12KW DCG + 6KWp Solar

Installation Manual
Solution BOQ
1 x DC Generator variable speed
1 x LEM 200/5 + Cable
Solar display controller
1 x Outdoor Cabinet with Distribution panel
20 x Batteries C&D TEL12-210FGC
1 x solar structure for 6kW PVs
2 x combiner boxes
4 Pairs of MC4 connectors for 6 kw solar
24x PV panels for 6 kw solar
Pre-Installation Steps
Confirm Site layout dimensions with Site design drawing
Confirm with your compass the TN mentioned in the drawing
Confirm Site Coordinates
Report to office any abnormal observation or mismatch.
If the above are ok. Move to Installation steps
Installation Steps (1)
Install the DCG and Battery Cabinet on the concrete base.
Exhaust should be facing the fence (away from cabinets or diesel tank)
Connect fuel pipe line from the tank thru water separator.
Installation Steps (2)
Structure should be facing the South
Assemble the Structure following ASSEMBLY_INSTRUCTIONS_6KW
All Structure members connection should be 1bolt + 1Washer + 2Nuts
Installation Steps (3)
Connect the cables in between using the MC4 connectors
Connect 4mm2 earth cables between each PV panels
Connect 50mm2 earth cable on solar structure
Installation Steps (4)
Install the combiner boxes on the structure legs.
Connect the PV strings to combiner box MCBs using 4mm2 cables & MC4 Connectors.
Connect the combiner boxes (Junctions) to the Solar converter using 6mm2 cables.
Installation Steps (5)
Install the batteries in the cabinet and connect their cables to distribution panel.
Adjust Thermostats. Yellow on 25, Orange on 35
Installation Steps (6)
LEM Connection (Logic Board & Distribution). 48V Supply (DC Fans and Charger)
Installation Steps (7)
Connect the negative and positive power cables from the DCG to outdoor cabinet.
Grounding Points (Combiners, Structure, Solar Panels)
Grounding Points (Battery Cabinet and DC Converter Panel)
Cables routed inside PVC (under ground). All openings closed.
TRION Controllers (Solar and DCG) Example Displays
System Start-UP
Check the thermostats inside the cabinet, Fan on 25C and Alarm at 35C.
Close the 5 Batteries MCBs in the distribution panel of the outdoor cabinet.
Measure output Voltages from MCBs (confirm no reverse polarity).
Close the breakers in the combiner boxes of the solar.
Close the Main MCCB of DCG.
F1, F2, and F3 fuses for grid should be OPEN.
Close F4, F5 fuses for the DC Panel Fans and Battery Charger.
Close F6 fuse for the surge arrester.
Close F7 and F8 fuses for generator control.
Put the Trion controller in Auto mode.
Confirm Output Voltage from DCG is normal.
Connect the load by closing the necessary breakers including DC Fans MCB.
System Functionality
Priority-1: Sun Energy
Priority-2: Generator Energy
The following table explains the combinations:

Source Of Energy
Combination PMG SOLAR Charging Mode
Only Solar ON OFF ON Floating (54V)
Only DCG ON ON OFF Normal charging (56.4V)
DCG + Solar ON ON ON Normal charging (56.4V)
TRION Controller
Converters Plate (General View)
Ready to Assist You
Contact Us:
Block 54, Plot 12, Adebayo Doherty Str.
Lekki Phase 1, Lagos, Nigeria
M: +234 8 1299 000 41
www.iptpowertech.com

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