Seat Number

- 028

*6598*

Metrology & Quality Control

(126114 / 216114)
P. Pages : 2
Time : Three Hours Max. Marks : 80
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Instructions to Candidates :
1. Do not write anything on question paper except Seat No.
2. Graph or diagram should be drawn with the black ink pen being used for
writing paper or black HB pencil.
3. Students should note, no supplement will be provided.
4. All questions are compulsory. Solve any two bits out of a, b, c in each
question.
5. Draw neat sketches wherever necessary.
6. Use of electronic non-programmable pocket calculator is allowed.
7. Assume suitable data if missing.

UNIT I
1. a) i) Differentiate between accuracy and precision with example. 4
ii) Explain primary standard, secondary standard and tertiary standard. 4

b) Discuss briefly how you proceed to check. 8

i) Flatness ii) Parallelism iii) Squareness.

c) Sketch and interpret the different patterns of interference bands observed 8

through optical flats for the following.
i) A perfectly flat surface ii) A convex surface
iii) A concave surface iv) A Turf surface.

UNIT II
2. a) State the Taylor's principle for the design of "limit gauge". Also design 8
inspection type "Go" & "NOGO" plug gauge for inspecting a hole of
35 0.004mm. Assume gauge maker's tolerance and wear allowance.
Show the dimensions of 'Go' & 'NOGO' gauge in tolerance deposition
diagram.

b) What is meant by the term "magnification" as applied to any comparator? 8

Explain the principle and operation of solex pneumatic gauge.

c) i) Explain the principle of an autocollimator with neat sketch also give its 4
applications.

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 - 028
ii) Calculate the CLA. or Ra value of a surface for the following data: 4
The sampling length = 0.8 mm
Vertical magnification = 15,000
Horizontal magnification = 100
The areas above the datum line 160, 90, 180, 50 mm2.
The areas below the datum line 95, 65, 170, 150 mm2.

UNIT III
3. a) i) What is the objective of measurement of thread elements? mention 4
some important thread elements of linear measurement.
ii) What is meant by a "best size" wire? compute the "best wire size" for 4
20mm ISO thread of 3mm pitch. For ISO, American and Unified
threads, the thread angle is 60.

b) Write short notes on: 8

i) Profile projector. ii) Co-ordinate measuring machine.

c) i)Explain "Constant chord" method for measuring the gear tooth 4

thickness.
ii) Explain Laser telemetric system with a neat sketch. 4
UNIT IV
4. a) What do you know by cost of quality and value of quality? How to balance 8
them?

b) Write short notes on: 8

i) Juran's trilogy. ii) Kaizen system.

c) i) What is Poka yoke? State the principles of Poka yoke. 4

ii) What is QFD? Explain it's various stages in brief. 4

UNIT V
5. a) i) Differentiate between variable and attribute data, with suitable 4
examples.
ii) Explain the concept of six sigma in brief. 4

b) The number of defects found in each sample of cloth of 1sq.m area are noted 8
down as follows. Draw the appropriate control chart & check that the process
is in control or not.
Sample No. 1 2 3 4 5 6 7 8 9 10 11 12
No. of defects found 8 9 5 8 5 9 9 11 8 7 6 4

c) Draw O. C. curve and with the help of it explain the terms. Producers risk, 8
consumer risk and AQL.

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