Service Guide SW-2.

1 355

SERVICE GUIDE

KEY SYSTEM CORP

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Revision History

Version Date Change

1.0 15/11/2007

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Table of Contents
Revision History.2
Table of contents...3
Getting Start....4
Conventions Used in this Guide.4
Safety Precautions4
Chapter 1. How to Handle Defective Returns.5
1.2 Problem6
1.2.1 No powerLED indicatorunlighted.7
1.2.2 No sound..8
1.2.3 Right channel no sound......9
1.2.4 Left channel no sound......10
1.2.6 Woofer no sound...11
1.2.9 Noise.....12
1.2.10 LED indicators no light...13
Chapter 2. Specification..14
Satellite..14
Woofer14
Chapter 3. Block diagram...15
Chapter 4. Exploded view16
Subwoofer..16
Satellite...17
Chapter 5. Part list ....18
Woofer... 18
Satellite...18
Chapter 6 Important notes.19
Chapter 7 Schematic diagram20

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Getting Started

Conventions Used in the Guide

Pay Special Attention: Instructions that are important to remember and may prevent
mistakes.

Caution: Information that, if not followed, may result in damage to the product.

Safety Precautions

The following precautions should be observed in handing the speaker described in

this guide:
Place the speakers on a flat, level and stable surface.
Do not place the speakers in environments subject to mist, smoke, vibration,
excessive dust, salty or greasy air, or other corrosive gases and fumes.
Do not drop or jolt the speakers.
Do not allow anything to drop into the subwoofer case through its ventilator, as it
could result in fatal electric shock or fire.
Place the unit far enough from other equipments for good heat dissipation.
Do not perform any maintenance with wet hand.
Prevent foreign substance, such as water, other liquids or chemical, from entering
the speakers while performing maintenance procedures on the speakers.

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Chapter 1. How to Handle Defective Returns

1.1 Overview
Receiving Defective speaker from customers

Verifying problems
Proceeding
Necessary tests

Function NG Function OK
Function NG

Analyzing possible
Malfunction cause

Deciding & proceeding the

Rectification methods

Replace necessary
Defective parts

Verifying problems
Proceeding
Necessary tests

Function OK

Return the speakers with proper

repacking to customers

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1.2 Problems

Item Problem Description

1.2.1 No powerLED indicatorno light
1.2.2 No sound
1.2.3 Right channel no sound
1.2.4 Left channel no sound
1.2.5 Woofer no sound
1.2.6 Noise
1.2.7 LED indicators no light

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*Attention
Please follow the numbered sequence marked within parenthesis given in
individual
Flow chat in that this is the best-recommended sequence to rectify the problems.

1.2.1 No powerLED indicatorunlighted

Problem No powerLED indicatorunlighted

Analyze Defective Defective or Defective soldering of transformer

and transformer damaged AC cable, secondary wire and CON4 on PCB
identify or power switch board
the
causes

Repair or replace Repair or replace resolder or replace

Solutions

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1.2.2 no sound

Problem No sound

8P assembled line Defective PCB

Input cable
defectively components short-circuited, dry
damaged or
Analyze and connected between of VR1, JK1, soldered or
defective
identify the CON1 and CON2 U1, U2, damaged

causes

Repair or replace Repair or replace Repair or replace Repair, resolder or

Solutions replace

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1.2.3 Right channel no sound

Problem Right channel no sound

Input cable Right Speaker PCB damaged, 1. Defective JK1, JK2

damaged or cable damaged or dry-soldered or 2. Defective assembled line
Analyze and defective defective short-circuited between CON1 and CON2
identify the short-circuited 3. Defective or dry-soldered
causes Right driver unit R8R1C1R19C3C10
dry-soldered or U1or VR1
defective

Replace or Replace or Repair or Re-connect ,

Solutions replace replace replace replace or repair

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1.2.4 Left channel no sound

Problem
Left channel no sound

Input cable Left Speaker cable PCB damaged, 1. Defective JK1, JK2
damaged or damaged or dry-soldered or 2. Defective assembled line
Analyze and
defective defective short-circuited between CON1 and CON2
identify the
short-circuited 3. Defective or dry-soldered
causes
Left driver unit R7R2C2R20C4
dry-soldered or C11U1VR1
defective

Repair or Repair or Repair or Re-connect,

replace replace replace replace or repair

Solutions

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1.2.5 Woofer no sound

Problem
Woofer no sound

1. Defective assembled line between

Woofer driver unit
Analyze and CON1 and CON2
dry-soldered or
identify the 2. R9R10C15C18R14VR2R15,
defective
causes C20C21CON4 dry-soldered tor
defective
3. U2 /U3 or the components around
defective or dry-soldered

Repair or replace
Repair or replace

Solutions

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1.2.6. Noise
Problem
Noise

1. D1-D4 C29 dry-soldered Vibration from too Driver units

or defective long lead wire of damaged
Analyze and
2. U1, U2, U3 or the driver units
identify the
components around
causes
dry-soldered or defective
3. PCB broken or dry-soldered

Solutions

Check and replace Repair or replace

Repair

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1.2.7. LED indicators no light

Problem
LED indicators no light

1. Defective, dry-soldered, or broken PCB

Analyze and
2. R18 , LED defective or dry-soldered
identify the
causes

Solutions Check and replace

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Chapter 2. Specifications

Satellite
NO DESCRIPTION UNIT NOMINAL LIMIT
1 RATED OUTPUT POWER THD 10% W 2.8 2.3
2 SENSITIVITY1KHzRATED O/P POEWR mV 430 44044
3 SENSITIVITY1KHz1W O/P POWER mV 195 20020
4 MAX INPUT LEVEL1% THD mV 220 23023
LOW Hz 160 170
FREQUENCY RESPONSE1KHz -3DB)
5 HI KHz 130 100
6 S/NRATED O/P POWER dB 55 50
7 CHANNEL UNBALANCE REF O/P POWER dB
CHANNEL SEPARATION(ONE CHANNEL
dB 0.5 1
8 IN;OTHER CHANNEL INPUT SHORTING)
HUM NOISE (VR MAX) (VOLUME MAX;INPUT
mV 0.6 1
9 SHORTING)
1HUM NOISE(VR MIN) (VOLUME MIN.INPUT
mV 0.8 2
10 SHORTING)

Woofer
NO DESCRIPTION UNIT NOMINAL LIMIT
1 RATED OUTPUT POWER100Hz(10%THD) W 4.4 3.8
2 SENSITIVITY(100Hz)RATED O/P POWER mV 110 11011
3 SENSITIVITY (100Hz)1W O/P POWER mV 48 484.8
4 MAX INPUT LEVEL1% THD mV 75 757.5
5 DISTORTION100Hz REF.O/P POWER % 0.4 0.8
LOW Hz 10 10
FREQUENCY RESPONSE100Hz -3DB)
6 HI Hz 140 140
7 S/N RATIO100Hz RATED O/P POWER dB 65 50
8 VR MIN NOISE mV 0.8 1.5
9 VR MAX NOISE HUM mV 1.7 5

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Chapter 3 Block diagram

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Chapter 4 Exploded view

Subwoofer

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Chapter 4 Exploded view

Satellite

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Chapter 5 Part list

Woofer
Ref. NO Description Part NO.
1 Knob EP40711156
2 Woofer front panel EP40910362
3 Woofer foot mat, 8*3MM EP73050003
4 wood cabinet EP53355J01
5 volume switch, 16KG-B50K-L15 EP1B010070
6 Paper tube EP41590051
7 woofer unit , 4 4ohms 10W EP16050049
8 Transformer; 9V-1A EP13F00319
9 woofer back board EP53355J01
10 power switch EP19030008
11 AC cable, 1.5m EP32020044
12 Bush EP41610059
13 AL heat sink ; 36*20*15MM EP23011042
14 IC , BT2025CPU1 / TEA2025B (U2) EPIC020001/EPIC010071
15 PCB; 137*102.5*1.6MM/2 EP15355003

Satellite
Ref. NO Description Part NO.
1 logo plate; M78 EP41240064
2 metal mesh; 104.3*76.1*20.9MM EP61020001
3 Satellite front EP40410134
4 satellite driver unit, 3" 4OHM 3W EP16010078
5 foot mat, 10*2MM EP73050001
6 back cabinet EP40610367

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Chapter 6. Important Notes

6.1 Packing requirement for sending the PCB assembly by post

PCB assembly is a kind of sophisticated electronic circuit board.
Well packing will be required when sending them by post.
*Some sophisticated IC components are mounted on the PCB
assembly; hence it is necessary to pack each PCB assembly
with a separate static protecting bag, in order to avoid static
electricity.
*Reliable external packing is also very important when sending
the PCB assembly by post, in that it would avoid unnecessarily
lost or damage.

6.2 Short of spare parts while repairing a speaker system

If you are short of spare parts when you have some speaker
systems waiting to be repaired, it would be recommended to take
the necessary parts from one
Speaker system, so that you may have the as many speaker
systems

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Chapter 7. Schematic diagram

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