS

STIC
UPSHIFT, DOWNSHIFT,
FORWARD, NEUTRAL, STARTER RELAY
REVERSE

REDUCED RIMPULL
KEYSWITCH INDICATOR LAMP

REDUCED RIMPULL CLUTCH 1

ON/OFF SWITCH REVERSE
SOLENOID

REDUCED RIMPULL CLUTCH 2

SELECTION SWITCH FORWARD
SOLENOID
RIDE CONTROL
ON/OFF SWITCH CLUTCH 3
3RD GEAR
SOLENOID
PARKING BRAKE
LIMIT SWITCH
CLUTCH 4
2ND GEAR
QUICK-SHIFT SOLENOID
SWITCH
CLUTCH 5
LOCKUP CLUTCH 1ST GEAR
ENABLE SWITCH SOLENOID

STEERING/TRANSMISSION
LOCKOUT SWITCH RIDE CONTROL
SOLENOID

TORQUE CONVERTER
PEDAL POSITION IMPELLER CLUTCH
SOLENOID

TORQUE
CONVERTER SPEED LOCKUP CLUTCH
SOLENOID
TRANSMISSION
SPEED
BACKUP ALARM
PARKING BRAKE
PRESSURE SWITCH
- 141
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