10125653A_TS

Customer
Dr. Eng. FATMIR HOXHA
Power Plant
RRAGAMI
Technical Specification
10125653A_TS

N 1 turbine Kaplan

Rev. Date Description

A 3-Mar-17 1st issue

Issued by: Checked by: Approved By:

Nicola Pieropan Giovanni Fornasa Vittorio Apolloni
Sales Management Sales Director
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Summary

1. Scope of supply ....................................................................................................................... 5

2. Project data for the hydro-power plant ..................................................................................... 6
3. N. 1 Kaplan Turbine ................................................................................................................. 7
3.1 Turbine efficiency.............................................................................................................. 7
3.2 Wicket gate ....................................................................................................................... 8
3.3 Runner .............................................................................................................................. 8
3.4 Shaft ................................................................................................................................. 8
3.5 Draft tube .......................................................................................................................... 9
4. Gearbox ................................................................................................................................... 9
5. Synchronous generator .......................................................................................................... 10
6. N.1 Hydraulic power unit ........................................................................................................ 11
1 Automation Control System ................................................................................................... 12
2 Remote control ...................................................................................................................... 13
3 LV distribution ........................................................................................................................ 14
4 Main LV Cubicle ..................................................................................................................... 15
5 MV cubicles ........................................................................................................................... 16
6 Main Step up Transformer ..................................................................................................... 17
7 Level transmitter .................................................................................................................... 18
8 Cables ................................................................................................................................... 18

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Thank you very much for having considered Zeco for this project:

Zeco is an Italian Company active since the end of the 60s and specialized in small Hydropower
turbine engineering, fabrication and service.

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Vendor list:

COMPONENT BRAND
Turbine ZECO

Generator MARELLI MOTORI; MECCALTE POWER PRODUCTS;

LEROY SOMER
Electrical motors MARELLI MOTORI; SIEMENS;

Valves GEI, NUOVAL TIS, SA-VA, BRANDONI

Hydraulic Valves REXROTH, DUPLOMATIC, ATOS

Hydraulic Pumps LAMBORGHINI, MARZOCCHI

Nitrogen accumulator HYDAC; EPE

Hydraulic servomotors CMB; FLUID SYSTEM; MGM

Transducteurs position TEMPOSONICS

PLC SIEMENS

Transformers GBE; SEA; TMC

MV Cables PIRELLI; TRIVENETA

LV Cables PIRELLI; TRIVENETA

MV Cubicles ICET INDUSTRIE SPA; ZAMBERLAN

Battery charger LEVER SRL;ADVEL

Batteries 24 VCC FIAMM SPA

Protections THYTRONIC SPA

Switchgears ABB

PC ASEM; IPS ADVANTECH

Level transducer ENDRESS+HAUSER; RITTMEYER; SIEMENS

Synchronization relay THYTRONIC

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1. Scope of supply

The supply includes the design, engineering, manufacturing of n.1 turbine coupled with electrical
generators suitable to operate only with the national power grid through all the electrical power
equipment and protection system and controlled by an automation control system according to the
technical specifications described in the next chapters and based on the our general condition for
sale document.

Scope of supply included:

Turbine Yes
Inlet valve No
Hydraulic Power Unit Yes
Generator Yes
Electrical power equipment and protection system Yes
Step-up transformers Yes
Power and control cables Yes
Automation control system Yes
Interface system and SCADA Yes
Shipment according to Incoterms 2010 CIF
Erection Yes
Commissioning Yes
Training Yes

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2. Project data for the hydro-power plant

Altitude of the hydro-power station: 70 m a.s.l.

Length of the penstock: 80 m

Gross Head: 6,44 m

Net Head: 6,4 m

Rated total discharge: 10 m3/s

Number of Units required: 1

Grid Frequency: 50 Hz

Grid Voltage: 20 kV

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3. N. 1 Kaplan Turbine

The main specifications for the turbine are the follows:

Turbine type: Kaplan

Shaft orientation: vertical

Rated unit discharge:10 m3/s

Speed: 250 rpm

Runner diameter: 1,5 mt

3.1 Turbine efficiency

Kaplan Efficiency
95,0

90,0

85,0

80,0

75,0
Efficiency [%]

70,0

65,0

60,0
H=6.4mt
55,0
H=4.3mt
50,0
0 2 4 6 8 10 12
Discharge [m3/s]

Q [%] 100 90 80 70 60 50 40 30
Q [m3/s] 10,00 9,00 8,00 7,00 6,00 5,00 4,00 3,00
[%] H=6,4mt 87,2 88,6 89,7 90,4 90,7 90,1 88,6 85,1
[%] H=4,3mt 83,3 85,4 87,0 88,2 88,7 88,3 87,0 84,0
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Inlet channels must be designed in order to maintain during the grid crossing (considering a
security clogging of the 20%) a speed lower than 0,8 m/s.

In case of penstock or turbine insufficient submergence and/or too elevate flow speed, in the inlet
chamber vortices may arise.

Each one of the supplied turbine mainly consists on the following parts (all the component images
depicted below are purely for indication).

3.2 Wicket gate

Made in nodular cast iron GS500/7, whose motion is

coordinated with the runner vanes, equipped with
bushes, bars floating ring and oil-oil hydraulic
servomechanism connected with the pre-distributor.

3.3 Runner
Runner with 4 blades casted in stainless steel CrNi13-4
(CA6NM) totally N.C. machined and hand polished. Hub
hydraulically optimized. Static balancing according to UNI
ISO 1940-2 G 6.3 standards.

3.4 Shaft

Made of ASTM A 105 carbon steel, totally N.C. machined

and coated. Centrally perforated for the passage of the
regulation bar.

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3.5 Draft tube

Hydraulically optimized shape draft tube made in welded

steel, from the circular section to the last rectangular
section. Reinforced with the necessary proper ribs and
complete with the anchoring system.

4. Gearbox
The main characteristics of the gearbox are as follow:

Type: Parallel shafts

Power: 525,5774208 kW

Service factor AGMA: 2

Slow shaft speed: 250 rpm

Fast shaft speed: 750 rpm

Operating mode: Continous

Efficiency: 98,5 %

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5. Synchronous generator

The main specifications of the generator are the follows:

Type: Synchronous

Operating voltage: 400 V

Rated Frequency: 50 Hz

Speed: 750 rpm

Poles number: 8

Rated Power output: 610 kVA

Class insulation/ temperature rise: F/B

Protection degree: IP23

Cooling method: IC01

Mounting as IEC 34-7: V10

Support type: roller bearings

Manufactured by a leading European company and complete with the needed vibration
sensors.

Generator efficiencies:

Output power [%] 100 75 50 25

Efficiency cos=1 [%] 95.8 95.7 95.2 93.0

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6. N.1 Hydraulic power unit

The main specifications of each one of the supplied hydraulic power unit are the follows:

Oil tank material: Welded steel plate with support feet and hole for floor anchoring.

Pumping units: 1

Filter units: 1

Nitrogen accumulator: 1

Valves manifold: 1

Proportional servo valves: 1

On-Off valves: 1

The valves manifold can be placed to the casing of the turbine or over the oil tank.

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1 Automation Control System

Dimension: W x L x H = 800 x 800 x 2200 mm

Material: Painted steel sheet 2 mm thickness

Protection Degree: IP21 Color: RAL 7035

Temperature: -5 C +40 C Humidity max: 90%

Main components:

Low voltage electrical panels for the control and command of the hydraulic turbine.
The main controls and emergency will be available as buttons on the front panel.
All information of operation and main commands will be shown on a touch screen
operator panel installed on the front panel.

N.1 Programmable Logical Controllers:

Make: SIEMENS Model: SIMATIC S7-300 PLC with analog and digital Input/Output.
Software ZECO-DIGIT01 with runtime licence.

N.1 Panel PC SCADA:

Make: Touch screen 15" Operating system: Microsoft Windows 7 Ultimate SP1.
Microprocessor: Intel Atom dual core 1.86GHz Memory: RAM 4 GB.
Software: ZECO-SCADA with runtime licence.

Standard Pages:
1. Monitoring: Hydraulics and lubrication, Genset, Line ,General layout.
2. Commands: Start & Stop, Test.
3. Alarms: Current Alarms, Alarm log.
4. Graphs: Instantaneous / Monthly / Daily graphs.
5. Reports Daily / Monthly energy produced.
6. Settings: Power plant, Report
7. Utilities: Data & time, Back-up, Language

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2 Remote control

N.1 Remote control:

Remote access to the SCADA Plant System will be guaranteed in fast and safe mode by a
software named CONTROL CENTER.
Access will be made through login and password that will be assigned after the registration of 1
user on Zeco domain.
Principal functions: Remote desktop, File transfer, VPN tunnel.

Internet access point, preferably adsl with a static IP, provided by the customer.

N. 1 Alarm Dispatcher:

The Alarm Dispatcher is the component used for notification of alarm events via SMS or email.
Notifications can be sent to designated users or groups of users, and can be customized to be
send as a result of special events or in times and dates scheduled.

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3 LV distribution

Dimension: W x L x H = 800 x 800 x 2200 mm

Material: Painted steel sheet 2 mm thickness

Protection Degree: IP21 Color: RAL 7035

Temperature: -5 C +40 C Humidity max: 90%

Main components:

N.1 Set of circuits breaker for AC & DC .

Miniature Circuit Breakers on DIN rail for the protection and control against overloads and short
circuits of the AC & DC supply auxiliary services.

N.1 DC supply / Battery charger

Make: Lever / Adel system Type: Modulo Chopper

Voltage: 24 Vcc Capacity: 40 A

N.1 Battery pack

Make: FIAMM Modello: SLA Type: AGM VRLA

Voltage: 24 Vcc Capacity: 80 Ah

N. 2 Multifunction Digital Multimeter (generator - line)

Make: SIEMENS Model: SENTRON PAC 3200

Multifunction digital multimeter for measurement and display of electrical parameters
of the generator and the network. Measurements: [A] [V] [Hz] cos [kW;Kvar]

N. 2 Active energy meter (produced - consumed)

Make: ABB / ISKRAEMECO Model: DAB13000 / MT831 Class: 0.5

Active and reactive digital type energy meter suitable for fiscal use, designed to
communicate with SCADA system or remote reading via GSM modem (functions
available as an option).

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4 Main LV Cubicle

Dimensions: W x L x H = 800 x 800 x 2200 mm

Protection degree: IP21

Material: Painted steel sheet 2 mm thickness

Color: RAL 7035

Main components:

N.1 Generator Circuit breaker

Make: ABB Type: TMAX

Poles: 3 Un: 400 V In: FALSO A
Function: Electronic protection relay PR221DS-1

N.1 Automatic Voltage Regulator: is a component of power electronics, of primary brands

and interfaced with the main control board. Will be able to control the excitation brushless type
of the synchronous generator:
Make: MARELLI Type: MEC 100

N.1 Automatic Parallel Device: Component, which provides the synchronization of the
synchronous generator with the network, in order to enable the parallel and the switch closure.
Make: Thytronic Type: SCF 25

N.1 Protection system:

N.1 Protection: MAIN

Make: Thytronic Type: NA10
Functions: ANSI CODE (49)(50/51)(50N/51N)(59N).

N.1 Protection: INTERFACE

Make: Thytronic / ABB Type: NV10P / CM.UFD
Functions: ANSI CODE (27)(59)(59N)(81O)(81U)(81R)(BF).

N.1 Protection: GENERATOR

Make: Thytronic Type: NG20
Functions: ANSI
CODE(27)(32R)(37P)(40)(46)(49)(50/51)(51V)(50N/51N)(55)(59)(59N)(81O/81U)

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5 MV cubicles

The main specifications of the supplied medium voltage switchboards are the follows:

Standard: IEC EN 62271

Loss of Service Continuity: LSC2A PM

Internal Arc Classification: AFL 16 kA - 1s

Rated voltage: 24 kV

Rated current: 630 A

Installation: Indoor

Temperature: -5 C +40 C

Humidity max: 90%

Color: RAL 7030 /7035

Main components:

N 1 Main switchgear cubicles [A0 and B0]

Bus bars 630 A

Main switchgear (630A - 16 kA) equipped with:
Motor control, opening coil 24 Vdc, auxiliary contacts, key lock
Rotary disconnector with double earthing
N.3 CT .../5 A
N.3 VT 20/100 V
Voltage presence capacitive insulators.

Dimensions: 375 + 750 x 1.950 x 1.150 mm (LxHxW).

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6 Main Step up Transformer

Mineral oil power transformer main specifications are:

Make: OCREV, SEA

Rated Power: 630 kVA

Primary Voltage: 20 kV

Secondary Voltage: 0,4 kV

Commutation: 2x2.5 %

Frequency: 50 Hz

Installation: Outdoor

Cooling: ONAN

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7 Level transmitter

Ultrasonic level transmitter with temperature compensation.

Make: Siemens Model: SITRANS Probe LU

Typo: 4 ... 20 mA
Level Range: up to 6 m
Temperature Range: -20C a +80C
Protection Degree: IP67

8 Cables

The scope of supply include the below cables list for LV and MV:

Maximum lenght
Tension start arrival
(m)

LV Group Control cubicle 15

LV Generator Power transformer 15

MV Power transformer MV cucicle 15

ZECO di Zerbaro e Costa e C. s.r.l.

Via Astico 52/C

36030 FARA VICENTINO (VI)

Tel +39 0445/873456

Fax +39 0445/873988

sales@zeco.it

www.zeco.it

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