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1.0. SCOPE :
This specification covers the design, engineering, manufacture,
assembly and testing before supply and delivery at destination stores
of Single Phase, 2 wire 5-30 Amps Static Meters of Class 1.0 Accuracy
with LPRF Communication and backlit LCD as per requirement given
in this specification.
2.0. STANDARDS :
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3.0 SERVICE CONDITIONS
The meters to be supplied against this specification shall be
suitable for satisfactory continuous operation under the following
tropical conditions:
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CURRENT 0.2% Ib to 600% of Ib
POWER FACTOR RANGE Zero lag Unity Zero lead
FREQUENCY 50 Hz + or 5%
The limits of error for +20 to -40% Vref variations shall be as under:-
a. @ UPF 0.7% for Ib, b.@ 0.5 lag 1.0% for Ib, c.@ UPF 0.6% for 0.6
Ib&Imax with 10% 0f 3rd harmonic current in circuit.
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4.1.3. Sealing Provision:
4.1.4. The material of the meter case shall have the following
properties:-
1. Physical water absorption(%)- max-0.35
2. Electrical dielectric strength at 90 C in oil(KV/mm)-min-16
3. Thermal HDT(C)-min-125
4. Flammability
a. Rating-FV2
b. Glow wire test 650-passes IEC-60695-2-1-12&IS:11000-2-1
5. Mechanical
a. Tensile strength(Mpa)-min-50
b. Flexural strength(Mpa)-min-90
c. Izod impact strength notched 23C(KJ/sq.m)-min-8
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supplier shall supply the same along with each meter without any
extra cost.
4.3.2. The vendor shall provide the appropriate fixing screws along
with the meters.
4.6.2. In any case, RTC battery power shall not be used for
display under power off condition. Battery used for the meter display
during power off condition shall be separate from the battery used for
the real time clock.
4.6.5.3. Facility for correcting the drift in Real Time clock through
CMRI has to be provided with proper security. Whenever RTC is
corrected, all the registers and other parameters shall be updated. The
date and time should be user programmable. The meter should be
capable of storing in the memory the readings of a specified date and
time in a month / two months for the purpose of retrieving the same at
a later date without change in the specified timing while correcting the
drift. The data stored in the memory shall not be lost or updated when
the meter is in power off condition, so that same are retrievable even
after lapse of several months. (This is to enable utility to defend their
cases legally in case of disputed meters/billing revision.)
4.7.0. DISPLAY:
4.7.1. The meter shall have a minimum 6 digit bright liquid crystal
display (LCD) which shall be of STN (super twisted pneumatic)/FSTN
type, construction suitable for temperature withstand of 80 degree
centigrade(storage) and 65 degree for operation, with high contrast.
The minimum character shall be 8 mm height and 4mm width (for
alphabets it shall be 5 x 3 mm). The LCD display should have wide
viewing angle of 45 degree to 60 degree cone up to 1m distance. The
display size shall be to accommodate 6 digit of specified size with inter
digit gap of 1mm and side gap of 2mm on all four sides. The accuracy
of display parameters on LCD display for all parameters shall be
matching with the accuracy class of meters as per IS.
4.7.4. The LCD display of the meter should be backlit during power
on.
4.7.5. DISPLAY RESOLUTION:
1. Voltage = 0.01V
2. Current = 0.01A
3. Power Factor = 0.01
4. Active Energy = 0.1 KWH
5. Apparent Energy = 0.1 KVAh
6. Demand = 0.01 KW/KVA
The display for KWH should have facility for high resolution
display with minimum 3 decimal digits to facilitate testing with desired
accuracy with 30 minutes integration period.
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4.8.2. Except for the test output pulse LED, the other indication can be
alternatively provided as Icon on backlit LCD display. LED shall be low
power consumption and distinctly visible from distance.
4.8.4. The clearance of calibration LED from any of the sides of window
portion shall be approximately 20 mm.
4.8.5. The bidder shall state the necessary number of pulse counts to
ensure measurement accuracy of at least 1/10th of class of the meter
at different test points.
4.10.2. The first five digit of serial No. should be assigned for PO No.
(three digit) and issuing year of PO (two digit) and then after a slash
mark assign your regular serial No. and it is to be noted that while
downloading the meter data the entire Sl. No. should be downloaded
(including the first five digits). Stickers in any case shall not be
accepted.
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4.10.2. The name plate should not get damaged due to atmospheric
conditions and the marking shall be indelible, distinct and readable
from outside the meter. The nameplate marking should not fade or
otherwise be adversely affected by UV exposure with lapse of time.
Also the connection diagram of the meter as per CBIP-304.
4.10.4. All the material and electronic power components used in the
manufacture of the meter shall be of highest quality and reputed make
to ensure higher reliability, longer life and sustained accuracy.
5.1.2. To verify the above the meter will be switched off/on 40 times at
rated parameters and energy recording on display with decimal digit
should be within 0.4 KWH of the energy, it should register, as per its
accuracy at that load. This will be verified during testing sample
meters and at works during inspection. The meter reading should not
be disturbed during sudden switching of heavy loads or transient
voltage spikes.
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5.2. INSTANTANEOUS PARAMETER:
(1) Signed KW (2) Instantaneous KVA (3) Instantaneous PF (4)
Voltage (5) Current (6) Real time clock-date & time.
5.3.2. The Average power factor for the billing period may be calculated
as per IS.14697 of 1999 Clause 1.3.and G-7.
5.3.3. All the billing parameters like KWH, M.D. in KW and the
resetting date & Reset Count for six re settings in 6 calendar months
should be available in the memory and on display for two consecutive
billing periods.(i.e., for last two resets)
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6.0 DISPLAY PARAMETERS
The order of the display should be as follows:
6.1 MODE I : AUTO DISPLAY
1) LCD check.
2) Real time and date.
3) KWH (Cumulative KWH)
4) KVAh (Cumulative KVAh)
5) Maximum Demand in KW & KVA since last reset
6) Maximum Demand in KW & KVA for last reset.
7) Instantaneous voltages & current (Separate display for V & I)
8) Instantaneous signed power in KW & KVA.
9) Date & time of last reset.
10) MD reset count - cumulative.
11) Meter cover open tamper with date & time.
6.4.1. The provision for scrolling the display should be made by either
One Push Button or Two Push Buttons with the following provisions :
1. The display time of each parameter in auto mode should be 10
seconds.
2. There shall be no blank display at any time of power availability.
3. In push button mode also auto scroll parameters should be made
available in the same order as indicated.
4. The display mode shall be switched to Auto Display Mode, if the
scroll button is,
a. Not pressed during the past 1 minute (If in the Push button Mode
i.e. MODE-II)
b. Not pressed during the past 30 minutes (If in the High resolution
Mode i.e. MODE-III)
5. The display shall be switched on to Push Button Mode by just
pressing the scroll button.
6. The display shall be switched on to High Resolution Mode by
pressing 10 seconds the scroll button.
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7. In the Push Button Mode i.e. Mode-II, Pressing of push button by 5
seconds the display should be switched on to Reverse direction and
vice versa for Forward direction.
7.4. The load survey data, billing parameters and tamper data shall
not be updated when the meter is in power off condition. Whenever the
meter is released from service condition either for safe custody or due
to billing dispute ,the above said data shall be retained for the period
of actual use of meter and shall retrievable as when required.
8.1.2. The interface for communication between MRI & Base computer
shall be supplied free of cost. The software required for CMRI and Base
Computer System with necessary security provisions shall also be
supplied free of cost with the following features:
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a. It shall be possible to read the meter via RF from a
minimum distance of 60 metres even with obstruction
from the meter. However, longer communication range is
preferred.
8.1.5. The meter should have a properly secured RS232 port in front
for data transfer without error to or from CMRI/BCS/LAPTOP. The
communication port shall have proper sealing arrangements. The
meter reading software should be capable of data transferring in
respect of all the stored data.
8.3. The protocol used in the meter shall have to be provided at the
time of supply for the purpose of AMR System. Past suppliers shall
have to submit a written undertaking that they will provide protocol for
meters supplied so for, the said undertaking shall be submitted along
with offer failing which, the offer will be rejected. They will also ensure
that protocol for the type of meters supplied in the past will be
provided as & when supplies are affected. It shall be responsibility of
the meter manufacturer to provide required software and all the
facilities free of cost to enable the use of RS 232 port for reading and
retrieving the data from the meter through CMRI and to download the
data to PC. Necessary upgrades of software shall be supplied free of
cost for downloading simultaneously the existing parameters and any
parameters added in future specifications of meters.
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8.4. All important data such as billing, & tamper should be stored in
NVM and same should not be possible to change/tamper these data
through any standard serial communication.
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k. The manufacturer / supplier shall modify the compatibility of
CMRI with the meter and the base computer system due to any
change in language or any other reasons at their own cost.
l. The CMRI shall have facility for re-entering the meter serial
numbers directly from base computer system so that once these
meters are read and the data is uploaded on base computer
system, the serial numbers of existing meters could be deleted
from the CMRI and the meter serial numbers of other meters
can be entered in the CMRI. CMRI shall not download the data
of the meters whose serial no. is not in CMRI.
m. The CMRI shall be with search facility based on either
serial number of meter, consumer number, Date of
Downloading.
n. The CMRI shall indicate the status of total consumers /
meters, number of consumers / meters read and balance
consumers / meters. The search facility for the balance meters
shall be provided on the CMRI.
o. The data downloading time (from meter to MRI) through LPR
shall not exceed 5 sec for each meter (with +2 sec. max
tolerance time). The time of reading for the next layer of meters
may vary and the additional time of +3 sec. for each added
meter layer i.e. for each hop shall be allowed.
p. In future without any modification, the communication
software shall be capable to transfer the billing data and meter
serial number required for automatic Spot Billing Machine to
automatically generate the energy consumption bills at
consumer premises without any human intervention after the
data is collected by the MRI. The MRI shall continuously
transmit the data until an acknowledgement is received from
the SBM (Spot Billing Machine). The manufacturer shall provide
the protocol and other information to interpret the transmitted
billing data. The data storage inside the MRI and
communication of MRI with the meter shall be encrypted so that
there is no possibility of tampering with the downloaded data.
q. Meter manufacturers must submit the protocols between RF
to RF of two LPRs i.e. frequency, communication baud rate &
encrypted code etc. Access must be transparent as because
meter data will be downloaded through third party LPR as per
standard of IEEE 802.15.4.
r. The CMRI supplied should be capable of taking reading for 3
Phase LPRF meters also.
The downloaded data along with date and time stamp of such
reading shall remain on CMRI with suitable encryption and it
should not be possible to pre-program or manipulate the
recorded data on the CMRI before downloading the same to
SBM and base computer. The Supplier shall provide the
software (compatible with Windows) and necessary field training
to the billing agency at free of cost.
Confirmation shall be provided on CMRI after successful
printing of the bill in SBM.
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The CMRI shall possess battery back up of 8 hrs of continuous
data transfer and shall be capable of storing data for at least
4000 nos. meters at one time.
The CMRI shall indicate the status of % of memory utilized and
number of meters read.
8.2. All important data such as billing, & tamper should be stored in
NVM and same should not be possible to change/tamper these data
through any standard serial communication. This will be verified by
removing the NVM of the meter and check the working of the meter
during sample testing or inspection.
9.0. SOFTWARE:
9.1.1. Meter manufacturer shall provide the BCS software which
should be compatible GUI (Graphical User Interface) facility with
version of Windows platform and suitable software compatible to CMRI
for reading the data from the meters.
9.1.2. The computer software shall be user friendly. The data transfer
shall be highly reliable and fraud proof (No editing shall be possible on
base computer by any means).The software shall have capability to
convert all the data into ASCII format All the options available in BCS
are to be displayed in the window screen.
9.1.5. If the software supplied is of latest version than the earlier one
supplied, then the same shall be such that it is compatible for the
meters already supplied and also the meter data already read and
available at BCS to the extent possible. Confirmation to this effect
shall be furnished along with the offer.
9.4.4. a) The BCS software shall have search facility to access / view
Data as per CMRI Id (alpha numeric),
Meter Serial no.
Consumer ID.
Date of meter reading
Uploaded data based on weekly and monthly collection
Section wise meters (with assigned code)
Data of a specific meter related to a specific period by entering
from and to dates.
9.4.6. The BCS software shall have the facility to display multiple
graphs for meter reading uploaded for different period for comparison/
analysis while displaying the load survey graph, the exact value for the
particular period shall be displayed with respect to the co-ordinates
selected. X & Y axis is to be clearly defined and scaled for easy viewing.
9.4.8. The software shall have data export facility to spread sheet
format like MS-Excel /Open office without distortion stored of data.
9.4.9. The software shall have facility to analyze data acquired from at
least two meters database simultaneously.
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9.4.17.It shall be possible to upload the CMRI data to any PC having
CMRI software. A consumer based data uploading facility is required
so that CMRI shall upload data only in that PC which has the
concerned consumers data. The consumer number + meter number +
make code shall be the key for creating consumers files or overwriting
consumers files in PC.
9.4.18.The BCS software shall create one single file for the uploaded
data, e.g. if CMRI contains the meter readings of 2,000 consumer
meters and the said data is uploaded to BCS, then the BCS shall
create a single file containing separate records for each consumer
meter reading. Also there shall be a provision to give filenames while
creating the file.
9.4.19.The downloaded data along with date and time stamp of such
reading shall remain on MRI with suitable encryption and it shall not
be possible to pre-program or manipulate the recorded data on the
MRI before downloading the same with Serial No. of MRI on computer.
10.3. One of the above tests will be conducted on the samples supplied
along with the bids by the purchaser in his lab; if the meter fails the
offer will not be considered for evaluation.
10.4. TAMPER.
10.4.1. Tamper and fraud monitoring should be as per CBIP304.
10.4.3. Generally the meter shall have the following special features to
monitor/ detect tamper and fraud against meter:
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instance only. After the meter cover is fitted, it shall get activated
immediately without any delay on LCD display in blinking mode so
that it is easily noticed by the meter reader. The above tamper shall
detectable even in power off condition.
10.4.4. The No. of tamper information / events for each type of tamper
to be recorded under each category is as follows:
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10.5.4. In BCS the snap shot feature is to be provided for every meter
tamper data with cumulative KWH, Kvah, V, I & Date & time at the
time of the tamper occurrence & tamper restoration. A summary report
on tamper events along with its total duration for each type of the
events occurred from the date of manufacturing or installation is to be
made available as detailed in Annexure-1.
10.5.5. The Bidders should furnish the details as to how their meter is
able to detect/ protect / recording the above tamper and fraud
features with sketches and phasor diagram. Bids without these details,
shall be treated as Non responsive and rejected.
12.0. RESPONSIBILITY:
12.1. The meter software suitable to Common Meter Reading
Instruments shall be provided with ordered meters to Common M.R.I.
manufacturer approved by Board as per CBIP304.
12.3. A detailed list of bought out items which are used in the
manufacturing of the meter should be furnished indicating the name
of firms from whom these items are procured is to be submitted along
with the technical bid.
12.4. The meter shall be completely factory sealed except the terminal
block cover. The provision shall be made on the Meter for only two
seals to be put by utility user. The Terminal cover should be
transparent with one side hinge with sealing arrangement.
13.2. Type test certificates shall not be more than 3 years old from the
date of bid submission.
13.3.2. The type test certificates of the above additional tests shall also
be submitted before opening of price bid or otherwise price bid will not
be opened. The following information should be clearly mentioned in
the type test reports.
i) Type of display
ii) Details of Shunts/CT used in main neutral circuit
iii) Accuracy at different leads and PF.
17.0. SAMPLE:
17.1 Bid Samples:
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rejection. The samples shall be type tested as per CBIP 304
and/or IS:13779/1999 applicable. The sample shall comply
with the specification. The testing charges should be borne by
the supplier.
17.2. The sample meter shall comply with all tests in all respect to this
specification. In case sample meters are found not conforming to the
requirements both in hardware and soft ware, the price bid of the offer
shall not be opened and offer will be rejected.
17.3. Apart from the above a team of officers will also be deputed to
the factory premises of the bidder to assess the manufacturing quality
and facility and to pick up two more samples of the same
range/similar specification from the manufacturing line or from the
storage place for testing at NABL accredited Govt laboratories at
bidders cost before or after placing order. In case sample meters are
found not conforming to the requirements both in hardware and soft
ware, the purchase order will be cancelled and the vendor will be black
listed.
17.4. The time required for down loading the data as confirmed by the
bidder will also be tested at CPRI.
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19.0. PACKING:
19.1. The meters shall be suitably shock proof packed in order to avoid
damage or disturbance during transit or handling. Each meter shall be
packed in superior quality three ply corrugated cardboard or
thermocol packing box. Such single cartons shall be additionally
packed in five ply corrugated cardboard boxes with one copy of manual
for easy transportation, storage & handling. The lid of the carton may
be suitably sealed. The packing cases may be marked to indicate the
fragile nature of the contents.
21.0. GENERAL:
21.1. In addition to specific requirements furnished in the preceding
paragraphs, all other stipulations and requirements are as per relevant
clauses in the standards indicated in this specification shall be
complied.
21.4. One soft copy of all the documents enclosed in the technical bid
shall be submitted along with the offer in the same cover.
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22.0 Guarantee:
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v) List of areas in manufacturing process, where stage
inspections are normally carried out for quality control
and details of such tests and inspections.
vi) List of testing equipment available with the bidder for final
testing of equipment specified and test plan limitation. If
any, vis-a-vis the type, special acceptance and routine
tests specified in the relevant standards.
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i) The structure of the organization :
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Annexure I
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ANNEXURE II
TECHNICAL PARTICULARS OF BOX
Sl. Characteristics
No.
I. 1. Manufacturers name
2. Material used for box body
3. Material withstanding temperature
4. Dimensions of box (lxwxh)
5. Thickness (mm)
II. 1. Color
2. No. of Hinges
3. Handle provision
4. Sealing Arrangements
5. Inlet & Outlets
6. Gasket
a) Whether gasket is provided for door
b) Material of the gasket
36. Suitable for outdoor installation
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Component specifications and manufacturers
1. Current Transformers :
The Meters should be with the current transformers as
measuring elements. The current transformer should withstand for
the clauses under 5&9 of IS- 13779 /1999 The current transformer
should withstand for the clauses under 5&9 of IS-13779 /1999.
3. Memory chips :
The memory chips should not be affected by external parameters
like sparking, high voltage spikes or electrostatic discharges. Meter
shall have non volatile memory (NVM). No other type of memory shall
be used for data recording and programming. (The life of the NVM is
highest) There shall be security isolation between metering circuit,
communication circuit, and power circuit.
4. Display modules :
a) The display modules should be well protected from the external
UV radiations.
b) The display visibility should be sufficient to read the Meter
mounted at height of 0.5 meter as well as at the height of 2
meters ( refer 3.2 d for Viewing angle ).
c) The construction of the modules should be such that the displayed
quantity should not disturbed with the life of display.
d) It should be transreflective HTN or STN type industrial grade with
extended temperature range.
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Hongkong : Genda
Singapore : Bonafied Technologies,Holtek,Haijing.
Korea : Advantek
Japan : Hitachi,Sony.
Taiwan : Prolific Technology
5. Communication Modules :
Communication modules should be compatible for LPRF with
optical port for communication with meter reading instruments.
USA : National Semiconductors HP,
Optonica,Agillant,Texas Instruments,Maxim.
Holland / Korea : Phillips
Japan : Hitachi
Taiwan : Ligitek,Prolofic Technologies
6. Power supply :
The power supply should be with the Capabilities as per the
relevant standards. The power supply unit of the meter should not be
affected in case the maximum voltage of the system appears to the
terminals due to faults or due to wrong connections. It should not also
be affected by magnet -SMPS Type.
7. Electronic Components :
The active & passive components should be of the surface mount
type are to be handled & soldered by the state of art assembly
processes.
USA : National Semiconductors, Atmel, Philips, Texas
Instruments, BC Component, Fairchild.
Japan : Hitachi, Taiyo Yuden, Oki, Toshiba, AVZ or Ricon
Panasonic, Fairchild, PEC, CTR
Korea : Samsung
Japan :
Germany : Vishay, Epcos & NSC, Yageo
Taiwan : Prolific Technology
8. Mechanical parts :
a) The internal electrical components should be of electrolytic
copper & should be protected from corrosion, rust etc.
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9. Battery :
Maintenance free Lithium battery of long life of 10 years. Only
non rechargeable battery should be used for RTC as well as display in
absence of Power, since the life & Reliability of these are better than
the rechargeable batteries.
Makes
USA : Maxell,Varta,Tedirun, Sanyo or National
Japan : Panasonic,Sony , Mitsubishi,Sanyo
France : Saft
Korea : Tekcell.
Taiwan : Prolific Technology
USA : ST,Teridian,Philips,Dallas,Atmel,Motorola,Microchip,
Texas Instruments,Holtek,IDT,Renesas.
Japan : NEC or Oki,Epson.
Malaysia : Intersil.
Taiwan : Prolific Technology
11. P.C.B.:
Glass Epoxy, fire resistance grade FR4, with minimum
thickness 1.6 mm if 2 layer and 1.2 mm if 4 layer or more.
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