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TL494
SLVS074G JANUARY 1983 REVISED JANUARY 2015
1 Complete PWM Power-Control Circuitry The TL494 device incorporates all the functions
required in the construction of a pulse-width-
Uncommitted Outputs for 200-mA Sink or modulation (PWM) control circuit on a single chip.
Source Current Designed primarily for power-supply control, this
Output Control Selects Single-Ended or device offers the flexibility to tailor the power-supply
Push-Pull Operation control circuitry to a specific application.
Internal Circuitry Prohibits Double Pulse at The TL494 device contains two error amplifiers, an
Either Output on-chip adjustable oscillator, a dead-time control
Variable Dead Time Provides Control Over (DTC) comparator, a pulse-steering control flip-flop, a
Total Range 5-V, 5%-precision regulator, and output-control
circuits.
Internal Regulator Provides a Stable 5-V
Reference Supply With 5% Tolerance The error amplifiers exhibit a common-mode voltage
Circuit Architecture Allows Easy Synchronization range from 0.3 V to VCC 2 V. The dead-time
control comparator has a fixed offset that provides
approximately 5% dead time. The on-chip oscillator
2 Applications can be bypassed by terminating RT to the reference
Desktop PCs output and providing a sawtooth input to CT, or it can
Microwave Ovens drive the common circuits in synchronous multiple-rail
power supplies.
Power Supplies: AC/DC, Isolated,
With PFC, > 90 W The uncommitted output transistors provide either
common-emitter or emitter-follower output capability.
Server PSUs
The TL494 device provides for push-pull or single-
Solar Micro-Inverters ended output operation, which can be selected
Washing Machines: Low-End and High-End through the output-control function. The architecture
E-Bikes of this device prohibits the possibility of either output
being pulsed twice during push-pull operation.
Power Supplies: AC/DC, Isolated,
No PFC, < 90 W The TL494C device is characterized for operation
from 0C to 70C. The TL494I device is characterized
Power: Telecom/Server AC/DC Supplies:
for operation from 40C to 85C.
Dual Controller: Analog
Smoke Detectors Device Information(1)
Solar Power Inverters PART NUMBER PACKAGE (PIN) BODY SIZE
SOIC (16) 9.90 mm 3.91 mm
PDIP (16) 19.30 mm 6.35 mm
TL494
SOP (16) 10.30 mm 5.30 mm
TSSOP (16) 5.00 mm 4.40 mm
4 Pinout Drawing
D, DB, N, NS, OR PW PACKAGE
(TOP VIEW)
1IN+ 1 16 2IN+
1IN 2 15 2IN
FEEDBACK 3 14 REF
DTC 4 13 OUTPUT CTRL
CT 5 12 VCC
RT 6 11 C2
GND 7 10 E2
C1 8 9 E1
An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications,
intellectual property matters and other important disclaimers. PRODUCTION DATA.
TL494
SLVS074G JANUARY 1983 REVISED JANUARY 2015 www.ti.com
Table of Contents
1 Features .................................................................. 1 7.13 Typical Characteristics ............................................ 7
2 Applications ........................................................... 1 8 Parameter Measurement Information .................. 8
3 Description ............................................................. 1 9 Detailed Description ............................................ 10
4 Pinout Drawing....................................................... 1 9.1 Overview ................................................................. 10
5 Revision History..................................................... 2 9.2 Functional Block Diagram ....................................... 10
9.3 Feature Description................................................. 10
6 Pin Configuration and Functions ......................... 3
9.4 Device Functional Modes........................................ 12
7 Specifications......................................................... 4
7.1 Absolute Maximum Ratings ...................................... 4 10 Application and Implementation........................ 13
10.1 Application Information.......................................... 13
7.2 ESD Ratings.............................................................. 4
10.2 Typical Application ............................................... 13
7.3 Recommended Operating Conditions....................... 4
7.4 Thermal Information .................................................. 4 11 Power Supply Recommendations ..................... 20
7.5 Electrical Characteristics, Reference Section ........... 5 12 Layout................................................................... 20
7.6 Electrical Characteristics, Oscillator Section............. 5 12.1 Layout Guidelines ................................................. 20
7.7 Electrical Characteristics, Error-Amplifier Section .... 5 12.2 Layout Example .................................................... 21
7.8 Electrical Characteristics, Output Section................. 6 13 Device and Documentation Support ................. 21
7.9 Electrical Characteristics, Dead-Time Control 13.1 Trademarks ........................................................... 21
Section ....................................................................... 6 13.2 Electrostatic Discharge Caution ............................ 21
7.10 Electrical Characteristics, PWM Comparator 13.3 Glossary ................................................................ 21
Section ....................................................................... 6
14 Mechanical, Packaging, and Orderable
7.11 Electrical Characteristics, Total Device................... 6 Information ........................................................... 21
7.12 Switching Characteristics ........................................ 6
5 Revision History
Changes from Revision F (January 2014) to Revision G Page
Added Applications, Device Information table, Pin Functions table, ESD Ratings table, Thermal Information table, ,
Feature Description section, Device Functional Modes, Application and Implementation section, Power Supply
Recommendations section, Layout section, Device and Documentation Support section, and Mechanical,
Packaging, and Orderable Information section. ..................................................................................................................... 1
1IN+ 1 16 2IN+
1IN 2 15 2IN
FEEDBACK 3 14 REF
DTC 4 13 OUTPUT CTRL
CT 5 12 VCC
RT 6 11 C2
GND 7 10 E2
C1 8 9 E1
Pin Functions
PIN
TYPE DESCRIPTION
NAME NO.
1IN+ 1 I Noninverting input to error amplifier 1
1IN- 2 I Inverting input to error amplifier 1
2IN+ 16 I Noninverting input to error amplifier 2
2IN- 15 I Inverting input to error amplifier 2
C1 8 O Collector terminal of BJT output 1
C2 11 O Collector terminal of BJT output 2
CT 5 Capacitor terminal used to set oscillator frequency
DTC 4 I Dead-time control comparator input
E1 9 O Emitter terminal of BJT output 1
E2 10 O Emitter terminal of BJT output 2
FEEDBACK 3 I Input pin for feedback
GND 7 Ground
OUTPUT
13 I Selects single-ended/parallel output or push-pull operation
CTRL
REF 14 O 5-V reference regulator output
RT 6 Resistor terminal used to set oscillator frequency
VCC 12 Positive Supply
7 Specifications
7.1 Absolute Maximum Ratings
over operating free-air temperature range (unless otherwise noted) (1)
MIN MAX UNIT
VCC Supply voltage (2) 41 V
VI Amplifier input voltage VCC + 0.3 V
VO Collector output voltage 41 V
IO Collector output current 250 mA
Lead temperature 1,6 mm (1/16 inch) from case for 10 seconds 260 C
Tstg Storage temperature range 65 150 C
(1) Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings
only, and functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating
Conditions is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.
(2) All voltages are with respect to the network ground terminal.
(1) Maximum power dissipation is a function of TJ(max), JA, and TA. The maximum allowable power dissipation at any allowable ambient
temperature is PD = (TJ(max) TA) / JA. Operating at the absolute maximum TJ of 150C can affect reliability.
(2) The package thermal impedance is calculated in accordance with JESD 51-7.
(1) For conditions shown as MIN or MAX, use the appropriate value specified under recommended operating conditions.
(2) All typical values, except for parameter changes with temperature, are at TA = 25C.
(3) Duration of short circuit should not exceed one second.
(1) For conditions shown as MIN or MAX, use the appropriate value specified under recommended operating conditions.
(2) All typical values, except for parameter changes with temperature, are at TA = 25C.
(3) Standard deviation is a measure of the statistical distribution about the mean as derived from the formula:
N
2
( xn - X )
n =1
s=
N -1
(4) Temperature coefficient of timing capacitor and timing resistor are not taken into account.
(1) All typical values, except for parameter changes with temperature, are at TA = 25C.
(1) All typical values, except for temperature coefficient, are at TA = 25C.
(1) All typical values, except for temperature coefficient, are at TA = 25C.
(1) All typical values, except for temperature coefficient, are at TA = 25C.
(1) All typical values, except for temperature coefficient, are at TA = 25C.
(1) All typical values, except for temperature coefficient, are at TA = 25C.
100
f Oscillator Frequency and Frequency Variation Hz
100 k
VCC = 15 V VCC = 15 V
TA = 25C 90 VO = 3 V
40 k
1k 0.1 F 50
400 40
(1)
Df = 1%
30
100
CT = 1 F 20
40
10
10 0
1k 4k 10 k 40 k 100 k 400 k 1M 1 10 100 1k 10 k 100 k 1M
f Frequency Hz
RT Timing Resistance
xxx
Frequency variation (f) is the change in oscillator frequency xxx
that occurs over the full temperature range.
Figure 2. Amplifier Voltage Amplification
Figure 1. Oscillator Frequency and Frequency Variation
vs
vs
Frequency
Timing Resistance
80
4
VO Output Voltage (V)
60
3
Gain (dB)
40
2
20
1
0
0 10k 100k 1M
0
0 10 20 f Frequency (Hz)
VI Input Voltage (mV)
Figure 3. Error Amplifier Transfer Characteristics
Figure 4. Error Amplifier Bode Plot
12 150 W 150 W
2W 2W
VCC
4 8
Test DTC C1 Output 1
Inputs 3 9
FEEDBACK E1
12 kW
6 11
RT C2 Output 2
5 10
CT E2
0.01 mF
1
1IN+
2
1IN Error
16
2IN+ Amplifiers
15
2IN
13 OUTPUT 14
REF
CTRL
GND
50 kW
7
TEST CIRCUIT
VCC
Voltage
at C1
0V
VCC
Voltage
at C2
0V
Voltage
at CT
Threshold Voltage
DTC
0V
Threshold Voltage
FEEDBACK
0.7 V
Duty Cycle MAX 0%
0%
VOLTAGE WAVEFORMS
Vref
Other Amplifier
15 V
68 W
2W tf tr
Each Output
Circuit Output
90% 90%
CL = 15 pF
(See Note A)
10% 10%
15 V
Each Output
Circuit
Output
90% 90%
68 W
2W
CL = 15 pF
10% 10%
(See Note A)
tr tf
9 Detailed Description
9.1 Overview
The design of the TL494 not only incorporates the primary building blocks required to control a switching power
supply, but also addresses many basic problems and reduces the amount of additional circuitry required in the
total design. The TL494 is a fixed-frequency pulse-width-modulation (PWM) control circuit. Modulation of output
pulses is accomplished by comparing the sawtooth waveform created by the internal oscillator on the timing
capacitor (CT) to either of two control signals. The output stage is enabled during the time when the sawtooth
voltage is greater than the voltage control signals. As the control signal increases, the time during which the
sawtooth input is greater decreases; therefore, the output pulse duration decreases. A pulse-steering flip-flop
alternately directs the modulated pulse to each of the two output transistors. For more information on the
operation of the TL494, see the application notes located on ti.com.
OUTPUT CTRL
(see Function Table)
13
RT 6
Oscillator
CT 5 Q1
8
1D C1
Dead-Time Control
9
0.1 V Comparator E1
4
DTC C1
0.7 V Q2 11
PWM
Error Amplifier 1 C2
Comparator
1 10
1IN+ + E2
2 Pulse-Steering
1IN
Flip-Flop
Error Amplifier 2 12
16 VCC
2IN+ +
2IN 15 Reference 14
REF
Regulator
7
GND
3 0.7 mA
FEEDBACK
9.3.4 Comparator
The comparator is biased from the 5-V reference regulator. This provides isolation from the input supply for
improved stability. The input of the comparator does not exhibit hysteresis, so protection against false triggering
near the threshold must be provided. The comparator has a response time of 400 ns from either of the control-
signal inputs to the output transistors, with only 100 mV of overdrive. This ensures positive control of the output
within one-half cycle for operation within the recommended 300-kHz range.
NOTE
Information in the following applications sections is not part of the TI component
specification, and TI does not warrant its accuracy or completeness. TIs customers are
responsible for determining suitability of components for their purposes. Customers should
validate and test their design implementation to confirm system functionality.
5-V Q1 NTE153
REF R8
R1 R2 5.1 k
1 kW 4 kW
R10
270 W
R9
5.1 k
16 15 14 13 12 11 10 9
+
VREF
TL494
Control
Load
+ Osc
1 2 3 4 5 6 7 8
RF CT RT
51 kW 0.001 mF 50 kW
R5 R7
510 W 9.1 kW
5-V 5-V
REF REF
R3 R4 R6 C2
5.1 kW 5.1 kW 1 kW 2.5 mF
R13
0.1 W
24 V +32 V
120 V 3A
0.3 W
+ +
20,000 F 20,000 F
The output current and voltage are determined by Equation 6 and Equation 7:
VRECTIFIER = VSECONDARY 2 = 24 V 2 = 34 V (6)
VO 5V
IRECTIFIER(AVG) IO 10 A = 1.6 A
VI 32 V (7)
The 3-A/50-V full-wave bridge rectifier meets these calculated conditions. Figure 9 shows the switching and
control sections.
10.2.2.2.1 Oscillator
Connecting an external capacitor and resistor to pins 5 and 6 controls the TL494 oscillator frequency. The
oscillator is set to operate at 20 kHz, using the component values calculated by Equation 8 and Equation 9:
1
fOSC =
R T CT (8)
Choose CT = 0.001 F and calculate RT:
RT + 1 + 1 + 50 kW
f OSC CT (20 10 3) (0.001 10 *6) (9)
VO
14 R8
5.1 kW
13 Error
R3 R5
VREF 1 Amplifier
5.1 kW 510 W +
2
R9
R4 3 5.1 kW
TL494
5.1 kW R7
51 kW TL494
The TL494 internal 5-V reference is divided to 2.5 V by R3 and R4. The output-voltage error signal also is
divided to 2.5 V by R8 and R9. If the output must be regulated to exactly 5.0 V, a 10-k potentiometer can be
used in place of R8 to provide an adjustment.
To increase the stability of the error-amplifier circuit, the output of the error amplifier is fed back to the inverting
input through RT, reducing the gain to 101.
VO 14
R2
3 kW
LOAD VREF
16
15
+ R1
R11 1 kW TL494
TL494
0.1 kW
Resistors R1 and R2 set the reference of about 1 V on the inverting input of the current-limiting amplifier.
Resistor R13, in series with the load, applies 1 V to the noninverting terminal of the current-limiting amplifier
when the load current reaches 10 A. The output-pulse width is reduced accordingly. The value of R13 is:
1V
R13 = = 0.1W
10 A (11)
Oscillator Ramp
14 +5 V
Osc
+ RT
C2
5
R6 0.1 V
7
TL494
Pin 4 Voltage
Oscillator Ramp Voltage
ton
PWM Output
The soft-start circuit allows the pulse width at the output to increase slowly (see Figure 13) by applying a
negative slope waveform to the dead-time control input (pin 4).
Initially, capacitor C2 forces the dead-time control input to follow the 5-V regulator, which disables the outputs
(100% dead time). As the capacitor charges through R6, the output pulse width slowly increases until the control
loop takes command. With a resistor ratio of 1:10 for R6 and R7, the voltage at pin 4 after start-up is 0.1 5 V,
or 0.5 V.
The soft-start time generally is in the range of 25 to 100 clock cycles. If 50 clock cycles at a 20-kHz switching
rate is selected, the soft-start time is:
1 1
t= = = 50 msper clock cycle
f 20kHz (12)
The value of the capacitor then is determined by:
soft - start time 50 ms 50 cycles
C2 = = = 2.5 mF
R6 1 kW (13)
This helps eliminate any false signals that might be created by the control circuit as power is applied.
S1
VI D1 C1 R1 VO
NTE331
32 V
R11 Q2
R12 DI
L
100 W 30 W IO + = 10.8 A
2
Q1
NTE153
R10
270 W
11 10 9
Control
TL494
8
The hybrid Darlington circuit must be saturated at a maximum output current of IO + IL/2 or 10.8 A. The
Darlington hFE at 10.8 A must be high enough not to exceed the 250-mA maximum output collector current of the
TL494. Based on published NTE153 and NTE331 specifications, the required power-switch minimum drive was
calculated by Equation 16 through Equation 18 to be 144 mA:
hFE (Q1) at IC of 3 A = 15 (16)
hFE (Q2) at IC of 10.0 A = 5 (17)
I
IO + L
iB 2 144mA
hFE (Q2) hFE (Q1) (18)
The value of R10 was calculated by:
V - [VBE (Q1) + VCE (TL494)] 32 - (1.5 + 0.7)
R10 I =
iB 0.144
R10 207 W (19)
Based on these calculations, the nearest standard resistor value of 220 was selected for R10. Resistors R11
and R12 permit the discharge of carriers in switching transistors when they are turned off.
The power supply described demonstrates the flexibility of the TL494 PWM control circuit. This power-supply
design demonstrates many of the power-supply control methods provided by the TL494, as well as the versatility
of the control circuit.
0
0 1 2 3 4 5 6 7
VI Input Voltage (V)
Figure 16. Reference Voltage vs Input Voltage
12 Layout
LEGEND
Power or GND Plane
VIA to Power Plane
VIA to GND Plane
1 1IN+ 2IN+ 16
TL494
OUTPUT
4 DTC 13
CTRL
5 CT VCC 12
6 RT C2 11
7 GND E2 10
Output
8 C1 E1 9
GND
13.3 Glossary
SLYZ022 TI Glossary.
This glossary lists and explains terms, acronyms and definitions.
www.ti.com 10-Jun-2014
PACKAGING INFORMATION
Orderable Device Status Package Type Package Pins Package Eco Plan Lead/Ball Finish MSL Peak Temp Op Temp (C) Device Marking Samples
(1) Drawing Qty (2) (6) (3) (4/5)
Addendum-Page 1
PACKAGE OPTION ADDENDUM
www.ti.com 10-Jun-2014
Orderable Device Status Package Type Package Pins Package Eco Plan Lead/Ball Finish MSL Peak Temp Op Temp (C) Device Marking Samples
(1) Drawing Qty (2) (6) (3) (4/5)
TL494IDR ACTIVE SOIC D 16 2500 Green (RoHS CU NIPDAU | CU SN Level-1-260C-UNLIM -40 to 85 TL494I
& no Sb/Br)
TL494IDRE4 ACTIVE SOIC D 16 2500 Green (RoHS CU NIPDAU Level-1-260C-UNLIM -40 to 85 TL494I
& no Sb/Br)
TL494IDRG4 ACTIVE SOIC D 16 2500 Green (RoHS CU NIPDAU Level-1-260C-UNLIM -40 to 85 TL494I
& no Sb/Br)
TL494IN ACTIVE PDIP N 16 25 Pb-Free CU NIPDAU N / A for Pkg Type -40 to 85 TL494IN
(RoHS)
TL494INE4 ACTIVE PDIP N 16 25 Pb-Free CU NIPDAU N / A for Pkg Type -40 to 85 TL494IN
(RoHS)
TL494MJ OBSOLETE CDIP J 16 TBD Call TI Call TI -55 to 125
TL494MJB OBSOLETE CDIP J 16 TBD Call TI Call TI -55 to 125
(1)
The marketing status values are defined as follows:
ACTIVE: Product device recommended for new designs.
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design.
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.
OBSOLETE: TI has discontinued the production of the device.
(2)
Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability
information and additional product content details.
TBD: The Pb-Free/Green conversion plan has not been defined.
Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that
lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes.
Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between
the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above.
Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight
in homogeneous material)
(3)
MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature.
(4)
There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device.
(5)
Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation
of the previous line and the two combined represent the entire Device Marking for that device.
Addendum-Page 2
PACKAGE OPTION ADDENDUM
www.ti.com 10-Jun-2014
(6)
Lead/Ball Finish - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead/Ball Finish values may wrap to two lines if the finish
value exceeds the maximum column width.
Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information
provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and
continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals.
TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release.
In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.
Addendum-Page 3
PACKAGE MATERIALS INFORMATION
www.ti.com 14-Sep-2016
Pack Materials-Page 1
PACKAGE MATERIALS INFORMATION
www.ti.com 14-Sep-2016
Pack Materials-Page 2
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