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Kiln Shell Temperature Profile

Atmosphere Air Temperature C


o
30
Material Temperature C
o
1350
Kiln Shell Temperature C
o
250
Wind Velocity m/sec 0.5
Inclusive of restriction due to kiln tyres and girth gear % 0
Kiln Diameter(O/D) Meter 4.35
Thermal Conductivity of Kiln Shell Material Kcal/hrmoC 14.5
Thermal Conductivity of Refractory Brick Kcal/hrm C
o
2.000
Thermal Conductivity of Air 0.029
Thermal Conductivity of Coating Kcal/hrmoC 2.000
Kiln Shell Thickness mm 25
Refractory Brick Thickness mm 200
Air Gap mm 0.00001
Coating Thickness, mm mm 400.007
Kiln Diameter mm 4300
Shell Surface Area m2 13.7
Radius of kiln shell (O/D) meter 2.175
Radius of kiln shell (I/D) meter 2.15
Radius of kiln Refractory Brick(I/D) meter 1.95
Radius of Air Gap (I/D) meter 1.92499999
Radius of kiln Coating (I/D) meter 1.5250
rms rmb rma rmc

2.16 2.05 1.94 1.72


Rs Rb Ra Rc

0.00013 0.00777 0.00000 0.01854

Radiation Loss Kcal/hr 54758

Heat Loss per unit length Kcal/hr-m 41614

Error 13144

Temperature in Deg.C

335

1350 335

-90 -97.432
30
1350
250
0.5
0
4.35
14.5
2.000
0.029
2.000
25
200
0.00001
400.007 508.843
4300 108.836
13.7
2.175
2.15
1.95
1.92499999
1.5250
rmc 303 523

1.72 54758 40663


Rc

0.01854

54758

41614

13144
Kiln Shell Temperature Profile

Atmosphere Air Temperature C


o
20
Material Temperature C
o
1250
Kiln Shell Temperature C
o
120
Wind Velocity m/sec 0.5
Inclusive of restriction due to kiln tyres and girth gear % 0
Kiln Diameter(O/D) Meter 4.6
Thermal Conductivity of Kiln Shell Material Kcal/hrmoC 14.5
Thermal Conductivity of Refractory Brick Kcal/hrmoC 3.500
Thermal Conductivity of Coating Kcal/hrmoC 3.500
Kiln Shell Thickness mm 25
Refractory Brick Thickness mm 140
Coating Thickness, mm mm 1590.84
Kiln Diameter mm 4550
Shell Surface Area m2 14.5
Radius of kiln shell (O/D) meter 2.3
Radius of kiln shell (I/D) meter 2.275
Radius of kiln Refractory Brick(I/D) meter 2.135
Radius of kiln Coating (I/D) meter 0.5442
rm1 rm2 rm3

2.29 2.20 1.16


R1 R2 R3

0.00012 0.00289 0.06216

Radiation Loss Kcal/hr 17340

Heat Loss per unit length Kcal/hr-m 17340

Error 0

Temperature in Deg.C

1250 172

122 120
20
1250
120
0.5
0
4.6
14.5
3.500
3.500
25
140
1590.84
4550
14.5
2.3
2.275
2.135
0.5442
rm3 293 393

1.16 17340 11747


R3

0.06216

17340

17340

0
Kiln Brick Thcikness

Atmosphere Air Temp., oC 31


Wind Velocity, m/sec. 5
Inclusive of restriction due to
4
kiln tyres and girth gear, %
Kiln Diameter, meter 4.3
Shell Surface Area, m2 13.5

Distance Shell Temp. Radiation Loss


Thermal
from Kiln
Brick Quality Conductivity
O/L Previous Present Previous Present
w/mK o
C C
o
W/hr W/hr

Ferromag - 90 2.6 120 110 24361.6 21286.513

Ferromag - 90 2.6 340 340 131952 131951.52

Ferromag - 90 2.6 340 340 131952 131951.52

Ferromag - 90 2.6 340 415 131952 195546.76

Ferromag - 90 2.6 340 415 131952 195546.76

Ferromag - 90 2.6 167 340 40349.8 131951.52

T1 120
T2 1200
X1 0.025 L1 =
X2 0.16 L2 =
X3 1.3884 1388.398 25858
K1 14.5 T1 =
K2 2.6 T2 =
K3 2.6 L1 =
Q 25858 42855 L2 =

T1 1200
T2 350
r1 2.30 2.3
h1 0.025 0.025
r2 2.275 2.275
K11 2.60000 2.6
AL1 14.3726 14.3726
F2 1495 1495
r2 2.275 2.275
h2 0.2 0.2 0.0030233
r3 2.075 2.075 0.0540698
K22 46.50000 2.6
AL2 13.6563 13.6563
F2 3175 178
r3 2.075 2.075
h3 0.2 0.2
r4 1.875 1.875
K3 2.6000 3
AL3 12.3987 12.3987
F3 161 186

Error 1292688
ss

Hot Hot
Brick
Surface Surface
Thickness
Temp. Temp.
o
C mm V>3.05 V<=3.05
252 252 121 247 20951 15032

1057 347 200 113478 102232

1057 347 200 113478 102232

1057 347 120 113478 102232

1057 347 120 113478 102232

386.2 169 11 34701 27050

k x T14
k x T24

340 Deg.C
120 Deg.C
200 mm
1024 mm
V>3.05 V<=3.05
18306 12833

113478 102232

113478 102232

168170 156044

168170 156044

113478 102232