JOB SAFETY ANALYSIS ( HYDRO JETTING )

Date: Prepared by : Rajesh

Operation / Process : Hydro

Jetting of pipelines

S/No OPERATION SEQUENCE POTENTIAL HAZARDS / RISKS CONTROL MEASURES ACTION BY

1 a. Ensure a valid work permit Client Rep/

b. Refer to Hydro Jetting
Procedure
2 Check the drawing & test
pack / line no identified
accordance with the
requirement
3 To select & prepare all the
hydro jetting equipment & pipe
fittings
4 To hydro jet the pipe lines to
100 bar (1500 psi) to check
leakage( 1st inspection )
a. Hydro jetting of a wrong
test pack / line no
a. Pipe Fitting / hose burst
off, injury other
b. Unauthorized entry of
personnel
a. Eyes / body injury
b. Personnel hit by
pressurized items
Supervisor
a. Check and ensure that the hydro jetting is Client Rep/
carried on a correct test pack / line no. Supervisor
a. Select the right materials and equipment. Supervisor
a. Barricade testing area at least 1 meter and Supervisor
display warning sign.
b. Highlight in the VSCC
a. Wear PPE (Safety goggle / Full face shield, Worker
Safety Helmet, Safety Boots, Overalls)
a. Display warning signboard/barricade to be at Supervisor
least 1 meter to keep other personnel away.

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 JOB SAFETY ANALYSIS ( HYDRO JETTING )

c. Failure of pressure gauge a. Use calibrated pressure gauge. Supervisor

b. Watchman to check and ensure not to over
pressurized
d. Nearby Electrical items a. Protect electrical items prior to start up Supervisor
hit by water/pressurized
items

5 Increase to the required a. Leakage and causing a. Line check prior to commencement of hydro Supervisor
pressure ( 6,000 to 10,000 psi ) flooding onto the jetting
by inserting the nozzle into the surrounding b. Standby diaphragm pump to pump out the
piping system (full) water.
c. Ensure containment tray and pump in good
condition.
b. Personnel hit by a. Display warning signboard/barricade to be at Supervisor
pressurized items least 1 meter to keep other personnel away.
b. Install Protective Barrier made of wooden
material to block any pressurized items
coming out at the open end of pipe.
c. Failure of pressure gauge a. Use calibrated pressure gauge. Supervisor
b. Watchman to check and ensure not to over
pressurized
d. Working at heights a. Ensure the Staging had been certified SAFE Worker
TO USE.
b. Wear safety harness
6 Continue hydro jetting till the a. Unauthorized entry of a. Highlight in the VSCC and display warning Supervisor
pipe lines are clear from debris personnel signboard/barricade to be at least 1 meter.
and drain the clear water after

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 JOB SAFETY ANALYSIS ( HYDRO JETTING )
collecting the debris through
the filter bags. Finally the used
filter bags will be disposed into
the rubbish bin.
7 Visual inspection on pipelines
8 To remove temporary flanges
from the pipe lines after
flushing
9 To reinstate the piping system.
10 House keeping
11 Review local conditions
Abbreviations:
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b. Eyes / body injury a. Wear PPE (Boots, safety goggle and/ or Full Worker
face shield, overalls.)
a. Personnel in contact with a. Highlight in the VSCC and display warning Supervisor
flushing medium signboard / barricade to be at least 1 meter..
b. Eyes / body injury a. Wear PPE (Boots, safety goggle and/ or Full Worker
face shield, overalls.
a. Personnel in contact with a. Highlight in the VSCC and display warning Supervisor
flushing medium signboard/ barricade to be at least 1 meter..
b. Eyes / body injury a. Wear PPE (Boots, safety goggle and/ or Full Worker
face shield, overalls.)
c. Working at heights a. Ensure the Staging had been certified SAFE Worker
TO USE.
b. Wear safety harness.
a. Hand injury by improper c. a. Wear hand gloves. Worker
use of tools and material b. Use right tool for the work.
handling
a. Trip and fall a. Run hoses in proper manner Worker
b. Keep all material and tools after work
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 JOB SAFETY ANALYSIS ( HYDRO JETTING )

1. VSCC Vessel Safety Coordination Committee

2. PPE - Personal Protective Equipment

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