Basic Setup Instruction DefectTracking - V184

Installation instruction Page 1 of 23
iPQ-Workflow installation
Installation of iPQ-Workflow
Version Date Author Description

001 25.01.2013 Weckermann Initial version
002 15.03.2013 Brauner With InnoSetup complete package
002.1 03.04.2013 Brauner
002.2 06.05.2013 Brauner Optionen der Integration, bis zu 10 Twin_check Systeme
002.3 04.07.2013 Brauner Cycl Zeit fr App und ReelFetch Release 1.6.0
003 23.04.2013 Weckermann protocol_viewer + fixed users
004 04.08.2014 Weckermann report_generator included + reel fetch dialog modified
005 21.10.2014 Weckermann New logos and company name, barcode scanner integrated
006 29.10.2014 Weckermann Barcode for barcode scanner configuration replaced
007 10.11.2014 Weckermann Adobe Reader installation implemented
008 26.01.2015 Weckermann New naming + Report Generator stand alone
009 13.10.2015 Weckermann Choose Rewinder Interface
Basic Setup Instruction DefectTracking_V184.doc

erstellt: 13.10.2015 geprft: Datum freigegeben: Datum
Name Name Name
1. Modules of iPQ-Workflow ........................................................................................................3

1.1 Member of the iPQ-Workflow system .............................................................................. 3
1.2 System construction ....................................................................................................... 3
1.3 System modularization ................................................................................................... 4
1.3.1 All 3 systems stand alone ........................................................................................ 4
1.3.2 Quality Assurance/ Report Generator and Data Server on one computer ................ 4
1.3.3 Rewinder Control and Quality Assurance on one computer ..................................... 5
1.3.4 All components on one computer ............................................................................ 5
1.3.5 Report Generator stand alone ................................................................................. 6
2. System requirements ...............................................................................................................7
2.1 Data Server .................................................................................................................... 7
2.2 Quality Assurance and Report Generator ....................................................................... 7
2.3 Rewinder Control ............................................................................................................ 7
3. Prepare barcode scanner installation .......................................................................................8
4. Run Setup program ...............................................................................................................10
5. Run Application .....................................................................................................................22
5.1 Start the Application........................................................................................................ 22
5.2 Run Data Server ............................................................................................................. 22
5.3 Run Quality Assurance, Report Generator or Rewinder Control ..................................... 23

Name Name Name
1. Modules of iPQ-Workflow
1.1 Member of the iPQ-Workflow system
iPQ-Check / iPQ-View
o Inspection of printed materials
o Generation one printing protocols per reel
Data Server
o Fetching protocols from iPQ-Check / iPQ-View
o Managing and distributing protocols
Quality Assurance
o Fetch available reels from data server and display them
o Display reel defects in a rollmap
o Edit the detected defects and define waste
o Write changes back to the Data Server
Report Generator
o Fetch available reels from Data Server and display them
o Create PDF report for selected reel
Rewinder Control
o Fetch available reels from Data Server and display them
o Display reel defects and waste in a rollmap
o Control of the rewinder (SlowDown, FinalStop)
o Skip defects when rewinding the reel
o Define waste when rewinding the reel
o Write changes back to the Data Server
1.2 System construction
iPQ-Check Quality Assurance / Report Generator Rewinder Control
Blockmark SlowDown + Position

sensor Final Stop +
Started
Process
Process
DataDistributor
ReelFetch
USB Dongle
Number of licences
Data Server

Name Name Name
1.3 System modularization
1.3.1 All 3 systems stand alone

sensor Final Stop +
Started
Process
Process
DataDistributor
ReelFetch
USB Dongle
Number of licences
Data Server
1.3.2 Quality Assurance/ Report Generator and Data Server on one computer

sensor Final Stop +
Started
Process
Process
DataDistributor
ReelFetch
USB Dongle
Number of licences
Data Server

Name Name Name
1.3.3 Rewinder Control and Quality Assurance on one computer
iPQ-Check Quality Assurance Rewinder Control

twin_check

sensor Final Stop +
Started
Process
Process
DataDistributor
ReelFetch
USB Dongle
Number of licences
Data Server
1.3.4 All components on one computer
iPQ-Check Quality Assurance Rewinder Control

twin_check

sensor Final Stop +
Started
Process
Process
DataDistributor
ReelFetch
USB Dongle
Number of licences
Data Server

Name Name Name
1.3.5 Report Generator stand alone
iPQ-Check Report Generator

twin_check

Name Name Name
2. System requirements
2.1 Data Server
Data flow within iPQ-Workflow is carried out via reel protocols in XML format. A central Data
Server is installed to enable every iPQ-Workflow participant to access the data (iPQ-View / Check,
Quality Assurance, Report Generator and Rewinder Control). This server is linked to the stations
via LAN. TCP is used as the communication protocol.
Windows XP / 7 32bit or 64bit, Windows Server 2008
Hard disk space needed depends on the amount of the protocols data
(250 GB recommended)
2 GB RAM
1 USB 2.0 port for dongle
1 Ethernet port 10/100 Mbit/s
NET Framework 4.0 Client Profile
Fixed IP address in the iPQ-Workflow network, corresponding subnet mask
Firewall: Enable incoming connections to ports 35876 and 35877 TCP / UDP for
DataDistributor.exe and OrigReelManager.exe
Firewall: The target addresses for the rules can be limited to the addresses of iPQ-View /
Check, Quality Assurance, Report Generator and Rewinder Control
2.2 Quality Assurance and Report Generator

The pc for the Quality Assurance must meet the following requirements:
Windows XP / 7 32bit or 64bit
100 MB free hard disk space
2 GB RAM
1 Ethernet port 10/100 MBit/s for Data Server communication
NET Framework 4.0 Client Profile
Minimal display resolution 1280 x 1024 Pixel
Configure firewall settings
2.3 Rewinder Control

PC Beckhoff CP6920
Monitor ELO touch ET1928L (1280 x 1024 Pixel)
OS Windows XP embedded 32bit
Format sensor SICK KT3W-P1115
Incremental encoder SICK DFS-60B
Beckhoff IO components
EtherCAT coupler EK1100
Incremental encoder interface EL5101
Digital input terminal EL1004
Digital output terminal EL2004

Name Name Name
3. Prepare barcode scanner installation
Step 1. Select the Rewinder Control pc

If the IPC image 1.1 is installed on the Rewinder Control pc, you have to uninstall the touch driver
MT 7.13. If the driver is still present when using the barcode reader, a connection to the reader is
not possible.
Choose the Window "Add or Remove Programs" from the windows system control to uninstall the
software "MT 7.13 Build 4 for Windows".
Confirm the remove and restart the pc.
Step 2. Plug in the barcode reader

Plug the barcode reader to a free USB port.

Name Name Name
Step 3. Configure the barcode reader

In the factory default setting, the barcode reader is working in the default USB keyboard mode. But
the Quality Assurance / Rewinder Control needs the reader to work in USB-COM mode. Therefore
you have to scan the following barcode with the reader.
After scanning this code, the reader works in USB-COM.

Name Name Name
4. Run Setup program

Start the executable Setup_iPQ-Workflow_1.9.x.exe. Before starting the setup please make sure,
that the dongle at the Data Server pc is connected.
Step 1. Select the installations path
For Rewinder Control installation please choose destination location on D. If you update an older
installation, maybe choose "C:\eltromat\DefectTracking" or something similar.
Name Name Name
Step 2. Select the application and modules
If the application is installed on a iPQ-View / Check system, please choose the option "iPQ
Parallel", otherwise use "Maximized".
If the Data Server component will be installed, choose the number of iPQ-Check / iPQ-View to get
reel protocols from.
Step 3. Select the rewinder interface
If there is the Rewind Navigator component selected, please choose the interface you want to use.
At default there will be the 24V interface with the signals SlowDown, FinalStop and Started
installed. See the interface documenation for more details.
Name Name Name
Step 4. Barcode reader installation
If the barcode reader Datalogic Gryphon should be installed, please check the checkbox. Please
see chapter 4.
Step 5. Confirm the installation

Name Name Name
Step 6. Input network address of Data Server
Address of Data Server to connect. Only necessary, if Quality Assurance, Report Generator or
Rewinder Control will be installed. Insert the IP address and port of the Data Server to connect to.
Please check the cycle interval for refreshing the available reels from the Data Server.
Step 7. Setup copies the files and modifies the configuration

Name Name Name
Step 8. Installing the Datalogic Gryphon barcode reader driver

If the barcode reader should be used, the required driver for the USB to COM driver must be
installed. Please make sure that the scanner is connected to the USB port of the computer, before
installing this driver.
Start the installation with Next Button.
Select the installation path with Next Button.

Name Name Name
Confirm the installation with Next Button.
Complete the installation with Close Button.

Name Name Name
In the device manager there are two new entries regarding the barcode scanner. Please note the
COM number (in this case COM5) , for setting the barcode scanner in the service menu of Quality
Assurance / Rewinder Control.

Name Name Name
Step 9. Installing the HASP Dongle driver

If Data Server component is installed, the required driver for the USB dongle must be installed.
Normally this defect_tracking installation starts the HASP dongle setup automatically. If this is not
the case, please run the file HASPUserSetup.exe manually.
After this step the red dongle LED should light. In the device manager three USB controller should
be present.

Name Name Name
Step 10. Installing the .NET Framework 4 Client Profile

Execute the file dotNetFx40_Client_x86_x64.exe. This will install all necessary .NET components
to the System. Run installation package with the default settings.
Finish the installation when successful.

Name Name Name
Step 11. Installing the Adobe Reader XI

This will install the Adobe Reader XI on the System. It's needed for viewing the created PDF
reports. Run installation package with the default settings.
Press Yes to install the Adobe Reader.
Choose the application folder. If there is not enough memory on partition C on the Rewinder
Control, change the destination folder to D.

Name Name Name
It is recommended to install the updates automatically.
The setup is completed. Now all reports should open with Adobe Reader XI.

Name Name Name
Step 12. Setup the language-version for the application
Not necessary if only Data Server is installed.
Step 13. Input network address of iPQ-Check / iPQ-View
Necessary, if Data Server is installed. Insert the IP address and port of the iPQ-Check / iPQ-View
webservers where the reel protocols are available for download. Choose the directory where the
ReelFetch will copy the protocols to. Each iPQ-Check / iPQ-View gets his own subdirectory.
Please check the cycle interval for refreshing the available reels from iPQ-Check / iPQ-View to
transmit to the Data Server.

Name Name Name
Step 14. Setup is finished
5. Run Application
5.1 Start the Application
Via shortcuts
5.2 Run Data Server

The following windows should be opened.

Name Name Name
5.3 Run Quality Assurance, Report Generator or Rewinder Control

If Data Server is running, execute the application.
The following users are created as default. Please change the passwords after installation.
User: Administrator (Full rights)

Password: eltroAdmin
User: Operator (Restricted rights)

Password: eltroOperator

Name Name Name

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Installation instruction Page 1 of 23

Version Date Author Description

Basic Setup Instruction DefectTracking_V184.doc

1. Modules of iPQ-Workflow ........................................................................................................3

Basic Setup Instruction DefectTracking_V184.doc

1.2 System construction

iPQ-Check Quality Assurance / Report Generator Rewinder Control

Blockmark SlowDown + Position

Basic Setup Instruction DefectTracking_V184.doc

1.3 System modularization

1.3.1 All 3 systems stand alone

iPQ-Check Quality Assurance / Report Generator Rewinder Control

Blockmark SlowDown + Position

iPQ-Check Quality Assurance / Report Generator Rewinder Control

Blockmark SlowDown + Position

Basic Setup Instruction DefectTracking_V184.doc

1.3.3 Rewinder Control and Quality Assurance on one computer

iPQ-Check Quality Assurance Rewinder Control

Blockmark SlowDown + Position

1.3.4 All components on one computer

iPQ-Check Quality Assurance Rewinder Control

Blockmark SlowDown + Position

Basic Setup Instruction DefectTracking_V184.doc

1.3.5 Report Generator stand alone

iPQ-Check Report Generator

Basic Setup Instruction DefectTracking_V184.doc

2.2 Quality Assurance and Report Generator

2.3 Rewinder Control

Basic Setup Instruction DefectTracking_V184.doc

3. Prepare barcode scanner installation

Step 1. Select the Rewinder Control pc

Confirm the remove and restart the pc.

Step 2. Plug in the barcode reader

Basic Setup Instruction DefectTracking_V184.doc

Step 3. Configure the barcode reader

After scanning this code, the reader works in USB-COM.

Basic Setup Instruction DefectTracking_V184.doc

4. Run Setup program

Step 1. Select the installations path

Step 2. Select the application and modules

Step 3. Select the rewinder interface

Step 4. Barcode reader installation

Step 5. Confirm the installation

Basic Setup Instruction DefectTracking_V184.doc

Step 6. Input network address of Data Server

Step 7. Setup copies the files and modifies the configuration

Basic Setup Instruction DefectTracking_V184.doc

Step 8. Installing the Datalogic Gryphon barcode reader driver

Start the installation with Next Button.

Select the installation path with Next Button.

Basic Setup Instruction DefectTracking_V184.doc

Confirm the installation with Next Button.

Complete the installation with Close Button.

Basic Setup Instruction DefectTracking_V184.doc

Basic Setup Instruction DefectTracking_V184.doc

Step 9. Installing the HASP Dongle driver

Basic Setup Instruction DefectTracking_V184.doc

Step 10. Installing the .NET Framework 4 Client Profile

Finish the installation when successful.

Basic Setup Instruction DefectTracking_V184.doc

Step 11. Installing the Adobe Reader XI

Press Yes to install the Adobe Reader.

Basic Setup Instruction DefectTracking_V184.doc