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SUZUKI

PARTS CATALOGUE

FU150SC-C2

2004-10 2 NO EDITION

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INFORMATI
INDEX
ENGINE
TRANSMISSION

ELECTRICAL

BODY

PARTS NUMBER

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PREFACE 4. MODIFICATION NOTICE

A parts bulletin will be sent to you on all occasions when changes In parts
When It becomes necessary to replace parts on SUZUKI MOTORCYCLES, always use
occur, including interchangeable modifications between new parts and old ones.
SUZUKI GENUINE PARTS Which have passed a strict inspection which guarantees

quality and performance


5. NOTE
This parts catalogue covers the list of all service parts for SUZUKI
5.1 There are some different parts from those of production models among
FU150SC -C2
-sp~re ~arts.for the aeministrative reasons and common use of them with

INSTRUCTIONS FOR QUOTING THE CATALOGUE other models

52 In respect of rubber hoses and vinyl tubes, plese be sure to use them by

1. DIMENSIONS c utting off according to the length ment ioned on parts catalogue or what

Dimensions of the parts in thiS catalogue are indicated in unit millimeters is actually required on the veh ic le.

5.3 Note that the d rawings on the illustration page are for ready reference

2. ABBREVIATIONS of spare parts numbe r, not to be used as an assembly manual.

Abbreviations used in this catalogue are as follows: When assembling , use "SUZUKI SERVICE MANUAL~

AR As requ ired NT Number of teeth

ASSY Assembly OPT Optional 6. ST O COLOR CHART

E .No. Eng ine number OS Over size COLOR NO. PARTS COLOR DESCRIPTION

F.NO. Frame number STD Standard 019 SUPER BLACK

d Diameter of material T Thickness 126 SILVER

ID Inside d iameter US Under side 12R 1000 GRAY

OD O llt SlriP rliameter W Width 12Z CRYSTRAL SILVER-S

L Length 13L SILVER-E

20H WARM SILVER


LH Left hand side
26B GRAY
RH Right hand side
2B1 FLAT BLACK

2Be BASE GRAY MET.


3. INNER PARTS OF ASSEMBLY
28W WHITE
Parts name with a dot ( . ) in front as shown in the description co lumn Indicates
291 BLACK (ACRYLIC -ME L AMINE)
the component of the assembly also available individua lly
OLS BLACK

13T GOLD

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5. ,r'il-i".J~nlJ.!

ujt}'vi"lui:if'l11)J~"l~iju"l::;i'f)>lLt.l~tJU'f)::1",~ 'IItH1Cl4'mU1UUUtJI \!1!n" f'l11H~L~ 5.1 ;U"''Juvi~LtJ1n''''l>lnU''l1nn'l'j'tJ~1I1 Ul.J71Um'1;U"'1U'f)::1"'~ill"1HLL'VIUnul~lu:Hltu


'EI::1"'~ u.Yl'll'El-J1!'tI n~Yi1,rU ii t.i 1 wrYl 1!f111"1?l 'Eluii f)rurn~ 1;)).J1 (JI "31UU.\'I ::~lJnrlu::.vj?l).l\prU L@iu1nu

l-lU>l~tl~i'itWlfJr1"ifl::lltl~~~).l;1~1l,.1fu:rCl.-.rn1uiutJutJI'i!1!ii 5.2 ~u"'1uviLuuYifltJ'l-Ju.a:::Yi'El~a'l~~n ujil~'f)-Jm1Y1'1iuPl1').Jf.J'l'JviQn~'EI.Jl"~h.Lltl,r-l~'EI


lU FU 150SC-C2 ~i'iiln[Jn,re::l",~

5.3 m.nu ~~'Il'f):::1".alu!t.l fn ~b.il'li~ "l~U Il 'l~ m1'\J 1 ::nil u

1. n'li" rh "'UfllI\,n{il

n""\1ri'lt1U~"U'lii'\,.tl-l'f):;-1\tfn\.u!ii'i'f):i',tJn-)'j''il::'ufidHu'h[JLrlu i'iaAL).JtJ1:i' COLOR N O PARTS COLOR DESCRIPTION

019 6;"l1!I.Uilf
2. i'm :tHiil
126 'iflL'l'Bf
'tir1:t'itJtlyjt-D1.u~;jtlnun'r"EI:::l\.1aUiintJfI:::Ltiu"".r.:] t>iillu~
12R ~Y1' 1000
AR 1'l"l)Jfl1 ').J~'f).:]nu NT ~"lU1 UYf U
12Z 'iiflL'J'Elf-L'BfI f"I1f1Lflffl
ASSY 1.J'l::n tl 1J dJu,~ OPT L~'f)nA'l).JII'I'J')JL"\-1).l'l::~).l
13 L 'iiiH'ltlf-fi
E.No. "')J iU~fI 'II Lji\rtn fJUtJl as ~-ln<j""!lu'lf'l)J' fi1 n:!'lU
20H 'Jtlf).l=iim'l'Elf
F NO \1)J'lULfI'II tIt'lrl-J STO 'IIU'lf'l)J'lE'l'1!i'lU

d l.'i:'iUt.l'lf:!tuj"nfil>l P!'J'l).JltlU'l 26B


'"'''
us ~'ln11'11U'l~)Jl~1l'U 281 @il L~-nflLfl
ID ~'i:'iu t.ii l!!utJnfl"l>lJl'U lu

OD ~'i:'iw..hf;ju6nfi'l.JIl'lUUiln w Pl1'"1)Jn1,>l 28C L'VI'LUfl LlJ"Y1'~f'I

A'l'llJtJl'l 28w .00

LII

RH
il>loD'lU

i'l>l'll'J'
291

OLS
.,
,;i''f):::Rflf''l-LlJmiiu

13T ~"'
3 'il:;1m~tiilU'II'il-J'il ::h.,~"l!. (;!

".mmfl'llfl:;1\.1aYiihPt~fl>l'U)JiU ~1fl (
tl:::lmi,flvitlrj L'Uil'f)'j',um1,ru

4 'ULL~>ln"li"LU~ lU LLt.l fl.J


"I:::i.iLtlMn"uA>l)J"lti.:] vi "lu~nf'l..:)yji.in1'iLt.l~tJlAu.tlMlul-nr,,:)~tl~i.i tlnlnl1e:::lltla

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COLOR PARTS $ SUZUKI
RAIDER-R150
MODEL COD E fUl~)()$C Cl

YEAR

TWO IONt

MorORCYCLI: COLOR '\IA'V1l PARTS COLOR COD~ COLOR NI\

R COlO~ CODE 415! 391 AURA V(llOW' (;Rv$r

S!::.RIAL rRA M L & ENGIN r. NUMBLH ~RAML NO I:.NGINE N

8G41A TH104715 G415-T H104

, >LOR PARTS

PARTS COLOR COOl-


,~U NO mSCRIPnON PART NO
."CO'
~,.I~ ... ..
COVI:Rl-RJ\MLSL! RH 47110 25G20 C3 1

2 COVER FRAM( SO L H 47210 25G2O C3 1

J SHIELD LEG CENTER SET 48130-25G20 C"


4 HOUSING HEADlAM P SET S1810-25G2O C31

" FEN DER FRON T ')31 11 2">GOO . 1 1')

b COWlING LO We R SET SlO[ RH 94401-l">G20 C31

7 COWUNG LOWER SEl SIDE LH <)tI480 2~)(;"'O C;S1

MOTORCYCLE COLOR NAME


TWO TONE

c
AURA YELLOW (415)
+
C RYSTAL BLACK (3 97)

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FIG.1 FIG. 1 GASKET SET "ll"tJ::ui-u FU150SC-C

REF.NO. PART NO. DESCRIPTION :jIflfl::'hui Q'TY REMARKS

11400-25800 GASKET SET "ll"tJ::ui-u


11141-25GOO .GASKET,cylinder head .tJ::uimh t3 u (1)

11241 -25GOO .GASKET,cylinder .tJ::ui-ULifl\1U (1)

11482-25GOO .GASKET,clutch cover .tJ::uimh I'IfflU 1'1 flM (1)

11483-25GOO .GASKET,magneto cover .tJ::ui-u~hl'lfflU"''l-U'~ (1)

12837-25GOO .GASKET,tensioner adjuster .tJ::ui-u~'l~-lt'li"'l~-U (1)

14181-25GOO .GASKET,muffier joint .tJ::Ln-uYifl'tlLfttJ (1)

FU150SC-C

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FIG.2 FIG. 2 CYLINDER HEADCOVER tJ1I'lffi1Jr.h~.tJ.oI FU150SC-C

'lItltl::11i1fl
tJ11'l1tltJtJ1~1J
DESCRIPTION
Q'TY
COVER,cylinder head

2 11173-47E50 GASKET ,cylind er head 1.I::LiiutJ11'l1tltJtJ1~

SOLT,head cover
LUilyJ .tJ
4
3 09106-07009

4 09161-11008 WASHER,head cover 4

2- .,.,...."

FU150SC-C

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FIG.3 FIG. 3 CYLINDER HEAD ~1~U FUl50SC-C

REF.NO. PART NO. DESCRIPTION ;fltl::l\.1t"i Q'TY REMARKS


5 5 5 5
11100-25GOO-OTO HEAD ASSY,cylinder ~1~U

2 11115-33071 .GUIDE,valve .t1fltlm",fl'lltl;lLl.fl::ltlL~u 4

3 09381-10004 .SNAP RING .LI.\.I'lUfltlrl 4


11 11
4 09206-08001 .PIN,camshaft housing knock . ~in 8
5 5
6 6 5 09103-06132 .BOLT,camshaft housing(L41) .~Uflyf 8

6 09103-06108 .BOLT,camshaft housing(L35) .~Uflyf 4


6
7 11141-25GOO GASKET,cylinder head t1::LI;U~"'~1J
6 5 5
8 04211-11169 PIN,cylinder head knock ~in~1~1J 2

9 09168-06004 GASKET,oil gallery plug t1::u'iu


10 01550-06123 PLUG,oil gallery ~Uftyf 2
10
~UftyfLjflLnft1tlmfitJ'l
~~~
11 09103-06108 BOLT,camshaft housing (L35) 2

12 09103-08305 BOLT,cylinder head (L 140) ~UftYl~"'~1J 4

13 09168-08021 GASKET,cylinder head bolt t1::Lnu 4

14 01421-06253 BOLT,cylinder head stud ~UftYl~1~1J 3

2~
15 08316-10063 NUT,cylinder head \!" 3

16 09482-45700 SPARK PLUG (U24ES-N) li'lLiiuu (U24ES-N)


17 13110-25GOO PIPE,intake Yifllfl;i
18 09280-35001 O-RING,intake pipe ~fii'l

19 02122-06163 SCREW ,intake pipe ftnl 2

20 09402-44208 CLAMP,intake pipe Loi)J-D1'I1I'1Yitlltl;l


21 09103-08289 BOLT,eng mtg head (L50) ~Uftyf
12 22 11280-47EOO PIPE,head oil yjfl,l... ,r'U\.It"itl~~1~1J
23 09168-10012 GASKET,union bolt t1::Lnu 4

24 09360-10047 UNION BOLT tUftYl 2

4fJ'
FU150SC-C

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FIG.4 FIG. 4 CYLINDER ~tl\1tJ FU150SC-C

REF.NO. PART NO. DESCRIPTION ~tI!d"fl a'TV REMARKS

11211-25GOO-OFO CYLINDER LatltltJ


2 01421-06253 STUD BOLT tUflyfL~tlt3tJ 2

3 08316-10063 NUT,cylinder ,r.. 2

4 11241-25GOO GASKET ,cylinder t1:;ui'Ul~tl'tJ


5 04211-11129 PIN,cylinder knock "ftn 2

s----B

FU150SC-C

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FIG.5 FIG. 5 CRANKCASE U:riUU'litH FUl50SC-C
5 3 4
REF.NO. PART NO. DESCRIPTION ~tltl::l"fi Q'TY REMARKS

11300-25800 CRANKCASE SET ,,,~yjuU'lffi'l

2 04211-13189 PIN ,crankcase t'fln~yjuU'lffi'l 2

3 01547-06403 BOLT,crankcase ~Uftyf 8


5 3
4 01547-06407 BOLT ,crankcase ~Uftyf

5 01547-06653 BOLT ,crankcase ~Uftyf 3


3
3
19
6 09364-12001 UNION, breather hose ~uriu,l1~Unfl1J

16 ~I 7 09247-12103T PLUG,breather ~Uft'l'lil"yjtlr.:1J1Jtl1n1'"

~15 8 09168-12002 GASKET,breather plug l.l::u;u


3 3 3 3

~-
9 01550-06123 PLUG,oil gallery mission ~Uft'l'lil"Yl1'1Liiu,l1~u
10 09168-06004 GASKET,oil gallery mission l.l::Lnu
~ 11 09168-12002 GASKET,oil gallery l.l::Lriu 2

12 09247-12103T PLUG,oil gallery ~Uft'l'lil"'I'I1'1Liiu,l1~u 2

13 09168-12002 GASKET,oil drain plug l.l::uiu


14 09247-12106 PLUG,oil drain ~UftyfthJ,l1~ULrtitJ'I
15 09280-04004 O-RING,oil gallery jet ~tl1'1

16 09493-24012 JET,oil gallery ~~"'~1J~~,l1~U"fttl~U


17 09103-10052 BOLT,eng mtg upper (L120) ~Uftyf

18 09103-10148 BOLT,eng mtg lower (L110) ~Uftyf

19 08319-31108 NUT,eng mIg Uil 2

20 11186-25GOO SEP,oil breather ~tJun~'1,h~u

I
i
@-13

i--14
FU150SC-C

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FIG.6 FIG. 6 CRANKCASE COVER "'''''nJlJ~,jULfl~~ FU150SC-C

REF.NO. PART NO. DESCRIPTION ~tltl::'l"fl a'TV REMARKS


5 12
11340-47E20 COVER,clutch ",.,,.7tllJ,.ftfli
2 11971-45010 .LENS,oillevel check .nt::~m4~,h,jULf'I~~
3 11482-25GOO GASKET,clutch cover u::Lliu"'''f'l7tllJf'lft"i
4 04211-09149 PIN,clutch cover ftftn 4
12
5 5 0154 7-06303 BOLT,clutch cover tUflYl 10
5
12 6 11342-25GOO PLUG,eng oil filler "'''ll''Lll''Ljj,.nl.,,jULfl~~
7 09280-17003 O-RING,eng oil filler ttll~

8 09247-14026 PLUGTDC tUflYl


12 9 09168-14002 GASKET TDC,plug u::Liiu
10 11351-47E10 COVER,magneto "'''~7tllJ~''u'lyj
'iii-
~7
6
11 11483-25GOO GASKET,magneto cover t.I::Liiu"'''f'l7tllJ~''u'lyj
12 01547-06353 BOLT,magneto cover tUfl,m""'''f'l7tllJ~''u'lyj 7
\ 13 01547-06503 BOLT,magneto cover tUfl,m""'''f'l7tl~''u'lyj
14 09259-26013 PLUG,crankshaft hole "'''llM~~~''U'lyj
15 / 09280-22008 O-RING,crankshaft hole ttlN
16 04211-09149 PIN,magneto cover ftftn 3

17 09206-13003 PIN,magneto cover ftftn


18 09248-14011 PLUG,oil gallery tUflYl
19 09168-14002 GASKET,oil gallery plug tJ::Liiu
20 11360-25Goo COVER,eng sprocket "'''''7fIlJftLfltlf""ih
21 01547-06253 BOLT,eng sprocket cover tUflYl
22 01547-06303 BOLT,eng sprocket cover tUflYl 2

FU150SC-C

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17
FIG.7 FIG. 7 CRANKSHAFT L'I'lt'l1'iflL'III~tJ~ FU150SC-C

REF.NO. PART NO. DESCRIPTION ~tltl::l'lllfi Q'TY REMARKS

12220-25GOO CRANKSHAFT,RH L'I'lfnfflL'III'lm f,~'!I'l'


19
2 12261-25GOO CRANKSHAFT,LH L'I'ltnfflL'III~tJ~ f,~;htJ
3 12160-25810 ROD,connecting set ,''''hu~u
:. 4 12161-25GOO-OBO .ROD,connecting .ri'U\1U
18 5 12210-25GOO .PIN,crank .ftflm'l'lfl,ftlL'III~tJ~
6 09263-30048-DBO .BEARING,crank pin ."flUlJnWftflnri'U\1U
7 12661-25GOO GEAR.crank balancer drive Ll1~iUL'I'lfl'
8 09262-28035 BEARING,crankshaft M "flulJnilu
9 09262-35026 BEARING,crankshaft L "flulJnilu
10 09282-12001 OIL SEAL ;jftfflL'III~tJ~
11 24742-18AOO RETAINER,crank shaft oil seal L'IIIflnti,,;ifl
12 02112-06123 SCREW,crankshaft oil seal ftnl
13 09140-16019 NUT,primary drive gear u..
14 09164-16005 WASHER, primary drive LL"'lU2tl~

15 09421-04004 KEY,primary drive gear ftfln


16 16321-47EOO GEAR.oil pump drive Ll1f).:1ofuii~,i,Jju
17 12100-25800-0FO PISTON SET (STD) 'IJ"l3ntu (STD)
18 12111-25GOO-DFO .PISTON (STD) .l3n~u (STD)

19 12140-25GOO .RING SET,piston (STD) .'I'ILLW1Ul3n\1U (STD)


20 12151-25GOO .PIN,piston .ftflnlJn~u

21 09381-16001 .CIRCLIP .LLWlUfltll'lftfl'nlJn\1u 2


10 2

lf2~~~~
,4 .
,,1 1.r;,
0-

~
FU150SC-C

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FIG.8 FIG. 8 CRANK BALANCER L'rtft1Ch'lL;;twLfltJf FU150SC-C

REF.NO. PART NO. DESCRIPTION ~flfd'lllfi Q'TY REMARKS

12650-25GOO BALANCER,crank L'rtft1ri'l'lL;;tl'lLfluf

2 09262-20137 BEARING,crank balancer RH Plfll.J\'jnW i1'1'1'l1


3 09262-20019 BEARING,crank balancer LH Plfll.J\'jnilu i1'1.1U
4 12666-25GOO GEAR,crank balan driven L;;fl'lLnufL'rtft1ri'l'l ,j"'l'I1JJ

5 12663-47E50 SPRING,crank balancer gear tU.n'l 2

6 12686-25G00 DAMPER,crank balancer U1'17fl'l 2

7 09164-58002 WASHER,balancer gear driven LL'III'lUfll'l

4 8 09380-38005 CIRCLlP,baiancer gear driven LL'III'lUflfll'l

9 0821 1-10285 WASHER,crank balancer LL'III'lU7fl'l

10 01550-10163 BOLT,crank balancer tUftJl

FUl50SC-C

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FIG.9 FIG. 9 CAM SHAFTNALVE L"ft'lf,lmfltrl LLft::'l'lft'l FU150SC-C

REF.NO. PART NO. DESCRIPTION ~tltI::t~fl Q'TY REMARKS

1271Q-25Goo CAMSHAFT COMP,intake L"ft'lf,lmntJ'lttl;i


2 1272Q-25Goo CAMSHAFT COMP,exhaust L"ft'lf,lmfltJ'lttllfttJ

3 12741-25GOO SPROCKET,cam shaft L?ltl~~""'liu 2

4 09106-05027 SOLT,sprocket ~Uft,r 4

5 08322-Q1053T WASHER,sprocket bolt LL~'lUffl~ 4

6 12891-25Goo TAPPET chrlftltJ'l'lft'l 4

7 12911-16Eoo VALVE,intake 'l'lft'lttl;i 2

8 12912-16Eoo VALVE,exhaust 'l'lft'lttlLiltJ 2

9 12921-47Eoo SPRING,valve "tIi~'l'lft'l 4

10 12931-25Goo RETAINER.valve spring uUuii,."tIi~'l'lft'l 4

11 12932-32COO COTTER,valve LftlJ'l'lft'l 8

12 12933-16Eoo SEAT,valve spring LL~'lU~"tIi~ 4

13 09289-04002 OIL SEAL =ift,l'l~U 4

0-
0 - -14
6 14-1

14-2
12892-Q5COO-120

12892-Q5COO-125
SHIM,tappet (T:1.20)

SHIM,tappet (T:1.25)
uUU~).I (T:1.2O)

uUU~).I (T:1.25)
4

uU~).I (T:1.3O)

s-
14-3 12892-QSCOO-13O SHIM,tappet (T:1.30) 4

6-0 11--89--11

~10 14-4

14-5
12892-Q5COO-135

12892-QSCOO-140
SHIM,tappet (T:1.35)

SHIM,tappet (T:1.40)
ucN~).I (T:1.35)

uUu1).1 (T:1.4O)
4

1 4--0 14-6 12892-Q5COO-145 SHIM,tappet (T:1.45) ~U~).I (T:1.45) 4


11~~11 9

-l
14-7 12892-Q5COO-150 SHIM,tappet (T:1 .50) LL~U1).1 (T:1.5O) 4
10--

~'3
LL~U~).I (T:1.55)

'2
14-8 12892-Q5COO-155 SHIM,tappet (T:1.55) 4

:3~
12~
17 14-9 12892-QSCOO-160

14-10 12892-Q5COO-165

14-11 12892-05COO-170

14-12 12892-QSCOO-175

14-13 12892-05COO-180

14-14 12892-Q5COO-185
SHIM,tappet (T:1.60)

SHIM,tappet (T:1.65)

SHIM,tappet(T:1.70)

SHIM,tappet (T:1.75)

SHIM,tappet (T:1 .80)

SH1~,tappet (T:1 .85)


LLr.iU~).I (T:1.60)

uUu1).1 (T:1.65)
uUU1).1 (T:1.70)
uUU;).I (T:1.75)
LL~u1).1 (T:1.80)

uUu1).1 (T:1.85)
4

FU150SC-C

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FIG.9 FIG. 9 CAM SHAFTNALVE L'Yu'1t,lml1U'lLLfl::'l1fl'l FU150SC-C

REF.NO. PART NO. DESCRIPTION ~f)td'\llfl Q'TY REMARKS

14-15 12892-05CQO-190 SHIM,tappet (T:1.90) LUJu:jj~ (T:1.90) 4

14-16 12892-05CQO-195 SHIM,tappet (T:1.95) LUJu:jj~ (T:1.95) 4

14- 17 12892-05CQO-200 SHIM.tappet (T:2.00) LUJu:j~ (T:2.00) 4

14-18 12892-05CQO-205 SHIM.tappet (T:2.05) LL~U:j~ (T:2.05) 4

14-19 12892-05CQO-210 SHIM,tap~t (T:2.10) LL~U:;~ (T:2.10) 4

14-20 12892-05CQO-215 SHIM,tappet (T:2.15) LUJu=i~ (T:2 .15) 4

14-21 12892-05COO-220 SHIM,tappet (T:2.20) LL~U;j~ (T:2.20) 4

0-
0 - -14
6

s-
11~1J--11

6~ ~10
111~r-11
4---0 9

-'
1o-if!}
. ~::

FU150SC-C

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FIG.10 FIG. 10 CAM CHAIN t'li"1,)~U FU150SC-C

REF.NO. PART NO. DESCRIPTION iflfl:::hui Q'TY REMARKS


3
12760-25GOO CHAIN,cam shaft drive t,j"1,)~U
2 12771-25GOO GUIDE,cam chain NO.1 ~,)1..h:::~fl'lt'li"',)~u MYl1
3 12782-25GOO GUIDE,cam chain NO.2 ~,)1..h:::~fl~t'li"1,)~U ~')Yl2
4 12812-35COO BOLT,cam chain tensioner tUin1
5 08211-{)6181 WASHER,cam chain tensioner LL"',)U1fl~

6 12811-25G01 TENSIONER,cam chain tJ1~1fl~ .. ,.tlfu~'l1J.J;i~t'li

7 12830-25GOO ADJUSTER,tensioner .. "'tlfu~,)1J.J~~t.,.,')~u


8 12837-25GOO GASKET,tensioner adjuster tl:::Lnu
9 01547-06203 BOLT,tensioner adjuster tUinl 2

FU150SC-C

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FIG.11 FIG. 11 CARBURETOR FU150SC-C

REF.NO. PART NO. DESCRIPTION Q'TY REMARKS

13200-25GOO CARBURETOR ASSY '11 M111JLmltlf

2 13507-25GOO .DIAPHRAGM .t.I::U;UtJ1-l

3 13502-25GOO .DIAPHRAGM,cover

4 13500-25GOO .PISTON,valve

5 13503-25GOO .SPRING

6 13418-12F40 .HOLDER

7 13481-33EOO .SPRING

8 13382-16030 WASHER .LL'I'I'lUrtl-l

9 13394-10010 .E-RING

10 13387-47010 .RING
30~
11 13383-25GOO .JET,needle (4DG8-2) .L;j'-JL7-l (4DG8-2)
S-31
12 13258-23FOO .O-RING .ttl1-l

1- 32 13 13254-20010 .PIN .ftflniJn~tJ

e-33 14

15
02112-04083

09491-22010
.SCREW

.MAIN JET (130)


.ftnI
.U'-J'I'I~Pi'l1.'I'Iqj (130)

20 16 09494-00540 .NEEDLE,jet (0-9) .L~t1L;j'-JL7-l (0-9)

17 13240-47EOO .FLOAT ASSY iJnfttitl


g-1 28 18 13342-25GOO .HOLDER,jet .L~t1L;j'-JLi-l
21~ f:1-18 19 13412-23F50 .STARTER BODY .L~t1H'fI
~ iL 27
.Ml
13~ 15~ lJJ
20 02112-35127 .SCREW 2
22

14~ ..::~~ a 21 09492-12003 .PILOT,jet (12.5) U'-J'I'I~L;;ULtJ1 (12.5)

" 22 13267 -20E20 .SCREW .Ml


23 13268-37420 .SPRING .ftm-l

24 13602-38A10 .SCREW .MI 3


12
25 13684-23F10 .HOSE .ft1tl,::1.J1tJ'11111'u

26 13279-23F10 .ADJUSTER .ftn Zt.lfutl1n1f'1

27 13268-47070 .SPRING .ftm-l

FU150SC-C

.'

http://mototh.com
FIG.11 FIG. 11 CARBURETOR ""f1,jLfL"d FU150SC-C

REF.NO. PART NO. DESCRIPTION ~tltl::l'\.1ft a'TY REMARKS

28 13291-29900 .wASHER .U'\.I'lUftl..:J


6~
7-1 29 13295-29900 .O-RING .ttli..:J

'eo
8_
9- 35~
10=l
11
30

31

32
13681-04010

13418-43410

13417-01010
.CAP

.GUIDE,hoder

.SPRING
.ch"'ftllJ
.chit"~nt{",,l,21u
.~tJi..:J

.~ntf",,l'21u
2~
33 13411-01010 .PLUNGER ASSY

41J
34 13258-23F10 .O-RING .ttli..:J
8 35 13602-05088 .SCREW .MJ 2

~ 8
8-5 36 13601-04148 .SCREW .MJ 2

~~~
$

3O----f!j 8 37 13502-10FOO .DIAPHRAGM,cover .chit"


8
38 .
6-31 8 38 13480-10FOO .DIAPHRAGM .u::Lii'l.ltn..:J

@ 1- 32
~
~
~
39

40
13417-19FOO

13247-09G10
.SPRING

.SCREW
."tJi..:J
.~nJ

41--0 e-33 41 13684-09400 .HOSE .~,tJf::1J'tJtl'n'f'I

0/ ia~20
34

FU150SC-C

http://mototh.com
FIG.12 FIG. 12 AIR CLEANER 'I4,jtmftl~tl1n1" FUl50SC-C

REF.NO. PART NO. DESCRIPTION .tltl::'l'l4fi Q'TY REMARKS

13700-25GOO CLEANER ASSY,air ''''I4,jf)n~f)1n1''


2 13720-25GOO .CASE,air cleaner .~tI'I4,jtln1fl~tl1n1"
3 13756-25GOO ..GASKET,case air cleaner .tI::LI'hn.tI,..,jtln~tl1n1"
4 13740-25GOO .CAP,air cleaner .~hLl"'I4,jtln~f)1n1"

5 13746-25GOO ..GASKET,cap air cleaner .. tI::LI;'U~hLl"'I4,jfln~

6 13780-25GOO .FILTER .""nftl~f)1n1r1

7 13881-25GOO .TUBE,outlet .YitlYl1~f)fln

8 13826-25GOO .CLAMP .Lf",of"f"Yif)


9 13853-25GOO .TUBE,breather .Yitlf::1J1tJ

10 09401-14301 .CUP ."';Ufttl'" 2

11 13871-09GOO .PLUGDRAIN .Yiflt::U1tJ

12 13824-18910 .CUP ."';Uftfl'"


13 03541-05203 .SCREW .ftnt 2

14 02142-06123 SCREW,air cleaner ftntii"'I4,jf)n1fl~tl1n11'1 2

FU150SC-C

http://mototh.com
FIG.13 FIG. 13 MUFFLER Yitl'tlLftU FU150SC-C

~tltl::""~fl

,
REF.NO. PART NO. DESCRIPTION Q'TV REMARKS

14181-47E10 GASKET,exhaust pipe tl::LiiUYitl'tlLftU


2 14150-25G00 PIPE,exhaust itl~tlYitl'tlLftU

3 14310-25GOO MUFFLER Yitl'tlLftU


4 14181-25G00 GASKET,muffler joint u::Liiu
5 01550-06203 BOLT, muffler joint 'LUflYl 3

6 07130-08253 BOLT,exhaust pipe LUflYl 2

10 7 43652-23FOOT BOLT,muffler support LUflYl

~9 8 09160-08032T WASHER,muffler support LL'W1U1tl~

~ ~Jy--4
8
9 09320-12032 CUSHION,muffle support ~nU1~

11 10 09180-08151T SPACER,muffler support lJ1

~,,,~ 11 08319-31088 NUT,muffler support Ufl

FU150SC-C

http://mototh.com
FIG.14 FIG. 14 OIL PUMP iiSJ,l,~uLI'I~..:a FU150SC-C

REF.NO. DESCRIPTION itltl::1'14fl


PUMP ASSY ,engine oil ,"ilSJJ,~uLl'lm..:a
2 16331-47EOO GEAR,oil pump d nven
. LYltl..:aLi'itJfijSJ,l,~u
3 09261-02001 PIN,oil pump d nven
. gear ~ftn

4 08332-11066 CIRClIP,oil pump LLW1Ufltl,.


5 02122-06203 SCREW,oil pump ftn, 3

16520-30AOO STRAINER,engine oil "::LLnNn""',l'1~ULl'l~


16510-05240 FILTER,engine oil 1t\'n7tl..:a,l,-ru
.. LI'I....ft1..:a
09280-54001 O-RING
,oil filter cap LtI;..:a
16512-47E20 CAP,oil filter ~htJ,,1t\'n'ltN,l'~UL"""
Ltl;..:a ftI..:a
09280-13004 O-RING,oil filter

16519-09GOO SPRING,oil filter ~t1t..:a

01547-06703 BOLT,oil filter cap LiiftY! 2

01547-06163 BOLT,oil filter cap LUftY!

FU150SC-C

http://mototh.com
FIG.15 FIG. 15 OIL COOLER .nr.:u1!Jf'I'l1JJfflU FU150SC-C

4 REF.NO. PART NO. DESCRIPTION ~fltI::''\IIfl Q'TY REMARKS

b~
166QO-25GOO COOLER ASSY,oil ti~r.:lJ1tJ f'I'l1JJffluli"lmh,ru

2 09116-06143 BOLT,oil cooler tUtl'ri 2

Gr
2
D 09180-00310 SPACER,oil cooler 2
3 VI
;;. 4 09320-10015 CUSHION,oil cooler ~n!J1~ 2

5 16460-25G00 HOSE,oil cooler RH ~1mh,ru f1~"'l1


6 16470-25G00 HOSE,oil cooler LH ~1mhw f1~f1!J
7 09168-14011 GASKET,oil hose u::~iiu 4

8 09360-12006 BOLT,oil hose tUtl'ri 2

9 09280-12008 O-RING,oil hose tfll~ 2

10 07130-06163 BOLT,oil hose tUtl'ri 4

FU150SC-C

http://mototh.com
FIG.16 FIG. 16 2ND AIR VALVE ~,)",)u,,!SJtl1m,. FU150SC-C

REF.NO. PART NO. DESCRIPTION ~::hllti Q'TV REMARKS

18450-06GOO VALVE ASSY,2nd air reed ,)1fl,) ,,')u"!SJfl1m,.

2 1851G-25GOO VALVE ASSY,air cut ')1fl')"')U"!SJm"'1tJfl1n1,.

3 01421-06163 BOLT ,2nd air cap stud tUfI,j" 2

4 08316-10063 NUT,2nd air cap tr.. 2

5 09352-11163-370 HOSE,2nd air cleaner ft1tJfl1m,.

6 09401-15101 CLlP,2nd air cleaner hose "iufifl" 4

7 13888-19Boo JOINT,2nd air cleaner hose iflPiflft1tJtl1m,.

8 18712-29Foo HOSE,2nd air cleaner join ft1tJtl1n1"

9 09359-40701-300 HOSE,2nd air valve vacu NO.1 ~1tJtl1m" ~')~ 1

FU150SC-C

http://mototh.com
FIG.17 FIG. 17 CLUTCH f'lifli FU150SC-C

REF.NO. PART NO. DESCRIPTION ~f1td"'fi O'TV REMARKS

21111-25GooT GEAR,primary drive L~f1.)i1Jf'lifli


14
2 09160-16003 WASHER,primary drive gear ILWl'UlfI')

3 21200-25GOOT GEAR,primary driven L~tW'n'Uf'liM

4 08211-20352 WASHER.clutch sleeve ILWl'UlfI')

5 21411-05200 HUB,clutch sleeve "llJ"I1'Uf'liRi

6 09169-16003 WASHER,clutch sleeve hub ILWl'UlfI')

7 09140-16001 NUT,clutch sleeve hub ,rfl

8 21441-25Goo PLATE,clutch drive wJ'Uf'lilJli ~'li1J 5

9 21451-28030 PLATE,clutch driven wJ'Uf'lifli ~'lR1lJ 4

10 09160-20056 SPACER,primary driven gear \f'II


11 21251-13E10 SPACER,primary driven VI
12 23165-480ooT RACK,clutch release ~'l~')lLeJ'UnMifl'"
13 09263-10002 BEARING,clutch release fli1J\lniJ'U

14 21462-46901 DISK,clutch pressure wNnMifl"i

15 09440-15014 SPRING,clutch t\m.) 5

16 09116-05020 BOLT,clutch spring ttl,,,, 5

17 23261-13A01 PINION,clutch release L"fl1ii')f'lifl"i

18 09160-12086 WASHER,clutch release pinion 1L"''l'U1fI')

19 09285-10004 SEAL,clutch release pinion oil =ifl,!"r'U

20 23271-47Eoo ARM ,clutch release 1L'I'U~')Lvtfl1f'1i"i


21 01500-06163 BOLT ,clutch release arm ttlfll1

@to FU150SC-C

http://mototh.com
FU150SC-C
FIG.18 FIG. 18 TRANSMISSION

REF.NO. PART NO. DESCRIPTION ~flfl::'~fi Q'TY REMARKS

24121-25GOO SHAFT,counter L'I'4fl1T'l'lLnuf

2 24125-25GOO PLUG tJin 2

3 24221-25GOO GEAR, 2nd drive L~tl~Liiuf 2 ,j'liu

4 24231-25GOO GEAR, 3rd & 4th drive L~fl~Liiuf 3 LLfl:: 4 ,j'liu

5 09380-20009 CIRCLlP, 5th drive gear LL'III'lUflflrl

6 24251-25G00 GEAR, 5th drive L~tl~Liiuf 5 ,j'liu

7 24261-25G00 GEAR, 6th drive L~fl~Liiuf 6 ti'liu

8 09262-20019 BEARING,counter shaft RH IIIflullnilu i1~"'l1

9 24741-12Boo RETAINER,counter bearing L'IIIt;niifllllflullnilu

10 02112-06123 SCREW,counter shaft ~nt 2

11 08123-60020 BEARING,counter shaft LH IIIflullnilu i1~"1U

12 08113-62020 BEARING,drive shaft RH IIIflullnilu i1~"'l1

13 24130-25G00 SHAFT,drive L,"fl1T'l'l~Ll/lflf

14 24311-25G00 GEAR, 1st driven L~tl~Liiuf 1 ,j'll/l1J.1

15 24321-25G00 GEAR. 2nd driven L~fl~Liiuf 2 ti'llll1J.1

16 24331-25G00 GEAR, 3rd driven L~fl~Lnuf 3 ,j'llll1J.1

17 24341-25GOO GEAR, 4th driven L~fl~Liiuf 4 fIi'llll1J.1

18 24351-25G00 GEAR, 5th driven L"fl~Liiuf 5 fIi'l(;l1J.1

19 24361-25G00 GEAR, 6th driven L~tl~Li'iuf 6 fIi'l1ll1J.1

20 09380-20009 CIRCLlP, 2nd/3rd/4th driven LL'III'lUfttlrl 3

2 21 09167-20011 WASHER,3rd14th driven 2

~J,:! '
22 08211-15251 WASHER, 1st driven gear LH U'lll'lU1tl~

23 08211-15251 WASHER,1st driven gear RH U'lll'lU1tl~

6~~~~~:
24 09181-20167 WASHER,2nd driven gear U'lll'lU1tl~

25 09263-15023 BEARING,1 st driven gear "ft'ullnilu

26 09283-27011 OIL SEAL,drive shaft ;jfl~1,rU

: 27 09262-20019 BEABING,drive shaft


(); 4 '.
'. ~ ~
~ 7
29 I
30
3 11
FU150SC-C

http://mototh.com
FIG.18 FIG. 18 TRANSMISSION "l"t4,31hti.,'J FU150SC-C

~tltl::'~fi

~ 18 ~21 17
REF.NO. PART NO. DESCRIPTION Q'TY REMARKS

28 24359-05200 WASHER,oil sealing LLWlUltI.,'J


29 24741-05200 RETAINER,drive shaft bearing ~~flnti ""ti1J~nnU

~~ .~16
30 02122-06123 SCREW,drive shaft bearing MJ 2

:. 31 24751-05210 RETAINER.drive shaft oil seal L~flnti".""bru


32 01500-06123 BOlT,drive set oil seal tu",;r 2

~~
33 27511-25G00 SPROCKET,engine (NT:14) ~LPlfln.U1 (NT:14)
19 tfli.,'J

~~"I
34 09280-19005 O-RING,engine sprocket

35 27531-25GOO SPACER,engine sprocket \!'II


36 27600-36020-120 CHAIN,drive H
21 .: lOCK WASHER,eng sprocket LLWlUflflf'l
37 27512-25G00

38 07130-06103 BOLT ,engine sprocket tu",,j" 2

FU150SC-C

http://mototh.com
FIG.19 FIG. 19 GEAR SHIFTING '''Lll~uuLnuf FU15OSC-C

REF.NO. PART NO. DESCRIPTION ~t1fl:;''IoIft a'TY REMARKS

25211-25GOO FORK,gear shift NO.1 ri1~\lLnuf ~'l~ 1 2

2 25231-25GOO FORK,gear shift NO.3 ri1~\lLnuf ~'l~ 3


3 25411-21000 SHAFT,shift fork NO.1 ~flnri1~\lLnuf ,j'l~ 1

4 25421-35410 SHAFT, shift fork NO.2 ~flnri1~lJLnuf ~'l~ 2


5 25310-47E20 CAM ,gear shift ~mi1u'lLnuf
6 04221-04089 .PIN,shaft cam plate .~fln

7 08110-69050 BEARING,gear shift cam Plfl1J~n;]u~mi1U'lLiiuf


8 25381-13E10T PLATE,gear shift cam LL&lu~t1f'1I'i1LL'IoIU.ui1U'lLiiuf
9 25312-12COO STOPPER,shift carn drive ~'l~tlf'lLnuf

10 24741-12Boo RETAINER,shift cam bearing LL&lu~t1f'1~mi1U'lLnuf


11 02112-06123 SCREW, shift cam bearing ~nt 2

12 25350-26001 STOPPER,shift cam ~'lftflf'l~mi1tJ'l


13 25355-26D10 SPRING.stopper arm ~ll;','j

14 25356-12COO SUPPORT,cam stopper arm tuft~n"'LL&luflflf'l~nLi1U'lLiiuf


15 08211-06141 WASHER, cam stopper 1L"'lU7fl~

16 08211-06181 WASHER, cam arm 1L'IoI'lU7fl~

17 08316-10063 NUT,cam stopper arm u..


18 25510-47E21 SHAFT,gear shift LL'IUL~ULnuf
19 25512-13E11 PLATE,gear shift cam LL&luLiuLiiuf
20 25671-01011 STOPPER,gear shift ~flnflflf'l"tIl~\LOUL~ULnuf
21 09181-14167 WASHER,gear shift shaft RH 1L'IoI'lU7fl~ 2

22 09263-14027 BEARING,gear shift stiaft "ft1J~n;]u


23 09283-14004 SEAL,shift shaft oil ~t"hru
24 09440-17013 SPRING,gear shift plate

25 09444-20007 SPRING,shift shaft return

26 08331-31149 CIRCLlP,gear shift LL'IoI'lUfttlf'l 2

27 25520-25G00 A~,gear shift link iflPitl'l1Lnuf

FU15OSC-C

http://mototh.com
FIG.19 FIG. 19 GEAR SHIFTING '''LLI~fJuJisf FU15OSC-C

REF.NO. PART NO. DESCRIPTION :;tltl::\"" Q'TV REMARKS

28 01500-06203 BOLT,gear shift link arm tUt"r


29 25525-25GOO ROD ASSY,shift link , ..n1uitl.m1UifJf
30 09161-06024 WASHER U.WJU~ 2

31 04111-20158 PIN iiuitlrl 2

32 25600-25GOO LEVER ASSY,gear shift ,,,~uLiifJf

33 25652-16500 .RUBBER,gear pedal . fJ1~~uUitJf

34 09161-18005 WASHER,gear shift lever thrust U.WJU~

35 09164-18002 WASHER,gear shift lever U.WJU~

36 37720-25GOO BODY,switch tI'lYri't?l1JtlnUifJf


37 02142-15163 SCREW ftnt 2

38 09280-26007 0-RING,gear shift ttil:!


39 09209-05011 CONTACT,switch tlJlft'lYl'i'l?luflnUifJf
40 09440-04010 SPRING,gear shift switch tlt1f~

FUl50SC-C

http://mototh.com
FIG.20 FIG. 20 KICK STARTER '''~Uft'''m FU150SC-C

REF.NO. PART NO. DESCRIPTION ~f)fd"'fi a'TV REMARKS

26211-47E10 SHAFT,kick starter L"fi'~Uft"'m


14 2 26231-09410 STARTER, kick .r'lf1JL"tw~Uft,.,m

3 26221-30AOO GUIDE,kick starter spring V'tJr.:~fttli~L"fi'~Uft",m


;. 4 0944S-38004 SPRING,kick starter return fttli.:l
5 26241-47E20 GEAR,kick starter drive L"twft..,m
6 09440-30007 SPRING,kick starter fttli.:l
7 09285-16003 OIL SEAL,kick starter ;ifi,hru
8 08211-14321 PLATE,kick starter spring ~~Ufts~fttli~~uft"'m

9 09181-16223 WASHER,kick drive gear ~"''lUftl.:l

10 26242-47EOO WASHER,kick drive gear U"''lU~

11 26232-09401 GUIDE, kick starter ~W,.r'lf1JL"f).:Iftllihl

12 26233-09400 STOPPER,kick 'starter ~U'I4q".r'lf1JL"tHft",m

13 01500-06163 BOLT,kick starter stopper tutIY' 2

14 26300-25GOO LEVER ASSY,kick starter ,,,A',,,,,,,m


15 01500-08253 BOLT,kick pedal tUftYl

FU150SC-C

http://mototh.com
FIG.21 FIG. 21 MAGNETO u)milt.J FU150SC-C

REF.NO. PART NO. DESCRIPTION ~'tl'tl::1"ft a'TV REMARKS

32100-25GOO MAGNETO ASSY 'IJ"WJnilt..


32101-25GOO .STATOR .1I"fI'l""l1u11'1
2 32102-25GOO .ROTOR .fltlLU.iL"fln
3 31497-45000 CLAMP,sensor lead Li,..i"f"ft1tJ
3

~.J
4 02142-05103 SCREW, sensor lead clamp ftn,
5 02112-06203 SCREW,magneto stator ftn, 2

6 09404-06429 ClAMP,magneto lead Li,..i"f"ft1tJ


7

"'"J MI
7 02142-05103 SCREW,sensor 2

8 08316-10123 NUT,magneto rotor ,r"


9 08341-31039 KEY,magneto rotor ~",fl'tlLU.iL"fln

FU150SC-C

http://mototh.com
FIG.22 FIG. 22 ELECTRICAL 'll"lvjvh FU150SC-C

REF.NO. PART NO. DESCRIPTION ~fltd""fi Q'TY REMARKS

3 328oo-47Eoo RECTIFIER ASSY 'Il"UIJU'll1f.1ufl::L:rnQLfl LMflf

2 02142-06123 SCREW,rectifier M,
3 32900-25G01 COl UNIT , "ijj;ilfl

4 4 32980-28FOO CUSHION,cdi unit U1~nl~

""-
5 33410-03000 COIL ASSY,ignition 1"l'Iflufl"!fI,.:au "
6 02142-06163 SCREW,ignition coil MI 2

7 33510-48810 CAP,spark plug tJin,r'lLYiuu

8 33541-23E01 SEAL,spark plug U1~ftrnJtJin,r'lL-viuu


9 33542-47Eoo SEAL, high tension cord U1~ft'UJft1utJinu'lL-viuu
10 33652-36100 PROTECTOR,cdi unit U1~nl~

6--'

FU150SC-C

http://mototh.com
...I
FIG.23 FIG. 23 BATTERY U.UPI LPlfl2" FU150SC-C

REF.NO. PART NO. DESCRIPTION ~fltd"fI O'TV REMARKS

33610-2OGOO BATTERY (12V,2.5H) U.UMLMtii (12V,2.5H)

2 33652-35400 PROTECTOR,battery LUJUffl'lU.UMLJlti1

3 33652-36100 PROTECTOR.battery LUJUffl'lU.UMLJlti1

4 33652-30DOO PROTECTOR,battery LUJu2"fI'Iu.uPlLJIfI1 2

2.3.4~

FU150SC-C

http://mototh.com
FIG.24 FIG. 24 SPEEDOMETER llt!u'bJef FU150SC-C

REF.NO. PART NO. DESCRIPTION ~tltl:;h"'i Q'TY REMARKS

341QO-25GOO SPEEDOMETER ASSY (kilo) ,,,llt!u'bJef


2 34112-25G00 .VISORASSY .~hl\7tllJllt!u'bJef R'llJU
3 34110-25GOO .TACHO & LCD METER .L7t.U'bJtf
4 34111 -25GOO .CASE,lower .rhl'lftllJLitJu'bJef Mth~
5 3414~3GOO .SCREW .ftnJ 10

6 0932~28 CUSHION,meter upper ~nu'N wnm


7 0932~16 CUSHION,meter lower ~nU1~ R'lfl'N 2

8 09160-05045 WASHER,speedometer LL"''lUftl~ 2

9 03241-05163 SCREW,speedometer ftnJ 2

10 34981-25GOO ROTOR,speedometer fttltC~crtyty1N~U'bJtf

11 07130-08163 BOLT ,speedometer rotor . tuc"r


12 34990-25GOO SENSOR,speedometer fttyty1NI'I'llJ"~L7t.U'bJtf
13 07130-05123 BOLT,speedometer sensor tUllY!

, ~'"
13 ~~
j...J{(i)
12

11 ~
10
FU150SC-C

http://mototh.com
FIG.25 FIG. 25 HEADLAMP 1~",u1 FUl50SC-C

9 REF.NO. PART NO. DESCRIPTION ~tltd"'fl Q'TY REMARKS

~
35100-25GOO HEADLAMP ASSY .. "1~,,,u1
10 2 3511O-25GOO .UNIT.headlamp .... 1U'tl1tJ

~
3 35171-25GOO .SOCKET.headlamp ..f'l"'fltl,,1~~1
4 09471-12213 .BULB.headlamp (12V.32/32W) ."'fltl"l~",u, (12V.32/32W)
5 09471-23FAO .BULl3.headlamp (12V.18/18W) ."'fltl"l~",u, (12V.18/18W)
6 09471-12203 .BULB (12V.10W) ."'fltl,.l~LitJ'l (12V.10W) 2

7 03541-05123 SCREW.headlamp M~ 4

8 09136-05065 SCREW.headlamp adjust M~

9 38610-09410 RELAY ASSY.tumsignal ;LfltJ1"'LitJ'l


10 35137-25GOO CUSHION.headlamp tl1..:11tl..:l

FU150SC-C

http://mototh.com
FIG.26 FIG. 26 REAR COMBINATION LAMP hHhu FU150SC-C

REF.NO. PART NO. DESCRIPTION ~fJfJ::h~fl Q'TY REMARKS

35710-25GOO LAMP ASSY,rear combination 'Il,.1,"vhu


2 35712-25GOO .LENS,tail/stop .r.hfl1fJlJ1,"Vl1U
3 35713-25GOO .GASKET .U::Lnu
-- 4 35912-25GOO .LENS,inner .f.hfl1fJlJ1,"V11tJ fl'lLU
5 09471-12119 .BULB (12V,18/5W) .~flflIl'l1,"Vl'ltJ (12V1815W)

6 09471-12203 .BULB (12V,10W) .~fltlIl'l1,"LitJ'l (12V,10W) 2

7 03211-04206 .TAPPING SCREW .~ni 2

8 09148-05038 NUT,rear comb ,rJl 3

9 09320-09016 CUSHION,rear comb lamp \lntJ1~ 2

10 09160-05045 WASHER,rear comp LL~'lU1fJ~ 2

11 03541-05123 SCREW Mi 2

12 09320-09050 CUSHION,rear comb \lntJ1~

z
Z
12 ~
@8

FU150SC-C

http://mototh.com
5
FIG.27 FIG. 27 WIRING HARNESS "1tJ'''' FU150SC-C

REF.NO. PART NO. DESCRIPTION ~tJtd"ft Q'TY REMARKS

36610-25GOO HARNESS,wiring 'Il""1tJ''''

}4
2 09481-10501 .FUSE(10A) .'hl
3 3662O-25GOO HARNESS,wiring NO.2 "1tJ'''' ~'l~2
4-1 09407-18402 CLAMP,wiring LiJ.li'"f""1tJ'''' 2

4-2 09407-11401 CLAMP,wiring LiJ.li'"f"ft1tJ'''' 2

4-3 09407-25401 CLAMP,wiring LiJ.li'"f""1tJ''''


I 5 37109-25GOO LOCK SET,steering 'Il"'ltyLL",~.UrU
I
@)--7
6 37100-25GOO LOCK ASSY,steering 'Il",,'l'n''ltyLL'"
7 08321-01063 WASHER,steering lock LL"'lU1tl~ 2

1-8 8

9
07130-06163

37740-45000
BOLT,steering lock

SWITCH ASSY,stop lamp


t,jft"
ft'l'ni'l"'LlJm"ft~
2

10 09443-06075 SPRING ftU;~

11 38500-25GOO HORNASSY 'Il"LLfl1


12 01550-06103 BOLT MtI"
13 33860-30000 WIRE,battery minus lead ft1tJiiu

~10
FU150SC-C

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FIG.28 FIG. 28 FRAME vl'ltl-3 FU150SC-C

REF.NO. PART NO. DESCRIPTION ~~tJ::1~fl Q'TY REMARKS

41100-25G10 FRAME vl'ltl-3


2 46211-25GOO HANDLE,piliion rider mflnVl1mu1::
01550-10253 BOLT,pillion rider handle tiifiYl 2

.' 4 41499-14AOO CAP,rear swinging arm c.hiJlI1 2

?
4

FU150SC-C

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FIG.29 FIG. 29 STAND-BRAKE PEDAL 'IJ191.:J-'111L1.J7n FU150SC-C

REF.NO. PART NO. DESCRIPTION ~~~::htfi Q'TY REMARKS


D

421 00-25G1 0 STAND,center '111vl.:Jnt'l,.:J

2 42211-09GOO SPACER,center stand LLnU'II1 vl.:J nt'l,.:J

3 08322-01163 WASHER,center stand LL~'lU'l'~.:J

4 04111-30258 PIN,center stand cotter ;Ju~~1'1


5 42272-09GOO CUSHION,center stand f,lnfJ1.:J'II,vl.:Jmn.:J

6 42241-o9GOO SPRING,center stand ~m.:J

42310-47E01 STAND,prop 'II'~.:J;J,.:J


8 09443-14022 SPRING,prop stand ~m.:J
1
ttit'lyJ'III~.:J;JI.:J

~
9 42341-25GOO BOL T,prop stand

10 08319-31108 NUT,prop stand UI/l'lllvl.:J;J,.:J

11 43110-25GOO PEDAL,brake 'II'L1.J'l'n

12 43211-25GOO SPRING,brake pedal ~m.:J

13 43128-25GOO PLATE ,brake return spring U'IIuri'UL1.J:i'n~fl.:J

14 09160-15049 WASHER,brake pedal U\oI'lUffi.:J

15 04111-30258 PIN,brake pedal cotter ;Ju~~1'1

11

~-
9 7

FU150SC-C

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FIG.30 FIG. 30 FOOTREST L\.lflmim";1 FU150SC-C

REF. NO. PART NO. DESCRIPTION ~flfd\.lfl Q'TY REMARKS


10 7 43510-25GOO BRACKET,front footrest RH LLnu~m";1\.lU1 ~1-3'11'l1

2 43520-47EOOT BRACKET,front footrest LH LLnu~m";1\.lU1 ~1-3.jf1tJ

3 43551-39110 RUBBER,front footrest tJ1-l~m";1\.lU1 2

8 4 43540-25GOO BRACKET,front footrest LH L\.lflnUfil\LLnu~m";1\.lU1 ;1-l.jf1tJ

5 01550-08203 BOLT,footrest bracket LUfI"tl 4

6 08319-31108 NUT,front footrest UM


43811-25G01 HOLDER.pillion footrest RH L\.lflnU(;I~m";'l\.lfi'-3 ~1-l'll'l1

8 43821-25G01 HOLDER,pillion footrest LH L\.lflnU(;l~m";1\.lfl-3 .jf1-l.jf'ltJ

9 43812-25GOO BOLT,pillion footrest LUfI"tl 4

10 43611-25GOO FOOTREST,pillion RH 'ljfil\~m";1\.lfi'-l ~'l-l'll'l1

11 43621-25GOO FOOTREST,pillion LH 'ljfil\';m";1\.lfi'-3 ~'l-l"1tJ

12 43816-33E21 PLATE,pillion footrest RH L\.lflmfl-3~m";'l i'l-l'll'l1

13 43826-33E22 PLATE,pillion footrest LH L\.lflmfl-3~m";'l i'l-l.jf1tJ

14 09208-06003 PIN t'lfln 2

15 09440-o5005T SPRING,piliion footrest t'lm-l 2

16 06112-07004 BALL,pillion footrest fJnilu 2

17 08332-11043 E-RING LL\.l'lUflfl~ 2

FU150SC-C

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FIG.31 FIG. 31 FUEL TANK tiol,r12J"uLftlL"I'I~03 FU150SC-C

REF.NO. PART NO. DESCRIPTION ~tltd""~ Q'TY REMARKS

44110-25G00 TANK,fuel ti03~12J"uL4tlL"I'I~03


44210-35014 CAP,fuel tank t.htl~ti03,r12J"uL~tlL"I'Ifi03
34810-25G00 GUAGE ASSY,fuellevel 'IlPlLn~1~1::~U,r12J"uL';tlL"I'I;03
4 02142-05123 SCREW,fuellevel guage t'In; 4

3 01550-06123 BOLT,fuel tank rear tUflYI 4

FU150SC-C

http://mototh.com
n ~ ~.if _
FIG.32 FIG. 32 FUEL COCK ntln'U1~'UL'I!tlL,"fI~ FU150SC-C

REF.NO. PART NO. DESCRIPTION ~tltl:;l"'fl Q'TY REMARKS

44300-09GOO COCK ASSY,fuel

2 01550-06163 BOLT,fuel cock

3 44322-27001 FIL TER,fuel


. ~.:
nHl~'U1~'UL'I!tlL,"fI~
-
4 09401-10409 CLlP,fuel hose NO.1 ~~1Jf"t'l1t1\h~'U

5 44421-25GOO HOSE,fuel tank & cock t'l1t1\h~'U

6 09401-09403 CLlP,fuel hose NO.2 ~~1Jf"t'l1t1\h~'U 2

44422-25GOO HOSE,fuel cock & carb t'l1tJU1~'Utltln

8 09359-40702-390 HOSE,vacuum t'l1tJ3ClJClJ1n1f'1

9 09401-06101 CLlP,vacuum hose ~~1Jf"t'l1tJ3ClJClJ1n1f'1

10 09401-08402 CLlP,vacuum hose rI~1Jf"t'l1tJ3ClJClJ1n1f'1

FU150SC-C

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FIG.33 FIG. 33 SEAT L1J1:: FU150SC-C

REF.NO. PART NO. DESCRIPTION ~fltd,\lfi a'TY REMARKS

45100-25G01 SEAT L1J1::

2 45149-25GOO .CUSHION,seat mount rear iJnm..:lffi..:lL1J1:: ~,)\I~.:I 2

3 45149-09Goo .CUSHION,seat mount front .iJm.n..:l~fl.:lL1J1:: ~,)\lU1 4

4 45287-23F10 CUSHION,seat hinge upper U1..:a1tHL1J1:: ~,)1JU

5 45285-25GOO BRACKET,seat hinge upper '111U(;lL1J1:: ~,)1JU

6 45148-09GOO CUSHION,seat hinge lower m.:lffi.:lL1J1:: ~')th..:l 2

7 09160-06027 WASHER,seat hinge bracket LL\I')Uffi.:l 2

8 08310-00063 NUT,seat hinge bracket Uj;J 2

9 45215-09G10 PIN,seat hinge bracket ~~n

I 10 08332-11066 E-RING,seat hinge LL\I')Uflflf'l

lJ--2 11 45289-09G10 PLATE,seat lock NO.2 LL~Uflflf'lt'l1Uflflf'lL1J1:: ~')Yi 2

12 45288-20GOO GUIDE,seat lock cable LL~Uflflf'l~1Uflflf'lL1J1::

13 95700-14810 LOCK,seat fltyLL"Iflflf'lL1J1::

14 45280-25GOO CABLE ,seatlock t'l1Uflflf'lL1J1::

15 45700-09G01 BRACKET,striker support ~,)flflf'lL1J1::

16 02112-06103 SCREW,striker support bracket t'lnl 2

I
i
4~
~
~5
9-~6
10
@)--7
~8

FU150SC-C

http://mototh.com
FIG.34 FIG. 34 FRAME COVER ~1f11tltJ~,lti~ FUl50SC-C

REF.NO. PART NO. DESCRIPTION a'TY REMARKS

47110-25G20-C31 COVER,frame set RH (397) 'Il"~1f11tltJ~'ln~ i1~'lI'l1

2 47210-25G20-C31 COVER,frame set LH (397) 'Il"~1f11tltJM'ln~ i1~i1l1

3 68135-25G20-C31 .TAPE,frame cover RH .~;;mnfliiJ1f11tltJ~'ln~ i1~'II'l1

4 68138-25G2O-C31 .TAPE ,rear frame cover RH .~;;mnflfchfl1tltJ~'llllft~ i1~'II'l1

5 68139-25G2O-C31 .TAPE,front frame cover RH .~;;mntlf~1f11tltJ~'lml1 i1~'II'l1

6 68145-25G2O-C31 .TAPE,frame cover LH .~;;nLf1f1f~1f11tltJ~'ln~ i1~.1l1

7 68148-25G20-C31 .TAPE,rear frame cover LH .~;;mnflf~1f11tltJ~'llllft~ i1~.jf1tJ

8 68149-25G2O-C31 .TAPE,front frame cover LH .~;;nLf1f1f~1f11tltJ~'lml1 i1~i1l1

9 02142"()5163 SCREW,frame cover rear ~ni

10 02142..()6163 SCREW,bracket frame cover ~ni 2

11 47140-25GOO BRACKET,frame cover rear ~lIIftnti"~1"'1tltJ~'ln~


12 03241"()5163 SCREW,frame cover ~n! 4

13 09320-09016 CUSHION,rear comb tJ1~nl~ 2

14 48211"()9GOQ SPACER.rear comb VI 3

15 09160..()5045 WASHER,rear comb u.lII'l'UnN 3

16 03541"()5203 SCREW,rear comb under Mi 3

17 09320..()8018 CUSHION,frame cover center tJ1~1tl~ 3

18 02142-16167 SCREW,frame cover ~ni

19 02142"()6357 SCREW,frame cover RH MI


20 53274"()9GOO SCREW,frame cover front ~ni 2

~':::>.:.

~
20

Y
FUl50SC-C

http://mototh.com
FIG.35 FIG. 35 LEG SHIELD FU150SC-C

REF.NO. PART NO. DESCRIPTION Q'TY REMARKS

48130-25G20-C31 SHIELD,leg center set (397) u~flJ.liI'lnfl'l~

2 68641-25G20-G31 .TAPE,leg shield RH .fI~mntlhl~flJ.I,r'lnfl'l~ ;)1~'1I'l1

3 68651-25G20-C31 .TAPE,leg shield LH .fI;jmntlfU~flJ.liI'lnfl'l~ ;r~i1tJ

4 94401-25G20-G31 COWLlNG,lower set side RH(415) ,,,,\..,l1mnLt\1tJ~tluj;j" ;r1~1I'l'l

5 94480-25G2D-C31 COWLlNG,lower set side LH(415) '''''I4U1mm"itJ~tI~ ;r1~i1t1


6 94517-25G10 .SHIELD,lower cowling heat RH .LUJuriu,,'l'lJ.l~U 'h:JlI'l'l

7 94518-25G10 .SHIELD,lower cowling heat RH .LUJUriU"'l1J.1~U ;r1~1I'l1

8 68181-25G20-G31 .TAPE,cowling lowerRH .fI;jmntlhlu'lmnLt\itJ~tJufl ;r1'111'l'


9 68182-25G2D-C31 .TAPE,rearcowling lower RH .fI;jmntlhlu'lmnil'l'lui"'1 ;r1~1I'l1
10 68184-25G20-G31 .TAPE,middle cowling lower RH .fI;jmntlhlu1mml'lnfl1'1 ;r1'1'11'l1
11 68185-25G20-G31 .TAPE,front cowling lower RH

12 68681-25G20 .EMBLEM "OOHC" cowling lower ."" "DOHC" 'l4U1mnu"itJ'ItlUfI 2

13 68191-25G2D-C31 .TAPE,cowling lower LH .fljimntlmU'lmm"itJ'ItlufI i'l-:J;)1t


17 ~ ( 14 68192-25G20-C31 .TAPE,rear cowling lower LH .tliimntlmU1mnil'l'l4fl-:J i1'1i1t1

, ~\\ 15 68194-25G2D-C31 .TAPE,middle cowling lower LH .tliimntlmu'lmnil'lnfl1'1 i1-:Ji'1t1

J1 ._23 ,\\1 16 68195-25G20-G31 .TAPE,front cowling lower LH .ft;jmntlmU'lmnil'l'l4U1 -I1-:Ji'1t1

U ~24 \.
17 48211-25G01 CLlP,leg shield "ftlJfltl"
ftni
2

tJ;i!r
18 53274-09GOO SCREW,leg center 2

19 03541-05103 SCREW,side cowling & bracket flni 2


20 94541-25GOO BRACKET,side cowling lower
25 21 02142-06167 SCREW,side cowling lower NO.1 flni 2

22 09136-05052T SCREW,side cowling lower upper ftni


23 09148-05038 NUT,side cowling lower 2

24 03541-15163 SCREW,side cowling lower ftni


25 9451 0-25G1 0 BRACKET,side cowling lower RH L'I4flnU "'I4U1 mnLt\itJ-:JtlUfI ;r1~1I'l1
26 9452D-25G10 BRACKET,side cowling lower LH L'I4flnU"'I4U1mm"itJ-:JtlUfI ;r1~i'1t1

FU150SC-C

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FIG.36 FIG. 36 DAMPER '(;f"'tl'l'nnl, FUl50SC-C

REF.NO. PART NO. DESCRIPTION :atltl::l\-lfl O'TY REMARKS

51103-25GOO DAMPER ASSY,front fork RH ,f;'I '(;ffltl~\-lih ojj"~"'l'


2 51104-25GOO DAMPER ASSY,front fork LH 'f;'I'(;ffltl~\-lU1 ojj',~;r,tJ

3 51130-25GOO .TUBE,outer RH .t.ltltlnHfltlYi\-lU1 -if1.~'1'l1


4 51140-25GOO .TUBE,outer LH .t.ltltln'(;f",tiYi\-lU1 ojj'r~11tJ
5 51153-23FOO .OILSEAL '=jjfn11lTuHfltl~\-lUI 2

6 51156-43010 .RING,snap .U\-l'lUfltl",;ifl,l,lTU 2

51173-23FOO .DUST SEAL .tJ1~nu~u 2

8 51201-25GOO .PROTECTOR ,tJ1~tltl~ nu~u 2

9 51110-25GOO .TUBE,inner .unu'(;f",tlYi\-lUI 2

10 51177-35400 .SPRING,sub .~m~ 2

11 51146-31CBO .CYLINDER .unu~n~1JL;r"'tl~\-lU1 2

12 51196-39140 .RING,piston .U"'lUtJr~ 2

13 51176-25GOO .SPRING .~m~ 2

14 51172-27510 .wASHER .~'lt.l7::"'tl~~m~ 2

15 51176-23330 .SPACER .\1"11 2


5
16 51181-37BOO .o-RING .Ltl1~ 2

17 51351-25GOO .CAP .ttifl'VlUf;'IHfltl~\-lUr 2

18 51147-16510 .SOLT,cylinder .LUtl"llUnU\ln~1J'(;ffltl~\-llh 2

19 51148-41310 .GASKET .u::Lnu 2

/
~19

4-18

FU150SC-C

http://mototh.com
FIG. 37 STEERING STEM FU150SC-C
FIG.37 'll"'LLtNl'ltl

REF.NO. PART NO. DESCRIPTION ~tltl::h'lii a'TY REMARKS

6 5141D-25Goo STEM,steering LLe.I-ll'ltlth:l

2 51622-25Goo .RACE,ball .tl'ltJ I'ItlUtln vl'lfi1-l

3 01550-08353 BOLT,stem 'LUflvl 4

4 51353-26FOO NUT Ulit

5 51356-10003 WASHER LL'I-l'lU1tl-l

6 51311-25GOO BRACKET,upper LLe.I-lfltllJU

7 01550-08353 BOLT,bracket upper 'LUflvl 2

8 51631-28000 NUT,steering stem UIitU"'LLe.I-lfltl

9 51643-25001 DUST SEAL,steering upper tJ1-lriu~uLLeNfltl vl'llJU

10 51621-28000 RACE,outer upper tl'ltJl'ltlU'Eln vl'lUU

11 06111-06004 BALL,steering steel tjni'h.u'f'ltJl'ltl 49

12 51611-20002 RACE,inner upper tl'ltJl'ltl'tu Pi'llJU

13 51612-35400 RACE,inner lower tl'ltJl'ltl'tu Pi'lfi1.:J

FU150SC-C

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FIG.38 FIG. 38 HEADLAMP HOUSING ,"U1n1nhhnl1 FU150SC-C

REF .NO. PART NO. DESCRIPTION ~tltd'"ft a'TY REMARKS

5181D-25G2O-C31 HOUSING,headiamp set (415) ,"U1n1n\~,"U1

2 68210-25GOO .EMBLEM S housing .(;1'/1 S ,"U1n1n\~'\.IU1

68725-25G2O-C31 .TAPE,housing headlamp RH .ft~nrntln.U1n1n\~'\.IU1 i1'1'11,)1

0-6 4 68726-25G2O-C31 .TAPE,housing headlamp LH .ft~mntln.U1mn\~'\.IU1 i1'1i1tJ

5 5185D-25GOO BRACE,housing headlamp L,"finu~,"U1n1n


6 51831-25GOO CUSHION,headiamp tJ1'11fN
2
7 09116-06111 BOLT,housing brace tiiflYl 2
5
8 51832-25GOO SPACER,housing brace \1'11 2

9 09320-09026 CUSHION,housing brace tJ1'11fl.:l 2

10 09139-06145 SCREW, housing headlamp ftnZ 2

FU150SC-C

http://mototh.com
FIG.39 FIG. 39 FRONT FENDER U'l'Ll'ltlU'Inl1 FU150SC-C

REF.NO. PART NO. DESCRIPTION ~tltl:::hlfi a'TY REMARKS

53111-25GOO-415 FENDER,front U'ltritlUlnl1

2 09139-06145 SCREW,fronl fender flnl 2

3 01547-06123 BOLT,front fender tUtlYl

4 09169-06053 WASHER,front fender LLWlU1tl'l 2

FU150SC-C

http://mototh.com
FIG.40 FIG. 40 FRONT WHEEL ~e .... ii1 FU150SC-C
8 REF .NO. DESCRIPTION ;ee::l.... ~ REMARKS

WHEEL,front (BLACK) ~e .... ii,

2 BEARING 1/1~1Jf;!n;jolJ 2

09180-12145 SPACER,front hub lJ'II


4 09285-25003 SEAL,front wheel b eanng
. ;fl~'~U 2

5 54751-25G01 SPACER.front axle lJ'IILlnu~e .... ii, 2

6 08319-31128 NUT,front axle Uli!


7 64711-09GOO AXLE,front LLm..!ft~l\Iii,

8 59211 -25GOO DISC,front brake LL~u""UL1Jrn

9 59218-09GOO BOLT ,front brake disc LUflvl 5

10 55110-25GOO TlRE,front trl-.luen ....ii,


11 55200-01011 TUBE ASSY ,wh eel Inner
. trl-.llu
10

FU150SC-C

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FIG.41 FIG. 41 HANDLE BAR LUlU,;) FU150SC-C

REF.NO. PART NO. DESCRIPTION ~flfl:::hu'i Q 'TY REMARKS

56110-25GOO HANDLE BAR,RH ullU",-ii1'1'D'l1

2 56150-25GOO HANDLE BAR,LH ullu",-ii1'1-iiltJ

3 09103-08353 BOLT,handle bar t,jflvl 2

4 08319-31088 NUT,handle bar ~liI 2

5 09159-06024 NUT,holder balancer ~liI 2

6 56272-23F10 EXPANDER,balancer inner tJ1-3UI1l~'lci'NUllU'" ~'l1u 2

7 09160-06126 WASHER,expander U'1II'lUtJ1'1ti 11I~'J ci'J'I UllU'" 2

8 56272-23FOO EXPANDER,balancer outer tJ1'1til1l~'lci'l'lUllU'" ~'lUfln 2

9 56276-17000 SPACER,expander \I'D 2

10 56278-47EOO BALANCER, handle bar ~'Jci'l'lLUlU'" 2

11 09127-06018 SCREW,hoider balancer M, 2

12 56500-28F10 MIRROR ASSY,rear view RH m:::~mJfl'l'1ll~'1 -ii1'1'11'l1

13 56600-28F10 MIRROR ASSY,rear view LH m:::~mJfl'l'1il~'1 -ii1'1-ii1tJ

14 58410-25G01 CABLE,starter ~ltJHf'1111UU


15 09407-18402 CLAMP,cabie clutch L;j~il1lfl1l~ltJ

16 58300-25GOO CABLE ASSY,throttle ~ltJ~uLi-3

17 02112-05123 SCREW,throttie M,
16 18 58200-25GOO CABLE ASSY,clutch ~ltJ"fllil'lf
14 19 58620-25GOO GUIDE,clutch cable L'1iIfinti[;l~1tJ

18

~19

FU150SC-C

http://mototh.com
FIG.42
, REF.NO.

2
FIG. 42

PART NO.

57110-23F10

57421-21010
HANDLE LEVER

DESCRIPTION

GRIP,throttle

LEVER,brake
iltlLU,n

tlfltlnA'uL1~

iltllU,n
FU150SC-C

~tltd'lllfi Q'TY REMARKS

3 57431-21000 BOLT,brake lever pivot tUfl,r


4 08319-21063 NUT,brake lever pivot Uf1
5 57100-09G00 CASE ASSY,throttle 'II"flttluA'ud~

6 02112-{)5203 .SCREW .M, 2

7 57460-17COO SWITCH ASSY,brake ft~'r1"111WLl.J'n'lllih

8 69688-34200 SCREW ftn,


9 57211-22D01 GRIP, LH tlfltlnLl.!lU-' ;r1~f'ltJ
10 37400-25G1 0 SWITCH ASSY,handle LH 'II"ft~'r1iLl.llU-' i'l~f1tJ
11 02112-{)5353 .SCREW .ftn,
12 02112-{)5305 .SCREW .ftn,
13 58723-28Foo .WAVE WASHER .LI.'....lUfttl7~

10 14 58721-23F01 .LEVER CHOKE .ililt;rfl~'13rU


I
I I
15 08322-21055 .WASHER .LI.'III'lUttl~

1-'2 ~11
16 08321-21055 .LOCK WASHER .LI.'III'lUfltlfl
17 58723-35500 .SCREW .M,
18 57620-23FOO LEVER,clutch iltlflflllli
19 57431-23Foo BOLT,lever set tUfl,r
20 57513-23FOO NUT,lever set Ufl
2.1 57440-11010T ADJUSTER SET 'II"tlfuft'ltJ
22 57511-25GOO HOLDER,lever 'lI14"uililflflM
23 59671-36500 HOLDER tl=nuU~'l4"uijtlflflM

24 57512-21000 BOLT,clutch lever holder tUfl,r 2


5

6-1
7~
8--&
FU150SC-C

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FIG.43 FIG . 43 FRONT CALIPER 1'I1fhtltlf FU150SC-C

REF.NO. PART NO. DESCRIPTION ~tltl:;hlti aTY REMARKS

591oo-25GOO CALIPERS ASSY,front 1"jj~LU1n\lU1


12 2 69100-31810 .PISTON SET 1"~n~u
13
3 59300-13820 .. SEAL SET,piston ..,,,;jfl~ni3ujj~LU1n
4 59100-25810 .PAD SET .,,,cj1jj~~iu1n

5 59345-14600 .PIN .tU~'ntuflYl 2

6 59122-o1AOO .CAP,bleeder .tJ1..:1t11tlUflnllritl'lOlI'l


7 59121-o1AOO .BLEEDER .ftn,Lritl1 01 1'1
8 69115-31010 .SPRING . ~tl1..:1

9 59386-13AOO .BOOT . tIHnu~u

10 59382-13AOO .BOLT .tUflYl


11 59314-13AOO WASHER .LLWlUffi..:l

12 59388-00B20 .NUT .11"


13 59351-21000 .BRACKET .L\lftnti" tl1ihtltlf
14 59387-o0B20 .PIN .~ftn

15 59303-14500 .BOOT .tI1.:Jnu~u

16 09103-08107 BOLT tUflYl 2

FU1SOSC-C

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FIG.44 FIG. 44 FRONT MASTER CYLINDER LUJ,1l-JLlJ'1mnJl FU150SC-C

REF .NO. PART NO. DESCRIPTION ;itltl:::L.... fi Q'TY REMARKS

59600-21 DOn CYLINDER ASSY,front master 'IlVlLUJ~l-JL1J'1n .... \h


2 59600-21810 .PISTON & CUP SET .'IlVl~n~u

3 59666-44300 .. BOOT .. tn'ln'U~'U

4 69669-24A01 T .CAP .lhi.1V1ti'ltJ~ll1'UL1J'1n


5 59668-21DOOT .PLATE,diaphragm .u.ti'U'1tl'ltn'lLVltl:::U.Yl'1l-J

6 59667-44800 .DIAPHRAGM .tn'lLVltl:::U.Yl'1l-J

59748-14500 .SEPARATOR .~ntn'l

8 69689-49300 .SCREW t'lnI 2

9 59671-36500 .HOLDER .U'1:::nlJUVI"l!I1ILUJ,1l-JLU'1n

10 59675-19COO .BOLT .tuflvl 2

11 09360-10042 BOL T,brake fluid tUflvl 2

12 09168-10033 WASHER,brake fluid LL\oI'l'Uffi'l 4

13 59480-25GOO HOSE,front brake ~ltJ1hl1'UL1J'1n

14 59260-25GOO CLAMP,hose lower ~'lfli'l~ltJLlJ'1n\olih ~'lfil'1

15 01550-06103 BOLT,lower hose tUflYl

13

11

12 L
12 - J~
(~p ~ FU150SC-C

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FIG.45 FIG. 45 REAR SWINGING ARM VI::Li'iu\J'l-tfi~ FUl50SC-C

REF .NO. PART NO. DESCRIPTION ~~td'l-t~ Q'TY REMARKS

61100-25G01 SWINGING ARM,rear (13L) IJ1::Li'iu\J'l-tfi~

2 61230-25GOO BUSH,swinging arm pivot 1J"lI 2

3 61282-25GOO SPACER RR,swinging arm \1'11

4 61211-25GOO SHAFT,rear swinging arm LLflUVI::Li'iU1J'l-tfi~

5 08319-31128 NUT RR,swinging arm UP!


6 61273-25G10 BUFFER,chain touch defense U'1-3nut"li
8
7 61361-09GOO BOL T,chain buffer tUin,
8 621oo-25G20 ABSORBER ASSY,rear shock HfI'lt1"'l-tfi~

9 62311-25GOO BOLT,rear shock upper tutn,i'luu


10 62313-25GOO BOL T,rear shock lower tUin,i'l~1~

11 08319-31108 NUT,rear shock absorber UVI 2

12 61311-21000 CASE,chain u~t"li

13 61361-G9GOO BOL T,chain case tu~n 2

FU150SC-C

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FIG.46 FIG. 46 REAR FENDER FU150SC-C

REF.NO. ~tltl::"mi a'TY REMARKS

U~LRflU"'~'1

2 61361-09GOO BOLT,rear fender LUfI" 4

3 09148-05038 NUT 4

4 63191-25GOO GAURD,fender rear tn~ffi'l1T'I LRflU"'~"

5 09160-05045 WASHER,gaurd fende UWJUffi"


SCRE r rear
6 03541-05123 W,gaurd fender rear Ml
7 09800-21051T TOOLSET 'l!liURi-a"ijtl

8 47425-25GOO BRACKET ,band tool NO 1 L,..~nUI'I~1U11il 11i'.l~ 1

9 47426-25GOO BRACKETb .
, and tool NO.2 L,..~nUlilt'l1U11il 11i'.l~ 2

10 47435-25G10 BAND,tool t'l1U11il'l!I'ILRitl~ijtl


11 03541-05123 SCREW,band tool b racket Ml 3

4 5 6

~J

FU150SC-C

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,
FIG.47 FIG. 47 REAR WHEEL fl!l'lUl-3 FU150SC-C

REF.NO. PART NO. DESCRIPTION ~!l!l::l'1.!ft O'TV REMARKS

64111-25GOO-414 WHEEL,rear (BLACK) fl!l'l.!ft-3


2 09180-12086 SPACER,rear hub bearing \!'IIj;!ftutJnnu
3 08113~3017 BEARING,rear hub RH j;!flutJnnU i,-3'l1'l'
:. 4 08143~2017 BEARING,rear hub LH j;!flutJnnU h~"'lI
25
5 64711-25GOO AXLE,rear ILnUfltl'l.!ft-3
6 64741-25GOO SPACER, rear axle RH \!'IILLnUfl!l'l.!ft-3 ",-3'11'l'
7 09285-25003 OIL SEAL ;iflJ,l1U 2

8 69211-25GOO DISC,rear brake IL~U"'I'UL1.J'n

9 59218-09GOO BOLT,rear brake disc tUftvl 3

10 64651-30001 ABSORBER,rear hub shock U'-3nun:r::.. ,n


11 64733-43000 RETAINER,rear sprocket drum \!'II'lJJ~Lj;ltln.ft-3

12 64611-26500 DRUM,rear sprocket 'lJJ~Lj;!!ln.ft'l

13 08113~2037 BEARING,rear sprocket drum j;!ftutJn1Iu


14 64741-25GOO SPACER, rear sprocket drum \!'IILLnUfltmft'l
15 64511-21013 SPROCKET,rear (NT:43) ~Lj;ltln.ft'l (NT:43)

16 61410-28FOO ADJUSTER,chain Pi'l,T'lt'li 2

17 09160-12085 WASHER.chain adjuster guide LL'I.!'lUftl'l 2

18 08319-31128 NUT,rear axle ,rj;!


19 61421-05FOO PLATE,chain adjuster guide L1"flnofllPi'li'lt'li 2

20 08319-31088 NUT,chain adjuster ,rj;! 2

21 08310-00083 NUT,rear sprocket ,r1J1 4

22 09169-08011 LOCK WASHER,rear sprocket LL'I.!'lUfl!lfl 2

23 09105-08011 BOLT,rear sprocket tUftvl 4

24 55200-03600 TUBE,inner lI'l'llu


25 65110-25G00 TlRE,rear lI''lUtln

FU150SC-C

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FIG.48 FIG. 48 REAR CALIPER I'l1fiLtlfl~~~ FU150SC-C

REF.NO. PART NO. DESCRIPTION iifltl::l"ft O'TY REMARKS

691oo-25Goo CALIPER ASSY,rear 'l!M1fiLtlfl~~~

2 69100-20850 .PISTON SET .'I!fJIjn~u

,
3 59100-38860 .. SEAL SET ,piston ..'I!fJI;16ijni3 u
4 69100-20840 .PADSET .'I!fJIi:71LU1n

)@ 12
5

6
69345-20Goo

59115-21E10
.PIN

.SPRING
.t'I~n1ii6Yl

.t'lm~

117~ 13 7 59386-13AOO .BOOT .tmri'IJq'IJ

~
.t'l~n

L' 8 59382-13AOO .PIN

10 c::\ 2 @' 14 9

10
59314-13AOO

69721-25Goo
.WASHER,wave

.BRACKET
.LLWl'IJ1fl~

.L"flnUI1II'l1fiLtltlf

~_~ 11 59388-00820 .NUT,torque .Uj;J


3 12 69116-20Goo .RETAI NER,bracket .LL~'lJri'IJ

13 59387 -OOB20 .PIN,bolt .1ii6Yl


14 59303- 14500 .BOOT .tmri'IJq'IJ
15 59121-01Aoo .BLEEDER .M,lftfl1n11'1
16 59122-01AOO .CAP,bleeder .fI1~"'7flut'ln,lftfl1n11'1
7

~ 6

FU150SC-C

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FIG.49 FIG. 49 REAR MASTER CALIPER UlJii~Ll.J'n'lllfl.:l FU150SC-C

REF.NO. PART NO. DESCRIPTION ~t1t"d'lllt\ Q'TY REMARKS


15
69600-21000 CALIPER ASSY,rear master ,,,UlJiI~Ll.J'n'lllfl.:l

~'i F'.
2 69600-21810 .PISTON/CUP SET .,"~nGl.J

3 69691-04AOO .. BooT .. tJ'W'U~U

~@-'7
14 4 51162-70040 ..CIRCLIP .. LLWlUflfll'l
11
5 6967CHJOB21 .. ROD,push ..LLnu.ruUlJii~Ll.J'n

'2 ~~ 13
11---j "'=: 20
6 69693-05AOO .NUT .UfI
.oiitlPitll!i1u~lJ
2

~\."""')~I~
7 69692-27A30 .YOKE

~~~~ 8 69686-34200 .O-RING .ttl1.:1


9 69672-{)()B20 .CONNECTOR .oiitlPitlft1tJ,l1UU
10 69674-00B20 .CIRCLIP

11 09360-10042 BOLT,rear brake 2

12 09168-10033 WASHER,brake fluid LLWlU1tl.:l 4

F. ~ 10
13

14
6948Q-25GOO

6974Q-2OGOO
HOSE,rear brake

TANK ASSY,reservoir
ft1tJ,l,UULl.Jtn'lllfl.:l
nt:1Jn,l1uuUlJii~Ll.J'n
. ~ 9
15 69669-2OGOO .CAP .,htl"

/"r.~_ '------.
~:
----....
Q (.J
Q (!
16

17
59668-18441

59667-18441
.PLATE,diaphrgm

.DIAPHRGM
.LLC.iu,rUtJ1.:1"'tl::LL"~
.tJ1.:1'''fI::LL"~
q (! , 18 01550-06108 BOLT,rear reservoir tank tUfI,)
L~flnfj"nt::tJn,l1uULl.J'n'lllfl.:l
.~
19 69750-25GOO BRACKET RR,reservoir tank

20 02142-06123 SCREW RR,reservoir tank ftnt


24
21 69731-25G10 HOSE,reservoir tank ft'lmhUUL1.Jfn
2 22 69735-38000 CLlP,rear reservoir I'Ifll.Jfltll'l 2

23 69641-25G00 COVER,rear master cylinder cJ'll'l1tll.JUlJii~Ll.Jtn'lllfl-l


24 01550-06207 BOLT,rear master tUfI,) 2

25 09200-06037 PIN,rear master ftfln


26 08322-01063 WASHER UWlUftI.:I
27 04111-20158 PIN.~tter iiUfltll'l
28 69735-25GOO CLAMP,rear reservoir tank hose Lojj~i"f"ft1tJ

FU150SC-C

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FIG.50 FIG. 50 TAPE SET 'IIf'lft~mntlf FUl50SC-C

REF.NO. PART NO. OESCRIPTION ~tltl::h!fi Q'TY REMARKS

68100-25820-C31 TAPE SET "


'llflft~nLT1tln;~~U

2 68135-25G20-C31 .TAPE,frame cover RH .t\~nLT1tlnh,,7tlu,j'lci~ 'hn'l1

3 68138-25G20-C31 .TAPE,rear frame cover RH .t\~mntlfeJ1""t1U,j'l\lft~ ;1~1I'l"

4 68139-25G2O-C31 .TAPE,front frame cover RH .ft~mntlfeJ1"1tlU,j'l\IU1 ;1~"'l1

5 68145-25G2O-C31 .TAPE,frame cover LH .ft~mntlfeJ1"'1tlU,j'lci~ ;h~;1tl

6 68148-25G20-C31 .TAPE,rear frame cover LH .ft~nLT1tlfeJ1"'7tlU']'l\lft~ ;1~.1tl


7 68149-25G2O-C31 .TAPE,front frame cover LH . ft~mntlfeJ1"'7tluliT')\lU1 i"~.1tJ

8 68641 -25G2O-C31 .TAPE,leg shield RH . ft~mntlru~flllliT')nfl1~ -D"~"'l1

9 68651-25G20-C31 .TAPE.leg shield LH .t\~mntlru~flll~'lnfl1~ i"~"1tJ

10 68181-25G2O-C31 .TAPE,cowling lowerRH .t\~nLT1tlrn\hn1m"~~tJm1 i~1I,)-


11 68182-25G2O-C31 .TAPE,rear cowling lower RH .t\~nLT1tlrn'1l1mnliT'l\lft~ i1~"'l1

12 68184-25G20-C31 .TAPE,middle cowling lower RH .t\~mntlrn'1l1mnliT'lnfl1~ i1~1l,)1

13 68185-25G20-C31 .TAPE,front cowling lower RH .t\~nLT1tlrn'1l1mn,j'l\l'1l1 i1~",)"

14 68191-25G20-C31 .TAPE,cowling lower LH .t\~nLT1tlrn'1l1mm"~~tJm1 ;"~"1t 1

18 15 68192-25G20-C31 .TAPE,rear cowling lower LH .ft~mntlrn'1l1n.,n,]'l\lft~ ;1~.1tl

"J., 16

17

18
68194-25G2O-C31

68195-25G20-C31

68681-25G20
.TAPE,middle cowling lower LH

.TAPE.front cowling lower LH


' .t\~nLTltlrn'1l1n1n~'lnfl1~ -D1~1tl
.t\~nLTltlM1n1nM\I'1l1 -D1d1tl

.EMBLEM "OOHC" cowling lower .ftT1 "DOHC" \lU1mm"~~tlu.r 2

19 68210-25GOO .EMBLEM " S " housing .ftn " S " ",'1l1n1nlYl\l'1l.,


20 68725-25G20-C31 .TAPE,housing headlamp RH . ft~nLT1tlrn'1l1mn'tYl\l'1l1 i1~"'l1

21 68726-25G20-C31 .TAPE,housing headlamp LH . ft~nLT1tlrn'1l1mn'tYl\IU1 i1~"1tl

FU150SC-C

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FIG. 51 OPTION 'fltJnmr~LI'IM FU150SC-C

FIG.51 REF. NO. PART NO. DESCRIPTION ~flfl:;hll'i Q'TY REMARKS

27000-25800 CHAIN & SPROCKET SET 'Il!11L'liLLrl:;~U;lflf

27511-25GOO .SPROCKET,engine (NT:14) ~Lj;]fl1i.nj1 (NT:14) (1)

27600-36020-120 .CHAIN,drive .tori (1)

64511-21013 .SPROCKET,rear (NT:43) .~Lj;]flf'l-l~-3 (NT:43) (1)

2 99000-24110-100 4T-ENGINE OIL (1Lx24) J1lTULf'l~fl-3-4T (1Lx24)

___ 2

FU150SC-C

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__~_______1_~_M1________~~____E
__L_E_C_T_R_I_C_A_L_____)

"1{lU BODY )
---------------~
I PARTS NUMBER INDEX)
SUZUKI FU 150SC-C2
PARTS CATALOGUE
2ND EDITION
PRINTED IN OCT., 2004
THAI SUZUKI MOTOR CO. , L TO.
3111 RANGSIT-ONGKHARAK RD .
BUNGYEETHO THANYABURI
PATHUMTHANI12130
THAILAND

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THAI SUZUKI MOTOR CO . L TD.

PRINTED IN THAILAND 9900B-25G10-000


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