Quality Assurance

Job Safety Analysis Sheet

PRESSURE TESTING OF PIPES/TUBES/EQUIPMENT
PERSONAL PROTECTIVE EQUIPMENT & TOOLS: Hard Hat, Safety Shoes, Safety Goggles, Hand Gloves, Coverall,
hose, compressor, pressure gauge, spade, gasket etc.
SEQUENCE OF
Yes /
BASIC JOB POTENTIAL HAZARDS PRECAUTIONS
No
STEPS

Non compliance of Safety Refer to Safety Policy.

Policy Conduct Tool Box Talk.

Barricade the area where pressure-test is to be carried

Planning Unauthorized Personnel
Defective Tools / Equipment
Exceeding Maximum Allowable
Pressure
Injury to Workers
Damage to Equipment / System
Pressure-testing
Un-attended Pressurized Tool /
Equipment
Changing the Duration of
Hydro-test
out.
Post warning notice.
Ensure the equipment / tool to be used for pressure
testing (such as hose, coupling, pressure gauge, spade,
gasket etc) are free from defect and suitable for the
pressure rating of the system.
Ensure the pressure relieving device is set at maximum
allowable pressure for weakest portion of the segment
to be pressure-tested.
Keep away from the pressurized segment of the system
being pressure-tested.
Monitor the pressure gauge from a safe distance away
from the potential source of high pressure jetting (Such
as Flange Joint, Spade, and Coupling etc.)
Ensure the workers are wearing required PPE.
Never increase the test pressure more than the
maximum allowable pressure for the weakest portion in
the segment or pressure rating of the hose & coupling.
Do not leave the pressurized hose unattended when the
pressure-test is going on.
Isolate the equipment from all source of energy when
not in use.
Do not change (exceed / decrease) the duration of
pressure test without permission from Inspection
Engineer.
Ensure the safe depressurization of air.

Unsafe Depressurization

TPC-FZE (Process Packages) TPC-FZE(PP)/FM/008

ISSUE: 01
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 Quality Assurance
SEQUENCE OF
Yes /
BASIC JOB POTENTIAL HAZARDS PRECAUTIONS
No
STEPS
Ensure proper wind up & housekeeping at worksite.
The accessories (hoses & compressor) not being used
Windup &
Scattered Material must be disconnected and the hoses are stored properly
Housekeeping
PSV (in case isolated) to be lined up after pressure test
completion.

Additional
Hazards
(Other than
indicated above)

Name: Designation:

JSA Done By
Signature: Date:

TPC-FZE (Process Packages) TPC-FZE(PP)/FM/008

ISSUE: 01
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