7150700US-T 1.2 Brosseuse Modulaire

INSTRUCTIONS Version 7150700
1.2
Translation from Valid from Page Created by
the original 10/07/2014 MODULAR BRUSHER 1/30 EYMERIE
document
Impasse dAthnes
ZAC Albasud II, CS 60112
82001 MONTAUBAN
maf@maf-france.com
05 63 63 27 70
Mechanics after Sales Service: 05 63 63 46 55
Electronics after Sales Service: 05 63 63 26 50
Fax: 05 63 63 07 85
Fax : 05 63 63 07 85
MODULAR
BRUSHER
Translation of the original instructions

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FOREWORD
Only authorized persons, who are informed about the safety rules and taking the
necessary precautions, are in a position to carry out any interventions on the machine. A paragraph
concerning the safety rules can be found at the end of this manual. It is essential to read these rules
before beginning any intervention.
MAF AGROBOTIC refuses to take any responsibility for any consequences which may result from a
wrong interpretation of the contents of these instructions.
MAF reserves the right to modify the contents of this manual without warning.
THIS MANUAL IS UNIQUE, NO COPY WILL BE PROVIDED.

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CONTENTS
A MANUFACTURERS BUSINESS NAME AND ADDRESS ......................................................... 4

B MACHINE IDENTIFICATION ......................................................................................................4
C E.C DECLARATION OF INCORPORATION ............................................................................. 5
D GENERAL DESCRIPTION ............................................................................................................6
D.1 APPLICATION FIELDS ................................................................................................................. 6
D.2 TECHNICAL DATA....................................................................................................................... 8
E WORKING STATION .................................................................................................................... 9
F OPERATION OF THE MACHINE ................................................................................................ 9
F.1 SIGNALS ....................................................................................................................................9
F.2 COMMANDS ............................................................................................................................... 9
G APPLICATION RESTRICTIONS ............................................................................................... 10
H ASSEMBLY, INSTALLATION AND JOINING INSTRUCTIONS........................................... 10
H.1 INSTALLATION ......................................................................................................................... 10
H.2 CIVIL WORKS ........................................................................................................................... 10
H.3 ENVIRONMENT ......................................................................................................................... 10
H.4 NECESSARY SPACE AROUND THE MACHINE................................................................................ 10
H.5 ASSEMBLY AND DISMANTLING ................................................................................................. 11
I NOISE AND VIBRATION REDUCTION ..................................................................................... 11
J COMMISSIONING ........................................................................................................................ 11
J.1 START-UP ................................................................................................................................ 11
J.2 MACHINE STOPS ....................................................................................................................... 11
J.3 USER TRAINING........................................................................................................................ 12
K RESIDUAL RISKS FOR OPERATORS ...................................................................................... 12
L PROTECTION MEASURES FOR OPERATORS ...................................................................... 12
M ADDITIONAL TOOLS AND ACCESSORIES ........................................................................... 13
N STABILITY REQUIREMENTS OF THE MACHINE ............................................................... 13
O TRANSPORT AND HANDLING ................................................................................................. 13
O.1 INDICATIONS RELATIVES TO TRANSPORT ................................................................................... 13
O.2 OFFLOADING OF THE MACHINE ................................................................................................. 13
O.3 REQUIRED POWER AND EXTERNAL MEANS................................................................................. 14
P ACCIDENT OR FAILURE ........................................................................................................... 15
Q CONTROL OPERATIONS AND MAINTENANCE................................................................... 15
Q.1 SETTINGS ................................................................................................................................. 15
Q.2 CLEANING ............................................................................................................................... 16
Q.3 MAINTENANCE......................................................................................................................... 16
Q.4 CONTROLS AND SETTINGS ........................................................................................................ 17
Q.5 SPARE PARTS: .......................................................................................................................... 17
Q.6 BREAKDOWN: PROBLEMS AND SOLUTIONS ................................................................................ 21
Q.7 SECURITY FUNCTIONS .............................................................................................................. 22
R SETTING AND MAINTENANCE SECURITY ........................................................................... 23
S PARTICULAR SPECIFICATIONS FOR THE SPARE PARTS ................................................ 26
T SOUND EMISSION ....................................................................................................................... 26
U RADIATION EMISSION .............................................................................................................. 26
V APPENDIX .................................................................................................................................... 26
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A MANUFACTURERS BUSINESS NAME AND ADDRESS
MAF AGROBOTIC SAS

Impasse dAthnes
ZAC Albasud II- CS-60112
82000 MONTAUBAN
TEL: 05 63 63 27 70
FAX: 05 63 63 07 85
B MACHINE IDENTIFICATION
MODULAR BRUSHER
The installation is identified by a plate riveted at the main cabinet and always visible.
The information we find there is the following:
Maker's name
MAF item code
Machine number
Date of
manufacture
Maker's company head office address
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C E.C DECLARATION OF INCORPORATION
DECLARATION OF INCORPORATION WITH EC STANDARDS
Manufacturer:
M.A.F. AGROBOTIC
IMPASSE DATHENES
ZAC ALBASUD 2 BP60112
82001 MONTAUBAN CEDEX
DECLARE THAT EQUIPMENT DESCRIBED HEREAFTER:
Model : MODULAR BRUSHER

Brand : MAF AGROBOTIC
Type : 150
Serial number :
Year : 2014
Is in accordance with:
- Directive 2006/42/CE relative to machinery,
- Directive 2004/108/CE concerning electromagnetic compatibility,
- Directive 2006/95/CE concerning equipment with low voltage
- Regulation (EC) 1935/2004concerning materials and articles intended to come into contact with food
products.
Technical file: relevant technical documentation has been compiled in accordance with annex VII B to
directive 2006/42/CE. The person authorized to establish this file is signatory.
The manufacturer undertakes to transmit, in response to a reasoned request by the national authorities,
relevant information on the mentioned equipment.
WARNING: It is strictly forbidden to commission the equipment concerned if the machine in which
It is intended to be incorporated or if the set of machines to which it must be assembled has not been
found to comply with the provisions of the directive 2006/42/CE or to national provisions transposing
this directive in the country of commissioning.
TECHNICAL FILE: The person authorized to compile this file is the signatory.
Made in, the
Authorized signatures and stamp of the corporate name:
The Security Manager :
Guillaume FEAU
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D GENERAL DESCRIPTION
D.1 Application Fields
The brusher is used primarily for installations requiring brushing the product before entering the
treatment, selection and sizing areas.
Fruits are brushed in order to eliminate dirtiness present and to ensure a proper control and sizing of the
fruit.
Scrapers are used to eliminate impurities accumulated on the brushes to obtain a better brushing
Accessories:
Progressor
Ventilation:
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Generators:
Showers:
Hot water shower:

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D.2 Technical data
The machine is composed of the following elements:
- Width : 1000 1250 - 1500 1750 - 2000mm
- Length : 18 24 30 36 42 48 brushes
- Accessories
Connections:
Electricity:
Power: depending on configuration (see table below).

Power supply: 400V Three phased 50 Hz
Clean water
Supply with clean water without sand on the points defined in the implementation drawing, with filter of
300 microns and softener.
Driving Configurations:
Brusher configuration Brushes Motorization Progressor motorization

Reducer Reducer
Length(rows) Width Motor Motor
(25/1) (60/1)
0.55 kw T063 0.37 kw T050
500
(2400029) (2280145) (2400027) (2280051)
0.75 kw T063 0.37 kw T050
1000
(2400059) (2280145) (2400027) (2280051)
18
0.75 kw T063 0.37 kw T050
1500
(2400059) (2280145) (2400027) (2280051)
0.75 kw T063 0.37 kw T050
2000
(2400059) (2280145) (2400027) (2280051)
1.1 kw T075 0.37 kw T050
1000
30 (2400058) (2280122) (2400027) (2280051)
1.5 kw T075 0.55 kw T050
1250
(2400061) (2280122) (2400085) (2280051)
1.1 kw T075 0.55 kw T050
1000
(2400058) (2280122) (2400085) (2280051)
36
1.5 kw T075 0.55 kw T050
1250
(2400061) (2280122) (2400085) (2280051)
2x 1.1 kw T075 2x 0.37 kw T050
1250
(2400058) (2280122) (2400027) (2280051)
48
2x 1.1 kw T075 2x 0.55 kw T050
1500
(2400058) (2280122) (2400085) (2280051)
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E WORKING STATION
Usually, its not necessary for the machine operator to be present all the time while the machine is
running but an occasional watch out is necessary.
F OPERATION OF THE MACHINE
F.1 Signals
a) Acoustic:
The main cabinets, grouping several MAF machines together, are equipped with Klaxon sirens. When
you press on the start-up button of the selected machine group, the siren will sound for 3 seconds before
the machine starts.
b) Visual:
Red lights: indicate an operational fault, emergency stop or a motor fault and will stop the equipment.
Note that the emergency stop red lamps are sometimes mounted on high supports so they can be easily
seen.
Orange lights: indicate a machine fault with the shutdown of the concerned machine.
Green lights: indicate the operation of the corresponding machine..
Safety panels:
The safety panels, fixed on the guards of the machines indicate to the users that access during operation
is prohibited
F.2 Commands
EMERGENCY STOP: Red buttons with a circular yellow label: Latching emergency stop buttons with a
circular yellow background label reading emergency stop in black letters.
MACHINE STOP: Black buttons with rectangular black label: Latching emergency stop buttons with a
black background label reading STOP in white letters.
Black buttons:
- Control push button with a black background label.
- Rotating buttons with a selection of 2 or 3 positions with black background label.
- Rotating mode selection buttons needing a key to work, only qualified persons have access to these
keys.
- Illuminated green push buttons start each group.
- Reset rotating key buttons, only qualified persons have access to these keys.
Disconnectors: Each electrical cabinet, supplied in 400V, has on one side o locking switch.
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G APPLICATION RESTRICTIONS
Any use of the machine other than the one defined in the present instructions is forbidden.
In order to have the maximum efficiency of the machine:
Do not put products in poor condition, damaged or rotten into the brusher.
Do not use the brusher with too high rotation speeds of the brushes.
H ASSEMBLY, INSTALLATION AND JOINING INSTRUCTIONS
H.1 Installation
The machine can only be installed by MAF AGROBOTIC personnel.

Each machine requires a specific installation procedure.
Tunnel type protections must be installed at the inlet and at the outlets of the fruits passage.
Protections to be adapted according to the material located before and after the machine.
H.2 Civil works
Three copies of the civil works drawing and machine drawing are sent to the customer for signature.
The customer should refer to this drawing for the location of the machine in the building
H.3 Environment
Location: always in closed premises, protected from rain.

Storage temperature: from -10C to 50C
Functioning temperature: from 0C to 45C
Dampness: from 10% to 90% without condensation.
H.4 Necessary space around the machine
a) Offloading and installation

The necessary space should be reserved for offloading to be easily carried out. In case two forklifts are
necessary, the transport truck might be moved and the equipment suspended in mid-air. Some machines
(big machines in particular) should not be suspended more than 20 cm from the ground.
b) In operation
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An access to allow maintenance has to be provided :
H.5 Assembly and dismantling
Both are exclusively carried out by MAF AGROBOTIC personnel.
I NOISE AND VIBRATION REDUCTION
In order to limit at a maximum the noise level of the machine, housings and protections have to be set and
fixed as recommended.
All the machine pillars must be anchored to the ground.
J COMMISSIONING
Connections and location: see the enclosed drawing of machine block-diagram.
The start-up can only be implemented by MAF AGROBOTIC staff, as they are the only ones to
be qualified for this task.
J.1 Start-up
To avoid any untimely or dangerous start, different security procedures have to be applied:
The machine must only be started, after checking that there are no people in restricted areas and
protected of the machines.
When a group of machines is started by using a black push button with a black background label,
it sets off a siren for 3 seconds before the machine starts.
The machine must only be started by pressing the start push button after disengaging the
emergency stop Machine button.
These precautions are required after each accidental power failure or a deliberate shut down by a user.
J.2 Machine stops
Machine stops: 2 types of stops

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Emergency stop: lockable, red punch buttons with yellow background (to be found on several
places of the installation): allow all the machines to be stopped when an emergency stop is pushed.
These are used only in emergencies: for personal safety and security.
Machine stop: lockable, black punch buttons with a red background rectangular label, black
letters (to be found in several places on the machine) enable to stop the concerned sector or the
concerned machine but not the whole installation. These are used to protect the machines.
Settings that can be done by the operator during operation:
None
J.3 User training
It is the MAF AGROBOTIC technical staffs who are in charge of the start-up that trains the customers
personnel to use, clean and maintain the installation properly.
It is forbidden to use the machine with a different purpose

from the one specified in the sale contract
K RESIDUAL RISKS FOR OPERATORS
It is strictly forbidden to work on the machine while it is operating. The interventions are only allowed if
the power supply is off.
It is strictly forbidden to try to intervene on the inlets or outlets of the brusher in operation: progressor
danger.
Area identified by crushing risk pictograms.
L PROTECTION MEASURES FOR OPERATORS
Keep long hair tied up and avoid wearing loose clothes near the moving parts of the machine.
The staff must be equipped by his employer with personal protective equipment required for the activity
assigned (Article R4321-4 of the Labour Code).
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M ADDITIONAL TOOLS AND ACCESSORIES
N/A
N STABILITY REQUIREMENTS OF THE MACHINE
In operation and during test and setting phases:

- The machine must be anchored to the ground.
During transport and handling

- See chapter (O).
O TRANSPORT AND HANDLING
Weight of the equipment: Depends on each configuration.

The machine is disassembled into components whose weight does not exceed 2.5 T.
NOTE: hang points are marked on the chassis for shipment.
O.1 Indications relatives to transport

The machine must be correctly tied up on to the transport mean in order to prevent it from moving
or being damaged. Do not use mobile parts for the fixing.
The container must be closed and waterproof.
For containers that can be stacked on platform, please use standard containers that can be totally closed
by a steel plate. Containers closed with a tarpaulin or wood can not be accepted: they would not be strong
enough to bear shocks that can happen during loading, transport and offloading of containers.
O.2 Offloading of the machine
The offloading of the machine is under the customer's responsibility.

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SAFETY RULES
Offloading must be carried out by competent technical personnel, acknowledged by the purchaser of
the installation. These personnel are aware of safety rules and watch out for equipment moving until it
is located on its definitive place, in order to avoid any accident. To this aim, they respect the use of
transport and stop points.
It is the customer's responsibility to determine the appropriate way of offloading. According to the
purchased equipment, he will have to think about necessary personnel, appropriate lifting and
handling material not to shock the machine when offloading and positioning it.
The mobile parts of the machine that cannot be used for the stop and transport points must be detected
and avoided. To this aim, the purchaser must be informed about the technical characteristics and the
materials it is made of.
If possible, the equipment should be offloaded in covered premises, in order to avoid possible damages
that might be caused by rain, dust or sand that can come into the mobile parts of the machine
VERY IMPORTANT
THE MACHINE MUST BE CORRECTLY OFFLOADED. IN CASE OFFLOADING IS MADE
WITHOUT RESPECTING SAFETY RULES AND/OR WITH BAD WEATHER CONDITIONS,
THIS COULD CAUSE AN EARLY AND ABNORMAL WEAR OF THE MACHINE AND
AFFECTS ITS RUNNING.
IF THIS IS THE CASE, A CHECKING AND AN INTERVENTION BEFORE AND DURING
ASSEMBLY WILL BE NECESSARY.
O.3 Required power and external means
Machines do not have any lifting and handling apparatus.
Several workers and a forklift might be necessary for the handling and definitive positioning of some
machines (lift capacity by defect/forklift: 3, 5 tons). If more than 2 forklifts are necessary, a crane would
be preferable for safety and quickness reasons.
Parts of the machine can be lifted with forklifts fitted with fork extension.
Parts must be lifted by the points marked on the parts of the machine.
Any other precision about handling means will be indicated in the sales contract at the time of the
order confirmation.
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P ACCIDENT OR FAILURE
In case of an accident or a general failure which wouldnt be treated in the concerned machines manual
activate an emergency stop and call the MAF after-sales service.
Q CONTROL OPERATIONS AND MAINTENANCE
Q.1 Settings
Settings of the machine are carried out by MAF AGROBOTIC technicians on site during start up.
Chains Tension:
Tension of the driving brushes
Setting procedure:
1- Remove carter of the drive brushes (motor side),

2- Loosen retaining screws of the tensioner pinions,
3- Tighten the chain by shifting the pinions,
4- Pre-tension the retaining screws of the tensioners,
5- Run the gear motor in order to check the correct
tension of the chains,
6- If the tension is not enough, repeat the procedure
from step 2,
7- Tighten the retaining screws of the tensioner
pinions, reinstall the protective cover.
Tension of the progressor chains:
Setting procedure: Transmission bearing
1- Loosen the nuts of the tension flanges or bearings,

Progressor motorization side
2- Tighten the chains by moving the set away,
3- Pre tighten the nuts and bolts of the tension flanges
or bearings,
4- Run the gear motor in order to check the correct
tension of the chains,
5- If the tension is not enough, repeat the procedure,
6- Tighten the tension flanges or bearings, the setting
is complete.
Progressor
tension flange
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Q.2 Cleaning
TO AVOID: high pressure washing by direct projection on the bearings, engines and cells.
Q.3 Maintenance
Monthly
EQUIPMENT TO DO
Check the tightening and lubrication

Bearings
Tighten and lubricate if necessary
Check the tightening Tighten if

Gear motor
necessary
Check the general state of the chains,

Chains their tension and lubrication,
Tighten and lubricate if necessary.
Bearings Lubricate
Check that the intake and exhaust are

Ventilation
not blocked.
Quarterly
EQUIPMENT TO DO
Pinions Check the alignment of the pinions
End of season
EQUIPMENT TO DO
General Clean, lubricate and tighten.
Check the state, clean.

Brushes and spongy
Replace if necessary.
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Q.4 Controls and Settings
Reducers maintenance:
Reducer with endless screws Motovario.

Refer to the manual delivered with the machine for maintenance.
Q.5 Spare parts:
CODE DESIGNATION
3159124 BRUSH FIXED AXIS AXE FIXE BROSSE
3159127 SHORT AXIS
3159128 LONG AXIS
3159129 EXT. RENFORCED AXIS
3159130 INT. RENFORCED AXIS
2310067 RING COLLET BZ D12X17 L15
3060338 RING COLLET BZ2 D12X17 L9,5
RING PINION TENSION PROGRESSOR
LATERAL FLAP
TRANSVERSAL FLAP
CORRUGATED BRUSH AT THE RIGHT, HOLLOW START
CORRUGATED BRUSH AT THE RIGHT, BUMP START
1075017 TRANS CHAIN P3/4" NICKELED TALLOWED
2340451 TRANS CHAIN P3/4"S DELTA TONE
2340216 TRANS CHAIN P3/4"S IX ISO 12 B1
2340452 FAST / LINK P3/4"S DELTA TONE
2340246 FAST / LINK P3/4"S NIC
2340215 FAST / LINK P3/4"S STAINLESS STEEL 12B1
CHAIN GUIDE 19,05
CHAIN GUIDE 19,05 PROGRESSOR
PINION GUIDE
CF TABLE D2 MOTOR
2200030 PLUMMER BLOCK FT D30
PROGRESSOR SHOE CHAIN
2190184 FOOT TAPPED END THREADED PA M20
2190183 ADJUSTBLE FOOT ARTICULATED D100 M20
3001215 PINION CHAIN 3/4" Z15 D12 SUR RLT 6001
3001791 PINION CHAIN 3/4" Z18 D30CL
PINION 19,05 Z12/Z15 D34L PROGRESSOR DRIVE
PINION 19,05 Z19 D25CL PROGRESSOR DRIVE
PINION 19, 05 Z15 D34L PROGRESSOR TENS.
CF TABLEAU REDUCER WHEEL AND SCREW
D2
CURTAIN
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2210312 ROLLER BEARING SPHERICAL 2RG

3159057 SPONGY MAF
CURTAIN
VENTILATION
2460066 FAN HELICAL HXTR/4-400 0.3KW
SHOWERS
2550066 SOLENOID VALVE BRASS 2/2 NF 1" CE238A005MO 24DC/48AC
2730013 HYD SPHERICAL VALVE ACS 15X21 508
2710158 COLLAR SUPPORT P.E -3/8 DELAVAN 6045
2780069 FULL CAP CONE 3/8L CAP 1-90 - NOOZLE 1 PIECE
2780068 CAP LT CONE FULL L BF 2-90- NOOZLE 1 PIECE
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Pinions
Tension chains
Brushes
Bearings
Return progressor tension

pinion Shoe chain settings
Progressor
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Brush drive
SHOWERS
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Q.6 Breakdown: problems and solutions
IMPORTANT:
Before anything else, make sure that the machine is switched on (automatic mode) and all sensors and
cells of the machine and the surrounding environment are properly adjusted.
Once the check is made, the control must be made with the machine stopped in accordance with
Paragraph E.1.
FAULT POSSIBLE CAUSE SOLUTION
Check the condition and state of the chains

Drive chain Tighten or replace if necessary
Repetitive metallic
noise
Check the tension of pinions, brushes and
Drive pinion progressor.
Tighten if necessary.
-Locate on the wiring diagram the thermal and

Motor fault: Overload: motor corresponding to the fault.
Fault indicator ON. Thermal Protection cut -Find the cause and repair it,
-Reset thermal protection.
Small fruits on the Check the state the brushes and spongy
Brushes or spongy
gutter Replace if necessary.
Check the state of fans and air circulation ways

Ventilation Fans Clean the fans if necessary.
In the case where the fault is not on this list, check in manual mode that the movements can be
made normally in order to be sure of the proper state of the electrical wiring and that that no jam is
causing the failure.
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Q.7 Security functions
List of security functions of the installation with the features to respect in case of replacement of a
component in a line:
The machine must be incorporated into a set of machines.

A MAF layout plan will indicate how it should be incorporated into the set of machines.
Security functions related to these accesses will be defined in the general instructions.
In the case where there are not general instructions, here are the standard features of these security
features:
- Emergency stops (up to three ES buttons) =>ISO 13849-1: 2006 Category 3 PLe.
- Emergency stops (from 4 ES buttons) =>ISO 13849-1: 2006 Category 3 PLd.
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R SETTING AND MAINTENANCE SECURITY
During all maintenance and cleaning operations the machine must be OUT OF SERVICE and UNABLE
TO BE SWITCHED ON.
REMINDER OF GENERAL SECURITY RULES
ONLY QUALIFIED PERSONS, according to the decree 93-41 of 11/01/93, TRAINED IN

SAFETY PROCEDURES AND TAKING ALL NECESSARY PRECAUTIONS SHOULD BE
PERMITTED TO CARRY OUT INTERVENTION WORKS ON THE MACHINE:
cleaning and maintenance

unjamming
correction of irregular operation
breakdown repair
General intervention
The operator has to ensure that:
He is aware of all intervention procedures of the company using the machine.

The machine is out of service and unable to be switched on during the intervention work.
A start up is absolutely impossible (machine lock) according to following stages:
Isolation equipment:
Electricity, open the main isolating switch.

Intervention on pneumatic circuit, the shut off valve must be locked and the circuits off-loaded.
Intervention on hydraulic circuit, hydraulic pumps must be stopped.
Stop and warning:
Lock and padlock the parting components with the identification of the contributor.
Intervention identification:
A notice is positioned stating clearly that an intervention is taking place. Any operation on the
machine or process at different parts, it is obligatory to use as many padlocks as there are persons
intervening.
Before the machine is re-activated, all security devices must be reset (guards, protective covers,
gates) and assurances must be made that no one is left in a danger zone.
ALL DOORS WITH ACCES TO THE AREAS CONSIDERED DANGEROUS ARE EQUIPPED WITH MECHANICAL
CLOSING FACILITIES TO ENSURE THEY ARE KEPT CLOSED OR WITH SYSTEMS THAT ENABLE THE STOP
OF THE MACHINES PROTECTED DURING THEIR OPENING.
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Electrical interventions
All electrical cabinets are equipped with locks or mechanical closures (bolts with special heads)
allowing them to be kept closed with only qualified personnel being in possession of the necessary
tool or key to open them.
Before any intervention (assembly, maintenance or repairing), the machine power must be cut off
using the relevant lockable master switch, then lock this isolator while identifying the
intervention.
Checks must then be made to ensure that the machine is completely isolated from the power.
When working on the electrical entry and exit terminals, the relevant fuses to the terminals must
be cut.
When working on the frequency inverter, wait until the capacitors have lost their charge (load
lamp is out).
When working on the stabilised 24 Vcc power supply: wait until the capacitors have lost their
charge (load lamp is out).
Special Instructions
ALL PERSONS RESPONSIBLE FOR MAINTENANCE OF THE MACHINE MUST BE THOROUGHLY VERSED
IN ALL ASPECTS OF SAFETY REQUIREMENTS.
BEFORE STARTING ANY INTERVENTION OF ELECTRICAL OR MECHANICAL NATURE ON THE

MACHINE, YOU MUST BE SURE OF THE PROPER BLOCKING OF THE MACHINE CONCERNED.
Reminders
The machine must be out of service.

Isolation equipment (switches, valves) must be locked and the intervention signalled.
The intervention area must be marked.
Verify that the machine is out of service before operating.
Additional safety measures
The emergency button has been activated; the general cabinet power supply must have been
withdrawn using the main switch.
The key to the start button has been removed in such a fashion that any accidental start- up is
impossible.
On the control cabinet, a sign indicating that work is in progress has been displayed.
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WARNING!!!
The work space in front of the machine must at all-time be kept clean and clear in order to gain
immediate access to the main cabinet in times of emergency.
Activate the start-up sequence of the operation cycle solely in the recommended manner.
Do not change the programme settings or try to modify the performance in any way from the
original settings during installation.
Always work with adequate lighting in order that there is full vision of the whole work zone.
Inform those responsible for maintenance of any irregularity of any specific device.
Before starting the machine, ensure that there are neither forgotten tools, nor foreign objects on or
in the machine.
Certain bin loading and unloading machines are accessible by the operator and are fitted with
electric cells for surveillance of the access zone. If the light beam is breached, the machine will
stop. Do not reactivate the machine if someone is still inside of the danger zone.
DANGER!!!
Do not touch with hands, tools or other objects around the interior, working parts, or any live
electrical parts of the machine, nor the main cabinet.
Never leave the work station or the machine without surveillance whilst it is operating.
Under no circumstances should the doors or protective covers / casings of the machine unless
specifically authorised.
Machine operators must not approach the confines of the machine whilst wearing personal items
which could provoke an accident (watches, ties, bracelets, rings etc)
Uniform / overall sleeves must be securely fastened at the wrist.
It is strictly forbidden for any machine operator to access the interior of the main cabinet, if he is
not in possession of an authorization which guarantees proof or adequate competence in such
actions.
The breaching of the guards railings and safety guards of the gangways is dangerous and strictly
forbidden.
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S PARTICULAR SPECIFICATIONS FOR THE SPARE PARTS
N/A
T SOUND EMISSION
Level of continuous acoustic pressure equivalent: < 80dB

Exceptional conditions of measurements below: The measurement is made at eye level, 1m away from
the machine (workshop measurement).
U RADIATION EMISSION
N/A
V APPENDIX
1. Synoptic of the machine.........p. 27

2. Electrical diagrams p. 30
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1. Synoptic of the machine
Progressor
Brushes
PROGRESS
Showers
Scrapper
Motorization Motorization
brushes progressor
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Air circulation with ventilation:

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FOOT
TOP COVER
FOOT TAPPED END TOP COVER LOCKING

THREAD PA
PROGRESSOR SUBSET
ADJUSTABLE FOOT TOP CROSSBAR

ARTICULAT
BRUSHES FIXES
AXIS
SIDERAIL
OUTLET DOWN CROSSBAR
RAIL
LATERAL FLAP FLANGE TRANSVERSAL FLAP
LATERALFLAP
LATERAL FLAPHOOK
FLANGE
TRANSVERSAL FLAP FLANGE
LATERAL FLAP
CURTAIN FLANGE PROGRESSOR MOTORIZATION SUBSET
CURTAIN
TOP CROSSBAR
BRUSHES MOTORIZATION SUBSET
INLET DOWN CROSSBAR
BRUSH DRIVE AXIS SUBSET
INLET TRANSFER
ROLLER BEARING SPHERICAL 2RG

SCRAPPER
TRANSVERSAL CROSSBAR
FLANGETRANSSVERS
LATERAL CROSSBAR
CHAIN GUIDE SUPPORT
SIEVE RETUR CASE
RENFORCED AXIS SUBSET
CHANNEL
INTERMEDIARY CASE
BRUSHES DRIVING
GUTTER
CHAIN GUIDE DRIVE CASE
DRIVE CASE
1.2
document
2. Electrical diagrams :
Refer to the electrical diagrams of the main cabinet on the costumer general documentation

7150700US-T 1.2 Brosseuse Modulaire

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INSTRUCTIONS Version 7150700

Translation of the original instructions

THIS MANUAL IS UNIQUE, NO COPY WILL BE PROVIDED.

A MANUFACTURERS BUSINESS NAME AND ADDRESS ......................................................... 4

A MANUFACTURERS BUSINESS NAME AND ADDRESS

MAF AGROBOTIC SAS

C E.C DECLARATION OF INCORPORATION

DECLARATION OF INCORPORATION WITH EC STANDARDS

DECLARE THAT EQUIPMENT DESCRIBED HEREAFTER:

Model : MODULAR BRUSHER

Made in, the

Authorized signatures and stamp of the corporate name:

The Security Manager :

D.1 Application Fields

Hot water shower:

D.2 Technical data

The machine is composed of the following elements:

- Width : 1000 1250 - 1500 1750 - 2000mm

Power: depending on configuration (see table below).

Brusher configuration Brushes Motorization Progressor motorization

F OPERATION OF THE MACHINE

Green lights: indicate the operation of the corresponding machine..

H ASSEMBLY, INSTALLATION AND JOINING INSTRUCTIONS

The machine can only be installed by MAF AGROBOTIC personnel.

H.2 Civil works

Location: always in closed premises, protected from rain.

H.4 Necessary space around the machine

a) Offloading and installation

An access to allow maintenance has to be provided :

H.5 Assembly and dismantling

Both are exclusively carried out by MAF AGROBOTIC personnel.

I NOISE AND VIBRATION REDUCTION

All the machine pillars must be anchored to the ground.

Connections and location: see the enclosed drawing of machine block-diagram.

J.2 Machine stops

Machine stops: 2 types of stops

Settings that can be done by the operator during operation:

J.3 User training

It is forbidden to use the machine with a different purpose

K RESIDUAL RISKS FOR OPERATORS

L PROTECTION MEASURES FOR OPERATORS

M ADDITIONAL TOOLS AND ACCESSORIES

N STABILITY REQUIREMENTS OF THE MACHINE

In operation and during test and setting phases:

During transport and handling

O TRANSPORT AND HANDLING

Weight of the equipment: Depends on each configuration.

NOTE: hang points are marked on the chassis for shipment.

O.1 Indications relatives to transport

O.2 Offloading of the machine

The offloading of the machine is under the customer's responsibility.

O.3 Required power and external means

Machines do not have any lifting and handling apparatus.

Q CONTROL OPERATIONS AND MAINTENANCE

Tension of the driving brushes

1- Remove carter of the drive brushes (motor side),

Tension of the progressor chains:

Setting procedure: Transmission bearing

1- Loosen the nuts of the tension flanges or bearings,

Check the tightening and lubrication

Check the tightening Tighten if

Check the general state of the chains,

Check that the intake and exhaust are

Pinions Check the alignment of the pinions