03 ELECTRIC BASIC

Explanation of Wiring Diagrams EC160B-03-01

Electric Wire(1) EC160B-03-02
Electric Wire(2) EC160B-03-03
Electric Wire(3) EC160B-03-04
Connector General EC160B-03-05
Connector Handling EC160B-03-06
Connector View(1) EC160B-03-07
Connector View(2) EC160B-03-08
Resistance Measurement(1) EC160B-03-09
Resistance Measurement(2) EC160B-03-10
DC Voltage Measurement(1) EC160B-03-11
DC Voltage Measurement(2) EC160B-03-12
DC Current Measurement(1) EC160B-03-13
DC Current Measurement(2) EC160B-03-14
Diode Check Procedure(1) EC160B-03-15
Diode Check Procedure(2) EC160B-03-16
Various Connections EC160B-03-17
Bad Connections EC160B-03-18

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Explanation of Wiring Diagrams
3 9

1 2 SCH00
SW3501

IS02.6 2 LA301
SCH12 IS02.7 IM04.1
48
6
LA302
48

4 RE3501 7
LA303
IS02.1 3 IS02.2
1

LA304
48
6 48

5
8
1. Reference, cable has permanent connection to wiring diagram SCH12
2. Connector wih pin marking.(Connector IM04, pin 1)
3. Component (SW : switch, 3 : function group, 501 : running number)
4. Wire color(GN : green)
5. Wire number(not printed on the wire)
6. Voltage supply
7. Connection mark
8. Frame ground point
9. Diagram number

Volvo Construction Equipment EC160B-03-01

Korea Ltd.
Electric Wire(1)

Conductor
Stripe Color Base Color (Copper wires)

Y = Yellow Y/W = Yellow/White

GN = Green GN/R = Green/Red
BL = Blue BN/W = Brown/White
GR = Gray BL/W = Blue/White Base Color / Stripe Color
W = White GN/W = Green/White
BN = Brown BL/Y = Blue/Yellow
OR = Orange BL/R = Blue/Red
VO = Violet
P = Pink
SB = Black

Volvo Construction Equipment EC160B-03-02

Korea Ltd.
Electric Wire(2)
BL/Y

BL/R
BL/R

GN/Y GN/Y

Volvo Construction Equipment EC160B-03-03

Korea Ltd.
Electric Wire(3)

Low Resistance

High Resistance

Low Resistance

High Resistance

2
P(power consumed at wire) = I R

Heat(generated at wire) Power(consumed at wire)

Thick and Short wire can transmit More Current without heating

Volvo Construction Equipment EC160B-03-04

Korea Ltd.
Connector General

MA51.1
Connector Connector
Number Pin Number
MA51.2 MA51. 2

Abb. Description Abb. Description

MA Main wire harness ME MA to EN connection
EN Engine wire hareness MR MA to RH connection
RH Right hand side wire hareness ML MA to LH connection
LH Left hand side wire hareness MI MA to IN connection
IN Instrument wire hareness MC MA to CA connection
CA Cabin wire hareness MS MA to SW connection
SW Switch wire harenss EM MA to EL connection
EL Electric box wir harness MAE Main wire harness ground
ENE Engine wire harness ground

Volvo Construction Equipment EC160B-03-05

Korea Ltd.
Connector Handling

Remove Clamp Press Lock and Align Arrows and Push In

Pull out

Volvo Construction Equipment EC160B-03-06

Korea Ltd.
Connector View(1)

Volvo Construction Equipment EC160B-03-07

Korea Ltd.
Connector View(2)

Volvo Construction Equipment EC160B-03-08

Korea Ltd.
Resistance Measurement(1)
1. Plug in multi-meter terminals to 3. Contact the terminals and set zero ohm
correct position. point (if adjusting screw is installed).

0
mA V.Hz.

20A COM

2. Set multi-meter to the lowest 4. Disconnect component from circuit.

resistance range.
DC AC
V V
20 200 20020
mA 200m 200m mA
2 2
200 200
20A 20A
20M 200
2M 20
KHz
200K o
C
20K 2000p
2K TEMP
200 20 200n
OHM Farad

Volvo Construction Equipment EC160B-03-09

Korea Ltd.
Resistance Measurement(2)
5. Contact the terminals to measuring points.
Do not touch the terminals or measuring points with finger or any conductive material.

6. If resistance is too large to measure, increase measuring range step by step.

DC AC
V V
20 200 20020
200m 200m mA

1
mA
2 2
200 200
20A 20A
20M 200
2M 20
KHz
200K o
C
20K 2000p
2K 200n TEMP
200 20
OHM Farad

Volvo Construction Equipment EC160B-03-10

Korea Ltd.
DC Voltage Measurement(1)
1. Plug in multi-meter terminals to 3. Leave component at connected condition.
correct position.

mA V.Hz.

20A COM

2. Set multi-meter to the highest 4. Check and match polarity of multi-meter

DC voltage range. terminal and component terminal.
DC AC
V V
20 200 20020
mA 200m 200m mA
2 2
200 200
20A 20A
20M 200
2M 20
KHz
200K o
C
20K 2000p
2K 200n TEMP
200 20
OHM Farad

Volvo Construction Equipment EC160B-03-11

Korea Ltd.
DC Voltage Measurement(2)
5. Contact the terminals to measuring points.
Do not touch the terminals or measuring points with finger or any conductive material.

6. If voltage is too small to measure, decrease measuring range step by step.

DC AC
V V
20 200 20020
200m 200m mA

0.001
mA
2 2
200 200
20A 20A
20M 200
2M 20
KHz
200K o
C
20K 2000p
2K 200n TEMP
200 20
OHM Farad

Volvo Construction Equipment EC160B-03-12

Korea Ltd.
DC Current Measurement(1)
1. Plug in multi-meter terminals to 3. Disconnect one wire to the component.
correct position. (Plug in plus
terminal to Max. current position)

mA V.Hz.

20A COM

4. Check and match polarity of multi-meter

2. Set multi-meter to same current terminal and component terminal.
range.
DC AC
V V
20 200 20020
mA 200m 200m mA
2 2
200 200
20A 20A
20M 200
2M 20
KHz
200K o
C
20K 2000p
2K TEMP
200 20 200n
OHM Farad

Volvo Construction Equipment EC160B-03-13

Korea Ltd.
DC Current Measurement(2)
5. Contact the terminals to measuring points.
Do not touch the terminals or measuring points with finger or any conductive material.
Current flow

6. If current is too small to measure, decrease measuring range step by step.

DC AC
V V
20 200 20020
mA V.Hz. mA 200m 200m mA

0.01
2 2
200 200
20A 20A
20A COM 20M 200
2M 20
KHz
200K o
C
20K 2000p
2K TEMP
200 20 200n
OHM Farad

Volvo Construction Equipment EC160B-03-14

Korea Ltd.
Diode Check Procedure(1)
1. Plug in multi-meter terminals to 3. Contact the terminals and check zero ohm
ohm measuring position. point. (Check if multi-meter is normal)

0
mA V.Hz.

20A COM

2. Set multi-meter to 20K or similar 4. Disconnect diode from circuit.

ohm range.
DC AC
V V
20 200 20020
mA 200m 200m mA
2 2
200 200
20A 20A
20M 200
2M 20
KHz
200K o
C
20K 2000p
2K TEMP
200 20 200n
OHM Farad

Volvo Construction Equipment EC160B-03-15

Korea Ltd.
Diode Check Procedure(2)
5. Contact red terminal to triangle side pin and black terminal to bar side pin.
Check if some kilo ohm value is displayed.
(This value can be different according to measuring condition)

5.6
6. Contact red terminal to bar side pin and black terminal to triangle side pin.
Check if above measurable value is displayed.

1
Volvo Construction Equipment EC160B-03-16
Korea Ltd.
Various Connections

x x x x x
A B C D E
5A
y y y y y

x
x x
F G H
24V
y y
y

Lamp Condition Remark Vx Vy

A No Both line connected to power. 24 24
B Yes(bright) Normal condition 24 0
C No No ground connection 24 24
D Yes(dim) Bad ground connection 24 12
E No No ground connection 24 24
F Yes(dim) Bad power connection 12 0
G No No power connection 0 0
H No Fuse burn. 0 0

Volvo Construction Equipment EC160B-03-17

Korea Ltd.
Bad Connections
Loosen connector Broken pin

Rusted pin Cut wire

Loosen screw
Water condensed

Volvo Construction Equipment EC160B-03-18

Korea Ltd.