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Diesel Generator Controllers Document no:T01020E

MSU4.2
ENKO Electronic Control Systems - IZMIR / TURKIYE www.enkoelektronik.com

Automatic / Manual Start Unit for Gen-Sets

MSU4.2 control panel offers exten- MSU4.2 Automatic/Manual Start control unit is designed for single Gen- Main features:
sive start and control functions for erators, where mains line monitoring is not required. The unit has all
Gen-Sets, where mains control is the necessary functions to start the Diesel engine safely and control Automatic and Manual con-
not required. engine parameters, while monitoring the alternator voltage and load trol of Diesel Generator and
current. Alternator parameters,
All voltage and current values are monitored in True RMS values and Remote start input allows
displayed on the panel. There is no need for additional panel meters. easy interface to other con-
Load power is also measured and displayed. User can operate functions trol systems,
on these values.
3 phase True RMS measure-
The unit also provides all the necessary protection and monitoring of the ment and monitoring of load
engine values. The engine temperature and oil pressure is also dis- voltage and current values,
played on analog bar graph displays, hence eliminating the use of addi- Manual and automatic con-
tional gauges on the panel. Pre-heat function can be used for secure trol of GCB,
starting under very cold whether conditions.
Engine hours working time
The DC battery voltage is measured and displayed. Alarm function can memory and service log,
also be initiated, depending on the battery supply voltage. All alarms
are logged and the last 10 alarms can be seen in the past log records.
Programmable auxiliary in-
puts and outputs,
Provides flexible The unit can be remotely controlled by a remote start input function,
DC Battery voltage level
hence allowing gen-set to be controlled by other systems. Engine work-
start and control measurement,
ing hours are recorded in the system memory. Load power is also
Digital calibration for analog
functions for Diesel measured and monitored and special functions can be activated on
these measured values. User can also program periodic service time for input variables from menu,
Generators the engine. The unit has configurable i/o ports which can be pro-
Internal charge alternator
grammed according to user application. Analog measuring input calibra-
excitation control ,
tion can be made from the menu. There is no need to open the unit
enclosure. Five digital displays allow most critical values to be displayed Alarm logging for the last 10
simultaneously, which allows easy monitoring from the front panel. alarm signals,

OFFERS ECONOMICAL SOLUTIONS FOR SINGLE GENSET APPLICATIONS


SIMULTANEOUS MONITORING OF 5 DIGITAL VALUES
Additional features:
ANALOG MONITORING (BAR-GRAPH DISPLAY) FOR ENGINE TEMPERATURE AND OIL PRESSURE
FULLY CONFIGURABLE AUXILIARY INPUTS AND OUTPUTS
MEASUREMENT OF LOAD
POWER (KW and KVA)
Technical specifications:
DC power supply: 9-35Vdc@140mA (relays off posi-
ANALOG ENGINE TEMPERA-
TURE AND OIL PRESSURE
tion)
BAR-GRAPH DISPLAY
Operating temperature: -35C to +70C

Relative humidity: 10%rH to 95%rH, non condensing


PRE-HEAT CONTROL ON
AUTOMATIC AND MANUAL
START SEQUENCE
AC voltage measurement: 20Vac to 300Vac phase to Neutral
LOAD
Frequency measurement: 1.0Hz to 99.9Hz, 0.1Hz MULTI DIGITAL DISPLAY
ARCHITECTURE FOR EASY
Current measurement: Shunt type measuring, x/5A cur- MONITORING
rent transformer should be used

Charge alternator excitation cur- 80mA for 12Vdc systems, 160mA ON-OFF FRONT PANEL CON-
rent: for 24Vdc systems TROL BUTTON FOR GCB
CONTACTOR
Measurement accuracy: Phase voltages: 2% of scale,
Phase currents: 2% of scale,
Frequency: 0.1Hz GCB CONTROL INPUT VOLTAGE MEASURE-
MENT RANGE UP TO 300Vac
Auxiliary i/o: 4 configurable inputs 3 PH VOLTAGE (Phase to Neutral)
3 configurable outputs (relay con-
tact outputs) 3 PH CURRENT

Relay contact ratings: 10A/250Vac, 3A/24Vdc


IP52 PROTECTION CLASS
FULL ENGINE OVER THE FRONT PANEL
Weight: 600 grams
G CONTROL

WIDE TEMPERATURE RANGE


Mounting: 186x138 panel cutout
FOR OPERATING AND STOR-
DIESEL GENERATOR
Protection class: IP52 (front panel protection) AGE CONDITIONS
APPLICATION CONNECTION DIAGRAM

LOAD

GENERATOR
GCB
R S T N U

V DIESEL
G ENGINE
W

Mp

11 12 22 23 24 25 14 29 28 27 26 13 35 34 33 32 31 30

GCB contactor
relay
MSU4.2 CONTROL UNIT

2 1 3 5 4 6 15 7 8 9 10 20 21 16 17 18 19

Configurable input 2 (default temp. switch)


Common 3

Configurable output 1 (default horn)

Configurable output 2

Configurable output 3
Fuel solenoid/

Configurable input 1 (default oil switch)


Stop solenoid

Preheat relay
Crank relay
Emergency
Stop

Temperature sender
Oil pressure sender

Configurable input 8
Configurable input 7
Battery

charge

crank
D+WL

NEGATIVE TERMINAL OF THE


BATTERY SHOULD BE GROUNDED

Mechanical dimensions
Typical connection diagram is MSU4.2 controller plastic housing is
shown and this is one of possible designed according to DIN norms.
applications among many. The Mechanical dimensions are shown in
system is shown in 3 phase the drawing.
connection but can also be applied
for single phase systems. Plastic housing is made of NORYL
(PPO) which provides high tempera-
The unit has a Remote Start ture resistance and good mechanical
input, which can be used to start stability. The electrical characteris-
and stop the engine from a remote tics of the housing is excellent.
distance. Engine cooling period
can be controlled manual or The front panel is designed to com-
automatic. ply with IP52 protection class. Em-
bossed Lexan is used for front pan-
Pre-heat can be operated in order el, which provides easy control of
to start the engine easily in very the buttons and clear reading of the
cold weather conditions. digital values. It also provides long
life for operation.

Remote Start/Stop All components are SMD mounted,


function allows the including the buttons and LED indi-
control of Gen-Set cators. The use of mechanical
by external devices.. switches for control buttons ensures
reliable operation over long periods.

Inner construction is specially tai-


ENKO ELECTRONIC CONTROL SYSTEMS
It allows simple and lored for resistance against vibra-
economic solutions tion . Also, special chemical treat- 10006 sokak No: 64 AOSB, 35620 CIGLI IZMIR-TURKIYE
ment ensures reliable operation in Mail: info@enkoelektronik.com
for single Gen-Set
high humidity environments.
operations. Web: www.enkoelektronik.com