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This document outlines a field inspection and test plan for HDPE pipe welding at a thermal power plant project in Andhra Pradesh, India. It details 3 key stages: 1) Incoming inspection of pipes and fittings to check for surface damage; 2) Trial welding tests to validate welding parameters; 3) Production welding of pipes including ovality checks prior to welding and drag force monitoring. The plan requires 100% inspection and documentation of results to ensure all welding meets manufacturers specifications and established acceptance norms.
This document outlines a field inspection and test plan for HDPE pipe welding at a thermal power plant project in Andhra Pradesh, India. It details 3 key stages: 1) Incoming inspection of pipes and fittings to check for surface damage; 2) Trial welding tests to validate welding parameters; 3) Production welding of pipes including ovality checks prior to welding and drag force monitoring. The plan requires 100% inspection and documentation of results to ensure all welding meets manufacturers specifications and established acceptance norms.
This document outlines a field inspection and test plan for HDPE pipe welding at a thermal power plant project in Andhra Pradesh, India. It details 3 key stages: 1) Incoming inspection of pipes and fittings to check for surface damage; 2) Trial welding tests to validate welding parameters; 3) Production welding of pipes including ovality checks prior to welding and drag force monitoring. The plan requires 100% inspection and documentation of results to ensure all welding meets manufacturers specifications and established acceptance norms.
FIELD INSPECTION AND TEST PLAN FOR HDPE PIPE WELDING
CUSTOMER : GAYATRI PROJECTS OWNER:THERMAL POWER TECH FITP NO : LIMITED CORPORATION INDIA LTD QAPC/CM110809060104 PROJECT : 2X660 MW TPCIL REV.NO : 03 PH# 1, 2X660 MW, Thermal Power Plant at Krishnapatnam, Andhra Pradesh, India DATE : 08.12.2011 PACKAGE/SYSTEM : SWIO HDPE PIPE WELDING. DESCRIPTION EXTE OF TYPE/ REFERENCE FORMA SL.N CHARACTERISTIC NT OF ACCEPTAN COMAC GP TPC ITEM/OPERATI METHOD DOCUMENT T OF REMARKS O S CHEC CE NORMS OE L IL ON OF CHECK S RECORD K /STAGE 1. HDPE Pipes & Surface finish of Visual & 100% ISO 4427 & Cuts and Inspectio P W W fittings incoming pipes& fittings at Measureme specification transportati n report inspection the stock yard on nt on damages receipt from not more supplier than 10% of wall thickness. 2. Trial welding Drag Force, Recording 100% Manufacture Adherence Weld log p W W Comparison temperatures, time of weld rs catalogue, to welding sheet data logger & periods, welding parameters Preliminary parameter manual pressure WPS ranges. recording of parameters. 3. Production Welding of Pipe to Pipe and Pipe to stub end . a Ovality adjustment measureme 100% Inspection Shall Not Manual p W RW Field prior to welding nt report more than Weld log observation. 10% of wall thickness b Drag force Not more Weld Log P W RW Approved than of sheet & Visual & trail welding welding Inspectio Page 1 of 2 COMACOE GPL-EPC-PP TPCIL