Documente Academic
Documente Profesional
Documente Cultură
ISSN 1566-2543
J Polym Environ
DOI 10.1007/s10924-016-0815-2
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DOI 10.1007/s10924-016-0815-2
ORIGINAL PAPER
M. Zulhash Uddin4
Abstract Cotton is a popular clothing material all over the samples was observed compared to untreated samples
globe due to its flexibility, absorbency, versatility and probably caused by acidic treatment and the surface coat-
breathability but some intrinsic limitations such as wrinkle ing on fiber following chitosan treatment. Since a small
formation, shrinkage and microbial degradation have reduction in strength and softness does not overshadow
restricted its much wider applications as apparel fabric. greatly the overall improved performance of treated fab-
These negative aspects of cotton fiber may be overcome by rics, the application of chitosan to cotton fiber is a potential
surface modification with chitosan. This paper explores the approach to get the desired physical and antimicrobial
use of chitosan for the treatment of cotton fabric to enhance property for apparel use.
its physical and antimicrobial characteristics for apparel
use. The treatment was carried out by applying different Keywords Cellulose Chitosan Antimicrobial activity
concentrations, such as 0.25, 0.5, 1.0 and 1.5 % of chitosan Cotton fiber Fabric drape
solution on the fiber. Then the performance of treated
fabric samples were evaluated in terms of their tensile
strength and elongation, drapability, wrinkle recovery, Introduction
abrasion resistance and antibacterial characteristics. The
detailed experimental results have demonstrated that the Cotton is a natural cellulosic fiber and the most popular
treatment with chitosan can significantly enhance the among all the textile fibers in apparel industry for a number
antibacterial activity of cotton fiber against Staphylococcus of its unique characteristics such as softness, versatility,
aureus and Escherichia coli. Moreover, the improvement absorbance and breathability [1]. About 48 % cotton fiber
was also observed in case of physical characteristics such is consumed as clothing materials all over the globe [4] due
as abrasion resistance and crease recovery property of to its natural comfort, appearance and biodegradability.
treated fabric samples. However, a slight deterioration in Cotton can impart comfort through absorbing sweat from
strength, elongation and handle characteristics of treated the human body and then readily evaporating it owing to
the hydrophilic nature of its cellulose polymer [3]. The
polymer chain of cotton fiber consists of several hundreds
& M. A. Rahman Bhuiyan to more than thousand b(1-4) linked D-glucose units [2]
arahman@duet.ac.bd
having abundant hydroxyl groups responsible for the
1
Department of Textile Engineering, Dhaka University of absorbency of moisture leading to comfort of cotton fiber.
Engineering and Technology, Gazipur 1700, Bangladesh Despite these special characteristic, cotton fiber possesses
2
Department of Textile Engineering, Primeasia University, some inherent limitations such as crease formation on
Dhaka 1213, Bangladesh wear, shrinkage, low exhaustion of dyes and microbial
3
Department of Chemistry, Dhaka University of Engineering degradation [5]. Among various approaches have been
and Technology, Gazipur 1700, Bangladesh developed so far to overcome these limitations, the surface
4
Department of Wet Process Engineering, Bangladesh modification of cotton fiber turns out to the latest trend in
University of Textiles, Dhaka 1203, Bangladesh the field of textile to impart antimicrobial activity and
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crease resistance, eliminating skin irritation and even The enzyme treatment of fabric was carried out by using a
enhancing fragrance. Over the last decades, the applica- neutral enzyme (Cellzyme from Dysin, Bangladesh). The
tions of chitosan on textile have attracted many researchers scouring and bleaching treatments of fabric were per-
to surmount aforementioned limitations of cotton fiber [6]. formed by adding a mix of the chemical agents: wetting
Chitosan is a nontoxic and biodegradable biopolymer agent (Imeron PCLF) and peroxide stabilizer (Stabilizer
[7], which is the second most abundant polysaccharide SOF liquid) from Clariant, Bangladesh. hydrogen peroxide
found on the Earth next to cellulose [8]. This polymer is (H2O2) and caustic soda (NaOH) were purchased from
obtained from the exoskeletons of crustaceans [9] arthro- Merck, India and non-ionic detergent was collected from
pods and mollusks [10] and the cell walls of certain fungi Dysin, Bangladesh. A Commercial grade water soluble
[11] in the form of chitin. Chitosan is a partially deacety- chitosan (straw yellow powder, deacetylation = 95.3 %)
lated polymer of acetyl glucosamine obtained by alkaline was collected from Zengzhou Sigma Chemical Company
deacetylation of chitin [12]. Chitosan has garnered con- Ltd., China and used as received in all experiments without
siderable interests in the field of textile for its biocompat- any physical or chemical modification. Analytical grade
ibility, biodegradability, nontoxicity and antimicrobial acetic acid (CH3COOH) from Merck, India was used to
activity [13]. A variety of methods namely pad-dry, pad- dissolve the chitosan in water. Antimicrobial activity of the
dry-steam, pad-batch, and exhaustion [14] can be used for chitosan treated cotton fabric was examined against S.
the application of chitosan on cellulose polymer to form aureus (gram positive) and E. coli (gram negative) which
crosslink [15], resulting in the enhancement of antimicro- were obtained from the Department of Microbiology,
bial activity of cotton fiber. University of Dhaka, Bangladesh.
The antimicrobial activity of chitosan is well-docu-
mented. It is attributed to the polycationic nature of chi-
tosan which can most likely interact with the Methods
predominantly anionic components [16] resulting in chan-
ges in permeability that leads to the death of cells by Sample Preparation
inducing leakage of intracellular components [17]. More-
over, chitosan could adsorb the electronegative substrate in Cotton woven fabric collected from local market was used
the cell of microbe proteins and thereby disrupts the for investigation after treatment with chitosan. Prior to
physiological activities of the microorganism leading to chitosan application, the loose hairy fibers of the fabric
death of cells [18]. This antibacterial activity of chitosan samples were removed by chemical singeing which is
can considerably enhance the microbial resistance of cotton known as enzyme treatment or biopolishing. The biopol-
fiber after treatment with chitosan. In addition, the treat- ishing was performed by applying 3.0 g/L of neutral
ment of cotton fiber with chitosan also affects the softness, enzyme onto the fabric in neutral medium (pH 6.57.0) at
handle, strength and other physical properties due to the 70 C for 50 min. To remove the fat, wax and natural
formation of coating on fiber surface [19]. The main impurities, the cotton fabric was boiled for 45 min after
objectives of this study were to initiate surface modifica- adding 4.0 g/L of sodium hydroxide, 1.0 g/L of wetting
tion of cotton fiber by the treatment with chitosan followed agent and 2.0 g/L of non-ionic detergent. Then, bleaching
by the investigation of physical properties as well as the process was applied to impart permanent whiteness on
antimicrobial activity of cotton fiber for apparel use. cotton fiber by removing the natural pigments. The fabric
samples were treated with a solution containing 1.0 g/L of
wetting agent, 2.0 g/L of non-ionic detergent, 1.0 g/L of
Experimental stabilizer, 2.5 g/L of sodium hydroxide and 4.0 g/L of
hydrogen peroxide (35 %) at 90 C for 40 min. The liquor
Chemicals and Materials Used ratio for all the pretreatment of cotton fabric was main-
tained 1:10 (w/v).
The experimental study was carried out by using 100 % For the treatment of cotton fiber with chitosan, 0.25, 0.5,
cotton plain woven fabric brought from local market. The 1.0 and 1.5 % (w/v) concentration of chitosan solution was
fabric was free of fluorescent brightener having the fol- applied in all the experiments. Chitosan solution was pre-
lowing construction. pared at room temperature by dissolving required amount
Warp count Weft count of chitosan powder in 2 % (v/v) acetic acid solution. The
Specification of fabric Fabric width
Ends per inch Picks per inch treatment of cotton fabric with chitosan was carried out by
40Ne 40Ne using Laboratory Padding Mangle from Copower Tech-
5400
120 80 nology Ltd., Taiwan. The padding of fabric samples was
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performed at room temperature, 2 kg/cm2 pressure, and where M1 is the original weight of paper ring and M2 is the
squeezed to remove excess solution. After padding, all the weight of shaded area of the paper ring.
test samples were dried at 80 C for 20 min followed by The wrinkle recovery of woven fabric samples was
curing at 130 C for 5 min. For the ease of identification, assessed by crease recovery angle tester (Model 150, James
all the test fabric samples were coded as shown in Table 1. H. Heal and Co., UK) according to test procedure AATCC
66-2008. Twenty rectangular specimens were tested, each
Characterization measuring 40 mm 9 15 mm, half of the specimens cut
parallel to the warp and half parallel to the weft direction.
The determination of specific functional groups or chemi- In the test the specimens were two folded and then placed
cal bonds that formed between chitosan and cellulose under a 10 N load for 5 min. They were then transferred
polymer was carried out by FTIR spectrophotometer, IR immediately to the holder of the measuring instrument and
Affinity-1, from Shimadzu Corporation, Japan. FTIR crease recovery angle was measured, by reading the scale
spectra of treated and untreated cotton fiber were taken by when the free limb is vertical, 5 min after the removal of
transmission mode spectra and measured by potassium the load [20].
bromide (KBr) pellets made of finely cut and ground fibers. The abrasion resistance of fabrics was evaluated by
The surface morphology of untreated and chitosan treated Martindale abrasion resistance tester (Model 1305, James
cotton fabric samples were examined by using a scanning H. Heal and Co., UK) followed by test method ASTM
electron microscope (SEM) JEOL JSM-6490LA from D4966-98. The test was performed by abrading the 38 mm
Japan. The acceleration voltage of work was 20 kV at the test sample against standard abradant fabrics at a pressure
magnification up to 20009. of 12 kPa until a predetermined end-point such as a hole or
the break of both warp and weft thread was reached, and
Physical Testing also the number of cycles to perform the experiment was
recorded [22]. All the physical analyses of test fabric
The measurement of breaking force and elongation of samples were conducted after conditioning the fabrics in
cotton fabric samples was conducted by fabric tensile testing atmosphere (temperature 27 2 C and relative
strength tester (Model M250-2.5CT, Testometric Co. Ltd., humidity 65 2 %) for 24 h.
UK) followed by grab test procedure ASTM D 5034. The
strength of woven fabric samples was measured in both Antibacterial Property Testing
warp and weft direction separately and the size of sample
was maintained 4 in. 9 6 in. where force was applied on The antimicrobial properties of the chitosan treated fabrics
gauge length 3 in. of 1 in. width [20]. were assessed using ASTM E2149-01, which is a quanti-
The drapability of textile fabric which is expressed in tative antimicrobial test method designed to evaluate the
terms of drape coefficient was determined by fabric drape resistance of non-leaching antimicrobial treated specimens
tester (Model M213, SDL Atlas, UK) according to ISO to the growth of microbes under dynamic contact condi-
9073-9:2008 test method for nonwoven, woven and knitted tions [23]. Antimicrobial activity was examined against S.
fabrics. Each 30 cm diameter sample was tested with its aureus (gram positive) and E. coli (gram negative). Each
face upwards and turned upside down to measure its culture was suspended in a small amount of nutrient broth,
reverse. These two measurements were repeated twice to spread on the nutrient agar plate, and incubated at 37 C
obtain 3 face and 3 back shadows for each sample. The for 24 h. Two single colonies were picked up with an
drape coefficient (DC) was calculated by using Eq. (1) inoculating loop from the agar plate, suspended in a 5 mL
[21]. nutrient broth, and incubated for 18 h at 37 C. A final
M2 concentration of 1.53.0 9 105 colony forming units per
DC 100 1
M1 milliliter (CFU/mL) was prepared by appropriately diluting
each culture with a sterile buffer solution (0.3 mM phos-
Table 1 Test fabric sample coding phate buffer, pH 7.2), which was used as a diluents in all
experiments. These dilute culture solutions were used for
Test fabric type Code
the antimicrobial test.
Fabric without any chitosan treatment U For each chitosan treated and one untreated sample, a
Fabric treated with 0.25 % chitosan solution A 250 mL flask were prepared containing 50 mL of the
Fabric treated with 0.5 % chitosan solution B working bacterial dilution (1.53.0 9 105 CFU/mL) and
Fabric treated with 1.0 % chitosan solution C fabric samples which were cut into small pieces
Fabric treated with 1.5 % chitosan solution D (1 cm 9 1 cm). All flasks were capped loosely, placed on
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Change of Strength and Elongation Fig. 3 Change of tensile strength cotton fabric after treatment with
chitosan
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Fig. 5 The increase in drape coefficient values of cotton fabric with Fig. 6 Effect of chitosan treatment on crease recovery property of
the increment of chitosan concentrations cotton fabric
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performance of finished fabrics is depends on surface cellulose and chitosan polymer which allows it to gain
coatings formed by chitosan and this surface coating is more energy to withstand any repeated deformation [36].
largely influenced by the molecular weight of chitosan Furthermore, the formation of chitosan film on the fiber
[32]. A low concentration of chitosan with small particle leads to a better adherence of fibers on the fabric surface
size penetrates better and may bind to the fiber molecule that helps the fabric to achieve a much closer state, and the
which leads to the improvement of crease resistance to movement of fibers within the yarn will be limited resulting
some extent. On the other hand, chitosan with a higher in the gain of higher energy.
concentration is more or less restricted to inter-fiber
regions and remain on the fiber surface [36] which lowers Antimicrobial Properties of Chitosan Treated Fabric
the possibility of crosslinking and thereby helps contribute
to load shearing phenomenon resulting in reduction or no Chitosan is widely used as an antimicrobial agent in textile
improvement in anti-wrinkle property. due to its wide spectrum of activity and a high killing rate
against gram-positive and gram-negative bacteria. More-
Improvement of Abrasion Resistance over, several intrinsic and extrinsic factors, such as pH,
microorganism species, positive charge density, physical
Abrasion is the physical demolition of fibers, yarns and state, molecular weight (MW) and degree of deacetylation
fabrics, resulting from the rubbing of a textile fabric sur- (DD) of chitosan contribute to influenced the antibacterial
face over another surface [37]. The rubbing of textile activities of textile material after treatment with chitosan
material occurs during wearing, cleaning or washing pro- [39]. The antimicrobial properties of the chitosan treated
cess and this may distort the fabric, cause fibers or yarns to cotton fabrics against S. aureus and E. coli are tabulated in
be pulled out or removed fiber ends from the surface [22]. Tables 2 and 3 respectively.
The ultimate result of abrasion is the loss of performance The reduction of microorganisms (S. aureus and E. coli)
characteristics, such as strength and appearance of the on cotton fabrics after treatment with chitosan is shown in
fabric which is directly related to serviceability of that Table 2 and 3. In case of untreated cotton fabric samples,
material. The abrasion resistance performance of treated no antibacterial activity was observed against S. aureus and
and untreated cotton fabric samples is represented in E. coli. However, chitosan treated fabric samples demon-
Fig. 7. strated a significant improvement of antibacterial property
The improved abrasion resistance property of chitosan against both organisms (Figs. 8, 9) and the reduction of
treated cotton fabric samples compared to untreated sam- bacteria were found to increase with the increase in chi-
ples is shown in Fig. 7. Good abrasion resistance of fabric tosan concentration. The antibacterial activity of chitosan
depends on its capability of absorbing absorption high is attributeed to its polycationic structure which causes
energy of rupture and the damage of fabric due to abrasion death of the cell by interacting with anionic proteins of
that results from the fracture in the internal structure of microorganism [6]. Moreover, a higher positive charge
fiber [38]. The improved abrasion resistance of chitosan density leads to strong electrostatic interaction which
treated cotton fabrics owing to the interaction between adsorbs the electronegative substance in the cell and dis-
turbs the physiological activities of the microorganism.
Since the density of cations depends on the concentration
of chitosan and its degree of substitution [40] resulting in a
greater reduction of microorganism with the increment of
chitosan concentration.
However, no significant increase in reduction of
microorganism was found with the increased amount of
chitosan after 1 %. This phenomenon can be explained by
the charge interaction between the protonated chitosan and
negatively charged bacterial surface [41]. At lower con-
centrations, chitosan binds to the negatively charged cell
surface and thereby disturbs the cell membrane and causing
the death of cell by inducing leakage of intracellular
components. While at higher concentrations, the proto-
nated chitosan may coat the cell surface and prevents the
leakage of intracellular components [17]. In addition, the
Fig. 7 Improvement of abrasion resistance property of cotton fabric positively charged bacterial cells repel each other and
due to the treatment of chitosan prevent cohesion [42].
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Table 2 Reduction of
Test fabric samples Surviving cells after 1 h contact time (CFU/mL) Reduction (%)
microorganism (S. aureus) in
treated cotton fabrics with the U 2.30 9 105 [B]
increment of chitosan
concentration A 54.0 9 103 [A] 76.52
B 29.0 9 103 [A] 87.39
C 10.0 9 103 [A] 95.65
D 9.0 9 103 [A] 96.08
Table 3 Reduction of
Test fabric samples Surviving cells after 1 h contact time (CFU/mL) Reduction (%)
microorganism (E. coli) in
treated cotton fabrics with the U 2.24 9 105 [B]
increment of chitosan
concentration A 62.0 9 103 [A] 72.32
B 35.0 9 103 [A] 84.37
C 14.0 9 103 [A] 93.75
D 13.0 9 103 [A] 94.19
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