Documente Academic
Documente Profesional
Documente Cultură
T VS S I V - S / - D
INSTALLATION INSTRUCTIONS
for
RAV4 (RHD)
PART NUMBER
MAIN KIT
FOR VEHICLES WITH DOUBLE LOCK 08585-12950
FOR VEHICLES WITHOUT DOUBLE LOCK 08585-12890
FITTING KIT (FOR 3-DOOR MODELS) 08586-4A810
FITTING KIT (FOR 5-DOOR MODELS) 08586-4A860
SUB KIT (SIREN AND RADAR) 08586-1A890
FOR
**A2*R
Manual Ref. Nr. 2T4RA2-400 TOYOTA MOTOR CORPORATION
RAV4 TVSS IV-S/-D
PRECAUTIONS
Be sure to disconnect the negative (-) Use the correct tool when tightening
lead from the battery terminals. bolts or nuts.
When passing the wires through the waterproof - O.K. !! Insert completely
bulkhead or other panels, use a Be sure to firmly tighten connectors
grommet to ensure waterproofing. and terminals.
Grommet
Protect the wiring with tape when it is
passed through a hole.
Taping
Stop it !
Before connecting the power wiring to
When disconnecting the connectors, the battery, check the wiring con-
be sure to grip the connector body. nections, harness, etc. to see that they
Do not tug on the wiring. are properly secured.
TABLE OF CONTENTS
Precautions ................................................................................................................................................................ 2
System Components
Fitting Kit ........................................................................................................................................................... 4
Main Kit ............................................................................................................................................................. 6
Sub Kit (Siren and Radar) .................................................................................................................................. 6
1 2 3 4
5 6 7 8
9 10 11 12
13 14 15 16
17 18 19 20
21 22 23
OT
OY
AT
I II III
i ii iii iv v
(*)
vi vii
I
E
(*) 8
G
(*) F
C
B A i
D H
J (*)
Q (*)
(*) For 5-Door Models only
N
M
iii
A B C
D E F
G H J
K L M
(female)
VEHICLE DISASSEMBLY
1.
Remove the passengers side front door
scuff plate 1 .
: Clip (4x)
1
Fig. 1
2.
Remove the passengers side cowl cover
2 .
100
2
Fig. 2
3.
a) Remove the cover 3 .
3
: Clip (3x)
b) Pull down the glove compartment 4 .
Fig. 3
06-00 RAV4 (RHD) - 10
RAV4 TVSS IV-S/-D
4.
Remove the glove compartment 4 .
101 : Screw (2x)
101
4
Fig. 4
5.
102 Remove the centre cluster panel 5 .
5
: Clip (3x)
102 : Bolt (4x)
102
Fig. 5
6.
6 Remove the audio assembly 6 .
103 : Bolt (4x)
103
103
Fig. 6
RAV4 (RHD) - 11 06-00
RAV4 TVSS IV-S/-D
7.
a) Remove the ashtray 7 .
b) Remove the centre cluster under pan-
el 8 .
: Clip (4x)
101 101 : Screw (2x)
101 7
Fig. 7
8.
Remove the passengers side rear door
9 scuff plate 9 .
: Clip (3x)
Fig. 8
9.
a) Remove the seat belt floor anchor 10 .
10 104 : Bolt (1x)
104
Fig. 9
06-00 RAV4 (RHD) - 12
RAV4 TVSS IV-S/-D
10.
Remove the luggage finish plate 11 .
: Clip (5x)
11
Fig. 10
105 11.
a) Remove the cover 13 from the rear LH
side compartment 14 .
b) Remove the screws 105 (2x).
14
13
Fig. 11
12.
Remove the rear side compartment 14 .
: Clip (9x)
104 : Bolt (1x)
14 105 : Screw (3x)
105
104
Fig. 12
RAV4 (RHD) - 13 06-00
RAV4 TVSS IV-S/-D
1.
106 Remove the battery cover 16 .
106 : Clip (6x)
106 16
Fig. 13
2.
Lift the cap 17 and remove the positive ter-
17 minal of the battery 18 .
18
Fig. 14
3.
107 Remove the battery 18 .
107 : Nut (2x)
109 108 : Hook bracket (2x)
109 : Bracket (1x)
18
108
Fig. 15
06-00 RAV4 (RHD) - 14
RAV4 TVSS IV-S/-D
4.
Remove the battery carrier 19 .
110 110 110 : Bolt (4x)
Fig. 16
5.
111
Loosen the cover 20 .
111 : Clip (1x)
20
Fig. 17
1.
a) Locate the pre-wired 5P female con-
nector 30 (white) and remove the tape.
b) Locate the pre-wired 6P female con-
nector 31 (white) and remove the tape.
30
31
Fig. 18
2.
Remove the bolt 32 .
32
Fig. 19
3.
a) Connect the 5P male connector A of
the TVSS wire harness 1 to the vehi-
cle harness 5P female connector 30 .
A
b) Connect the 6P male connector B of
30 1 the TVSS wire harness 1 to the vehi-
cle harness 6P female connector 31 .
31
D
Fig. 20
06-00 RAV4 (RHD) - 16
RAV4 TVSS IV-S/-D
4.
1 Fit the ground terminal D of the TVSS
wire harness 1 using the bolt 32 .
31
32 B
Fig. 21
5.
Locate the pre-wired 8P male connector 33
(white) and connect it to the 8P male con-
nector C of the TVSS wire harness 1 .
33
1
Fig. 22
6.
Attach the TVSS wire harness 1 to the
vehicle harness using the wire ties 14 (2x).
14
Fig. 23
RAV4 (RHD) - 17 06-00
RAV4 TVSS IV-S/-D
7.
Secure the 6P connector B to the vehicle
harness using the wire tie 15 (1x).
15
31
Fig. 24
8.
Secure the 5P connector A to the vehicle
harness using the wire tie 15 (1x).
15 A
30
Fig. 25
9.
Attach the TVSS wire harness 1 to the
reinforcement using the wire ties 16 (3x).
1
16
Fig. 26
06-00 RAV4 (RHD) - 18
RAV4 TVSS IV-S/-D
10.
Route the TVSS wire harness 1 to the
1 centre cluster area as shown.
Fig. 27
11.
Route and attach the TVSS wire harness
1 to the vehicle harness using the wire
14 ties 14 (2x).
Fig. 28
14 12.
1 Route and attach the TVSS wire harness
1 to the vehicle harness using the wire
ties 14 (2x).
Fig. 29
RAV4 (RHD) - 19 06-00
RAV4 TVSS IV-S/-D
13.
14 Route and attach the TVSS wire harness
1 to the vehicle harness using the wire
ties 14 (3x).
Fig. 30
14.
Route and attach the TVSS wire harness
1 to the vehicle harness using the wire
ties 14 (4x).
14
1 14
Fig. 31
Fig. 32
06-00 RAV4 (RHD) - 20
RAV4 TVSS IV-S/-D
14 ties 14 (2x).
Fig. 33
1.
Remove and discard the knockout panel 40
from the centre cluster under panel 8 .
8
40
Fig. 34
2.
Fit the status monitor 10 to the centre clu-
8 ster under panel 8 .
10
Fig. 35
3.
a) Connect the 2P connector H (clear) of
the TVSS wire harness 1 to the 2P
8 connector (clear) of the status monitor
10 .
b) Wrap the 2P connectors into the foam
H tape 11 .
10
11
Fig. 36
06-00 RAV4 (RHD) - 22
RAV4 TVSS IV-S/-D
1.
Remove the screws b and the bracket a
Fig. 37
2.
ii
Fig. 38
3.
c
a) Remove the cap c from the radar
sensor i .
b) Locate the trimmer d in the small
4 3 hole.
2 c) Turn the trimmer d clockwise to the
maximum position.
1
d) Turn the trimmer d counterclockwise
to the third position from maximum.
MIN MAX e) Test and adjust the sensor sensitivity
according to the SETTING GUIDE.
i f) Refit the cap c .
d
Fig. 39
RAV4 (RHD) - 23 06-00
RAV4 TVSS IV-S/-D
4.
3 Attach the butyl tape 13 (2x) to the radar
sensor bracket 3 as indicated in the draw-
ing.
13
13
Fig. 40
5.
Ensure to attach the radar sensor i to the
radar sensor bracket 3 as shown.
Fig. 41
6.
Secure the radar sensor i to the radar
3 sensor bracket 3 with the wire tie 16 (1x).
16
Fig. 42
06-00 RAV4 (RHD) - 24
RAV4 TVSS IV-S/-D
7.
G
a) Connect the 4P connector G of the
TVSS wire harness 1 to the 4P con-
i nector of the radar sensor i .
b) Wrap the 4P connectors into the foam
tape 11 .
11 c) Position the radar sensor i as
shown.
75mm
1
Fig. 43
8.
16 Secure the radar sensor i with the wire
ties 16 (2x) as shown.
16
Fig. 44
MOUNTING THE GLASS BREAKAGE SENSOR CONTROL UNIT (Only 5-door models)
1.
8 a) Turn the sensor adjustment screw to
position "5" for optimum sensitivity.
b) Run the wire tie 15 (2x) through the
5 glass breakage sensor control unit 8 .
15 NOTE:
False alarm may occur if the sensitivi-
ty is set too high. Test the system
according to the SETTING GUIDE to
ensure the correct setting.
Fig. 45
2.
12
Fit the foam tape 12 to the glass breakage
8 sensor control unit 8 as shown.
NOTE:
Foam should not cover setting.
15
Fig. 46
3.
a) Connect the glass breakage sensor
control unit 8 to the 6P connector F
(clear) of the TVSS wire harness 1 .
15 b) Attach the glass breakage sensor con-
trol unit 8 to the vehicle wire harness
using the wire ties 15 (2x).
c) Attach the TVSS wire harness 1 to
8 the vehicle harness using the wire tie
14 .
F
14
Fig. 47
06-00 RAV4 (RHD) - 26
RAV4 TVSS IV-S/-D
1.
Fit the foam tape 11 underneath the wire
11 route as shown.
Fig. 48
2.
a) Connect the 2P connector of the
microphone 9 to the 2P connector J
of the TVSS wire harness 1 .
b) Attach the microphone 8 as shown.
9
1
J
55mm
130mm
Fig. 49
3.
a) Wrap the 2P connectors in the foam
tape 11 .
b) Cut the foam tape 11 in half and attach
as shown.
c) Fit one half over the microphone and
11
11 the other half to secure the wire in
11 place.
Fig. 50
RAV4 (RHD) - 27 06-00
RAV4 TVSS IV-S/-D
1.
I
a) Connect the TVSS ECU wire harness
1 26P connector E (grey) to the
II TVSS ECU I .
b) Fit the protective bracket II to the
TVSS ECU I with blind rivets III
(2x).
III
E
1
III
Fig. 51
A C 2.
A
200 a) Fit the nose adapter fitting 201 to the
nose of the riveting tool 200 .
b) Open the riveting tool 200 and put the
201 blind rivet III on the nose.
c) Insert the tip of the blind rivet III
through the hole in TVSS ECU I as
far as it will go.
B D
d) Close the riveting tool 200 arms
200 repeatedly until the blind rivet III
III comes away.
200
Fig. 52
3.
13
a) Fit the ECU bracket 5 to the TVSS
ECU I .
b) Attach the butyl tape 13 to the bottom
5 of the TVSS ECU I .
Fig. 53
06-00 RAV4 (RHD) - 28
RAV4 TVSS IV-S/-D
4.
Remove the screw 112 .
112
Fig. 54
5.
Position the TVSS ECU I in the passen-
gers side area as shown.
Fig. 55
6.
Refit the screw 112 .
112
Fig. 56
RAV4 (RHD) - 29 06-00
RAV4 TVSS IV-S/-D
1.
a) Remove the tape from the 6P connec-
tor 50 (grey).
b) Remove the cap from the 6P connector
50 (grey).
50
Fig. 57
2.
Remove and discard the bolt 51 .
51
Fig. 58
3.
Connect the 6P male connector K (grey)
of the TVSS wire harness 2 to the vehicle
harness 6P female connector 50 .
50 2
Fig. 59
06-00 RAV4 (RHD) - 30
RAV4 TVSS IV-S/-D
4.
12
a) Wrap the 6P connectors in the foam
tape 12 .
b) Fit the ground terminal L using the
L bolt 17 .
2 17 c) Attach the TVSS wire harness 2 to
the vehicle harness using the wire ties
14 (3x) and 15 (1x).
14
15
M
Fig. 60
5.
14
Fig. 61
6.
14
Fig. 62
RAV4 (RHD) - 31 06-00
RAV4 TVSS IV-S/-D
1.
Fit the siren bracket 4 to the battery carri-
19 er 19 with the bolts v (2x) and the nuts vi
(2x).
vii
v
4
vi
Fig. 63
2.
Fit the siren bracket 4 to the battery carri-
20 er 19 with the bolts 19 (2x) and the nuts 20
(2x).
19
19
Fig. 64
3.
vi a) Connect the siren wire harness vii to
19 the siren iii .
b) Fit the siren iii and the siren protec-
iii tive bracket 22 to the siren bracket 4
with the nuts vi (2x).
4 vii 22
Fig. 65
4.
a) Attach the clip 21 to the 6P connector
21 of the siren wire harness vii .
b) Attach the clip 21 to the battery carrier
19 .
19
vii
Fig. 66
5.
a) Refit the battery carrier 19 .
b) Connect the 6P connector M of the
TVSS wire harness 2 to the 6P con-
nector of the siren wire harness viii .
2 c) Attach the TVSS wire harness 2 to
the vehicle harness using the wire ties
14 (1x).
14
19
M
vii
Fig. 67
6.
102 iii
Fit the battery carrier 19 using the bolts 102
19 (4x).
102
Fig. 68
RAV4 (RHD) - 33 06-00
RAV4 TVSS IV-S/-D
18 1.
20
Fig. 69
1.
7 a) Connect the 2P connector N of the
TVSS wire harness 2 to the hood
6 switch 7 .
b) Attach the TVSS wire harness 2
using the wire ties 14 (1x).
N
14
Fig. 70
1.
22 a) Clean the inside surface of both front
windows.
lock sticker b) Attach the stickers 22 to the indicated
5mm position.
Fig. 71
2.
a) Clean the inside surface of both front
22 windows.
b) Attach the stickers 22 to the indicated
position.
20mm
50mm
Fig. 72
NOTES
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
NOTES
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
NOTES
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................................................