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TABLE OF CONTENTS
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CONNECTOR - MOLEX
REMOVAL Fig. 11 USING SPECIAL TOOL 6742
(1) Disconnect battery. 1 - CONNECTOR
(2) Disconnect the connector from its mating half/ 2 - SPECIAL TOOL 6742
component.
(3) Insert special tool 6742 into the terminal end of (4) Connect connector to its mating half/compo-
the connector (Fig. 10). nent.
(5) Connect battery and test all affected systems.
INSTALLATION
(1) Reset the terminal locking tang.
(2) Insert the removed wire in the same cavity on
the repair connector. Fig. 12 THOMAS AND BETTS CONNECTOR LOCK
(3) Repeat steps for each wire in the connector, RELEASE TABS
being sure that all wires are inserted into the proper 1 - LOCK TABS
cavities. For additional connector pin-out identifica-
tion, refer to the wiring diagrams.
8Wa - 01 - 10 8W-01 WIRING DIAGRAM INFORMATION RG
CONNECTOR - THOMAS AND BETTS (Continued)
(4) Insert the probe end of special tool 6934 into
the back of the connector cavity (Fig. 13).
INSTALLATION
(1) Reset the terminal locking tang.
(2) Insert the removed wire in the same cavity on
the repair connector.
(3) Repeat steps for each wire in the connector,
being sure that all wires are fully seated into the Fig. 15 DIODE IDENTIFICATION
proper cavities. For additional connector pin-out
1 - CURRENT FLOW
identification, refer to the wiring diagrams.
2 - BAND AROUND DIODE INDICATES CURRENT FLOW
(4) Push in the single lock tab on the side of the 3 - DIODE AS SHOWN IN THE DIAGRAMS
connector (Fig. 14).
(5) Connect connector to its mating half/compo-
nent. INSTALLATION
(6) Connect battery and test all affected systems. (1) Remove the insulation from the wires in the
harness. Only remove enough insulation to solder in
the new diode.
DIODE (2) Install the new diode in the harness, making
sure current flow is correct. If necessary, refer to the
REMOVAL appropriate wiring diagram for current flow (Fig. 15).
(1) Disconnect the battery. (3) Solder the connection together using rosin core
(2) Locate the diode in the harness, and remove type solder only. Do not use acid core solder.
the protective covering. (4) Tape the diode to the harness using electrical
(3) Remove the diode from the harness, pay atten- tape. Make sure the diode is completely sealed from
tion to the current flow direction (Fig. 15). the elements.
(5) Re-connect the battery and test affected sys-
tems.
RG 8W-01 WIRING DIAGRAM INFORMATION 8Wa - 01 - 11
TERMINAL
REMOVAL
(1) Disconnect battery.
(2) Disconnect the connector being repaired from
its mating half/component.
(3) Remove the connector locking wedge, if
required (Fig. 16).
(5) Cut the wire 6 inches from the back of the con-
nector.
INSTALLATION
(1) Select a wire from the terminal repair assem-
Fig. 16 CONNECTOR LOCKING WEDGE TAB bly that best matches the color wire being repaired.
(TYPICAL) (2) Cut the repair wire to the proper length and
1 - CONNECTOR remove onehalf (1/2) inch of insulation.
2 - CONNECTOR LOCKING WEDGE TAB (3) Splice the repair wire to the wire harness .
(4) Insert the repaired wire into the connector.
(4) Position the connector locking finger away from (5) Install the connector locking wedge, if required,
the terminal using the proper pick from special tool and reconnect the connector to its mating half/compo-
kit 6680. Pull on the wire to remove the terminal nent.
from the connector (Fig. 17) (Fig. 18). (6) Re-tape the wire harness starting at 11/2
inches behind the connector and 2 inches past the
repair.
(7) Connect battery and test all affected systems.
WIRE
STANDARD PROCEDURE - WIRE SPLICING
When splicing a wire, it is important that the cor-
rect gage be used as shown in the wiring diagrams.
(1) Remove one-half (1/2) inch of insulation from
each wire that needs to be spliced.
(2) Place a piece of adhesive lined heat shrink tub-
ing on one side of the wire. Make sure the tubing will
be long enough to cover and seal the entire repair
area.
Fig. 17 TERMINAL REMOVAL (3) Place the strands of wire overlapping each
other inside of the splice clip (Fig. 19).
1 - CONNECTOR
(4) Using crimping tool, Miller p/n 8272, crimp the
2 - FROM SPECIAL TOOL KIT 6680
splice clip and wires together (Fig. 20)
8Wa - 01 - 12 8W-01 WIRING DIAGRAM INFORMATION RG
WIRE (Continued)
CAUTION: DO NOT USE ACID CORE SOLDER. Fig. 22 HEAT SHRINK TUBING
RG 8W-02 COMPONENT INDEX 8Wa - 02 - 1
8W-53 WIPERS
Component Page
Accessory Relay . . . . . . . . . . . . . . . . . . . . . 8Wa-53-3
Body Control Module . . . . . . . . . . . . . . . 8Wa-53-3, 5
Diagnostic Junction Port . . . . . . . . . . . . . . 8Wa-53-5
Front Control Module . . . . . . . . . . 8Wa-53-2, 3, 4, 5
Front Washer Pump Motor . . . . . . . . . . . . 8Wa-53-3
Front Wiper Hi/Low Relay . . . . . . . . . . . . 8Wa-53-2
Front Wiper On/Off Relay . . . . . . . . . . . . . 8Wa-53-2
Fuse 4 (IPM) . . . . . . . . . . . . . . . . . . . . . . . 8Wa-53-2
Fuse 11 (IPM) . . . . . . . . . . . . . . . . . . . . . . 8Wa-53-3
Fuse 30 (IPM) . . . . . . . . . . . . . . . . . . . . . . 8Wa-53-4
Fuse 33 (IPM) . . . . . . . . . . . . . . . . . . . . . . 8Wa-53-3
G102 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Wa-53-4
G300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Wa-53-2
G400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Wa-53-3
Headlamp Washer Pump Motor . . . . . . . . 8Wa-53-4
Headlamp Washer Relay . . . . . . . . . . . . . . 8Wa-53-4
Instrument Panel Switch Bank . . . . . . . . . 8Wa-53-5
Intelligent Power Module . . . . . . . 8Wa-53-2, 3, 4, 5
Multi- Function Switch . . . . . . . . . . . . . . . 8Wa-53-5
Rear Washer Pump Motor . . . . . . . . . . . . . 8Wa-53-3
Rear Wiper Motor . . . . . . . . . . . . . . . . . . . 8Wa-53-3
Washer Fluid Level Switch . . . . . . . . . . . . 8Wa-53-4
Wiper Module . . . . . . . . . . . . . . . . . . . . . . 8Wa-53-2
RG 8W-54 TRAILER TOW 8Wa - 54 - 1
CD CHANGER - 8 WAY
CAV CIRCUIT FUNCTION
1 X40 24GY/WT (BUILT-UP-EXPORT) AUDIO OUT RIGHT
1 X40 20GY/WT (EXCEPT BUILT-UP-EX- AUDIO OUT RIGHT
PORT)
2 E14 24OR/TN (BUILT-UP-EXPORT) PANEL LAMPS DRIVER
2 E14 18OR/TN (EXCEPT BUILT-UP-EX- PANEL LAMPS DRIVER
PORT)
3 D25 20WT/VT (EXCEPT BUILT-UP-EX- PCI BUS
PORT)
3 D25 24VT/YL (BUILT-UP-EXPORT) PCI BUS
4 X112 24RD (BUILT-UP-EXPORT) IGNITION SWITCH OUTPUT
4 X112 20RD (EXCEPT BUILT-UP-EX- IGNITION SWITCH OUTPUT
PORT)
5 X41 20DG/WT (EXCEPT BUILT-UP-EX- AUDIO OUT LEFT
PORT)
5 X41 24DG/WT (BUILT-UP-EXPORT) AUDIO OUT LEFT
6 Z140 24BK/OR (BUILT-UP-EXPORT) GROUND
6 Z140 18BK/OR (EXCEPT BUILT-UP- GROUND
EXPORT)
7 Z141 18BK/TN (EXCEPT BUILT-UP- GROUND
EXPORT)
7 Z141 22BK/TN (BUILT-UP-EXPORT) GROUND
8 X160 22GY/YL (BUILT-UP-EXPORT) B(+)
8 X160 20GY/YL (EXCEPT BUILT-UP- B(+)
EXPORT)
RG 8W-80 CONNECTOR PIN-OUTS 8Wa - 80 - 45
LEFT FRONT DOOR LOCK MOTOR/AJAR SWITCH (EXCEPT BASE) - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 G75 20VT LEFT FRONT DOOR AJAR SWITCH SENSE
2 Z75 20BK/VT GROUND
3 P1 20TN/LG LEFT FRONT DOOR UNLOCK DRIVER
4 P3 20TN/WT LEFT FRONT DOOR LOCK DRIVER
8Wa - 80 - 74 8W-80 CONNECTOR PIN-OUTS RG
LEFT SLIDING DOOR CONTROL MODULE C1 (POWER SLIDING DOOR) - BLACK 8 WAY
CAV CIRCUIT FUNCTION
1 Q45 18OR/GY LEFT CINCH/RELEASE MOTOR CLUTCH DRIVER
2 Q67 16TN/BR LEFT SLIDING DOOR OPEN DRIVER
3 Q69 16TN/OR LEFT SLIDING DOOR CLOSE DRIVER
4 - -
5 A113 14WT/RD FUSED B(+)
6 - -
7 - -
8 Z123 14BK/WT GROUND
RG 8W-80 CONNECTOR PIN-OUTS 8Wa - 80 - 79
LEFT SLIDING DOOR CONTROL MODULE C2 (POWER SLIDING DOOR) - BLACK/RED 20 WAY
CAV CIRCUIT FUNCTION
1 Q71 20TN/VT LEFT DOOR MOTOR HALL EFFECT SUPPLY
2 - -
3 Q35 20OR/GY LEFT DOOR LOCK SENSE
4 Q55 20OR/BR LEFT DOOR IN/OUT HANDLE SENSE
5 - -
6 - -
7 Q63 18OR/TN LEFT DOOR MOTOR CLUTCH DRIVER
8 Q47 18TN/GY LEFT CINCH/RELEASE MOTOR LATCH DRIVER
9 Q49 18TN/WT LEFT CINCH/RELEASE MOTOR UNLATCH DRIVER
10 - -
11 D25 20WT/VT PCI BUS
12 G77 20TN/OR LEFT SLIDING DOOR AJAR SWITCH SENSE
13 Q59 20OR/YL LEFT PAWL SWITCH SENSE
14 Q53 20OR LEFT FULL OPEN SWITCH SENSE
15 Z25 20BK/TN GROUND
16 Q57 20OR/VT LEFT DOOR CHILD LOCKOUT SWITCH SENSE
17 Q73 20TN/YL LEFT DOOR MOTOR HALL EFFECT SIGNAL
18 - -
19 G151 20VT/BR LEFT SLIDING DOOR WAKE UP SIGNAL
20 Z25 20BK/TN GROUND
LEFT SLIDING DOOR LATCH SENSING SWITCH (POWER SLIDING DOOR) - BLACK 6 WAY
CAV CIRCUIT FUNCTION
1 Z77 20BK/GY GROUND
2 Q59 20OR/YL LEFT PAWL SWITCH SENSE
3 G77 20TN/OR LEFT SLIDING DOOR AJAR SWITCH SENSE
4 Z77 20BK/GY GROUND
5 Q55 20OR/BR LEFT DOOR IN/OUT HANDLE SENSE
6 Q57 20OR/VT LEFT DOOR CHILD LOCKOUT SWITCH SENSE
LEFT SLIDING DOOR LOCK MOTOR (POWER SLIDING DOOR) - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 P5 20TN/OR LEFT SLIDING DOOR LOCK UNLOCK DRIVER
2 P32 20TN/VT LEFT SLIDING DOOR LOCK DRIVER
3 Q35 20OR/GY LEFT DOOR LOCK SENSE
4 Z77 20BK/GY GROUND
8Wa - 80 - 80 8W-80 CONNECTOR PIN-OUTS RG
LEFT SLIDING DOOR LOCK MOTOR/AJAR SWITCH (MANUAL SLIDING DOOR) - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 P5 20BK/DB LEFT SLIDING DOOR UNLOCK DRIVER
2 P32 20BK/TN LEFT SLIDING DOOR LOCK DRIVER
3 G77 20BK/DG LEFT SLIDING DOOR AJAR SWITCH SENSE
4 Z77 20BK GROUND
RADIO C4 - 8 WAY
CAV CIRCUIT FUNCTION
1 E14 24OR/TN (BUILT-UP-EXPORT) PANEL LAMPS DRIVER
1 E14 18OR/TN (EXCEPT BUILT-UP-EX- PANEL LAMPS DRIVER
PORT)
2 X40 24GY/WT (BUILT-UP-EXPORT) AUDIO OUT RIGHT
2 X40 20GY/WT (EXCEPT BUILT-UP-EX- AUDIO OUT RIGHT
PORT)
3 D25 24VT/YL (BUILT-UP-EXPORT) PCI BUS
3 D25 20WT/VT (EXCEPT BUILT-UP-EX- PCI BUS
PORT)
4 X112 20RD (EXCEPT BUILT-UP-EX- IGNITION SWITCH OUTPUT
PORT)
4 X112 24RD (BUILT-UP-EXPORT) IGNITION SWITCH OUTPUT
5 X41 24DG/WT (BUILT-UP-EXPORT) AUDIO OUT LEFT
5 X41 20DG/WT (EXCEPT BUILT-UP-EX- AUDIO OUT LEFT
PORT)
6 Z140 18BK/OR (EXCEPT BUILT-UP- GROUND
EXPORT)
6 Z140 24BK/OR (BUILT-UP-EXPORT) GROUND
7 Z141 22BK/TN (BUILT-UP-EXPORT) GROUND
7 Z141 18BK/TN (EXCEPT BUILT-UP- GROUND
EXPORT)
8 X160 22GY/YL (BUILT-UP-EXPORT) B(+)
8 X160 20GY/YL (EXCEPT BUILT-UP- B(+)
EXPORT)
RIGHT FRONT DOOR LOCK MOTOR/AJAR SWITCH (EXCEPT BASE) - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 G74 20VT/WT RIGHT FRONT DOOR AJAR SWITCH SENSE
2 Z74 20BK/WT GROUND
3 P4 20TN/BR RIGHT FRONT DOOR UNLOCK DRIVER
4 P2 20TN/GY RIGHT FRONT DOOR LOCK DRIVER
RG 8W-80 CONNECTOR PIN-OUTS 8Wa - 80 - 109
RIGHT SLIDING DOOR CONTROL MODULE C1 (POWER SLIDING DOOR) - BLACK 8 WAY
CAV CIRCUIT FUNCTION
1 Q44 18OR/GY RIGHT CINCH/RELEASE MOTOR CLUTCH DRIVER
2 Q68 16TN/BR RIGHT SLIDING DOOR OPEN DRIVER
3 Q70 16TN/OR RIGHT SLIDING DOOR CLOSE DRIVER
4 - -
5 A113 14WT/RD FUSED B(+)
6 - -
7 - -
8 Z124 14BK GROUND
8Wa - 80 - 114 8W-80 CONNECTOR PIN-OUTS RG
RIGHT SLIDING DOOR CONTROL MODULE C2 (POWER SLIDING DOOR) - BLACK/RED 20 WAY
CAV CIRCUIT FUNCTION
1 Q72 20TN/VT RIGHT DOOR MOTOR HALL EFFECT SUPPLY
2 - -
3 Q34 20OR/GY RIGHT DOOR LOCK SENSE
4 Q54 20OR/BR RIGHT DOOR IN/OUT HANDLE SENSE
5 - -
6 - -
7 Q64 18OR/TN RIGHT DOOR MOTOR CLUTCH DRIVER
8 Q46 18TN/GY RIGHT CINCH/RELEASE MOTOR LATCH DRIVER
9 Q48 18TN/WT RIGHT CINCH/RELEASE MOTOR UNLATCH DRIVER
10 - -
11 D25 20WT/VT PCI BUS
12 G76 20TN/OR RIGHT SLIDING DOOR AJAR SWITCH SENSE
13 Q58 20OR/YL RIGHT PAWL SWITCH SENSE
14 Q52 20OR RIGHT FULL OPEN SWITCH SENSE
15 - -
16 Q56 20OR/VT RIGHT DOOR CHILD LOCKOUT SWITCH SENSE
17 Q74 20TN/YL RIGHT DOOR MOTOR HALL EFFECT SIGNAL
18 - -
19 G152 20VT/GY RIGHT SLIDING DOOR WAKE UP SIGNAL
20 Z26 20BK/TN GROUND
RIGHT SLIDING DOOR LATCH SENSING SWITCH (POWER SLIDING DOOR) - BLACK 6 WAY
CAV CIRCUIT FUNCTION
1 Z76 20BK/YL GROUND
2 Q58 20OR/YL RIGHT PAWL SWITCH SENSE
3 G76 20TN/OR RIGHT SLIDING DOOR AJAR SWITCH SENSE
4 Z76 20BK/YL GROUND
5 Q54 20OR/BR RIGHT DOOR IN/OUT HANDLE SENSE
6 Q56 20OR/VT RIGHT DOOR CHILD LOCKOUT SWITCH SENSE
RIGHT SLIDING DOOR LOCK MOTOR (POWER SLIDING DOOR) - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 P38 20TN/DB RIGHT SLIDING DOOR LOCK DRIVER
2 P34 20TN/LB RIGHT SLIDING DOOR UNLOCK DRIVER
3 Q34 20OR/GY RIGHT DOOR LOCK SENSE
4 Z76 20BK/YL GROUND
RG 8W-80 CONNECTOR PIN-OUTS 8Wa - 80 - 115
RIGHT SLIDING DOOR LOCK MOTOR/AJAR SWITCH (MANUAL SLIDING DOOR) - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 P38 20BK/DB RIGHT SLIDING DOOR LOCK DRIVER
2 P34 20BK/TN RIGHT SLIDING DOOR UNLOCK DRIVER
3 G76 20BK/DG RIGHT SLIDING DOOR AJAR SWITCH SENSE
4 Z76 20BK GROUND
TABLE OF CONTENTS
page
Fig. 38 LIFTGATE
RG 8W-95 SPLICE LOCATIONS BUX 8Wa - 95 - 1
TABLE OF CONTENTS
page
SPLICE LOCATIONS BUX index is provided. Use the wiring diagrams in each
section for splice number identification. Refer to the
index for proper splice number. For splices that are
DESCRIPTION
not shown in the figures N/S appears in the Fig. col-
This section provides illustrations identifying the
umn.
general location of the splices in this vehicle. A splice