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STAGE 2 (2X500MW)
O&M COMMISSIONING DEPARTMENT
OBJECTIVE
The Objective of this oil flushing is to ensure cleanliness of seal oil
piping before connecting to the generator seals.
Pre-requisites
Ensure Erection of all Seal oil system pipelines as per schematic diagram.
CLEANING PROCESS
AIR BLOWING
Continuous flow of Air through the pipeline till no dust / loose foreign
material comes out from the other end.
CARDBOARD BLASTING
NTPC SIMHADRI SUPER THERMAL POWER PROJECT SIMHADRI
STAGE 2 (2X500MW)
O&M COMMISSIONING DEPARTMENT
Filters
Filters
Gas pressure and the impulse oil pressure act in opposite directions.
Valve stem moves UP or DOWN whenever there is unbalanced
Valve cone arrangement is such that it closes further for a down
movement of the valve stem.
Dp to be maintained is set by pre- loading of the main bellows. The pre-
loading is adjusted with a Compression spring linked to the valve stem
by means of an adjusting nut.
NTPC SIMHADRI SUPER THERMAL POWER PROJECT SIMHADRI
STAGE 2 (2X500MW)
O&M COMMISSIONING DEPARTMENT
Pre requisites
Fill Air Side oil circuit, charge coolers & filters with oil
Charge coolers with Cooling water on both sides
Keep one vapour exhauster in service and second on standby
Start Pump-1
With Pump running, perform venting of
Pressure signal lines to measuring devices
NTPC SIMHADRI SUPER THERMAL POWER PROJECT SIMHADRI
STAGE 2 (2X500MW)
O&M COMMISSIONING DEPARTMENT
During filling of Air Side, SOT gets simultaneously filled via float valve
Fill H2 Side oil circuit, charge coolers & filters with oil
Charge coolers with Cooling water on both sides
Start H2 side Pump & stop to bleed air
With Pump running, perform venting of Pressure gauges, Reg. valve C
and Equalising valves.
Setting of DPRV A1
This orifice is adjusted to keep Ring Relief oil pressure above seal oil
Pressure.
Adjust such that, ring relief oil pressure is approx 1kg/cm2 higher than
Setting of DPRV C
Adjust C valve nut, such that H2 side Seal Oil pump discharge pr higher
Setting of DPRV A2