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8
Process Costing
8-1.
Process costing is most likely to be used in industries that produce relatively
homogeneous products using continuous processes.
8-2.
Using the basic cost flow equation, rearrange the terms to solve for the unknown
beginning inventory. From BB + TI TO = EB, we have:
Beginning Inventory + Current Work Transferred Out = Ending Inventory.
Rearranging yields:
Beginning Inventory = Transferred Out + Ending Inventory Current Work
8-3.
With FIFO costing, the units in the beginning inventory are transferred out first. These
beginning inventory units carry with them the costs incurred in a previous period plus the
costs incurred this period to complete the beginning inventory. The costs transferred-out
will tend to be lower versus weighted-average costing during periods of rising costs. The
ending work-in-process inventory will be carried at a cost that is more current, hence
higher.
8-4.
Under FIFO costing, the equivalent units represent only the work done in the current
period. Under weighted average, the equivalent units represent the work associated with
all of the costs charged to work in process regardless of the period in which those costs
were incurred (i.e., including costs from prior periods that are in beginning inventory).
8-1
Chapter 08 - Process Costing
8-5.
Prior department costs behave the same as direct materials, which are typically added at
the start of production. They are treated separately because they represent the
accumulation of costs from previous departments rather than the receipt of materials from
the stores area. It is helpful to separate prior department costs from other costs because
the manager of the department receiving the transferred units has no control over the
costs incurred in prior departments. Thus, the prior department costs are not useful for
evaluating the performance of the manager of the department receiving the units.
8-6.
Disagree. The more important individual unit costs are for decisions, the more likely it is
that a company will want to use a costing system that separates costs by units. With job
costing, the company can treat every unit as a separate job.
8-7.
From the inventory equation:
BB + TI TO = EB; Therefore, TO = BB + TI EB.
8-2
Chapter 08 - Process Costing
Solutions to Critical Analysis and Discussion Questions
8-8.
To assign costs to specific barrels of liquid cleaning products or similarly massproduced
items requires a considerable amount of record keeping. Assuming products are all the
same, a process costing system provides sufficient information for control purposes.
Record keeping is simplified since all costs in a given month are accumulated in one
account and assigned at the end of the period.
8-9.
This is a fairly common problem. LIFO is usually beneficial for tax purposes when prices
are rising and inventory levels are steady or rising. However, maintaining internal records
on a LIFO basis is often quite burdensome. To avoid the problem, companies usually
maintain their internal accounting records on a FIFO or weighted-average basis and then
make an estimate of the LIFO cost of inventories. The LIFO estimate is usually done on a
highly aggregated basis and employs some form of dollar value LIFO estimation.
A company may use LIFO for tax purposes and some other method for internal accounting
purposes. This is an example of the idea of different costs for different purposes, which
was discussed in earlier chapters.
8-10.
The results will be the same using either costing system. The important point is that job
costing and process costing are both methods to assign costs incurred to services
completed. When there is only one service, the method of accumulation and assignment
does not affect the final cost.
8-11.
The correct answer is (b). The difference between the weighted-average and FIFO
methods of process costing is how they handle beginning WIP. When there is no
beginning WIP there is no difference between the two costing methods.
Answer (a) is incorrect because both methods assume units are homogeneous. Answer
(c) is incorrect because amounts in beginning inventory will differ between FIFO and
weighted-average. If there are no ending inventories, then the cost of goods manufactured
is the sum of the current costs, which will be the same under both methods, and the costs
in beginning work in process, which can differ. Answer (d) is incorrect because the cost
per equivalent unit can differ and so the costs assigned to the equivalent units in ending
inventory can differ.
8-3
Chapter 08 - Process Costing
8-12.
If the percentage completion is overstated, (a) the total equivalent units for the period will
be overstated, because the work-in-process ending inventory will be assumed to have
more equivalent units than it actually does. (b) The costs per equivalent unit will be
understated, as the cost is divided by equivalent units that are overstated. (c) Because the
equivalent units in ending work-in-process are overstated, the costs transferred-out will be
understated (and the ending work-in-process costs overstated).
8-13.
The correct answer is (b). The weighted-average method of process costing combines the
costs of work done in the previous period and the current period.
8-14.
(e). None of these answers are correct.
Answers (a) and (b) are incorrect because (a) ignores stages of completion and (b) double
counts units started that are still in ending inventory. Answer (c) is incorrect because the
ending inventory should be multiplied by the amount of work done this period, not work
necessary to complete the items. Answer (d) is incorrect because for the same reason as
answer (c): the ending inventory should be multiplied by the amount of work done this
period, not work necessary to complete the items.
8-4
Chapter 08 - Process Costing
Solutions to Exercises
a. b.
Materials Conversion Costs
Units transferred out............................................ 42,000 42,000
Equivalent units in ending inventory:
Materials: 10% x 14,000a units........................ 1,400 EU
Conversion costs: 20% x 14,000 units............ 2,800 EU
Total equivalent units for all work done to date... 43,400 EU 44,800 EU
a14,000 units in ending inventory
= 8,000 units in beginning inventory + 48,000 units started this period
42,000 units transferred out.
8-5
Chapter 08 - Process Costing
8-6
Chapter 08 - Process Costing
b.
a. Conversion
Materials Costs
Units transferred out................................................ 150,000 150,000
Equivalent units in ending inventory:
Materials: 100% x 100,000 units.......................... 100,000
Conversion costs: 15% x 100,000 units............... 15,000
Total equivalent units for all work done to date....... 250,000 165,000
b.
a. Conversion
Materials Costs
To complete beginning inventory:
Materials: 0%b x 70,000a units............................... 0 EU
Conversion costs: 40%c x 70,000 units.................. 28,000 EU
Started and completed during the period................... 80,000 EU d 80,000 EU
Units still in ending inventory:
Materials: 100% x 100,000 units............................. 100,000 EU
Conversion costs: 15% x 100,000 units.................. 15,000 EU
180,000 EU 123,000 EU
8-7
Chapter 08 - Process Costing
Conversion
Materials Costs
Units transferred out......................................................... 180,000 180,000
Equivalent units in ending inventory:
Materials: 100% x 27,000 units.................................... 27,000
Conversion costs: 60% x 27,000 units......................... 16,200
Total equivalent units for all work done to date............... 207,000 196,200
b. First-in, First-out (FIFO) method:
Conversion
Materials Costs
To complete beginning inventory:
Materials: 0%a x 27,000 units.......................... 0 EU
Conversion costs: 25%b x 27,000 units........... 6,750 EU
Started and completed during the periodc.......... 153,000 EU 153,000 EU
Units still in ending inventory:
Materials: 100% x 27,000 units....................... 27,000 EU
Conversion costs: 60% x 27,000 units............ 16,200 EU
180,000 EU 175,950 EU
8-8
Chapter 08 - Process Costing
Conversion
Materials Costs
Units transferred out................................................ 630,000 630,000
Equivalent units in ending inventory:
Materials: 0% x 120,000 units.............................. 0
Conversion costs: 40% x 120,000 units............... 48,000
Total equivalent units for all work done to date....... 630,000 678,000
b. First-in, First-out (FIFO) method:
b.
a. Conversion
Materials Costs
To complete beginning inventory:
Materials: 0%a x 150,000 units........................ 0 EU
Conversion costs: 40%b x 150,000 units........ 60,000 EU
Started and completed during the periodc.......... 480,000 EU 480,000 EU
Units still in ending inventory:
Materials: 0% x 120,000 units......................... 0 EU
Conversion costs: 40% x 120,000 units.......... 48,000 EU
480,000 EU 588,000 EU
a 0% = 100% 100% already done at the beginning of the period (conversion was 60%
complete).
b 40% = 100% 60% already done at the beginning of the period.
c 480,000 units started and completed
= 630,000 units transferred out less 150,000 units from beginning inventory.
c.
1. The change will reduce the unit cost for the units transferred to finished goods.
2. It is not ethical; there is no reason to believe the change reflects anything other than a
desire for reporting better results.
3. It is unlikely to be successful for long. An accounting system keeps track of actual
costs. If a manager postpones reporting them this period, they will be reported next
period or shortly thereafter.
8-9
Chapter 08 - Process Costing
Physical Materials
Units Eq. Units
Flow of units:
Units to be accounted for:
Beginning WIP inventory................................. 270,000
Units started this period................................... 720,000
Total units to account for.............................. 990,000
Units accounted for:
Completed and transferred out
Materials (765,000 x 100%)......................... 765,000 765,000
Units in ending inventory:
Materials (225,000 x 100%)......................... 225,000 225,000
Total units accounted for.......................... 990,000 990,000
Direct Materials
Flow of costs:
Costs to be accounted for:
Costs in beginning WIP inventory.................................. $99,000
Current period costs...................................................... 316,800
Total costs to be accounted for.................................. $415,800
Cost per equivalent unit
Materials ($415,800 990,000 units) ........................... $0.42
8-10
Chapter 08 - Process Costing
Direct
Materials
Flow of costs:
Costs to be accounted for:
Total costs to be accounted for (current period costs only)........... $316,800
Cost per equivalent unit
Materials ($316,800 720,000 units) ............................................... $0.44
8-11
Chapter 08 - Process Costing
Physical Conversion
Units Eq. Units
Flow of units:
Units to be accounted for:
Beginning WIP inventory............................................... 45,000
Units started this period................................................. 510,000
Total units to account for............................................ 555,000
Units accounted for:
Completed and transferred out
From beginning WIP inventory [45,000 x (1 40%)] 45,000 27,000
Started and completed currently (435,000a x 100%). 435,000 435,000
Units in ending inventory:
Conversion (75,000 x 70%)........................................ 75,000 52,500
Total units accounted for........................................ 555,000 514,500
a 435,000 units started and completed = 480,000 units transferred-out 45,000 beginning
WIP units.
8-12
Chapter 08 - Process Costing
a. Physical
Units Equivalent Units
Materials Conversion
Eq. units Costs Eq. units
Flow of units:
Units to be accounted for:
Beginning WIP inventory.................................
45,000
Units started this period...................................
510,000
Total units to account for..............................
555,000
Units accounted for:
Completed and transferred out........................
480,000 480,000 480,000
Units in ending inventory.................................
75,000
Materials (75,000 x 100%)........................... 75,000
Conversion costs (75,000 x 70%)................ 52,500
Total units accounted for..............................
555,000 555,000 532,500
b. Direct Conversion
Total Materials Costs
Flow of costs:
Costs to be accounted for:
Costs in beginning WIP inventory......................... $ 63,000 $24,300 $38,700
Current period costs.............................................. 1,360,500 280,950 1,079,550
Total costs to be accounted for......................... $1,423,500 $305,250 $1,118,250
Cost per equivalent unit
Materials ($305,250 555,000 units)................... $0.55
Conversion costs ($1,118,250 532,500
units).................................................................. $2.10
8-13
Chapter 08 - Process Costing
Physical
Units Equivalent Units
Materials Conversion
Eq. units Costs Eq. units
Flow of units:
Units to be accounted for:
Beginning WIP inventory.................................
600
Units started this period...................................
4,000
Total units to account for..............................
4,600
Units accounted for:
Completed and transferred outa......................3,400 3,400 3,400
Units in ending inventory.................................
1,200
Materials (1,200 x 40%)............................... 480
Conversion costs (1,200 x 20%).................. 240
Total units accounted for..............................
4,600 3,880 3,640
a 3,400 units transferred out = 4,600 units to account for 1,200 units in ending WIP
inventory.
Direct Conversion
Total Materials Costs
Flow of costs:
Costs to be accounted for:
Costs in beginning WIP inventory.......... $1,248 $ 976 $ 272
Current period costs............................... 18,084 11,440 6,644
Total costs to be accounted for........... $19,332 $12,416 $6,916
Cost per equivalent unit
Materials ($12,416 3,880 units)........... $3.20
Conversion costs ($6,916 3,640 units) $1.90
8-14
Chapter 08 - Process Costing
8-26. (20 min.) Assign Costs to Goods Transferred Out and Ending Inventory
Weighted-Average Method: Matsui Lubricants.
Direct Conversion
Total Materials Costs
Flow of costs:
Costs to be accounted for:
Costs in beginning WIP inventory................... $1,248 $ 976 $ 272
Current period costs........................................ 18,084 11,440 6,644
Total costs to be accounted for....................$19,332 $12,416 $6,916
Cost per equivalent unit
Materials ($12,416 3,880 units).................... $3.20
Conversion costs ($6,916 3,640)................. $1.90
Costs accounted for:
Costs assigned to units transferred out $17,340 $10,880 a $6,460 b
Cost of ending WIP inventory.......................... 1,992 1,536 c 456 d
Total costs accounted for.............................$19,332 $12,416 $6,916
Costs transferred out total $17,340, and costs in ending inventory total $1,992.
8-15
Chapter 08 - Process Costing
8-27. (35 min.) Compute Costs per Equivalent UnitFIFO Method: Matsui
Lubricants.
Physical
Units Equivalent Units
Materials Conversion
Costs Eq. units
Eq. units
Flow of units:
Units to be accounted for:
Beginning WIP inventory....................................... 600
Units started this period......................................... 4,000
Total units to account for.................................... 4,600
Units accounted for:
Completed and transferred outa............................ 3,400
From beginning WIP inventory
Materials (600 x (1 60%)) 240
Conversion (600 x (1 53%)) 282
Started and completed currently (2,800 x 100%) 2,800 2,800
Units in ending inventory....................................... 1,200
Materials (1,200 x 40%)..................................... 480
Conversion costs (1,200 x 20%)........................ 240
Total units accounted for.................................... 4,600 3,520 3,322
a 3,400 units transferred out
= 4,600 units to account for 1,200 units in ending WIP inventory.
Direct Conversion
Total Materials Costs
Flow of costs:
Costs to be accounted for:
Costs in beginning WIP inventory...................$1,248 $ 976 $ 272
Current period costs........................................ 18,084 11,440 6,644
Total costs to be accounted for....................$19,332 $12,416 $6,916
Cost per equivalent unit
Materials ($11,440 3,520 units).................... $3.25
Conversion costs ($6,644 3,322)................. $2.00
8-16
Chapter 08 - Process Costing
8-28. (20 min.) Assign Costs to Goods Transferred Out and Ending Inventory
FIFO Method: Matsui Lubricants.
Physical
Units Equivalent Units
Materials Conversion Costs
Eq. units Eq. units
Flow of units:
Units to be accounted for:
Beginning WIP inventory................................. 600
Units started this period...................................
4,000
Total units to account for.............................. 4,600
Units accounted for:
Completed and transferred outa...................... 3,400
From beginning WIP inventory
Materials (600 x (1 60%)) 240
Conversion (600 x (1 53%)) 282
Started and completed currently
(2,800 2,800 2,800
x 100%)........................................................
Units in ending inventory................................. 1,200
Materials (1,200 x 40%)............................... 480
Conversion costs (1,200 x 20%).................. 240
Total units accounted for.............................. 4,600 3,520 3,322
a 3,400 units transferred out = 4,600 units to account for 1,200 units in ending WIP
inventory.
8-17
Chapter 08 - Process Costing
8-28. (continued)
Direct Conversion
Total Materials Costs
Flow of costs:
Costs to be accounted for:
Costs in beginning WIP inventory................... $1,248 $ 976 $ 544
Current period costs........................................
18,084 11,440 6,644
Total costs to be accounted for.................... $19,332 $12,416 $6,916
Cost per equivalent unit
Materials ($22,880 3,520 units).................... $3.25
Conversion costs ($13,288 3,322)............... $2.00
Ending inventory is slightly higher under the FIFO method because the unit costs are
higher under FIFO.
8-18
Chapter 08 - Process Costing
Physical
Units Equivalent Units
Materials Conversion Costs
Eq. units Eq. units
Flow of units:
Units to be accounted for:
Beginning WIP inventory.................................48,000
Units started this perioda 84,000
Total units to account for..............................
132,000
Units accounted for:
Completed and transferred out (given)............ 102,000 102,000 102,000
Units in ending inventory.................................30,000
Materials (30,000 x 80%)............................. 24,000
Conversion costs (30,000 x 40%)................ 12,000
Total units accounted for..............................
132,000 126,000 114,000
a84,000 units started this period = 132,000 units to account for 48,000 units in
beginning work-in-process inventory.
Direct Conversion
Total Materials Costs
Flow of costs:
Costs to be accounted for:
Costs in beginning WIP inventory................... $372,480 $ 152,460 $ 220,020
Current period costs........................................
2,685,720 1,171,800 1,513,920
Total costs to be accounted for.................... $3,058,200 $1,324,260 $1,733,940
Cost per equivalent unit
Materials ($1,324,260 126,000 units)........... $10.51
Conversion costs ($1,733,940 114,000)...... $15.21
8-19
Chapter 08 - Process Costing
8-30. (20 min.) Assign Costs to Goods Transferred Out and Ending Inventory
Weighted-Average Method: Pacific Ink.
Direct Conversion
Total Materials Costs
Flow of costs:
Costs to be accounted for:
Costs in beginning WIP inventory................... $372,480 $ 152,460 $ 220,020
Current period costs........................................
2,685,720 1,171,800 1,513,920
Total costs to be accounted for.................... $3,058,200 $1,324,260 $1,733,940
Cost per equivalent unit
Materials ($1,324,260 126,000 units)........... $10.51
Conversion costs ($1,733,940 114,000)...... $15.21
Costs accounted for:
Costs assigned to units transferred out $2,623,440 $1,072,020 a $1,551,420 b
Cost of ending WIP inventory..........................434,760 252,240 c 182,520 d
Total costs accounted for............................. $3,058,200 $1,324,260 $1,733,940
Costs transferred out total $2,623,440 and costs in ending inventory total $434,760.
a $1,072,020 = 102,000 EU x $10.51 per EU.
b $1,551,420 = 102,000 EU x $15.21 per EU.
c $252,240 = 24,000 EU x $10.51 per EU.
d $182,520 = 12,000 EU x $15.21 per EU.
8-20
Chapter 08 - Process Costing
8-31. (35 min.) Compute Costs per Equivalent UnitFIFO Method: Pacific Ink.
Physical
Units Equivalent Units
Materials Conversion
Eq. units Costs Eq.
units
Flow of units:
Units to be accounted for:
Beginning WIP inventory............................ 48,000
Units started this perioda 84,000
Total units to account for......................... 132,000
Units accounted for:
Completed and transferred out 102,000
From beginning WIP inventory
Materials (48,000 x (1 30%))....... 33,600
Conversion (48,000 x (1 30%))... 33,600
Started and completed .......................... 54,000 54,000
Units in ending inventory............................ 30,000
Materials (30,000 x 80%)........................ 24,000
Conversion costs (30,000 x 40%)........... 12,000
Total units accounted for......................... 132,000 111,600 99,600
a 84,000 units started this period = 132,000 units to account for 48,000 units in
beginning work-in-process inventory.
Direct Conversion
Total Materials Costs
Flow of costs:
Costs to be accounted for:
Costs in beginning WIP inventory................... $372,480 $ 152,460 $ 220,020
Current period costs........................................
2,685,720 1,171,800 1,513,920
Total costs to be accounted for.................... $3,058,200 $1,324,260 $1,733,940
Cost per equivalent unit
Materials ($1,171,800 111,600 units)........... $10.50
Conversion costs ($1,513,920 99,600)........ $15.20
8-21
Chapter 08 - Process Costing
8-32. (20 min.) Assign Costs to Goods Transferred Out and Ending Inventory
FIFO Method: Pacific Ink.
Physical
Units Equivalent Units
Materials Conversion
Eq. units Costs Eq. units
Flow of units:
Units to be accounted for:
Beginning WIP inventory................................. 48,000
Units started this perioda 84,000
Total units to account for..............................132,000
Units accounted for:
Completed and transferred out 102,000
To complete beginning WIP inventory
Materials (48,000 x (1 30%))............ 33,600
Conversion (48,000 x (1 30%))........ 33,600
Started and completed ............................... 54,000 54,000
Units in ending inventory................................. 30,000
Materials (30,000 x 80%)............................. 24,000
Conversion costs (30,000 x 40%)................ 12,000
Total units accounted for..............................132,000 111,600 99,600
a84,000 units started this period = 132,000 units to account for 48,000 units in
beginning work-in-process inventory.
8-22
Chapter 08 - Process Costing
8-32. (continued)
Direct Conversion
Total Materials Costs
Flow of costs:
Costs to be accounted for:
Costs in beginning WIP inventory................... $372,480 $ 152,460 $ 220,020
Current period costs........................................
2,685,720 1,171,800 1,513,920
Total costs to be accounted for.................... $3,058,200 $1,324,260 $1,733,940
Cost per equivalent unit
Materials ($1,171,800 111,600 units)........... $10.50
Conversion costs ($1,513,920 99,600)........ $15.20
Ending inventory is slightly lower under the FIFO method because the unit costs are lower
under FIFO. This means that current costs are slightly lower than last periods costs.
Because ending WIP inventory is carried at current costs under FIFO, the ending WIP
costs are lower under FIFO.
8-23
Chapter 08 - Process Costing
8-24
Chapter 08 - Process Costing
8-33. (continued)
Prior Department
Total Department No. B
Flow of costs:
Costs to be accounted for:
Costs in beginning WIP inventory................... $36,675 $29,000 $7,675
Current period costs........................................ 219,075 70,000 149,075
Total costs to be accounted for.................... $255,750 $99,000 $156,750
Cost per equivalent unit
Prior department ($70,000 17,500 units) .... $4.00
Department. B ($149,075 22,250 units) ...... $6.70
8-25
Chapter 08 - Process Costing
a. Physical
Units Equivalent Units
Prior Department
Department No. B
Flow of units:
Units to be accounted for:
Beginning WIP inventory................................. 7,500
Units started this period................................... 17,500
Total units to account for.............................. 25,000
Units accounted for:
Completed and transferred out........................ 22,500 22,500 22,500
Units in ending inventory................................. 2,500
Prior department (2,500 units x 100%)........ 2,500
Department No. B (2,500 units x 50%)........ 1,250
Total units accounted for.......................... 25,000 25,000 23,750
8-26
Chapter 08 - Process Costing
8-34. (continued)
c. The decision depends on the decisions that will be made using the data. If the most
current cost information is desired, FIFO might be the better method. If there are
random fluctuations that the company wants to smooth, weighted average might be
best.
8-27
Chapter 08 - Process Costing
Conversion
Assemblya............... $ 1,400,000 700,000 525,000 175,000
Special Packaging... 400,000 0 0 400,000
Total conversion... $ 1,800,000 $700,000 $525,000 $ 575,000
Total Product Cost $4,040,000 $1,180,000 $1,725,000 $1,135,000
Number of Units 40,000 30,000 10,000
Cost per unit $29.50 $57.50 $113.50
a Unit cost is $17.50 (= $1,400,000 80,000 units)
b.
(1)
Conversion
Assemblya $ 1,400,000 300,000 750,000 350,000
Special Packaging 400,000 0 0 400,000
Total conversion cost $ 1,800,000 $300,000 $750,000 $ 750,000
Total Product Cost $4,040,000 $780,000 $1,950,000 $1,310,000
Number of Units 40,000 30,000 10,000
Cost per unit $19.50 $65.00 $131.00
a Unit cost is 62.5% of material dollars (= $1,400,000 $2,240,000 material
dollars)
8-28
Chapter 08 - Process Costing
(2) If there is a reason that conversion costs are related to material dollars (for example,
because of the difficulty of working with different materials), this change might be
justified. If it is done simply to shift cost to the cost-plus customer, this is not ethical.
8-29
Chapter 08 - Process Costing
8-36. (continued)
b.
Gag-Gift Commuter Sport Retirement
(5,000 (10,000 (13,000 (2,000
Total units) units) units) units)
Materials..................... $ 321,000 $15,000 $90,000 $156,000 $60,000
Conversion
Assemblya............... $120,000 $20,000 $40,000 $52,000 $ 8,000
Polishingb................ 69,000 0 30,000 39,000 0
Special Finishingc.... 20,000 0 0 0 20,000
Packagingd.............. 90,000 15,000 30,000 39,000 6,000
Total conversion. . . $299,000 $35,000 $100,000 $130,000 $ 34,000
Total Product Cost...... $620,000 $50,000 $190,000 $286,000 $94,000
Number of Units.......... 5,000 10,000 13,000 2,000
Cost per unit................ $10.00 $19.00 $22.00 $47.00
8-30
Chapter 08 - Process Costing
Solutions to Problems
8-31
Chapter 08 - Process Costing
8-37. (continued)
8-32
Chapter 08 - Process Costing
Conversion Costs
Flow of costs:
Costs to be accounted for:
Costs in beginning WIP inventory.............................. $387,000
Current period costs.................................................. 2,178,000
Total costs to be accounted for.............................. $2,565,000
8-33
Chapter 08 - Process Costing
8-38. (continued)
b.
Cost per unit for the previous period is $1.6125 [= $387,000 (300,000 equiv. units x
80%)]
Cost per unit for the current period is $1.65 as calculated in (a) above.
8-34
Chapter 08 - Process Costing
8-35
Chapter 08 - Process Costing
8-39. (continued)
DETAILS
Prior Manufacturing
Total costs department Materials Labor overhead
costs
Costs to be accounted for: (Section 3)
Costs in beginning WIP inventory................... $255,200 $128,000 $80,000 $28,800 $18,400
Current period costs........................................ 1,243,600 640,000 384,000 144,000 75,600
Total costs to be accounted for........................... $1,498,800 $768,000 $464,000 $172,800 $94,000
Cost per equivalent unit: (Section 4)
Prior department costs ($768,000 600,000). $1.28
Materials ($464,000 580,000)....................... $0.80
Labor ($172,800 540,000)............................ $0.32
Manufacturing overhead ($94,000 470,000) $0.20
Costs accounted for: (Section 5)
Costs assigned to units transferred out:
Prior department costs ($1.28 x 400,000). . . $512,000 $512,000
Materials ($0.80 x 400,000)......................... 320,000 $ 320,000
Labor ($0.32 x 400,000)............................... 128,000 $128,000
Manufacturing overhead ($0.20 x 400,000). 80,000 $80,000
Total costs of units transferred out.................. $1,040,000
Costs assigned to ending WIP inventory:
Prior department costs ($1.28 x 200,000). . . $256,000 256,000
Materials ($0.80 x 180,000)......................... 144,000 144,000
Labor ($0.32 x 140,000)............................... 44,800 44,800
Manufacturing overhead ($0.20 x 70,000)... 14,000 14,000
Total ending WIP inventory............................. $458,800
Total costs accounted for.................................... $1,498,800 $768,000 $464,000 $172,800 $94,000
8-39. (continued)
8-36
Chapter 08 - Process Costing
8-37
Chapter 08 - Process Costing
8-38
Chapter 08 - Process Costing
8-40. (continued)
COSTS DETAILS
Prior
Total Costs department Manufacturing
costs Materials Labor overhead
Costs to be accounted for: (Section 3)
Costs in beginning WIP inventory................... $255,200 $128,000 $80,000 $28,800 $18,400
Current period costs........................................ 1,243,600 640,000 384,000 144,000 75,600
Total costs to be accounted for........................... $1,498,800 $768,000 $464,000 $172,800 $94,000
Cost per equivalent unit: (Section 4)
Prior department costs ($640,000 500,000) $1.28
Materials ($384,000 480,000)..................... $0.80
Labor ($144,000 480,000)............................ $0.30
Manufacturing overhead ($75,600 420,000) $0.18
8-39
Chapter 08 - Process Costing
8-40. (continued)
Details
Prior Manufacturing
Total Costs department Materials Labor overhead
costs
Costs accounted for: (Section 5)
Costs assigned to units transferred out:
Costs from beginning WIP inventory........... $255,200 $128,000 $80,000 $28,800 $18,400
Current costs added to complete beginning WIP inventory:
Prior department costs............................. 0 0
Materials................................................... 0 0
Labor ($0.30 x 40,000)............................. 12,000 12,000
Manufacturing overhead ($0.18 x 50,000) 9,000 9,000
Total costs from beginning inventory........... $276,200
Current costs of units started and completed:
Prior department costs ($1.28 x 300,000). . . 384,000 384,000
Materials ($0.80 x 300,000)......................... 240,000 240,000
Labor ($0.30 x 300,000)............................... 90,000 90,000
Manufacturing overhead ($0.18 x 300,000). 54,000 54,000
Total costs of units started and completed...... $768,000
Total costs of units transferred out...................... $1,044,200
Costs assigned to ending WIP inventory:
Prior department costs ($1.28 x 200,000)....... $256,000 256,000
Materials ($0.80 x 180,000)............................. 144,000 144,000
Labor ($0.30 x 140,000).................................. 42,000 42,000
Manufacturing overhead ($0.18 x 70,000)...... 12,600 12,600
Total ending WIP inventory................................. $454,600
Total costs accounted for.................................... $1,498,800 $768,000 $464,000 $172,800 $94,000
8-40
Chapter 08 - Process Costing
8-40. (continued)
b. The report to management should include the following items:
Materials: The equivalent unit materials cost per unit ($0.80) is the same as managements goal of $0.80.
Labor: Equivalent unit labor costs per unit ($0.30) is below managements goal of $0.40.
Manufacturing overhead: Overhead costs per unit ($0.18) is equal to managements goal of $0.18.
8-41
Chapter 08 - Process Costing
8-41. (60 min.)Prepare a Production Cost Report and Adjust Inventory BalancesWeighted Average Method:
Elmhurst Parts.
a.
Elmhurst Parts
Production Cost ReportWeighted Average
Flow Of Production Units
(Section 1)
Physical units
Units to be accounted for:
Beginning WIP inventory................................. 80,000
Units started this period................................... 400,000
Total units to be accounted for............................ 480,000
(Section 2)
COMPUTE EQUIVALENT UNITS
Materials Labor Overhead
Units accounted for:
Units completed and transferred out:
From beginning inventory............................ 80,000
Started and completed currently.................. 280,000
Total transferred out..................................... 360,000 360,000 360,000 360,000
Units in ending WIP inventory......................... 120,000 120,000 48,000 (40%) 48,000 (40%)
Total units accounted for..................................... 480,000 480,000 408,000 408,000
8-42
Chapter 08 - Process Costing
8-41. (continued)
Costs Details
Total costs Materials Labor Overhead
Costs to be accounted for: (Section 3)
Costs in beginning WIP inventory................... $ 1,222,800 $ 240,000 $ 546,000 $ 436,800
Current period costs........................................ 5,534,400 1,560,000 2,208,000 1,766,400
Total costs to be accounted for........................... $6,757,200 $1,800,000 $2,754,000 $2,203,200
Cost per equivalent unit: (Section 4)
Materials ($1,800,000 480,000).................. $3.75
Labor ($2,754,000 408,000)....................... $6.75
Overhead ($2,203,200 408,000)................ $5.40
Costs accounted for: (Section 5)
Costs assigned to units transferred out:
Materials ($3.75 x 360,000)......................... $1,350,000 $1,350,000
Labor ($6.75 x 360,000)............................... 2,430,000 $2,430,000
Overhead ($5.40 x 360,000)........................ 1,944,000 $1,944,000
Total costs of units transferred out.................. 5,724,000
Costs assigned to ending WIP inventory:
Materials ($3.75 x 120,000)......................... 450,000 450,000
Labor ($6.75 x 48,000)................................. 324,000 324,000
Overhead ($5.40 x 48,000).......................... 259,200 259,200
Total ending WIP inventory............................. 1,033,200
Total costs accounted for.................................... $6,757,200 $1,800,000 $2,754,000 $2,203,200
8-43
Chapter 08 - Process Costing
8-41. (continued)
b. Adjustment required:
Work in Finished
Process Goods
Per problem statement........................................
$793,152 $337,560
Correct.................................................................
1,033,200 318,000 a
Difference............................................................
($240,048) $19,560
Journal entry:
Work in Process...............................................
240,048
Finished Goods............................................19,560
Cost of Goods Sold...................................... 220,488
Additional computations:
a20,000 units of finished-goods inventory ($3.75 + 6.75 + 5.40) = $318,000
8-44
Chapter 08 - Process Costing
8-42. (40 min.)Prepare a Production Cost Report and Show Cost Flows Through
AccountsFIFO method: Recyclers, Inc.
Recyclers, Inc.
Production Cost ReportFIFO
a.
FLOW OF PRODUCTION UNITS (Section 2)
Compute Equivalent
Units
(Section 1) Conversion
Physical units costs
Units to be accounted for:
Beginning WIP inventory................................. 300
Units started this period................................... 2,700
Total units to be accounted for............................ 3,000
Units accounted for:
Units completed and transferred out:
From beginning inventory............................ 300 120 (40%)a
Started and completed currently.................. 2,550 2,550
Units in ending WIP inventory......................... 150 30 (20%)
Total units accounted for..................................... 3,000 2,700
a40% = 100% 60% already done at the beginning of the period.
8-45
Chapter 08 - Process Costing
8-42. (continued)
COSTS Total costs Conversion
costs
Costs to be accounted for: (Section 3)
Costs in beginning WIP inventory....................... $ 168 $ 168
Current period costs............................................ 10,800 10,800
Total costs to be accounted for.............................. $10,968 $10,968
Cost per equivalent unit: (Section 4)
Conversion costs ($10,800 2,700)................... $4.00
Costs accounted for: (Section 5)
Costs assigned to units transferred out:
Costs from beginning inventory....................... $ 168 $ 168
Current costs added to complete beginning
WIP inventory:
Conversion costs ($4.00 x 120)................... 480 480
Total costs from beginning inventory.................. $648
Current costs of units started and completed:
Conversion costs ($4.00 x 2,550)................... 10,200 10,200
Total costs of units started and completed......... $10,200
Total costs of units transferred out..................... $10,848
Costs assigned to ending WIP inventory:
Conversion costs ($4.00 x 30)........................ 120 120
Total ending WIP inventory................................. $ 120
Total costs accounted for....................................... $10,968 $10,968
b. Work in Process
Beginning inventory:
Conversion costs 168
This period's costs:
Conversion costs 10,800 10,848a To Finished Goods Inventory
Ending inventory 120
All costs have been accounted for.
Various Payables Finished Goods Inventory
10,800 10,848
a$10,848 = $648 + $10,200
c. The companys target has been achieved. Production costs total $4.00 per unit, less
than managements target of $4.25.
8-46
Chapter 08 - Process Costing
Pantanal, Inc.
Assembling Department
Production Cost ReportFIFO
FLOW OF PRODUCTION UNITS (Section 2)
(Section 1) COMPUTE EQUIVALENT UNITS
Prior
Physical units department
costs Materials Conversion
Units to be accounted for:
Beginning WIP inventory................................. 10,000
Units started this period...................................102,000
Total units to be accounted for............................112,000
Units accounted for:
Units completed and transferred out:
From beginning inventory............................ 10,000 0 4,000 (40)% a 6,000 (60%) b
Started and completed currently.................. 86,000 86,000 86,000 86,000
Units in ending WIP inventory......................... 16,000 16,000 14,400 (90%) 8,000 (50%)
Total units accounted for.....................................112,000 102,000 104,400 100,000
8-47
Chapter 08 - Process Costing
8-43. (continued)
COSTS DETAILS
Prior
department
Total Costs costs Materials Conversion
Costs to be accounted for: (Section 3)
Costs in beginning WIP inventory................... $323,400 $98,000 $164,400 $61,000
Current period costs........................................ 3,306,600 2,142,000 939,600 225,000
Total costs to be accounted for........................... $3,630,000 $2,240,000 $1,104,000 $286,000
Cost per equivalent unit: (Section 4)
Prior department costs ($2,142,000 102,000) $21.00
Materials ($939,600 104,400)....................... $9.00
Conversion ($225,000 100,000)................... $2.25
8-48
Chapter 08 - Process Costing
8-43. (continued)
Details
Prior
department
Total Costs costs Materials Conversion
Costs accounted for: (Section 5)
Costs assigned to units transferred out:
Costs from beginning WIP inventory................................... $ 323,400 $98,000 $164,400 $61,000
Current costs added to complete beginning WIP inventory:
Prior department costs..................................................... 0 0
Materials ($9.00 x 4,000)................................................ 36,000 36,000
Conversion ($2.25 x 6,000)............................................. 13,500 13,500
Total costs from beginning inventory................................... $ 372,900
Current costs of units started and completed:
Prior department costs ($21.00 x 86,000)........................... $1,806,000 1,806,000
Materials ($9.00 x 86,000)................................................... 774,000 774,000
Conversion ($2.25 x 86,000)............................................... 193,500 193,500
Total costs of units started and completed............................. $2,773,500
Total costs of units transferred out............................................. $3,146,400
Costs assigned to ending WIP inventory:
Prior department costs ($21.00 x 16,000)............................... $ 336,000 336,000
Materials ($9.00 x 14,400)....................................................... 129,600 129,600
Conversion ($2.25 x 8,000)..................................................... 18,000 18,000
Total ending WIP inventory......................................................... $ 483,600
Total costs accounted for............................................................ $3,630,000 $2,240,000 $1,104,000 $286,000
8-49
Chapter 08 - Process Costing
a. The cost per equivalent unit is obtained by dividing the ending inventory costs by the
equivalent units in ending inventory;
Equivalent units worked this period are the sum of the equivalent units to:
(a) complete the beginning inventory
(b) start and complete some units, and
(c) to start the ending inventory
The total costs incurred are the cost per equivalent unit times the equivalent units
worked this period, that is 112,000 $8.70 = $974,400.
b.
Units started and completed equals the units transferred out (units completed this
period) less the units started in a previous period (beginning inventory):
Current units started equals units transferred out minus beginning inventory plus
ending inventory or, in equation form:
8-50
Chapter 08 - Process Costing
8-44. (continued)
d. Equivalent units = Beginning inventory
x (1 percentage of completion of beginning inventory)
+ 100% of units started and completed
+ ending inventory times its percentage of completion
= 5,600 equivalent units
Let X be the unknown percentage of completion. Then,
5,600 = 1,000 (1 X) + 4,500 + (3,000 x 30%)
5,600 = 1,000 1,000X + 5,400
collecting terms:
5,600 5,400 1,000 = 1,000X
800 = 1,000X
X = 80%
Also, using BB = TO + EB TI
= (4,500 + 1,000) + 900 5,600
= 800 units
800 = 1,000X
X = 80%
8-51
Chapter 08 - Process Costing
BB + TI (current work) = TO + EB
$11,400 + $108,600 = $115,200 + EB
EB = $120,000 $115,200
= $4,800
Equivalent units in ending inventory equals $4,800 divided by the cost per
equivalent unit.
Costs per equivalent unit is the $115,200 transferred out costs divided by the units
transferred out:
$115,200 28,800 units = $4 per E.U
EU in EB = $4,800 $4
= 1,200 EU
8-52
Chapter 08 - Process Costing
8-45. (continued)
$56,800 + TI = $270,000
and solving for TI:
TI = $270,000 $56,800
= $213,200
d. Units transferred out equals beginning inventory plus current work minus ending
inventory. In equation form:
TO = BB + TI (current work) EB
= 12,300 + 10,500 10,000
= 12,800
Of the 12,800 units transferred out, 12,300 were from the beginning inventory.
Therefore, 500 units were started and completed. That is, 12,800 completed this
period less 12,300 started in a prior period equals the 500 started and completed this
period.
8-53
Chapter 08 - Process Costing
The solution to this problem is to apply process costing methods for the conversion
costs and then add the cost of materials for each product. Because there is no
beginning work-in-process inventory, FIFO and weighted-average process costing
gives the same results.
a.
The material costs per unit are:
8-54
Chapter 08 - Process Costing
8-46. (continued)
Conversion
Total Costs
Flow of costs:
Costs to be accounted for:
Costs in beginning WIP inventory...................
$ 0 $ 0
Current period costs........................................
264,000 264,000
Total costs to be accounted for....................
$ 264,000 $ 264,000
Cost per equivalent unit
Conversion costs ($264,000 880)................ $300
Department B:
Conversion
Total Costs
Flow of costs:
Costs to be accounted for:
Costs in beginning WIP inventory...................
$ 0 $ 0
Current period costs........................................
42,000 42,000
Total costs to be accounted for....................
$ 42,000 $ 42,000
Cost per equivalent unit
Conversion costs ($42,000 420).................. $100
8-55
Chapter 08 - Process Costing
8-46. (continued)
Conversion costs........
From Dept. A........... 50 300 15,000
From Dept. B........... 30 100 3,000
Total............................ $ 51,750
8-56
Chapter 08 - Process Costing
a 1,520 units = 600 Rookie + 480 Novice + 290 Hiker + 150 Expert
b 1,380 units = 540 Rookie + 450 Novice + 270 Hiker + 120 Expert
c 140 units = 1,520 units started 1,380 units transferred out.
8-57
Chapter 08 - Process Costing
8-47. (continued)
Conversion
Total Costs
Flow of costs:
Costs to be accounted for:
Costs in beginning WIP inventory...................
$ 0 $ 0
Current period costs........................................
50,260 50,260
Total costs to be accounted for....................
$ 50,260 $ 50,260
Cost per equivalent unit
Conversion costs ($50,260 1,436)............... $35
Customizing Department:
Conversion
Total Costs
Flow of costs:
Costs to be accounted for:
Costs in beginning WIP inventory...................
$ 0 $ 0
Current period costs........................................
24,000 24,000
Total costs to be accounted for....................
$ 24,000 $ 24,000
Cost per equivalent unit
Conversion costs ($24,000 800).................. $30
8-58
Chapter 08 - Process Costing
8-47. (continued)
Rookie....... $20 + $ 35 + $ 0 = $ 55
Novice....... 24 + 35 + 30 = 89
Hiker.......... 30 + 35 + 30 = 95
Expert........ 50 + 35 + 30 = 115
b.
Work-in-Process Ending Inventory Balances are:
Stitching Department:
8-59
Chapter 08 - Process Costing
8-47. (continued)
Customizing Department:
Conversion costs....................
From Stitching..................... 50 35 1,750
From Customizing............... 10* 30 300
Total conversion costs..... $2,050
Total....................................... $ 3,890
8-60
Chapter 08 - Process Costing
a. The CEO and CFO expect to produce profits by reducing the unit cost of each sold.
This will occur because of the fixed overhead costs. (Recall most of the overhead
costs are fixed.) Because each unit transferred out in March will have a lower unit
costs, reported costs of goods sold will be lower. Therefore, profit will be higher.
8-61
Chapter 08 - Process Costing
8-48. (continued)
b. See the revised data entry section and production cost report below:
Direct Direct
Cost Information materials labor Overhead
Costs in beginning WIP inventory $76,000 $90,000 $150,000
Costs incurred during the period $95,000 $102,000 $150,000
8-62
Chapter 08 - Process Costing
8-48. (continued)
Revised Production Cost Report
Month Ending March 31
Equivalent Units
Direct Direct
Units accounted for materials labor Overhead
Units completed and transferred out 390,000 390,000 390,000 390,000
Units in ending WIP inventory 225,000 180,000 191,250 202,500
Total units accounted for 615,000 570,000 581,250 592,500
8-63
Chapter 08 - Process Costing
Step 4: Assign Costs to Units Transferred Out and Units in Ending WIP Inventory
Direct Direct
materials labor Overhead Total
Costs assigned to units transferred out $117,000 $128,826 $197,468 $443,294
Costs assigned to ending WIP inventory 54,000 63,174 102,532 219,706
Total costs accounted for $171,000 $192,000 $300,000 $663,000
8-64
Chapter 08 - Process Costing
8-48. (continued)
c. The costs assigned to units transferred out has decreased from $541,621 to $443,294,
or $98,327. Because all the units transferred out will be sold before the end of March,
profits will be $98,327 higher than originally planned.
d. This is not ethical. The reason for the production increase was solely to manipulate
income and distort results for the year. There is no indication that the increase in
production was to meet much larger demand.
8-65
Chapter 08 - Process Costing
Work in Process
Beginning Balance 716,000 Transferred out:
Current work: 716,000a From beginning inventory
materials (given) 300,400 From current work
conversion (given) 1,287,000 240,320a materials
833,976b conversion costs
Ending Balance 513,104
Additional computations:
a $240,320 = 40,000 EU transferred x ($300,400 50,000 EU for materials)
(40,000 EU = 50,000 10,000 in ending inventory)
b $833,976 = 40,500 EU transferred out x ($1,287,000 62,500 EU for conversion costs;
40,500 EU = 62,500 22,000 in ending inventory)
Finished Goods
Transferred in 1,790,296 a 1,432,237 To Cost of Goods Sold (80%)
Balance 358,059
aFrom total credits in Work in Process.
8-66
Chapter 08 - Process Costing
8-49. (continued)
The journal entry to assign the overapplied overhead to cost of goods sold is:
Overapplied overhead.........................................
55,000
Cost of goods sold................................... 55,000
8-67
Chapter 08 - Process Costing
b. The process costs for each product are the unit costs for both buildings divided by
total production:
M-Solv C-Solv
(B-155) (B-159) Total
Materials costs..................... $14,000 $ 40,000 $ 54,000
Conversion costs................. 30,000 120,000 150,000
Total costs........................ $44,000 $160,000 $204,000
Units produced..................... 2,000 10,000 12,000
Unit cost............................... $17
c. Neither method best reflects the costs for the individual products. Jill is correct the
military requires the use of a special chemical and the costs assigned to M-Solv
should reflect this. This suggests that the job system in requirement (a) is correct. On
the other hand, Jack is correct that the assignment of labor is not caused by product
requirements. This suggests that the process system in requirement (b) is correct. The
best system would be similar to an operations system where we accounted for the
material cost by product and the conversion costs on a factory-wide basis.
8-68
Chapter 08 - Process Costing
8-50. (continued)
d. Compute the unit costs for materials and conversion costs separately.
M-Solv C-Solv
(B-155) (B-159)
Materials costs..................... $14,000 $ 40,000
Units produced..................... 2,000 10,000
Unit cost (materials)............. $7 $4
8-69