CP-1000 - Chapter 14 - Installation Planning, Internal Upda 1 PDF

HEALTHCARE Technical
Global Services Organisation Documentation

Order No.: DD+DIS048.05E
CURIX 60
*1YN7B51*
1 piece YN7B5 MA 1
Types 9462/106/105/155/165
CP 1000
Types 9462/206/846/205/285/845
INSTALLATION PLANNING and

Technical Data
Internal Update #3
The Installation Planning Instructions can also be ordered separately.

Order No.: DD+DIS048.05E
printed in Germany 05 / 2005

Agfa Company Confidential
Caution:
This system uses high voltage. Please observe the pertinent safety
instructions.
These instructions describe adjustments and routines which must

only be performed by qualified technical personnel.
Note:
Electrical repairs and connections must only be made by certified

electricians.
Mechanical repairs and connections must only be made by certified

technicians.
CE Declaration:
According to the medical directives the CE Declaration
(CE Conformity) becomes void if the product is modified without
permission of the manufacturer!
This applies to all parts, not only the safety devices!
We reserve the right to change data and characteristics in the light of technical
progress.
DD+DIS048.05E Installation Planning
Chapter 14
Contents
1 Safety...................................................................................................... 1
2 Installation Planning.............................................................................. 3
2.1 System Overview...............................................................................................3
2.2 Machine Dimensions.........................................................................................4
2.3 Transport path ...................................................................................................4
2.4 Access for Repair and Maintenance................................................................5
2.5 Scope of Delivery and Accessories .................................................................6
2.6 Ambient Conditions ..........................................................................................7
3 Technical Data ....................................................................................... 8

3.1 Connection data ................................................................................................8
3.1.1 Water connection.................................................................................................8
3.1.2 Electrical connection............................................................................................9
3.1.3 Replenisher supply ............................................................................................11
3.1.4 Disposal of chemicals........................................................................................11
3.2 Machine Specifications...................................................................................13
3.2.1 Type overview ...................................................................................................13
3.2.2 Functional data ..................................................................................................13
3.2.3 Electrical data ....................................................................................................14
3.2.4 Climatic data......................................................................................................16
3.2.5 Dimensions and weights....................................................................................16
3.3 Safety................................................................................................................17
3.3.1 For the Types 106/206/846 ...............................................................................17
3.3.2 For the Types 105/155/165/205/285/845 ..........................................................17
3.4 Radio Interference Suppression ....................................................................17
3.4.1 For the Types 106/206/846 ...............................................................................17
3.4.2 For the Types 105/155/165/205/285/845 ..........................................................17
3.5 Electromagnetic Compatibility (106/206/846 only) .......................................17
Edition 2, Revision 3 CURIX 60 / CP 1000 Chapter 14/I

Agfa Company Confidential Type 9462
1 Safety
General safety instructions
The processor was designed for processing medical X-ray films (except for
mammographic films and roll films), and should only be used for this purpose.
The film processor must only be operated by qualified staff, skilled on the machine.
Make sure that only authorized personnel has access to the film processor.
Repairs or modifications on the film processor must only be performed by trained and
authorized service personnel.
If there is visible damage to the machine casing, film processor must not be started or
used.
The integrated safety features must not be overridden or put out of operation.
Disconnect the processor from the mains before performing any maintenance activities.
Like all technical devices, this machine must be operated, cared for and serviced
correctly as described in the documentation provided with the machine.
If the film processor is not operated correctly, or if it is not serviced correctly, Agfa will
not be liable for any resulting disturbances, damage, or injuries.
When installing the film processor observe that either the mains plug or an all-cable
disconnecting device must be provided in the internal installation close to the film
processor and must be easily accessible.
If the machine is connected with other components or assemblies, Agfa will guarantee
safety only for combinations that are approved by Agfa.
In case of conspicuous smoke or noises, immediately disconnect the film processor from
the mains.
A GFI switch with IN = 30 mA, in compliance with country-specific standards* must be
installed.
* Europe: EN61008-1 in compliance with the international standard IEC 61008-1 (Please consider
supplements and corrections)
* Germany: VDE 0664 corresponds to EN61008-1
* US: UL1053 "Ground-Fault Sensing and Relaying Equipment."
A GFI switch must not be installed in an IT network. IT networks have special protection
facilities.
Again please observe the country-specific standards.
Edition 2, Revision 3 CURIX 60 / CP 1000 Chapter 14/1

Installation Planning DD+DIS048.05E
Special instructions for the handling of chemicals

When handling chemicals, you must observe safety and environmental regulations as
well as the operating and warning instructions accompanying the chemicals.
Wear the stipulated protection clothing and goggles.
Dispose of chemicals and waste water in compliance with the local regulations
concerning waste water and environmental protection.
If chemicals get into your eyes, immediately rinse your eyes with cold water and consult a
physician.
Avoid breathing of chemical fumes. Ensure sufficient ventilation at the installation site of
the film processor, i.e. an air exchange of at least 10 times the room volume per hour.
Installation instructions must be observed.
Check all connections of the film processors for leaks in regular intervals.
If liquid gets into the inside of the film processor (by spilling), disconnect the processor
from the mains immediately and have the device cleaned thoroughly by service
personnel.
Safety rules
For Types 9462 / 106/206/846: This film processor is in compliance with the safety
regulations EN 60950: 1997 (IEC 950) and EN 60601-1-2: 1993,
UL 1950, CSA C22.2 No. 950. The connection to prevent water reflux is in compliance
with DIN 1988.
For Types 9462 / 105/155/165/205/285/845: This film processor is in compliance with the
safety regulations EN 60950: 1992 + A1 A2: 1993 (IEC 950) and EN 60601-1-2: 1993, UL
122, CSA C22.2 No. 950. The connection to prevent water reflux is in compliance with
EN 1717.
Chapter 14/2 CURIX 60 / CP 1000 Edition 2, Revision 3

Type 9462 Agfa Company Confidential
2 Installation Planning
2.1 System Overview
The following components must be considered in the planning:

Film processor
Disposal tanks or connection to a centralized disposal system
Water connection via water filter (not shown)
The installation planning must be carried out to meet these requirements.
527214bm.cdr
Figure 14 - 1
The film processor is a stand-alone machine and has been designed for installation in a
darkroom.

2.2 Machine Dimensions
Minimum size of the table (or machine base) 660 mm x 660 mm

It should be a stable construction with a chemical resistant easy to clean surface.
All dimensions are given in cm.
CURIX 60 Type 9462 / 106/105/155/165 CP 1000 Type 9462 / 206/846/205/285/845
Figure 14 - 2
Figure 14 - 3
2.3 Transport path
The film processor must fit through all doors and hallways on its transport path to the
installation site. The smallest door width must be at least 79 cm (31.1 inches) (width of
the pallet + 1 cm on each side).

2.4 Access for Repair and Maintenance
145 (57)
145 (57)
15 130 (52)
15 130 (52)
5 65 60
5 65 60
30
30
20
5
165 (65)
94
110
164 (64.5)
244 (96)
245 (96.5)
50
50
Figure 14 - 4
Figure 14 - 5
Dimensions in cm (inches)
Free minimum space as shown in the Optimum space
drawing must be reserved for repair and We recommend to plan on the free space as
maintenance. shown in the drawing.
Minimum space
This space is an absolute minimum.
Not enough free space around the machine results in longer repair times!

2.5 Scope of Delivery and Accessories

Film processor Film processor
Film feed table Film feed table
3 replenisher bottles 2.5 l 3 replenisher bottles 5 l
Mains connection cable Mains connection cable
UL NEMA 5-15 P, or Euro plug IEC83; UL NEMA 5-15 P, or Euro plug IEC83;
1975 Standard C5 1975 Standard C5
Film chute
Documents Documents
- Operation Manual - Operation Manual
- Reference Manual in English - Reference Manual in English
- Installation documentation - Installation documentation
- Packing list - Packing list
Options and Accessories ABC Code Type No.

Light tight cover 2T7ZG 9462/510
Fixed water connection HV49W 9424/100
Replenisher bottles 2.5 l 3N5NP 9462/520
Replenisher bottles 5 l 3N5OL 9462/540
Table 25HNJ 9462/600
CX 60 / CP 1000 external replenishment 3XN83 9462/570
unit 120 V / 60 Hz
CX 60 / CP 1000 external replenishment 34VZW 9462/580
unit 230 V / 60 Hz

2.6 Ambient Conditions
Room temperature during operation min. 10 C, max. 30 C
Relative humidity during operation min. 10 %, max. 80 %, (no condensation) The

function of PCBs is guaranteed up to a humidity of 95 % without
interference.
Light tightness maximum 2500 Lux
Noise level standby: 46 dB(A), film cycle: 55 dB(A)
Radiation effects The film processor has not been designed for the installation in the
exposure room, i.e. there is no internal screening against scattered
radiation, if necessary, a screening must be provided.
Floor conditions Waterproof, chemical resistant floor cover ( pH value 4 - 11)
Ventilation Ensure sufficient air exchange to avoid high concentration of chemical

fumes.
The required air exchange is 10 times the room volume per hour. If
you have any questions on this subject, please refer to your local
AGFA office.
Cleaning sink A cleaning sink with water tap and hose shower should be provided
for maintenance work.
Minimum inside dimensions of the sink:
Length 60 cm x width 50 cm x height 20 cm
Transport and storage conditions
Ambient During storage an exposure to the lower limit temperature of -25 C is

temperature only permitted for a maximum of 72 h (IEC 68-2-2 (Ab)).
Exposure to the upper limit temperature of +35 C
is only permitted for up to 96 h (IEC 68-2-2(Ab)).
Relative humidity Relative humidity during storage must be between 5 % and 95 %.

3 Technical Data
3.1 Connection data
3.1.1 Water connection
The machine does not need its own water connection.

Water supply is provided by 2.5 l water replenisher bottles (in the CX 60) and by 5 l water
replenisher bottles (in the CP 1000).
Also see Chapter 2.6 Ambient Conditions
The available fixed water connection (option) type 9424/100 includes a pressure reducer /
ball cock (C), a high-pressure water hose (E) and an adapter piece (F), see drawing below.
Please file the enclosed documentation in Chapter 9 of this manual.
The required water connection is a 3/8 connection.
Regulations The free water supply of the machine is in compliance with regulations of DIN
1988, and the application is based on Work Sheet W 503 of the DVGW (technical
regulations for the installation of drinking water).
A Shut-off valve
B Filter (recommended)
C Pressure reducer / ball cock
D Connection for hose shower

(recommended)
E High-pressure water hose
F Adapter piece
Figure 14 - 6
The outer shut-off valve must be shut at the end of work!

For safety we recommend to provide a floor drain close to the machine.

3.1.2 Electrical connection
The machine must not be operated without a protective earth connection!
Nominal voltage and Type 106: 1N~ 200/208/230 - 240V; 50 / 60 Hz

frequency Type 206 1N~ 200/208/230 - 240V; 50 / 60 Hz
Type 846 1N~ 100/120 V; 60 Hz
Type 105 1N~ 230-240 V; 50 Hz
Type 155 1N~ 200-240 V; 50 Hz
Type 165 1N~ 100-120 V; 60 Hz
Type 205 1N~ 230-240 V; 50 Hz
Type 285 1N~ 230-240 V; 60 Hz
Type 845 1N~ 120 V; 60 Hz
Fuse protection 16 A Europe / 15 A USA / Japan
Leakage current < 3.5 mA towards protective earth
Protective earth < 0.1 towards ground
Installation regulations VDE electrical installations in the installation room must be in
compliance with IEC 364 (VDE 0100).
UL electrical installations in the installation room must be in
compliance with the regulation "National Electrical Code" (NEC)
(NFPA 70).
Connection standard UL, NEMA 6-15P plug, 120 V / 60 Hz: 2.5 m long
VDE plug, 230V /50Hz: 2.5 m long
Main switch Upon machine installation it must be ensured that either the mains
connector or an all-cable circuit breaker for the installation on site
is located close to the machine and easily accessible.
For emergencies it must be guaranteed, that the machine can
quickly and easily be disconnected from the mains, in the darkroom
as well as in the daylight room!

A GFI switch with IN = 30 mA, in compliance with country-specific standards* must

be installed in a suitable position of the circuit.
A GFI switch must not be installed in an IT network. IT networks have special
protection facilities. Again please observe the country-specific standards.
Outlet connection
A Mains connection
cable
Figure 14 - 7

3.1.3 Replenisher supply
Replenishment of the correct rates via replenisher bottles starts automatically as soon as a
film is fed. In case of higher consumption of developer and fixer it is also possible to use an
external replenishment system.
3.1.4 Disposal of chemicals
For disposal of chemicals and wash water the regulations of the local authorities regarding
the pertaining Sewage Act must be observed!
If it is allowed to drain the exhausted solutions into the sewer, then the drain pipe must be a
polyethylene pipe up to the main pipe (vertical drain pipe).
The installation of the disposal lines to the disposal tanks must be carried out professionally
by authorized technicians.
In Germany this must be done in compliance with 19 WHG and DIN 1988.
In other countries the corresponding national regulations must be considered.
It must be guaranteed that developer or fixer solution are never drained into the public
sewage system, not even in case of overflow caused by clogged pipes. Install the respective
hoses and protection facilities.
In Germany the pertaining regulations are the general minimum requirements for the disposal
of waste water in waters, dated Jan. 31, 1994, Appendix 53 Photographic Processes (silver
halide photography).
In other countries the respective country-specific regulations must be considered.
We recommend to ensure sufficient inclination (approx. 1 cm drop per meter of hose
connection) up to the disposal tanks.

Position the hoses between machine and table always side by side, do not cross them and
do not put them on top of each other. Avoid squeezing of the hoses.
Figure 14 - 8
Collect the exhausted chemicals in separate containers.

Position the hoses always with a continuous inclination and without sharp bends.
To prevent that the hose slips out of the disposal container:
Make sure that the hose is pushed down far into the opening of the container. However, the
hose end must not be immersed in the liquid.
946212ca.cdr
Figure 14 - 9

3.2 Machine Specifications
3.2.1 Type overview
Machine Type ABC Code

CX 60 9462/106 EFMVM
CP 1000 9462/206 EFHWK
CP 1000 9462/846 EFHXM
All the commercially available medical X-ray films for machine processing are suitable. Roll
material cannot be processed. Furthermore the machine cannot process mammography
films.
Sheet films smallest size 10 cm x 10 cm

largest size 120 cm 35 cm
max. film width 35 cm
3.2.2 Functional data
Film processor CURIX 60 CP 1000

Feeding speed (cm/minute) 28 28
Immersion time DEV (seconds) 26 26
Transport time through the processor 188 s 137 s
Films / h (24 x 30 cm) 60 60
Machine tank capacities (liter):
Developer 0.9 0.9
Fixer 0.9 0.9
Water 0.9 0.9
Developer tank temperature in C 34 34
(adjustable between 29 C - 36 C)
Heating time (minutes) 7 7
from 20 C to 34 C
Dryer step setting 6 6
Replenishment rate, standard setting (ml / m):
Developer 600 600
Fixer 750 750
Water supply (ml/min) 900 900
Water pressure (bar) min. / max. 1/6 1/6
Water pH value (pH) 6.5 to 8 6.5 to 8
Required water conductivity value (S / cm) at least 3 at least 3
Water temperature min./max. below developer 10/4 10/4
temperature
* only relevant for fixed water connection

3.2.3 Electrical data
Subtype 106 206 846

Power connection
Phase 1 N~ 1 N~ 1 N~
Voltage (in V) 200/208/230-240 200/208/ 230-240 100/120
Frequency (in Hz) 50/60 50/60 60
Power consumption:
Standby room temp. 180 180 180
~ 20 C (in W)
During film processing (in 500 500 500
W)
Fuse protection (in A) 16 16 15
Leakage current < 3.5 < 3.5 < 3.5
towards PE (in mA)
Safety regulations Electrical installations in the installation room must be

incompliance with IEC 364 (VDE 0100 / 0107).
Subtype 105 155 165 205 285 845

Power connection
Number of phases 1 N~ 1 N~ 1 N~ 1 N~ 1 N~ 1 N~
Voltage (in V) 230-240 200-240 100-120 230-240 230-240 120
Frequency (in Hz) 50 50 60 50 60 60
Power consumption:
Standby room temp. 180 180 180 180 180 180
~ 20 C (in W)
During film processing (in 500 500 500 500 500 500
W)
Fuse protection (in A) 15 16 15 16 16 15
Leakage current < 3.5 < 3.5 < 3.5 < 3.5 < 3.5 < 3.5
towards PE (in mA)
Safety regulations Electrical installations in the installation room must be

incompliance with IEC 364 (VDE 0100 / 0107).

Main switch
Upon machine installation it must be ensured that either the mains connector or an all-
pole circuit breaker is located close to the machine and easily accessible.
For emergencies it must be guaranteed, that the machine can quickly and easily be
disconnected from the mains, in the darkroom as well as in the daylight room!
A GFI switch with IN = 30 mA, in compliance with country-specific standards*

must be installed in a suitable position of the circuit.
A GFI switch must not be installed in an IT network. IT networks have special

protection facilities. Again please observe the country-specific standards.

3.2.4 Climatic data
Ventilation Provide for sufficient air circulation in order to keep the concentration of
chemical fumes low. The required air exchange should is 10 times the room
volume per hour. If you have any questions on this subject please refer to
your local AGFA office.
Subtypes 106/206/846 105/155/165/205/285/845

Heat emission Standby total 180 W 180 W
(approximate (650 kJ/h) (650 kJ/h)
values)
into the 180 W 180 W
room (650 kJ/h) (650 kJ/h)
Film run total 500 W 500 W
(max.) (1800 kJ/h) (1800 kJ/h)
into the 500 W 500 W
room (1800 kJ/h) (1800 kJ/h)
3.2.5 Dimensions and weights
Subtypes 106/105/155/165 206/846/205/285/845

LxWxH incl. packing box 1100x770x640 1100x770x640
in mm (43.3x30.3x25.2) (43.3x30.3x25.2)
(inches) without packing material 940x650x400 1090x650x400
(37x25.6x15.8) (43x25.6x15.8)
Weight with packing material 94,5 (208.3) 88,5 (195.1)
approx. kg(lbs) without packing material 62 (136.7) 56 (123.5)
with full tanks and 72 (158.7) 74 (163.1)
replenisher bottles

3.3 Safety
3.3.1 For the Types 106/206/846
According to IEC 601-1 / VDE 0750 Part 1, this film processor is not considered a "Medical
Electrical Device".
Europe
EN 60950 / A11 "Safety of Information Technology Equipment"
(Identical with IEC 950 and VDE 0805)
USA
UL 1950 Safety for Information Technology Equipment, including Electrical Business
Equipment and the complementary UL 122 Photographic Equipment
Canada
CSA 22.2 No. 950 - 95 "Safety of Information Technology Equipment, Including Electrical
Business Equipment".
3.3.2 For the Types 105/155/165/205/285/845
According to IEC 601-1 / VDE 0750 Part 1, this film processor is not considered a "Medical
Electrical Device".
The system has been tested according to the following regulations:
- EN 60 950 1992 + A + A2: 1993
- IEC 950 / VDE 805
- UL 122
3.4 Radio Interference Suppression

3.4.1 For the Types 106/206/846
Europe
In compliance with EN 50081-1: "Generic Standard for Emission Requirements", (identical
with VDE 0839, Part 81-1)
EN 55022 1994, Class B "Radio Disturbance Characteristics of Medical Equipment (ITE)"
(corresponds to VDE 0878, Part 22)
For equipment in residential areas, business and commercial areas, and in doctors offices.
North-America (USA, Canada)
US Standard FCC 47 Part 15, Subchapter B, Class A / Edition 8.
Equipment considered Non-Household Appliances
3.4.2 For the Types 105/155/165/205/285/845
According EN 55022, Limit Class B:

interference suppression corresponds to FCC Part 15, Class A.
3.5 Electromagnetic Compatibility (106/206/846 only)

EMVG (German Electromagnetic Compatibility Act) and
EC Regulation 89 / 336 / EEC; EN 50082-1
EN 61000-3-2 Limit Values for Harmonic Emissions
EN 61000-3-3 Limit Values for Flicker

Copyright May 2005, DD+DIS048.05E Agfa-Gevaert AG
All rights reserved
Published by
Agfa-Gevaert AG
Fototechnik
Tegernseer Landstrae 161
D - 81539 Mnchen
All rights for technical modifications reserved
AGFA and the Agfa rhombus are registered trademarks of the Agfa-Gevaert AG, Germany
Agfa Company Confidential

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HEALTHCARE Technical

Global Services Organisation Documentation

INSTALLATION PLANNING and

The Installation Planning Instructions can also be ordered separately.

printed in Germany 05 / 2005

These instructions describe adjustments and routines which must

Electrical repairs and connections must only be made by certified

Mechanical repairs and connections must only be made by certified

3 Technical Data ....................................................................................... 8

Edition 2, Revision 3 CURIX 60 / CP 1000 Chapter 14/I

Edition 2, Revision 3 CURIX 60 / CP 1000 Chapter 14/1

Special instructions for the handling of chemicals

Chapter 14/2 CURIX 60 / CP 1000 Edition 2, Revision 3

2.1 System Overview

The following components must be considered in the planning:

Edition 2, Revision 3 CURIX 60 / CP 1000 Chapter 14/3

2.2 Machine Dimensions

Minimum size of the table (or machine base) 660 mm x 660 mm

CURIX 60 Type 9462 / 106/105/155/165 CP 1000 Type 9462 / 206/846/205/285/845

2.3 Transport path

Chapter 14/4 CURIX 60 / CP 1000 Edition 2, Revision 3

2.4 Access for Repair and Maintenance

CURIX 60 Type 9462 / 106/105/155/165 CP 1000 Type 9462 / 206/846/205/285/845

Edition 2, Revision 3 CURIX 60 / CP 1000 Chapter 14/5

2.5 Scope of Delivery and Accessories

CURIX 60 Type 9462 / 106/105/155/165 CP 1000 Type 9462 / 206/846/205/285/845

Options and Accessories ABC Code Type No.

Chapter 14/6 CURIX 60 / CP 1000 Edition 2, Revision 3

2.6 Ambient Conditions

Room temperature during operation min. 10 C, max. 30 C

Relative humidity during operation min. 10 %, max. 80 %, (no condensation) The

Light tightness maximum 2500 Lux

Noise level standby: 46 dB(A), film cycle: 55 dB(A)

Floor conditions Waterproof, chemical resistant floor cover ( pH value 4 - 11)

Ventilation Ensure sufficient air exchange to avoid high concentration of chemical

Transport and storage conditions

Ambient During storage an exposure to the lower limit temperature of -25 C is

Relative humidity Relative humidity during storage must be between 5 % and 95 %.

Edition 2, Revision 3 CURIX 60 / CP 1000 Chapter 14/7

3.1 Connection data

3.1.1 Water connection

The machine does not need its own water connection.

C Pressure reducer / ball cock

D Connection for hose shower

E High-pressure water hose

The outer shut-off valve must be shut at the end of work!

Chapter 14/8 CURIX 60 / CP 1000 Edition 2, Revision 3

3.1.2 Electrical connection

The machine must not be operated without a protective earth connection!

Nominal voltage and Type 106: 1N~ 200/208/230 - 240V; 50 / 60 Hz

Edition 2, Revision 3 CURIX 60 / CP 1000 Chapter 14/9

A GFI switch with IN = 30 mA, in compliance with country-specific standards* must

Chapter 14/10 CURIX 60 / CP 1000 Edition 2, Revision 3

3.1.3 Replenisher supply

3.1.4 Disposal of chemicals

Edition 2, Revision 3 CURIX 60 / CP 1000 Chapter 14/11

Collect the exhausted chemicals in separate containers.

Chapter 14/12 CURIX 60 / CP 1000 Edition 2, Revision 3

3.2 Machine Specifications

3.2.1 Type overview

Machine Type ABC Code

Sheet films smallest size 10 cm x 10 cm

3.2.2 Functional data