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CURRICULUM of COMPETENCY UNIT (CoCU)

Sub Sector WELDING TECHNOLOGY AND FABRICATION


Job Area WELDING TECHNOLOGY
Competency Unit Title WELDING JOINT DESIGN APPLICATION
The person who is competent in this CU shall be able to realize welding design idea to a functional welding joint in
accordance with welding project requirement and specification

Upon completion of this competency unit, trainee will be able to;


Learning Outcome
Identify welding joint design requirements
Select welding joint design
Review welding joint design application
Training Credit
Competency Unit ID MC-024-5:2012-C01 Level 5 120 Hours 12
Duration Values
Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Value Mode Criteria

1.Identify welding i. Type of material 16 Lecture, Type of material


joint design ii. Type of joint Presentation & to be used
requirements T-joint Group confirmed
Butt-joint discussion Type of joint to be
Lap-joint used
confirmed
Corner-joint
iii. Thickness of
iii. Thickness of material
material to be
iv. Type of weld
used
Fillet confirmed
Groove
v. Joint configuration
Root Opening
dimension,
Root Face

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Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Value Mode Criteria
dimension iv. Type of weld to be
Bevel / groove used selected.
angle Joint configuration
confirmed.

i. Determine type of material 24 Demonstration


to be used & observation
ii. Determine type of joint to
be used
iii. Determine thickness of
material to be used.
iv. Determine type of weld to
be used.
v. Determine joint
configuration Attitude
i. Meticulous in
identifying
welding joint
configuration
ii. Knowledgeable
in code and
standards
requirement
iii. Resourceful in
obtaining
information

3.Select welding joint i. Type of material 16 Lecture, i. Type of


design ii. Type of joint presentation & material
T-joint group confirmed
Butt-joint discussion ii. Material
Lap-joint thickness
verified
Corner-joint
iii. Type of joint
12
Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Value Mode Criteria
iii. Thickness of material confirmed.
iv. Type of weld iv. Distortion
Fillet control
Groove method
v. Joint configuration applied
Root Opening
dimension
Root Face
dimension
Bevel / groove
angle
vi. Distortion control
method
Welding sequence
Jigs and fixtures
Pre-set angle

i. Determine type of 24 Demonstration


material & Observation
ii. Confirm material
thickness
iii. Determine type of
joint.
iv. Apply distortion
control method
Attitude
i. Knowledgeable in
selecting joint
design
configuration
ii. Resourceful in
obtaining
information
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Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Related Skills
Environmental Value Mode Criteria
5.Review welding i. Code and standard 16 Lecture, i. Code and
joint design requirement presentation & standards
application ii. Welding specification group requirement
iii. Joint configuration discussion confirmed
iv. Groove design ii. Welding
specification
i. Verify welding code 24 Group verified
and standards discussion iii. Joint
requirement configuration
ii. Confirm welding confirmed
specification iv. Groove
iii. Check joint design
configuration confirmed
iv. Check groove design

Attitude
i. Knowledgeable in
applying code and
standards
requirement
ii. Resourceful in
obtaining
information

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Employability Skills
Core Abilities Social Skills
1. Communication skills
2. Interpersonal skills
3. Conceptual skill
4. Learning skill
NIL
5. Multitasking and prioritizing
6. Self-discipline
7. Teamwork
8. Leadership skills

Tools, Equipment and Materials (TEM)


ITEMS RATIO (TEM : Trainees)

1. Stationeries 1:1
2. Computer set 1:1
3. Printer 1:25
4. Code and standards 1:5
5. Welding specification 1:5

References

REFERENCES

1. N.T.Burgess, Quality Assurance of Welded Construction, 2nd Edition, ISBN 0-203-97580-4


2. Roger Timing, Fabrication and Welding Engineering, ISBN: 978-0-7506-6691-6
3. American Institute of Steel Construction Inc, 2nd Edition, Designing with Structural Steel (A Guide for Architect). ISBN 1-56424-052-5
4. American Institute of Steel Construction Inc, A Teaching Guide for Structural Steel Connections
5. AWS D1.1, Structural Welding Code Steel, 2nd Edition (2010)

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