E Pump

GRUNDFOS DATA BOOKLET
Grundfos E-pumps
Pumps with built-in frequency converter
50/60 Hz
Contents
Introduction to E-pumps EMC and proper installation

Introduction 3 EMC and proper installation 66
Overview of functions 5
Speed control of E-pumps 8
E-pump applications 11
Control of E-pumps connected in
parallel
Multistage E-pumps Control of E-pumps connected in parallel 69
Introduction 14
CRE, CRIE, CRNE pumps 14 Bus communication with E-pumps
MTRE, SPKE, CRKE pumps 15
CHIE pumps 15 Bus communication with E-pumps 72
Control modes 17 Frequency-controlled operation
Setting by means of the control panel 18
Setting by means of R100 20 Frequency converter, function and
External forced-control signals 26 design 74
Indicator lights and signal relay 28
Further product documentation 29
Accessories
Single-stage E-pumps Remote control, R100 78
Potentiometer 78
Introduction 30 G10-LON 78
TPE, TPED Series 1000 30 G100 78
NKE and NBE pumps 30 EMC-filters for MMGE motors 78
Overview of functions 31 LiqTec 79
Control modes 32 Sensors 80
Setting by means of the control panel 33 Differential pressure sensor,
Setting by means of R100 35 HUBA Control, type 692 81
External forced-control signals 40 Temperature sensor, TTA 82
Indicator lights and signal relay 41 Differential temperature sensor, HONSBERG 83
Further product documentation 42 EMC-filter 84
G10-LON 85
G100 86
TPE, TPED Series 2000 LiqTec 87
Introduction 43
TPE, TPED Series 2000 pumps 43 Further product documentation
Control modes 46 Sources of product documentation 90
Setting by means of the control panel 47 WinCAPS 90
Setting by means of R100 50 WebCAPS 91
External forced-control signals 54
Indicator lights and signal relay 56
Further product documentation 56
Single-phase MGE motors

E-pumps with single-phase MGE motors 57
Three-phase MGE motors

E-pumps with three-phase MGE motors 60
Three-phase MMGE motors

E-pumps with three-phase MMGE motors 63
2
Introduction to E-pumps
Introduction
This data booklet deals with Grundfos pumps equipped
Set point
with Grundfos MGE or MMGE motors. These motors are
standard asynchronous motors with integrated
frequency converter and controller - and in some cases PI
Controller
the pumps are equipped with a factory mounted sensor.
These pumps are referred to as E-pumps.
Freq.
conv.
TM03 0431 5104

Fig. 2 Components of a Grundfos E-pump
Advantages of speed control

Adaptation of performance through frequency
controlled speed control offers some obvious advan-
tages:
Energy conservation
TM03 0296 4704
An E-pump uses only the energy required for a given

pumping job. Compared to other control methods,
frequency controlled speed control is the method
offering the highest efficiency and thus the most effi-
Fig. 1 Grundfos E-pumps cient utilization of the energy. Depending on the appli-
cation and pump type savings of up to 50% or more are
An E-pump is not just a pump, but a system which is able
realistic.
to solve application problems or save energy in a variety
of pump installations. E-pumps are ideal as they can be Low operating costs
installed instead of a non-controlled standard pump at The efficient utilization of the energy offers the
no extra cost. All that is required is the mains connection customer an attractive reduction of his operating costs.
and the fitting of the E-pump in the pipe system, and the This is seen in the form of lower daily energy costs, but
pump is ready for operation. also in the form of lower wear on pumps and system
The pump has been tested and pre-configured at the components which again reduces the need for replace-
factory. The operator only has to specify the desired ments.
setpoint (pressure) and the system is operational. Protection of the environment
In new installations, the E-pumps provide a number of The efficient utilization of energy offers some environ-
advantages. The frequency converters integrated in the mental advantages in the form of less pollution. Pumps
pumps have a built-in motor protection function which using less energy demand less power from the power
protects both motor and electronics against overload. stations.
This means that E-pump installations do not require
motor protection, but only a normal short-circuit protec- Increased comfort
tion for the cable. For the customer, controlled operation of the pumping
system means increased comfort due to the automatic
control and a lower noise level from pumps and pipe-
work etc.
3
Grundfos E-pumps range H H
Grundfos E-pumps are available in three different func-

tional groups:
1. Multistage CRE, CRIE, CRNE pumps with pressure
TM01 0684 1997

sensor.
Multistage CRE, CRIE, CRNE, MTRE, SPKE, CRKE, CHIE
pumps without sensor.
Q set Q Q
2. Single-stage TPE, TPED Series 1000, NKE, NBE pumps Constant flow Constant curve
without sensor. Fig. 5 E-pumps without sensor
3. Single-stage TPE, TPED Series 2000 pumps with inte-
grated differential pressure sensor. Functions
As standard TPE, TPED Series 2000 pumps are supplied The functions of the E-pumps depend on pump type and
with differential pressure sensor enabling control of the whether the pump is supplied with or without sensor.
differential pressure across the pump.
The difference in functions is seen in the setting possi-
CRE, CRIE, CRNE is available with pressure sensor bilities offered via the remote controller R100. As
enabling control of the pressure after the pump. covered later, the menu structure of R100 will depend on
The purpose of supplying the E-pumps with differential the E-pump type in question.
pressure sensor or pressure sensor is to make the instal- The table on the right shows which functions are avail-
lation and commissioning simple and quick. All other E- able for the different E-pump types. CRE, CRIE, CRNE
pumps are supplied without sensor. with sensor and all the multistage pumps without
E-pumps without sensor are used when uncontrolled sensor have the same menu structure in R100. All single-
operation (open loop) is required or when there is a wish stage pumps without sensor, such as NBE, NKE and TPE,
to fit a sensor at a later stage in order to enable control TPED Series 1000 have a separate menu structure.
on the basis of flow, temperature, differential tempera- Finally, TPE, TPED Series 2000 have their own menu
ture, pressure or differential pressure at some arbitrary structure. The result is three totally different menu
point in the system. structures for the complete E-pumps range.
H H H
Hset Hset
TM00 7630 1596
Hset
2
Q Q Q
Proportional pressure Constant pressure Constant curve
Fig. 3 TPE, TPED Series 2000 with differential pressure

sensor
H H
H set
TM00 7668 1696
Q Q
Constant pressure Constant curve
Fig. 4 CRE, CRIE, CRNE with sensor
4
Overview of functions
E-pump type
CRE, CRIE, TPE, TPED TPE, TPED TPE
TPE, TPED
CRE, CRIE, CRNE, SPKE, Series 2000 Series 2000 Series 2000
E-pump functions Series 1000,
CRNE CRKE, MTRE, with with with
NBE, NKE
with CHIE single- three-phase three-phase
without
sensor without phase MGE up to MMGE
sensor
sensor MGE 7.5 kW 11-22 kW
Setting via control panel:
Setpoint z z z z z
Start/stop z z z z z
Max. Curve z z z z z
Min. Curve z z z z z
Alarm reset z z z z z
Constant/proportional pressure z z
Reading via control panel:
Setpoint z z z z z
Operating indication z z z z z
Fault indication z z z z z
Setpoint z
Start/stop z
Max. Curve z
Min. Curve z
Alarm reset z
Constant/proportional pressure z
Setpoint z
Operating indication z
Fault indication z
Operating mode: MIN, MAX, STOP z
Flow in % z
External control z
Setting via R100:
Setpoint z z z z z z
Start/stop z z z z z z
Max. curve z z z z z z
Min. curve z z z z z z
Alarm reset z z z z z z
Controlled / Uncontrolled z z z
Constant/proportional pressure, constant curve z
Controller constants Kp, Ti z z z
External setpoint signal z z z z z z
Signal relay function z z z
Pump number (for Bus communication) z z z z z z
Stop function z z
Sensor range and signal z1) z z
Duty / Standby z2) z2)
Operating range (min./max. speed) z z z
Reading via R100:
Operating mode z z z z z z
Actual sensor value z z z z z z
Pump speed z z z z z z
Actual power consumption z z z z z z
Energy consumption z z z z z z
Running hours z z z z z z
5
E-pump type
CRE, CRIE, TPE, TPED TPE, TPED TPE
TPE, TPED
CRE, CRIE, CRNE, SPKE, Series 2000 Series 2000 Series 2000
E-pump functions Series 1000,
CRNE CRKE, MTRE, with with with
NBE, NKE
with CHIE single- three-phase three-phase
without
sensor without phase MGE up to MMGE
sensor
sensor MGE 7.5 kW 11-22 kW
Setting via GENIbus:
Max. Curve z z z z z z
Min. Curve z z z z z z
Controlled / Uncontrolled z z z
Reading via GENIbus:
Operating indication z z z z z z
Pump status z z z z z z
Additional functions:
Parallel operation z z z z z z
Clock program z z z z z z
Settings via external signal:
Min./max. curve via digital input z z z z
Min./max. curve, external fault,
z z z z z
Flow switch via digital input
Readings via external signal:
Fault signal (relay) z z z
Fault, Operation or Ready signal (relay) z z z
Additional functions
Twin pump function z z
1) Sensor fitted.
2)
Only three-phase pumps up to 7.5 kW.
Fields of application
E-pumps can be used with advantage in many applica-
tions falling into one or more of the following three
groups:
1. E-pumps will generally be very beneficial in all pump
applications where there is a varying demand for
pump performance. Using E-pumps will result in en-
ergy saving and/or improved comfort or process
quality, depending of the application.
2. In some applications E-pumps will reduce the need
for control valves or other pressure losing and costly
components. In many cases E-pumps can reduce the
total system investment.
3. E-pumps can also be a very good choice in applica-
tions where communication between the different
units in the system, such as pumps, valves etc. - and
an overall controller/computer system is required.
6
0
The table below shows the most common E-pump appli-

cations and which E-pump types can be used for which
applications.
The use of E-pumps in a number of applications is
described on page 11.
E-pump type
CRE, CRIE, CRNE, TPE, TPED
Systems Applications CRE, CRIE, NBE, NKE TPE, TPED
SPKE, CRKE, MTRE, Series 1000
CRNE without Series
CHIE without
with sensor sensor 2000
without sensor sensor
Main circulator pump z z z 1)
Floor heating z 1)
Mixing loops z 1)
Boiler shunt z z
Pressure holding system z 2) z 2)
Heating system Exhaust gas exchanger z
Flow filter z
Domestic hot water production z
Domestic hot water recirculation z
Heat surface z
Heat recovery z
Circulator pump in substation z z 1)
Temperature shunt z
District heating system
Lull heating z z 1)
Booster pump z z
Boiler feeding Feed pump z
Primary circulator pump z z
Secondary circulator pump z z z
Zone circulator pump z z
Pressure holding system z 2)
Air conditioning
Dry cooler circulator pump z z
Wet cooling tower pump z z z
Wet cooling tower internal circulator z z
Heat recovery pump z z
Boost up from break tank z z 2)
Boost down from roof tank z z 2)
Pressure boosting Boost direct from mains z z 2)
Pumping out system (water works) z z 2)
Booster pump in mains z z 2)
Inlet booster pump z z
Water treatment Treated water supply pump z z
Reverse osmosis booster pump z z
Circulator pump z z
Swimming pools
Filter pump z z
Fontanels Dry pit pump z z z z
Brine primary circulator pump z z z
Brine secondary circulator pump z z z z
Brine zone circulator pump z z z
Cooling surface pump z z z
Commercial/industrial cooling Pressure holding system z 2)
Dry cooler circulator pump z z
Wet cooling tower pump z z z
Wet cooling tower internal circulator z z
Heat recovery pump z z
Pressure boosting z z 2)
Cleaning and washdown
CIP system z z 2)
Machine tooling Coolant pump z
Temperature control units Cooling of tooling or injection mould machines z z z
1) UPE Series 2000 pumps can also be used if P1 < 2 kW and t (liquid) > 15 C
2)
Hydro 2000 ME systems are preferred.
7
Speed control of E-pumps

Adjustment of pump performance is a must in many Qn n
H ------- = -----n-
applications today. No doubt the best performance nn Qx nx
adjustment is achieved by means of a frequency
Hn nn 2
converter as this gives the following advantages: ------- = ------
Hx n x
large energy savings nx
enhanced comfort
longer life for systems as well as for individual com-
ponents
no appreciable loss of efficiency
reduced water hammer
fewer starts/stops. Q
Eta
A Grundfos E-pump is a good choice when performance
-----n- = 1
adjustment is required. x
This chapter describes what happens to the perform-
ance and energy consumption of an E-pump when its
speed is controlled by means of a frequency converter.
The description includes: nx nn
presentation of affinity equations
presentation of the performance curves of speed
controlled pumps
Q
presentation of the system characteristics of closed
as well as open systems. P Pn nn 3
------ = ------
Px n x
Affinity equations nn
The following affinity equations apply with close
approximation to the change of speed of centrifugal nx
pumps:
TM00 8720 3496

Q
n
n
n H
n n n 2 P
n n n 3
------- = ------- ------- = ------- ------ = -------
Qx nx H n x P n x
x x
Q
H = head in m,
Fig. 6 Affinity equations
Q = flow rate in m3/h
P = input power in kW From the formulas in appears that the pump flow (Q) is
n = speed. proportional to the pump speed (n). The head (H) is
proportional to the square of the speed (n) whereas the
Hx, Qx, and Px are the appropriate variables for the speed power (P) is proportional to the third power of the speed.
nx. The approximated formulas apply on condition that
the system characteristic remains unchanged for nn and In practice, a reduction of the speed will result in a slight
nx and that it is based on the formula fall in efficiency. But this does not change the fact that
there are often big power savings involved in controlling
H = k x Q2 pump speed.
(k = a constant), i.e. a parabola through 0.0 as appears The formula for the calculation of the efficiency () is:
from
n n 0.1
The power equation furthermore implies that the pump x = 1 ( 1 n ) -----
n x
efficiency is unchanged at the two speeds. In practice
this is not quite correct. Finally, it is worth noting that When used the formula gives good approximation for
the efficiencies of the frequency converter and the speeds down to 40% of max. speed.
motor must also be taken into account if a precise calcu-
lation of the power saving resulting from a reduction of
the pump speed is wanted.
8
Performance curves of speed controlled pumps

Performance curves 90%
The curve chart below shows a CRE 15-3. The top part of
80%
80%
100%
} MGE
}
60%
the chart shows the QH performance curves at different 70% p

60% 100%
speeds. Curves for speeds between 100% and 50% are 60%
80%
included at 10% intervals. Finally, a minimum curve at 50%

80%
100%
} TOT
eta [%]
60%
25% is shown. 40%
The bottom part of the chart shows P1 (input power from 30%
the mains). NPSH for the pump at maximum speed is 20%

shown in the same diagram.
TM030434 5104
10%
0%
0 5 10 15 20 25 30
Q [m3/h]
Fig. 9 Efficiency curves for MGE, pump and complete E-

pump at 100%, 80% and 60% speed.
Fig. 9 shows the efficiency of the MGE and the pump part
and finally the resulting efficiency of a CRE 15-3 with a
3 kW MGE motor. The curves are drawn as a function of
flow Q and for three different speed values: 100%, 80%
and 60%.
Assuming the situation shown in Fig. 9, with a duty
TM03 0433 5104
point at 100% speed equal to Q = 17.4 m3/h and H=32 m,

the change in efficiency at 80 and 60% speed is shown in
the following table:
Fig. 7 Performance curve of CRE 15-3 Q H P1 P2 PH P MGE TOT

Speed
m/h m kW kW kW % % %
Efficiency 100% 17.4 32 2.65 2.13 1.51 71.1 80.4 57.2
The total efficiency of the E-pump total is calculated by 80% 14 21.1 1.47 1.14 0.8 70.5 77.6 54.7
60% 10.5 12 0.66 0.49 0.34 70.4 73.8 51.9
multiplying the efficiency of the MGE with the pump
efficiency. The pump efficiency MGE is reduced from 71.1% to
70.4%, meaning less than one % point drop in efficiency.
Due to the big drop in speed and shaft load the efficiency
of the MGE is reduced in the range of 7% points resulting
in an overall reduction of E-pump efficiency equal to
5.3% points.
P1 Efficiency is important, but what counts is the power

P2
consumption as it directly influences the energy costs.
MGE PH
From table above appears that the power consumption
pump
P1 drops from 2.65 kW down to 0.66 kW which is a 75%
MGE
reduction. Assuming unchanged overall efficiency TOT,
TM00 8720 4996
the drop in P1 would have been from 2.65 kW down to

P1 = Input power, MGE motor
0.6 kW resulting in an 77% reduction.
P2 = Input power, pump
PH = Hydraulic power The conclusion is that the speed reduction is the most
important factor with regard to energy saving, and that
Fig. 8 Efficiency of an E-pump the drop in efficiency will only have minor influence on
the possible savings achieved through speed control.
The efficiency of the MGE motor depends on the size of
the motor, the speed and the load of the shaft.
Firstly, the efficiency of the pump depends on the flow
Q, and secondly the speed of the pump.
9
System characteristics Head = level difference + friction loss in the system.

The characteristic of a system indicates the head The system characteristic will normally start in a point
required of a pump to circulate a given quantity of water on the H-axis corresponding to the level difference.
through the system. In the following, distinction is made When this point has been reached, the characteristic will
between closed and open systems. follow the line of a quadratic parabola
2
Closed systems (circulation systems) H = H0 + k Q
In a closed system the liquid is flowing round in a closed
circuit such as a radiator system. On condition that the where "k" represents the resistance in the system (pipes,
system is fully vented and closed the pump in a closed fittings, valves etc.).
system does not have to overcome any static pressure. H
Head = friction loss in the entire closed system. In a
closed system the system characteristic will be a
parabola through the Q/H-point 0.0. The curve shows
that the friction loss in the system increases squarely
with the circulated quantity of water.
2
H = kQ
The variable "k" is a constant. The higher "k" is, the

steeper the parabola will be, and vice versa, the lower "k" H0
is, the flatter the parabola will be. "k" is determined by
valve position and friction loss. Q
Fig. 10 shows system characteristics in a closed system
(circulation system).
H H0
TM00 8725 3496

Fig. 11 System characteristic + static head, open system
Duty point
The duty point in a pumping system is always the point
of intersection between the system characteristic and
Q the performance curve of the pump.
TM00 8724 3496
Fig. 12 shows the performance curve and the system

characteristic of a closed and an open system, respec-
tively.
H H
Fig. 10 System characteristics, closed system
Open systems (booster systems)

In many pumping jobs in open systems there is a static
head (H0) to overcome. This is the case in Fig. 11 where
TM00 8726 3496
the pump is to pump from an open vessel up to a tank. H0

H0 is the level difference between the vessel the pump is
Q Q
pumping from and the tank into which the pump is to
deliver the water.
Fig. 12 Duty point of a closed and an open system, respec-
tively
10
E-pump applications Constant temperature control

Performance adjustment by means of speed control is
As discussed earlier speed control of pumps is an effi-
suitable for a number of industrial applications. Fig. 14
cient way of adjusting pump performance to the system.
shows a system with an injection moulding machine
In this section we will discuss the possibilities of which has to be water cooled to ensure high quality
combining speed-controlled pumps with PI-controllers production.
and sensors measuring system parameters, such as pres-
sure, differential pressure and temperature. On the
following pages, the different options will be presented
through examples.
Constant pressure control

A pump has to supply tap water from a break tank to
different taps in a building.
The demand for tap water varies, and so does the system
characteristic according to the required flow. To achieve
comfort and energy savings, a constant supply pressure
is recommended.
Setpoint pset PI- Actual value p1

controller
Pressure
Break transmitter
Speed
tank
controller
PT
TM03 0412 5004

h
p1 Taps
Q1
H1
H
Fig. 14 Constant temperature control
nn
The pump will be operating at a fixed system character-
nx istic. The controller will ensure that the actual flow Q1 is
pset sufficient to ensure that tr = tset
TM03 0410 5004
The machine is cooled with water at 15C from a cooling

plant. To ensure that the moulding machine runs prop-
h Q1 Qmax Q erly and is cooled sufficiently, the return pipe tempera-
ture has to be kept at a constant level; tr = 20C. The
Fig. 13 Constant pressure control
solution is a speed-controlled pump, controlled by a PI-
controller. The PI-controller compares the required
As appears from Fig. 13, the solution is a speed temperature tset with the actual return pipe tempera-
controlled pump with a PI-controller. The PI-controller ture tr, which is measured by a temperature transmitter
compares the required pressure pset with the actual TT. This system has a fixed system characteristic and
supply pressure p1, measured by a pressure transmitter therefore the duty point of the pump is located on the
PT. curve between Qmin and Qmax. The higher the heat loss
If the actual pressure is higher than the setpoint, the PI- in the machine, the higher the flow of cooling water
controller reduces the speed and consequently the needed to ensure that the return pipe temperature is
performance of the pump, until p1 = pset. Fig. 13 shows kept at a constant level of 20C.
what happens, when the flow is reduced from Q max to
Q 1.
The controller reduces the speed of the pump from nn to
nx in order to ensure that the required discharge pres-
sure is p1 = pset. The pump ensures that the supply pres-
sure is constant in the flow range of 0 - Qmax. The supply
pressure is independent of the level (h) in the break tank.
If h changes, the PI controller adjusts the speed of the
pump so that p1 always corresponds to the setpoint.
11
Constant differential pressure in a circulation system Flow-compensated differential pressure control

Circulation systems (closed systems) are well-suited for The main function of the pumping system in Fig. 16 is to
speed-controlled pump solutions. maintain a constant differential pressure across the
control valves at the radiators. In order to do so, the
It is an advantage that circulation systems with variable
pump must be able to overcome friction losses in pipes,
system characteristic are fitted with a differential pres-
heat exchangers, fittings, etc.
sure controlled circulator pump, see Fig. 15
Setpoint Hset PI- Actual value H1

controller
Speed
controller
Q1
DPT1
DPT2
nn
nx
Hset
Hf H1
TM03 0411 5004

TM03 0409 5004
Q1 Qmax Q
Fig. 16 Flow-compensated differential pressure control

Fig. 15 Constant differential pressure control
The circulator pump is controlled in a way that ensures
Fig. 15 shows a heating system consisting of a heat that the pump head is increased in case of increased
exchanger where the circulated water is heated up and flow.
delivered to three radiators by a speed-controlled pump.
A control valve is connected in series at each radiator to As mentioned earlier, the pressure loss in a system is
control the flow according to the heat requirement. proportional to the square of the flow. The best way to
control a circulator pump in a system like the one shown
The pump is controlled according to a constant differen- in Fig. 16, is to allow the pump to deliver a pressure
tial pressure measured across the pump. This means which increases when the flow increases.
that the pump system offers constant differential pres-
sure in the Q-range of 0 - Qmax, represented by the hori- When the flow demand is low, the pressure losses in the
zontal line in Fig. 15. pipes, heat exchangers, fittings, etc. are low as well, and
the pump only supplies a pressure equivalent to what
the control valve requires, Hset-Hf. When the flow
demand increases, the pressure losses increase in
second power and therefore the pump has to increase
the delivered pressure as shown in Fig. 16.
12
Such a pumping system can be designed in two different

ways:
The differential pressure transmitter - DPT1 in Fig. 16
- is placed across the pump, and the system is run-
ning with flow-compensated differential pressure
control.
The differential pressure transmitter - DPT2 in Fig. 16
- is placed close to the radiators, and the system is
running with differential pressure control.
The advantage of the first solution, which is equal to a
TPE Series 2000 pump solution, is that the pump, the PI-
controller, the speed control and the transmitter are
placed close to one another, making the installation
easy.
This solution makes it possible to get the entire system
as one single unit: a TPE Series 2000 pump. In order to
get the system up and running, pump curve data must
be stored in the controller. These data are used to calcu-
late the flow and likewise to calculate how much the
setpoint Hset has to be reduced at a given flow to ensure
that the pump performance meets the requirements.
The second solution involves higher installation costs as
the transmitter has to be fitted near the radiators and
extra cabling is required. The performance of this system
is more or less similar to the first system. The trans-
mitter measures the differential pressure at the radiator
and compensates automatically for the increase in
required pressure in order to overcome the increase in
pressure losses in the supply pipes, etc.
13
Multistage E-pumps
Introduction
Grundfos multistage E-pumps are fitted with a The pump unit has optimised hydraulics as well as
frequency-controlled standard Grundfos MGE or MMGE various types of connection, an outer sleeve, a top
motor and built-in PI-controller for single-phase or and various other parts.
three-phase mains connection.
CRE, CRIE, CRNE pumps without sensor can be connected
Grundfos multistage E-pumps include the following to an external sensor enabling control of for instance
pump types: pressure, differential pressure, temperature, differential
CRE, CRIE, CRNE pumps with integrated pressure sen- temperature or flow.
sor
Applications of CRE, CRIE, CRNE
CRE, CRIE, CRNE pumps without sensor
CRE, CRIE, CRNE pumps are used in a wide variety of
MTRE pumps pumping systems where the performance and materials
SPKE pumps of the pump are required to meet specific demands.
CRKE pumps Below is a list of four general fields of application:
CHIE pumps. Industry
CRE, CRIE, CRNE pumps Pressure boosting in process water systems
Washing and cleaning systems
Cooling and air-conditioning systems (refrigerants)
Boiler feed and condensate systems
Machine tools
Aquafarming
Transfer of oils, alcohols, acids, alkalis, glycol and
coolants.
Water supply
TM02 7397 3403
Filtration and transfer at waterworks

Distribution from waterworks
Pressure boosting in mains
Fig. 17 CRE, CRIE and CRNE pumps Pressure boosting for industrial water supply.
Water treatment
CRE, CRIE, CRNE pumps come in two versions:
Ultra-filtration systems
CRE, CRIE, CRNE pumps with integrated pressure sen-
Reverse osmosis systems
sor
Softening, ionising, demineralizing systems
CRE, CRIE, CRNE pumps without sensor.
Distillation systems
All CRE, CRIE, CRNE pumps are vertical multistage
Separators.
centrifugal pumps.
Due to the in-line design the pump can be installed in a Irrigation
horizontal one-pipe system where the suction and Field irrigation (flooding)
discharge ports are in the same horizontal plane and
Sprinkler irrigation
have the same pipe dimensions. This design provides a
more compact pump design and pipework. Drip-feed irrigation.
The pumps are available in various sizes and with

various numbers of stages to provide the flow and the
pressure required.
CRE, CRIE, CRNE pumps consist of two main compo-
nents: The motor and the pump unit.
The motor of CRE, CRIE, CRNE pumps is a standard
Grundfos MGE or MMGE motor with built-in fre-
quency converter designed to EN standards.
For further information on MGE and MMGE motors,
see page 57-65.
14
Multistage E-pumps
MTRE, SPKE, CRKE pumps CHIE pumps
TM02 8537 0404
GR7152
Fig. 18 MTRE pumps Fig. 19 CHIE pump
MTRE, SPKE and CRKE pumps are vertical multistage CHIE pumps are horizontal, multistage centrifugal
centrifugal pumps designed to be mounted on top of pumps with an axial suction port and a radial discharge
tanks with the chamber stack immersed in the pumped port. All pumps have a through-going motor/pump
liquid. shaft.
The pumps are available in various sizes and with The pumps are available in various sizes and with
various numbers of stages to provide the flow and the various numbers of stages to provide the flow and the
pressure required. pressure required.
The pumps consist of two main components: The motor The pumps consist of two main components: The motor
and the pump unit. and the pump unit.
The motor is a standard Grundfos MGE or MMGE mo- The motor is a standard single-phase Grundfos MGE
tor with built-in frequency converter designed to EN motor with built-in frequency converter designed to
standards. EN standards.
For further information on MGE and MMGE motors, For further information on single-phase MGE motors,
see page 57-65. see page 57-59.
The pump unit has optimised hydraulics as well as The pump unit has optimised hydraulics as well as
various types of connection, chambers, a top and var- union connections and various other parts.
ious other parts.
CHIE pumps can be connected to an external sensor
MTRE, SPKE and CRKE pumps can be connected to an enabling control of for instance pressure, differential
external sensor enabling control of for instance pres- pressure, temperature, differential temperature or flow.
sure, differential pressure, temperature, differential
temperature or flow. Applications of CHIE
The pumps are used in a wide variety of pumping
Applications of MTRE, SPKE, CRKE systems where the performance of the pump is required
The pumps are used in a wide variety of pumping to meet specific demands.
systems where the performance and materials of the
Below is a list representing some general examples of
pump are required to meet specific demands.
applications:
Below is a list representing some general examples of Pressure boosting
applications:
Water supply
Spark machine tools
Water treatment
Grinding machines
Industrial washing and cleaning
Machining centres
Heating and cooling in industrial processes
Cooling units
Fertilizer systems
Industrial washing machines
Dosing systems.
Filtering systems.
15
Multistage E-pumps
E-pump type
Function CRE, CRIE, CRNE with CRE, CRIE, CRNE, SPKE, CRKE,
sensor MTRE, CHIE without sensor
Setpoint z z
Start/stop z z
Max. Curve z z
Min. Curve z z
Alarm reset z z
Constant/proportional pressure
Setpoint z z
Operating indication z z
Fault indication z z
Setting via R100:
Setpoint z z
Start/stop z z
Max. curve z z
Min. curve z z
Alarm reset z z
Controlled / Uncontrolled z z
Constant/proportional pressure, constant curve
Controller constants Up, Ti z z
External setpoint signal z z
Signal relay function z z
Pump number (for Bus communication) z z
Stop function z z
Sensor range and signal z1) z
Duty / Standby z2) z2)
Operating range (min./max. speed) z z
Reading via R100:
Setpoint z z
Operating mode z z
Actual sensor value z z
Pump speed z z
Actual power consumption z z
Energy consumption z z
Running hours z z
Setpoint z z
Start/stop z z
Max. Curve z z
Min. Curve z z
Controlled / Uncontrolled z z
Setpoint z z
Pump status z z
Parallel operation z z
Clock program z z
Setpoint z z
Start/stop z z
Min./max. curve via digital input
z z
Fault signal (relay)
Fault, Operation or Ready signal (relay) z z
Twin-head pump function
1)
Sensor fitted
2) Only three-phase pumps up to 7.5 kW.
16
Multistage E-pumps
Control modes Besides normal duty (constant-pressure and constant-

curve) the operating modes Stop, Min. or Max. are avail-
CRE, CRIE, CRNE pumps with integrated pressure able.
sensor H
CRE, CRIE and CRNE pumps with integrated pressure

sensor are suitable for applications where you want to Max.
control the pressure after the pump, irrespective of the
TM00 5547 0995

flow.
Signals of pressure changes in the piping system are Min.
transmitted continuously from the pressure sensor to
the frequency converter connected to the motor. The Q
pump responds to the signals by adjusting its perform- Fig. 22 Min. and max. curve
ance up or down to compensate for the pressure differ-
ence between the actual and the desired (preset) Max. curve mode can be used in connection with the
pressure. As this adjustment is a continuous process, a venting procedure during installation.
constant pressure is maintained in the piping system.
Min. curve mode can be used in periods in which a
CRE, CRIE and CRNE pumps with integrated pressure minimum flow is required.
sensor can be set to:
If the supply voltage to the pump is disconnected, the
controlled (constant pressure) mode (factory setting) settings will be stored.
or
CRE, CRIE, CRNE pumps with integrated pressure sensor
uncontrolled (constant curve) mode. are set to constant-pressure mode from factory. The
In controlled mode the pump maintains a preset pres- setpoint value corresponds to 50% of the sensor meas-
sure after the pump, irrespective of the flow, see Fig. 20. uring range.
H
E-pumps without sensor
E-pumps without sensor are suitable for applications
where
Hset
uncontrolled operation is required or
TM00 9322 4796
you want to fit another sensor later in order to con-

trol the flow, temperature, differential temperature,
Q
liquid level, pH-value, etc. at some arbitrary point in
the system.
Fig. 20 Controlled mode - constant pressure
These pumps can be set to two control modes, i.e.
In uncontrolled mode the pump can be set to pump controlled or uncontrolled operation.
according to a preset pump characteristic within the In controlled mode the pump will adjust its performance
range from min. curve to max. curve, see Fig. 21. to the desired setpoint for the control parameter (pres-
H sure, differential pressure, temperature, differential
temperature or flow), see Fig. 23.
Max. H
TM00 9323 1204
Min.
TM02 7264 2803
Fig. 21 Uncontrolled - constant curve

Q set Q
Fig. 23 Controlled operation - as an example constant-

flow operation.
17
Multistage E-pumps
In uncontrolled mode the pump will operate according The light fields on the control panel will indicate the
to the constant curve set, see Fig. 24. setpoint set. See the following examples.
H Example: Pump in controlled mode (pressure control).
Fig. 26 shows that the light fields 5 and 6 are on, indi-
Max. cating a desired setpoint of 3 bar with a sensor meas-
uring range from 0 to 6 bar. The setting is equal to the
TM00 9323 1204

sensor measuring range.
Min.
[bar]
6
Q
Fig. 24 Uncontrolled operation
TM00 7743 0904

3
E-pumps without sensor have been factory-set to uncon-
trolled mode. The setpoint value corresponds to 100% of
the maximum pump performance. 0
In addition to normal operation (controlled- or uncon- Fig. 26 Setpoint set to 3 bar, pressure-control mode
trolled mode), the following operating modes can be
selected: Stop, Min. or Max.
Example: Pump in uncontrolled mode.
The max. curve can for instance be used in connection
In uncontrolled mode the pump performance is set
with the venting procedure during installation.
within the range from min. to max. curve.
The min. curve can be used in periods in which a
minimum flow is required. H
If the electricity supply to the pump is disconnected, the

pump setting will be stored.
Setting by means of the control panel

The pump control panel incorporates the following:
buttons " " and " " for setpoint setting.
TM00 7746 1896

Light fields, yellow, for indication of setpoint. Q
Indicator lights, green (operation) and red (fault).
Fig. 27 Pump performance setting, uncontrolled mode
Setting of max. curve duty

Press the button " " continuously to change over to
the max. curve of the pump (top light field flashes).
When the top light field is on, " " must be pressed for
3 seconds before the light field starts flashing.
To change back, press " " continuously until the
TM00 7600 0404 - TM02 8513 0304
desired setpoint is indicated.

Green Red
H
Green Red
TM00 7345 1196
Fig. 25 Control panels

Q
Setpoint setting
Fig. 28 Max. curve duty
The desired setpoint is set by pressing the button " "
or " ".
18
Multistage E-pumps
Setting of min. curve duty

the min. curve of the pump (bottom light field flashes).
When the bottom light field is on, " " must be pressed
for 3 seconds before the light field starts flashing.
TM00 7346 1196
Fig. 29 Min. curve duty
Start/stop of pump
Stop the pump by continuously pressing " " until none
of the light fields are on and the green indicator light
flashes.
Start the pump by continuously pressing " " until the
19
Multistage E-pumps
Setting by means of R100

The communication via the Grundfos remote control
R100 is effected by means of infra-red light. The pump
transmitter and receiver unit is placed in the control
panel.
TM02 0936 0501

Compared with the functionalities of the control panel
on the pump, R100 offers additional possibilities of
pump settings and status readings. The displays are
divided into four parallel menus: Fig. 30 Communication via R100
0. GENERAL
1. OPERATION
2. STATUS
3. INSTALLATION
0. GENERAL 1. OPERATION 2. STATUS 3. INSTALLATION

1.1 2.1 3.1
1.2 2.2 3.2
1.3 2.3 3.3
2.4 3.4
1.4
2.5 3.5
2.6 3.6
3.7
3.8
3.9
3.10
This display applies only to three-
phase CRE pumps up to 7.5 kW.
3.11
20
Multistage E-pumps
Displays in general Setting of operating mode
In the explanation of the function of the displays one or

two display pictures are shown.
One display picture
Pumps with or without factory mounted sensors have
the same function.
Two display pictures One of the following operating modes can be selected:
Pumps with or without factory mounted sensors have Stop
different functions and factory settings. Minimum
Normal (duty)
Menu OPERATION Maximum.
When communication between R100 and the E-pump The operating modes can be selected without changing
has been established, the first display in this menu will the setpoint setting.
appear.
Fault indications
Setpoint setting
With pressure sensor Without sensor
If the pump is faulty, the cause will appear in this

display.
Setpoint set Setpoint set
Possible cause:
Actual setpoint Actual setpoint
Too high motor temperature
Actual value Actual value
Undervoltage
Setpoint setting for E-pumps with pressure sensor Overvoltage
In controlled mode the setting range is equal to the Too many restarts (after faults)
sensor measuring range (in the example 0 to 6 bar). Overload
In uncontrolled mode the setpoint is set in % of the Sensor signal outside signal range
maximum curve. The curve can be set within the range
Setpoint signal outside signal range
from min. curve to max. curve.
External fault
Setpoint setting for E-pumps without sensor
Duty standby communication error
In uncontrolled mode the setpoint is set in % of the Other fault.
maximum performance. The setting range will lie
between the min. and the max. curves. A fault indication can be reset in this display if the cause
of the fault has disappeared.
In controlled mode the setting range is equal to the
sensor measuring range. Alarm log
If the pump is connected to an external setpoint signal,
the setpoint in this display will be the maximum value of
the external setpoint signal.
If the pump is controlled via external signals (Stop, Min.
or Max.) or a bus, this will be indicated in the display if
setpoint setting is attempted.
In this case, the number of possible settings will be If faults have been indicated, the last five fault indica-
reduced. tions will appear in the alarm log. Alarm log 1 shows
the latest fault.
The example shows the fault indication Undervoltage,
the fault code and the number of minutes the pump has
been connected to the electricity supply after the fault
occurred.
21
Multistage E-pumps
Menu STATUS
The displays appearing in this menu are status displays Display of actual speed
only. It is not possible to change or set values.
The displayed values are the values that applied when
the last communication between the pump and R100
took place. If a status value is to be updated, point R100
at the control panel and press OK.
If a parameter, e.g. speed, should be called up continu-
ously, press OK constantly during the period in which
the parameter in question should be monitored. Tolerance: 5%
The tolerance of the displayed value is stated under each The actual pump speed will appear in this display.
display. The tolerances are stated as a guide in % of the
maximum values of the parameters. Display of input power and power consumption
Display of actual setpoint

Tolerance: 10%
Tolerance: 2% Tolerance: 2% This display shows the actual pump input power from
the mains supply. The power is displayed in Watt [W] or
This display shows the actual setpoint and the external in kilo Watt [kW].
setpoint in % of the range from minimum value to the
setpoint set. The pump power consumption can also be read from this
display.
Display of operating mode The value of power consumption is an accumulated
value calculated from the pumps birth and it cannot be
reset.
Display of operating hours
This display shows the actual operating mode (Stop,

Min., Normal (duty) or Max.). Furthermore, it shows
where this operating mode was selected (R100, Pump,
BUS, External or Stop func.). For further information
about stop function, see Setting of stop function on Tolerance: 2%
page 25. The value of operating hours is an accumulated value
and cannot be reset.
Display of actual value
The actually measured value of a connected sensor will

appear in this display.
If no sensor is connected to the pump, - will appear in
the display.
22
Multistage E-pumps
Menu INSTALLATION
Selection of control mode A change of the Ti setting and in some cases the Kp
With pressure sensor Without sensor setting, may be necessary:
if the pump is controlled on the basis of temperature
or differential temperature.
The table below shows the recommended controller
settings.
Kp
System/ application Heating Cooling Ti
E-pumps with pressure sensor systems systems
For E-pumps with pressure sensor one of the following

control modes can be selected:
Controlled mode (constant pressure) 0.5 0.5
Uncontrolled mode (constant curve). p
The desired performance is set in Setpoint setting on

page 21. L [m]
L < 5 m: 0.5
E-pumps without sensor 0.5 L > 5 m: 3
p L > 10 m: 5
For E-pumps without sensor one of the following control
modes can be selected:
Controlled mode
Uncontrolled mode.
0.5 0.5
page 21.
p
Setting of controller
Q
0.5 0.5
In this display, the gain (Kp) and the integral-action time 0.5 0.5 10 + 5L
(Ti) of the built-in PI-controller can be set if the factory t
setting is not the optimum setting: L [m]
The gain (Kp) is set within the range from 0.1 to 20.
The integral-action time (Ti) is set within the range
from 0.1 to 3600 seconds. If 3600 seconds is selected, 0.5 10 + 5L
the controller will function as a P-controller. t
L [m]
Furthermore, it is possible to set the controller to inverse
control (if the setpoint is increased, the speed will be
reduced). In the case of inverse control, the gain (Kp) L [m]
must be set within the range from 0.1 to 20. t 0.5 0.5 30 + 5L
Setting of PI-controller
For most applications, the factory setting of the
Heating systems are systems in which an increase in pump perform-
controller constants Kp and Ti will ensure optimum ance will result in a rise in temperature at the sensor.
pump operation. In the following cases, a change of the Cooling systems are systems in which an increase in pump perform-
setting can be useful or necessary. ance will result in a drop in temperature at the sensor.
A change of the Ti setting can be useful:

in a differential-pressure control system if the sensor
is placed far away from the pump.
23
Multistage E-pumps
Selection of external setpoint signal Allocation of pump number
The input for external setpoint signal can be set to A number between 1 and 64 can be allocated to the
different signal types. pump.
In the case of bus communication, a number must be
Select one of the following types:
allocated to each pump.
0-10 [V]
0-20 [mA] Selection of function for digital input
4-20 [mA]
Not active.
If Not active is selected, the setpoint set by means of
R100 or on the control panel will apply.
The setpoint set is the maximum value of the external
setpoint signal. The actual value of the external setpoint
can be read from Display of actual setpoint on page 22. The digital input of the pump can be set to different
functions.
Selection of fault, operating or ready signal relay Select one of the following functions:
Min. (min. curve)
Max. (max. curve)
Ext. fault (external fault)
Flow switch.
Min.
Selection of fault, operating or ready signal relay can be When the input is activated, the pump is operating
selected according to the situation in which the relay according to the min. curve.
should be activated:
Max.
Fault (fault indication)
When the input is activated, the pump is operating
Operation (operation indication) according to the max. curve.
Ready (ready indication).
Ext. fault
Locking the buttons on the pump When the input is activated, a timer is started. If the
input is activated for more than 5 seconds, the pump is
stopped and a fault is indicated. If the connection is
disconnected for more than 5 seconds, the fault condi-
tion will cease and the pump can be restarted manually
by resetting the fault indication.
The typical application will be detection of missing inlet
pressure or water shortage by means of a pressure
The buttons " " and " " on the pump can be set to: switch installed on the suction side of a pump.
Active
Flow switch
Not active. When this function is active, the pump will be stopped
when a connected flow switch detects a low flow.
It is only possible to use this function if the pump is
connected to a pressure sensor.
When the input is activated for more than 5 seconds, the
stop function incorporated in the pump will take over,
see Selection of external setpoint signal on page 24.
24
Multistage E-pumps
Setting of stop function

Diaphragm tank
Correctly installed
TM00 7745 1896

non-return valve
Pump
When the stop function is active, the pump will be Fig. 32 Installation of non-return valve
stopped at very low flows to avoid unnecessary power
consumption.
The stop function requires a diaphragm tank of a certain
It is only possible to use this function if the pump is
minimum size. The tank must be installed immediately
connected to a pressure sensor.
after the pump and the precharge pressure must be 0.7
The stop function can be set to: x actual setpoint.
Active, Recommended diaphragm tank size.
Not active. Rated flow of pump Diaphragm tank
[m3/h] [litres]
There are two possibilities of low-flow detection: 0-6 8
1. By means of the built-in low-flow detector which 7-24 16
automatically starts functioning if no flow switch is 25-40 50
chosen/connected to the digital input. The pump will 41-70 120
check the flow regularly by reducing the speed for a 71-100 180
short time, thus checking the change in pressure. If
If a diaphragm tank of the above size is installed in the
there is no or a small change in pressure, the pump
system, the factory setting of H is the correct setting.
will detect a low flow.
If the tank installed is too small, the pump will start and
2. By means of a flow switch connected to the digital stop too often. This can be remedied by increasing H.
input. When the input is activated for more than 5
seconds, the stop function of the pump takes over. Setting of sensor
Unlike the built-in low-flow detector, the flow switch With pressure sensor Without sensor
measures the minimum flow at which the pump
must stop. The pump will not check the flow regu-
larly by reducing the speed.
When the pump detects a low flow, the speed will be
increased until the stop pressure (actual setpoint + 0.5 x
H) is reached and the pump stops. When the pressure
has fallen to the start pressure (actual setpoint 0.5 x The setting of the sensor is only carried out in the case of
H), the pump will restart. controlled operation.
Select the following:
Sensor output signal (0-5 V*, 0-10 V, 0-20 mA or 4-20
mA),
sensor measuring unit (bar, mbar, m, kPa, psi, ft,
m3/h, m3/s, l/s, gpm, C, F or %) and
Stop pressure sensor measuring range.
H
TM00 77 44 1896
Start pressure
* 0-5 V (pumps with MMGE motors only).
Fig. 31 Difference between start and stop pressures
H is factory-set to 10% of the actual setpoint.

H can be set within the range from 5% to 30% of actual
setpoint.
Note: The non-return valve must be fitted immediately
before the pump. If the non-return valve is fitted
between pump and diaphragm tank, the pressure sensor
must be fitted after the non-return valve.
25
Multistage E-pumps
Duty/standby
H
100%
Max. curve
Op
er
Note: This display applies only to three-phase CRE
at
TM000 7747 1896

Min. curve
in
pumps up to 7.5 kW.
g
ra
12%
ng
e
The Duty/standby function can be set to:
Active Q
Not active. Fig. 33 Min. and max. curve
The Duty/standby function enables two CRE pumps in
parallel to operate in duty/standby. This means that The max. curve can be adjusted within the range
from maximum performance (100%) to min. curve.
only one pump is operating at a time
The min. curve can be adjusted within the range from
if a fault occurs in the operating pump, the idle pump
max. curve to 12% of maximum performance. The
(in standby) automatically starts up and a fault indi-
pump has been factory-set to 24% of maximum per-
cation appears in the pump which was in duty
formance.
the two pumps run alternately for 24 operating hours
The operating range lies between the min. and max.
as the two pumps never operate at the same time curves.
both pump type, pump size and operation mode may
differ. External forced-control signals
The duty/standby function can be activated in the
The pump has inputs for external signals for the forced-
following way:
control functions:
1. Connect one of the pumps to the voltage supply. Us-
Start/stop of pump.
ing R100, set the installation and operation menu on
the pump. Digital function.
The display Duty/standby must be set to Not ac-
Start/stop input
tive.
2. In the display Operating mode set the pump to Functional diagram: Start/stop input:
Start/stop
Stop.
3. Connect the idle pump to the voltage supply.
H
Using R100, set the installation and operation menu
of the other pump. Normal duty
The display Duty/standby must be set to Active Q

and the operating mode to either: Min., Normal or
Max.
4. The pump set to Active automatically searches for H
and sets the other pumps duty/standby function to Stop
Active. If the active pump does not find the other Q
pump, a fault indication appears.
Setting of min. and max. curves
Set the min. and max. curves in % of maximum perform-

ance if the operating range must be reduced.
26
Multistage E-pumps
Digital input In controlled mode the setpoint can be set externally

within the range from the lower value of the sensor
By means of R100, one of the following functions can be
measuring range to the setpoint set on the pump or by
selected for the digital input:
means of R100.
Normal duty
Min. curve
Actual setpoint
Max. curve
External fault
Flow switch. Upper value of sensor measuring range
Functional diagram: Input for digital function: Setpoint set on pump or via R100
Digital function
H
Normal duty
Q Lower value of sensor measuring range
External setpoint signal
TM00 7669 1696

0 5 V (E-pumps with MMGE only)
H
0 10 V
Min. curve 0 20 mA
Q 4 20 mA
Example: At a pressure-sensor value of 0 bar, a setpoint

set of 5 bar and an external setpoint of 80%, the actual
H
setpoint will be as follows:
Max. curve
H actual = ( H set H lower ) % external setpoint + H lower
Q
H actual = ( 5 0 ) 80% + 0
H
5s External fault
Q H actual = 4bar
In uncontrolled mode the setpoint can be set externally

H within the range from the min. curve to the setpoint on
the pump or by means of R100.
5s Flow switch
Q
Actual setpoint

Max. curve
Connecting an analogue signal to the input for the
setpoint signal enables remote setting of the setpoint.
Setpoint set on pump or via R100
The actual external signal (0-5 V,0-10 V, 0-20 mA, 4-20
mA) must be selected via R100.
If uncontrolled operation is selected by means of R100,
the pump can be controlled by any controller.
Min. curve
0 10 V
0 20 mA
TM00 7669 1696
4 20 mA
27
Multistage E-pumps
Bus signal Indicator lights and signal relay

The pump enables serial communication via an RS-485
The operating condition of the pump is indicated by the
input. The communication is carried out according to the
green and red indicator lights on the pump control
Grundfos GENIbus protocol and enables connection to a
panel.
building management system or other external control
system.
Via the bus signal it is possible to remote-set pump oper-
ating parameters, such as setpoint, operating mode, etc.
At the same time the pump can provide status informa-
tion about important parameters, such as actual value
of control parameter, input power, fault indications, etc.
For information about Bus communication with multi-
stage E-pumps, see page 72.
Note: If a bus signal is used, the number of settings
available via R100 will be reduced.
TM00 7600 1304 - TM02 8513 0304

Priority of settings
The start/stop and digital inputs will influence the Green Red
number of possible settings.
By means of R100, the pump can always be set to max. Green Red
curve duty or to stop.
If two or more functions are activated at the same time,
the pump will operate according to the function with
the highest priority.
Fig. 34 Control panels of the E-pumps.
The priority of the functions is shown in the following
tables. The pump incorporates an output for a potential-free
Without bus signal signal via an internal relay.
Possible settings
Priority The signal output can be set to fault, operating or ready
Control panel on
External signals indication by means of R100, see Selection of fault, oper-
pump or R100
1 Stop ating or ready signal relay on page 24.
2 Max. curve
The functions of the two indicator lights and the signal
3 Stop relay are as shown in the table on following page.
4 Max. curve
5 Min. curve Min. curve
6 Setpoint setting Setpoint setting
Example: If, via the digital input, the pump has been
forced to operate according to the max. curve, the pump
control panel and R100 can only set the pump to stop.
With bus signal
Possible settings
Priority Control panel on
External signals bus signal
pump or R100
1 Stop
2 Max. curve
3 Stop Stop
4 Max. curve
5 Min. curve
6 Setpoint setting
control panel, R100 and the bus signal can only set the
pump to stop.
28
Multistage E-pumps
Indicator lights Signal relay activated during:

Description
Fault (red) Operation (green) Fault Operation Ready
The electricity supply has been

Off Off
switched off.
C NO NC C NO NC C NO NC
Off Permanently on The pump is operating.
Off Flashing The pump has been set to stop.
The pump has stopped because of a

fault. Restarting will be attempted
(it may be necessary to restart the
pump by resetting the fault indica-
Permanently on Off
tion). In case of the fault causes dry
C NO NC running and external fault, the
C NO NC C NO NC
pump must be restarted manually
by resetting the fault indication.
The pump is operating, but it has
been stopped because of a fault. If
the cause is sensor signal outside
signal range, the pump will con-
tinue operating according to the
max. curve and the fault indication
cannot be reset until the signal is
Permanently on Permanently on
inside the signal range.
C NO NC C NO NC C NO NC If the cause is setpoint signal out-
side signal range, the pump will
continue operating according to min.
curve and the fault indication cannot
be reset until the signal is inside the
signal range.
The pump has been set to stop, but it

Permanently on Flashing
has been stopped because of a fault.
A fault indication can be reset in one of the following Further product documentation
ways:
By briefly pressing the button " " or " " on the In addition to this data booklet, Grundfos offers data
pump. This will not change the setting of the pump. booklets describing each of the following pump types.
Publication
A fault indication cannot be reset by means of " " Pump type Frequency
number
or " " if the buttons have been locked. CRE, CRIE, CRNE without sensor 50 Hz version V7023751
By switching off the electricity supply until the indi- CRE, CRIE, CRNE with pressure sensor 50 Hz version V7023751
cator lights are off. CRE, CRIE, CRNE without sensor 60 Hz version 96488672
By means of R100. CRE, CRIE, CRNE with pressure sensor 60 Hz version 96488672
MTRE 50/60 96538374
When R100 is communicating with the pump, the red CHIE 50/60 V7131288
indicator light will flash rapidly.
Note: All of the above data booklets are also available in
Megging the on-line product selection program, WebCAPS, on
Note: Megging of an installation incorporating E-pumps www.grundfos.com. For further information on
is not allowed, as the built-in electronics may be WebCAPS, see page 91.
damaged.
29
Single-stage E-pumps
Introduction District heating systems

Heating systems
Grundfos single-stage E-pumps are fitted with a
frequency-controlled standard MGE or MMGE motor and Air-conditioning systems
built-in PI-controller for single-phase or three-phase District cooling systems
mains connection. Water supply
Grundfos single-stage E-pumps include the following Industrial processes
pump types: Industrial cooling.
TPE, TPED Series 1000
NKE NKE and NBE pumps
NBE.
Note: TPE, TPED is also available as a TPE, TPED Series
2000 E-pump, including a differential pressure sensor,
see page 43.
GR8947/8950
TM02 1502 0101 -GR8275 - GR6328
Fig. 36 NKE and NBE pumps
NKE and NBE pumps are horizontal single-stage volute

pumps with axial suction port and radial discharge port.
NKE pumps are of the long coupled pump type and NBE
pumps are of the close-coupled pump type.
Fig. 35 TPE pumps without sensor The pumps are equipped with a three-phase MGE motor
up to 5.5 kW, 4 pole and 7.5 kW, 2 pole. Above this power
TPE, TPED Series 1000 are vertical single-stage centrif- size MMGE motors are used.
ugal pumps.
Applications of NKE and NBE
Due to the in-line design the pump can be installed in a
The NKE and NBE series are multi-purpose E-pump
horizontal or vertical one-pipe system where the suction
ranges suitable for a variety of different applications
and discharge ports are in the same plane and have the
demanding reliable and cost-efficient supply.
same pipe dimensions. This design provides a more
compact pump design and pipework. Below is a list of three general fields of application:
The pumps are available in various sizes to provide the Water supply
flow and the pressure required. Filtration and transfer at waterworks
TPE, TPED Series 1000 consist of two main components: Pressure boosting
The motor and the pump unit. Public water supply.
The motor is a Grundfos MGE (0.37 to 7.5 kW) or
Building utility
MMGE (11 to 22 kW) motor with built-in frequency
converter designed to EN standards. District heating plants
The pump unit has optimised hydraulics, union or Cooling and air-conditioning systems (refrigerants)
flanged connections, a top and various other parts. washing and cleaning systems
TPE, TPED Series 1000 can be connected to an external Fire protection systems
sensor enabling control of for instance pressure, differ- Boiler feed and condensate systems.
ential pressure, temperature, differential temperature
or flow. Irrigation
Field irrigation (flooding)
Applications of TPE, TPED Series 1000
Sprinkler irrigation
TPE, TPED Series 1000 are used in a wide variety of Drip-feed irrigation.
pumping systems where the performance and materials
of the pump are required to meet specific demands.
Below is a list of some general examples of application:
30
E-pump type
E-pump functions TPE, TPED Series 1000, NBE, NKE
without sensor
Setpoint z
Start/stop z
Max. Curve z
Min. Curve z
Alarm reset z
Constant/proportional pressure
Setpoint z
Fault indication z
Setting via R100:
Setpoint z
Start/stop z
Max. curve z
Min. curve z
Alarm reset z
Controlled / Uncontrolled z
Controller constants Kp, Ti z
External setpoint signal z
Signal relay function z
Pump number (for Bus communication) z
Stop function
Sensor range and signal z
Duty / Standby
Operating range (min./max. speed) z
Reading via R100:
Setpoint z
Operating mode z
Actual sensor value z
Pump speed z
Actual power consumption z
Energy consumption z
Running hours z
Setpoint z
Start/stop z
Max. Curve z
Min. Curve z
Controlled / Uncontrolled z
Setpoint z
Pump status z
Parallel operation z
Clock program z
Setpoint z
Start/stop z
Min./max. curve via digital input z
Fault signal (relay)
Fault, Operation or Ready signal (relay) z
Twin-head pump function z1)
1) Only TPED pumps with MGE motors up to 7.5 kW.
31
Control modes minimum flow is required.

TPE, TPED Series 1000, NKE and NBE pumps can be set to
settings will be stored.
the following two control modes:
controlled mode (controlled operation) or The remote control R100 offers additional possibilities
of setting and status displays.
uncontrolled mode (uncontrolled operation).
In controlled mode the pump will adjust its performance Additional operating modes of TPED pumps (with
to the desired setpoint for the control parameter (pres- MGE-motor up to 7.5 kW)
sure, differential pressure, temperature, differential TPED pumps are twin-head pumps with single- or three-
temperature or flow), see Fig. 37. phase MGE motor up to 7.5 kW. These pumps have a built
H in twin-head pump function which is activated from
factory.
The two pump heads are connected with each other by
Hset means of a factory mounted multi-core cable enabling
TM00 9322 4796
the function. The left pump head, see Fig. 40 a), is the
master pump and the differential pressure sensor will be
connected to this pump.
Q
Fig. 37 Controlled operation - as an example constant dif-

ferential pressure
TM026014 4702
In uncontrolled mode the pump will operate according
to the constant curve set, see Fig. 38. a) b)
H
Fig. 40 TPED pump with a) one sensor and b) with two sen-
Max. sors.
The twin-head pump function has two possible modes

TM00 9323 1204
Min.
of operation:
Alternating operation
Q
Pump operation alternates every 24 hours. If the duty
Fig. 38 Uncontrolled operation pump stops due to a fault, the other pump will start up
automatically and a fault indication will be given from
All TPE, TPED Series 1000, NKE and NBE pumps have been the faulty pump.
factory-set to uncontrolled mode. The setpoint value
Standby operation
corresponds to 100% of the maximum pump perform-
ance. The master pump is operating continuously. In order to
prevent seizing-up, the other pump is started for 10
For all single-stage E-pumps the additional operating
seconds every 24 hours. If the master pump stops due to
modes can be selected: a fault, the standby pump will start.
Stop,
Changing operating mode
Max. curve
The operating mode is selected by means of a selector
Min. curve
switch in each terminal box.
H The selector switches enable changeover between the
operating modes "alternating operation" and "standby
Max. operation". The factory setting will be "alternating ope-
ration".
TM00 5547 0995
The switches in the two terminal boxes must be set to

Min. the same position. If the switches are positioned diffe-
rently, the operating mode will be "standby operation".
Q
Note: Both pumps should be set to the same setpoint
Fig. 39 Min. and max. curve and control mode. Different settings will result in
different operation when changing between the two
The max. curve can for instance be used in connection pumps.
with the venting procedure during installation.
The min. curve can be used in periods in which a
32
Additional differential pressure sensor

H m
The TPED pumps are supplied with one common diffe-
rential pressure sensor mounted at and supplied from 5
the master pump, see Fig. 40 a). 4
To ensure 100% back-up between the two heads of the 3
TM02 8987 1304

twin-head pump, an additional differential pressure 2
sensor can be mounted at the second pump head, see
1
Fig. 40 b).
0
The additional sensor and a "Fitting kit for TPED with Q
two sensors" can be found on page 80. Fig. 42 Setpoint set to 3 bar, pressure-control mode
After mounting the additional sensor, the multi-core
cable has to be modified - please see the installation and Example: Pump in uncontrolled mode.
operating instruction TPE(D), NBE, NKE. In uncontrolled mode the pump performance is set
within the range from min. to max. curve.
Setting by means of the control panel H [m]
H
buttons " " and " " for setpoint setting.
Light fields, yellow, for indication of setpoint.
Indicator lights, green (operation) and red (fault).
TM00 7746 1896

Q [m3/h]
Q
Fig. 43 Pump performance setting, uncontrolled mode

TM00 7600 0404 - TM02 8513 0304

Green Red
Green Red H
Fig. 41 Control panels
Setpoint setting
TM00 7345 1196
The desired setpoint is set by pressing the button " "

or " ".
The light fields on the control panel will indicate the Q
setpoint set. See the following examples. Fig. 44 Max. curve duty
Example: Pump in controlled mode (differential pres-
sure control). Setting of min. curve duty
Fig. 42 shows that the light fields 5 and 6 are on, indi- Press the button " " continuously to change over to
cating a desired head of 3.1 metres. The setting range the min. curve of the pump (bottom light field flashes).
lies between 1/8 of maximum head and maximum head. When the bottom light field is on, must be pressed
for 3 seconds before the light field starts flashing.
33
TM00 7346 1196

Q
Start/stop of pump
Stop the pump by continuously pressing " " until none
of the light fields are on and the green indicator light
flashes.
34

panel.
TM02 0936 0501

0. GENERAL
1. OPERATION
2. STATUS
3. INSTALLATION

1.1 2.1 3.1
1.2 2.2 3.2
1.3 2.3 3.3
2.4 3.4
1.4
2.5 3.5
2.6 3.6
3.7
3.8
3.9
35
Menu OPERATION Fault indications
When communication between R100 and the E-pump

has been established, the first display in this menu will
appear.
Setpoint setting

display.
Possible cause:
Undervoltage
Overvoltage
Setpoint set
Too many restarts (after faults)
Actual setpoint
Overload
Actual value
Sensor signal outside signal range
Setpoint setting Setpoint signal outside signal range
In this display, the setpoint is set. Other fault.
In controlled mode the setting range is equal to the A fault indication can be reset in this display if the cause
sensor measuring range, e.g. 0 to 25 metres. of the fault has disappeared.
In uncontrolled mode the setpoint is set in % of the Alarm log
maximum performance. The setting range will lie
between the min. and the max. curves.
Select one of the following operating modes:
Stop
Min. (min. curve)
Max. (max. curve).
If the pump is connected to an external setpoint signal, If faults have been indicated, the last five fault indica-
the setpoint in this display will be the maximum value of tions will appear in the alarm log. Alarm log 1 shows
the external setpoint signal. the latest fault.
If the pump is controlled via external signals (Stop, Min. The example shows the fault indication Undervoltage,
curve or Max. curve) or a bus, this will be indicated in the the fault code and the number of minutes the pump has
display if setpoint setting is attempted. been connected to the electricity supply after the fault
In this case, the number of possible settings will be occurred.
reduced. The time cannot be displayed for three-phase pumps as
Setting of operating mode the software does not support this function.

Stop
Min.
Normal (duty)
Max.
The operating modes can be selected without changing
the setpoint setting.
36
Menu STATUS
The displays appearing in this menu are status displays Display of actual speed
at the control panel and press "OK".
If a parameter, e.g. speed, should be called up continu-
ously, press "OK" constantly during the period in which
Tolerance: 5%
the parameter in question should be monitored.
The actual pump speed will appear in this display.
The tolerance of the displayed value is stated under each
display. The tolerances are stated as a guide in % of the Display of input power and power consumption
maximum values of the parameters.
Tolerance: 10%
This display shows the actual pump input power from
Tolerance: 2% the mains supply. The power is displayed in Watt [W] or
This display shows the actual setpoint and the external kilo Watt [kW].
setpoint in % of the range from minimum value to the The pump power consumption can also be read from this
setpoint set. display.
The value of power consumption is an accumulated
Display of operating mode
reset.

where this operating mode was selected (R100, pump,
BUS, External). Tolerance: 2%
Display of actual value The value of operating hours is an accumulated value
The actually measured value of a connected sensor will

appear in this display e.g. 12 metres.
If no sensor is connected to the pump, "-" will appear in
the display.
37
Menu INSTALLATION
Selection of control mode The table below shows the recommended controller
settings.
Kp
System/ application Heating Cooling Ti
systems systems
0.5 0.5
Select one of the following control modes: p

Controlled mode
Uncontrolled mode.
L [m]
The desired performance is set in Setpoint setting on L < 5 m: 0.5
0.5 L > 5 m: 3
page 36. p L > 10 m: 5
Note: If the pump is connected to a bus, it is not possible

to select the control mode via R100.
Setting of controller
0.5 0.5
Q
0.5 0.5
In this display, the gain (Kp) and the integral-action time

(Ti) of the built-in PI-controller can be set if the factory
setting is not the optimum setting:
The gain (Kp) is set within the range from 0.1 to 20.
0.5 0.5 10 + 5L
The integral-action time (Ti) is set within the range
t
from 0.1 to 3600 seconds. If 3600 seconds is selected, L [m]
the controller will function as a P-controller.
Furthermore, it is possible to set the controller to inverse
control (if the setpoint is increased, the speed will be
reduced). In the case of inverse control, the gain (Kp) 0.5 10 + 5L
t
must be set within the range from 0.1 to 20.
L [m]
Setting of PI-controller
For most applications, the factory setting of the L [m]
controller constants Kp and Ti will ensure optimum t 0.5 0.5 30 + 5L
pump operation. In the following cases, a change of the
setting can be useful or necessary.
A change of the Ti setting can be useful: Heating systems are systems in which an increase in pump perform-
in a differential-pressure control system if the sensor ance will result in a rise in temperature at the sensor.
is placed far away from the pump. Cooling systems are systems in which an increase in pump perform
ance will result in a drop in temperature at the sensor.
A change of the Ti setting and in some cases the Kp
setting, may be necessary:
if the pump is controlled on the basis of temperature
or differential temperature.
38
Selection of external setpoint signal Allocation of pump number
The input for external setpoint signal can be set to A number between 1 and 64 can be allocated to the
different signal types. pump. In the case of bus communication, a number must
be allocated to each pump.
Select one of the following types:
0-5 [V] pumps with MMGE-motors only Selection of function for digital input
0-10 [V]
0-20 [mA]
4-20 [mA]
Not active.
If "Not active" is selected, the setpoint set by means of
The digital input of the pump can be set to different
The setpoint set is the maximum value of the external functions.
can be read from Display of actual setpoint on page 37. Select one of the following functions:
Min. (min. curve),
Selection of fault, operating or ready signal relay
Max. (max. curve),
Min.
according to the min. curve.
Max.
It can be selected in which situation the relay should be according to the max. curve.
activated:
Setting of sensor
Fault (fault indication)
Operation (operation indication)
Ready (ready indication).
Locking the buttons on the pump
The setting of the sensor is only carried out in the case of

controlled operation.
Select the following:
Sensor output signal (0-5 V*, 0-10 V, 0-20 mA or 4-20
The buttons " " and " " on the pump can be set to: mA),
Active sensor measuring unit (bar, mbar, m, kPa, psi, ft,
Not active. m3/h, m3/s, l/s, gpm, C, F or %) and
sensor measuring range.
* 0-5 V (pumps with MMGE motors only).
39
Setting of min. and max. curves Digital input

Normal duty
Min. curve
Max. curve.
Functional diagram: Input for digital function:
Set the min. and max. curves in % of maximum perform-
ance if the operating range must be reduced. Digital function
H
H
Normal duty
100% Q
Max. curve
H
O
pe
Minimum curve
ra
TM000 7747 1896

tin
Min. curve Q
g
ra
ng
12%
e
Q H
Fig. 47 Min. and max. curve Maximum curve

Q
The max. curve can be adjusted within the range
from maximum performance (100%) to min. curve.
The min. curve can be adjusted within the range from
max. curve to 12% of maximum performance. The Connecting an analogue signal to the input for the
pump has been factory-set to 24% of maximum per- setpoint signal enables remote-setting of the setpoint.
formance. The actual external signal (0-5 V (pumps with MMGE
The operating range lies between the min. and max. motors only), 0-10 V, 0-20 mA, 4-20 mA) must be
curves. selected via R100, see Selection of external setpoint
signal on page 39.
External forced-control signals If uncontrolled operation is selected by means of R100,
The pump has inputs for external signals for the forced- the pump can be controlled by any controller.
control functions: In controlled mode the setpoint can be set externally
Start/stop of pump. within the range from the lower value of the sensor
measuring range to the setpoint set on the pump or by
Digital function.
means of R100.
Start/stop input
Functional diagram: Start/stop input: Actual setpoint
Start/stop
H Upper value of sensor measuring range

Normal duty
Q
H
Stop Lower value of sensor measuring range
Q External setpoint signal
TM00 7669 1696
0 10 V
0 20 mA
4 20 mA
40
Example: At a differential-pressure sensor value of 0

Without bus signal
metres, a setpoint set of 20 metres and an external
Possible settings
setpoint of 80%, the actual setpoint will be as follows:
H actual = ( H set H lower ) % external setpoint + H lower pump or R100
External signals
1 Stop
2 Max. curve
H actual = ( 20 0 ) 80% + 0
3 Stop
4 Max. curve
H actual = 16metres
5 Min. curve Min. curve
6 Set point setting Setpoint setting
In uncontrolled mode the setpoint can be set externally
within the range from the min. curve to the setpoint on Example: If, via the digital input, the pump has been
the pump or by means of R100. forced to operate according to the max. curve, the pump
Actual setpoint With bus signal
Possible settings
External signals BUS signal
Max. curve pump or R100
1 Stop
Setpoint set on pump or via R100 2 Max. curve
3 Stop Stop
4 Max. curve
5 Min. curve
6 Setpoint setting
Min. curve
External setpoint signal forced to operate according to the max. curve, the pump
0 5 V (E-pumps with MMGE only) control panel, R100 and the bus signal can only set the
TM00 7669 1696
0 10 V pump to stop.
0 20 mA
4 20 mA Indicator lights and signal relay
The operating condition of the pump is indicated by the
Bus signal green and red indicator lights on the pump control
The pump enables serial communication via an RS-485 panel.
Grundfos GENIbus protocol and enables connection to a
building management system or other external control
system.
Via the bus signal it is possible to remote-set pump oper-
ating parameters, such as setpoint, operating mode, etc.
TM00 7600 0404 - TM02 8513 0304
At the same time, the pump can provide status informa-

tion about important parameters, such as actual value
of control parameter, input power, fault indications, etc.
For information about Bus communication with single-
stage E-pumps, see page 72.
Green Red
Note: If a bus signal is used, the number of settings Green Red
available via R100 will be reduced.
Priority of settings Fig. 48 Control panels of the E-pumps

The start/stop and digital inputs will influence the
number of possible settings. The pump incorporates an output for a potential-free
signal via an internal relay.
By means of R100, the pump can always be set to max.
curve duty or to stop. The signal output can be set to fault, operating or ready
indication by means of R100.
the pump will operate according to the function with The functions of the two indicator lights and the signal
the highest priority. relay are as shown in the table on following page.

tables.
41
Indicator lights Signal relay activated during:

Description
Fault (red) Operation (green) Fault Operation Ready

Off Off
switched off.
Off Permanently on The pump is operating.
The pump has stopped because of a

fault. Restarting will be attempted
Permanently on Off (it may be necessary to restart the
pump by resetting the fault indica-
C NO NC C NO NC C NO NC tion).

been stopped because of a fault. If
the cause is sensor signal outside
signal range, the pump will con-
tinue operating according to the
max. curve and the fault indication
cannot be reset until the signal is
Permanently on Permanently on
inside the signal range.
C NO NC C NO NC C NO NC If the cause is setpoint signal out-
continue operating according to min.
curve and the fault indication cannot
be reset until the signal is inside the
signal range.
The pump has been set to stop, but it

Permanently on Flashing
has been stopped because of a fault.
A fault indication can be reset in one of the following Further product documentation
ways:
By briefly pressing the button " " or " " on the In addition to this data booklet, Grundfos offers data
pump. This will not change the setting of the pump. booklets describing each of the following pump types.
Publication
A fault indication cannot be reset by means of " " Pump type Frequency
number
or " " if the buttons have been locked. TP, TPD, TPE, TPED 50 Hz V7124417
By switching off the electricity supply until the indi- TP, TPD, TPE 60 Hz V7152685
cator lights are off. NKE 50/60 V7153863
By means of R100. NBE 50/60 V7168999
When R100 is communicating with the pump, the red Note: All of the above data booklets are also available
indicator light will flash rapidly. on-line on WebCAPS on www.grundfos.com. For further
information on WebCAPS, see page 91.
Megging
Note: Megging of an installation incorporating E-pumps
is not allowed, as the built-in electronics may be
damaged.
42
Introduction
Grundfos TPE, TPED Series 2000 pumps are fitted with a
frequency-controlled MGE or MMGE motor. The pumps
have built in PI-controller and are equipped with a differ-
ential pressure sensor.
TPE, TPED Series 2000 pumps
GR3933 - GR8065
Fig. 49 TPE Series 2000 pumps
TPE, TPED Series 2000 pumps with differential pressure

sensor are vertical single-stage centrifugal pumps.
Due to the in-line design the pump can be installed in a
horizontal or vertical one-pipe system where the suction
and discharge ports are in the same plane and have the
same pipe dimensions. This design provides a more
compact pump design and pipework.
The pumps are available in various sizes to provide the
flow and the pressure required. The twin-head pump
version, TPED series 2000, is only available with the MGE
motor (0.75-7.5 kW)
TPE, TPED Series 2000 pumps consist of two main
components: The motor and the pump unit.
The motor is a Grundfos MGE (0.75 to 7.5 kW) or
MMGE (11 to 22 kW) motor with built-in frequency
converter designed to EN standards.
The pump unit has optimised hydraulics, union or
flanged connections, a top and various other parts.
Applications of TPE, TPED Series 2000

TPE, TPED Series 2000 pumps are used in a wide variety
of pumping systems where the performance and mate-
rials of the pump are required to meet specific demands.
Below is a list of some general examples of application:
Heating systems
Refrigeration systems
Building cooling systems
Mixing loops.
43
E-pump type
TPE, TPED Series 2000 with TPE Series 2000 with
E-pump functions TPE, TPED Series 2000 with
three-phase MGE up to three-phase MMGE
single-phase MGE
7.5 kW 11-22 kW
Setpoint z z
Start/stop z z
Max. Curve z z
Min. Curve z z
Alarm reset z z
Constant/proportional pressure z z
Setpoint z z
Fault indication z z
Setpoint z
Start/stop z
Max. Curve z
Min. Curve z
Alarm reset z
Constant/proportional pressure z
Setpoint z
Fault indication z
Operation mode: MIN, MAX, STOP z
Flow in % z
External control z
Setting via R100:
Setpoint z z z
Start/stop z z z
Max. curve z z z
Min. curve z z z
Alarm reset z z z
Controlled / Uncontrolled
Controller constants Kp, Ti
External setpoint signal z z z
Signal relay function
Pump number (for Bus communication) z z z
Stop function
Sensor range and signal
Duty / Standby
Operating range (min./max. speed)
Reading via R100:
Setpoint z z z
Operating mode z z z
Actual sensor value z z z
Pump speed z z z
Actual power consumption z z z
Energy consumption z z z
Running hours z z z
Setpoint z z z
Start/stop z z z
Max. Curve z z z
Min. Curve z z z
Controlled / Uncontrolled
Setpoint z z z
Operating indication z z z
Pump status z z z
Parallel operation z z z
Clock program z z z
44
E-pump type
E-pump functions TPE, TPED Series 2000 with TPE Series 2000 with
TPE, TPED Series 2000 with
three-phase MGE up to three-phase MMGE
single-phase MGE
7.5 kW 11-22 kW
Setpoint z z z
Start/stop z z z
Min./max. curve via digital input z z z
z z z
Fault signal (relay) z z z
Fault, Operation or Ready signal (relay)
Twin-head pump function z z
45
Control modes Proportional pressure mode is chosen in systems with

relatively large head losses in those parts of the system
TPE, TPED Series 2000 pumps with differential-pressure through which the total quantity of water flows.
sensor can be set to the following three control modes:
Operating modes
proportional pressure
constant pressure In addition to proportional pressure, constant pressure
and constant curve, the following operating modes can
constant curve. be selected:
In proportional pressure mode the pump will produce a Stop
proportionally increasing differential pressure across
Max. curve
the pump at an increasing flow, see Fig. 50.
Min. curve.
H
H
Max.
Hset
TM00 5547 0995

TM00 9321 4796
Hset
2 Min.
Q Q
Fig. 53 Min. and max. curve

Fig. 50 Proportional pressure mode
Max. curve mode can be used in connection with the

In constant-pressure mode the pump maintains a
venting procedure during installation.
constant differential pressure across the pump, irrespec-
tive of the flow, see Fig. 51. Min. curve mode can be used in periods requiring very
H low flow.
settings will be stored.
Hset The remote control R100 offers additional possibilities
TM00 9322 4796
of setting and status displays.
Additional operating modes TPED Series 2000

Q pumps (with MGE motors up to 7.5 kW)
Fig. 51 Constant pressure mode TPED Series 2000 pumps are twin-head pumps with the
single- or three-phase MGE motor up to 7.5 kW. These
In constant-curve mode the pump is not controlled. It pumps have a built in twin-head pump function which is
can be set to pump according to a preset pump charac- activated from factory.
teristic within the range from min. curve to max. curve, The two pump heads are connected with each other by
see Fig. 52. means of a factory mounted multi-core cable enabling
H the function. The left pump head, see Fig. 54 a), is the
master pump and the differential pressure sensor will be
Max. connected to this pump
TM00 9323 1204
Min.
TM02 6014 4702
Fig. 52 Constant curve mode a) b)
All TPE, TPED Series 2000 pumps are set to proportional Fig. 54 TPED Series 2000 pump with a) one sensor and b)
pressure from factory. The head corresponds to 50% of with two sensors.
the maximum pump head.
In most cases, the above is the optimum control mode
for these pumps, especially as the pumps consume less
energy.
46
The twin-head pump function has two possible modes Setting by means of the control panel
of operation:
TPE, TPED Series 2000 pumps with single-phase
Alternating operation MGE and TPE Series 2000 pumps with MMGE (11 -
Pump operation alternates every 24 hours. If the duty 22 kW)
pumps stops due to a fault, the other pump will start up
automatically and a fault indication will be given from
the faulty pump. buttons " " and " " for setting of head (setpoint
Hset) and control mode.
Standby operation Light fields, yellow, for indication of head and control
The master pump is operating continuously. In order to mode.
prevent seizing-up, the standby pump is started for 10 Indicator lights, green (operation) and red (fault).
seconds every 24 hours. If the master pump stops due to
a fault, the standby pump will start.
Changing operating mode

The operating mode is selected by means of a selector
switch in each terminal box.
TM00 7600 0404

The selector switches enable changeover between the
operating modes "alternating operation" and "standby
operation". The factory setting will be "alternating ope-
ration". Green Red
The switches in the two terminal boxes must be set to Fig. 55 Control panel of MGE motor
the same position. If the switches are positioned diffe-
rently, the operating mode will be "standby operation". Setpoint setting
Note: Both pumps should be set to the same setpoint The desired setpoint is set by pressing the button " "
and control mode. Different settings will result in or " ".
different operation when changing between the two
The light fields on the control panel will indicate the
pumps.
head set. See the following examples.
Additional differential pressure sensor Example: Pump in proportional-pressure control mode.
The TPED Series 2000 pumps are supplied with one Fig. 56 shows that the light fields 5 and 6 are on, indi-
common differential pressure sensor mounted at and cating a desired head of 3 metres at maximum flow. The
supplied from the master pump, see Fig. 54 a). setting range lies between 1/4 and 3/4 of maximum
To ensure 100% back-up between the two pump heads head.
of the twin-head pump, an additional differential pres-
H m
sure sensor can be mounted at the second pump head,
see Fig. 54 b).
5
The additional sensor and a "Fitting kit for TPED with 4
two sensors" can be found on page 80.
3
After mounting the additional sensor, the multi-core
TM028986 1304
2
cable has to be modified - please see the installation and
operating instruction TPE(D) Series 2000. 1
0
Q
Fig. 56 Pump in proportional-pressure control mode
47
Example: Pump in constant-pressure control mode. Setting of min. curve duty

Fig. 57 shows that the light fields 5 and 6 are activated, Press the button " " continuously to change over to
indicating a desired head of 3.1 metres. The setting the min. curve of the pump (bottom light field flashes).
range lies between 1/8 of maximum head and maximum When the bottom light field is on, " " must be pressed
head. for 3 seconds before the light field starts flashing.
H m To change back, press " " continuously until the
5
4 H
TM028987 1304
2
1
TM00 7346 1196

0
Q
Fig. 57 Pump in constant-pressure control mode

Q
Changeover between proportional pressure and
constant pressure
Start/stop of pump
When the buttons " " and " " are pressed simultane-
ously, the light fields will indicate the selected control Stop the pump by continuously pressing " " until none
mode, i.e. proportional pressure or constant pressure. of the light fields are on and the green indicator light
flashes.
Light fields Control mode
Top + bottom light fields flash Proportional pressure
Middle light fields flash Constant pressure
If the buttons are pressed for more than 5 seconds, the

control mode will change over to constant pressure and
proportional pressure respectively.

H
TM00 7345 1196
48
Setting by means of the control panel Fig. 62 shows that the light fields 5 and 6 are on, indi-
cating a desired head of 3.1 metres. The setting range
TPE, TPED Series 2000 pumps with three-phase MGE lies between 1/8 of maximum head and maximum head.
up to 7.5 kW H m
5
4
3
5 1
TM02 8987 1304

2
1
0
Q
Fig. 62 Pump in constant-pressure control mode
TM03 0177 4304

2 Setting to max. curve duty
4
To change over to the max. curve of the pump, press " "
3 continuously until MAX illuminates, see Fig. 63
Fig. 60 Control panel To change back, press " " continuously until the desired
head is indicated.
Pos. Description
1 and 2 Buttons for setting. H
Light fields for indication of
3 and 5 control mode, pos. 3,
head, performance and operating mode, pos. 5.
TM03 0289 4704

Indicator lights
4 for operating and fault indication and
symbol for indication of external control.
Q
Control mode setting
Description of function.
Change the control mode by pressing , pos. 2, Setting to min. curve duty
according to the following cycle: To change over to the min. curve of the pump, press " "
constant pressure, , and continuously until MIN illuminates, see Fig. 64.
proportional pressure, . To change back, press " " continuously until the desired
Setting of pump head head is indicated.
The pump head is set by pressing the button " " or " ".
H
The light fields on the control panel will indicate the
head set (setpoint). See the following examples.
TM03 0290 4704
Fig. 61 shows that the light fields 5 and 6 are on, indi-
cating a desired head of 3 metres at maximum flow. The
setting range lies between and of maximum head.
H m Q
5 Fig. 64 Min. curve duty
4
Start/stop of pump
3
TM02 8986 1304
Stop the pump by continuously pressing " " until STOP

2
illuminates. When the pump is stopped, the green indi-
1 cator light will be flashing.
0 Start the pump by continuously pressing " " until the
Q
desired head is indicated.
Fig. 61 Pump in proportional-pressure control mode
49

panel.
TM02 0936 0501

0. GENERAL
1. OPERATION
2. STATUS
3. INSTALLATION

1.1 2.1 3.1
1.2 2.2 3.2
1.3 2.3 3.3
2.4 3.4
1.4
2.5 3.5
2.6
50
Menu OPERATION
When communication between R100 and the E-pump Fault indications
has been established, the first display in this menu will
appear.
Setpoint setting

display.
Possible cause:
Setpoint set
Undervoltage
Actual setpoint
Overvoltage
Actual value
Too many restarts (after faults)
In this display, the desired setpoint is set in metres [m]. Overload
In proportional-pressure mode the setting range is from Sensor signal outside signal range
1/4 of maximum head to 3/4 of maximum head. Setpoint signal outside signal range
In constant-pressure mode the setting range is from 1/8 Other fault.
of maximum head to maximum head. A fault indication can be reset in this display if the cause
In constant-curve mode the setpoint is set in % of the of the fault has disappeared.
maximum curve. The curve can be set within the range
from min. curve to max. curve. Alarm log

Stop
Min. (min. curve)
Max. (max. curve).
If the pump is connected to an external setpoint signal,
the setpoint in this display will be the maximum value of If faults have been indicated, the last five fault indica-
the external setpoint signal. tions will appear in the alarm log. "Alarm log 1" shows
If the pump is controlled via external signals (Stop, Max. the latest fault.
curve or Min. curve) or a bus, this will be indicated in the The example shows the fault indication "Undervoltage",
display if setpoint setting is attempted. the fault code and the number of minutes the pump has
In this case, the number of possible settings will be been connected to the electricity supply after the fault
reduced. occurred.
The time cannot be displayed for three-phase pumps as
Setting of operating mode
the software does not support this function.

Stop
Min.
Normal (duty)
Max.
The operating modes can be selected without changing
the setpoint setting.
51
Menu STATUS Display of actual speed
The displays appearing in this menu are status displays

at the control panel and press "OK".
If a parameter, e.g. speed, should be called up continu- Tolerance: 5%
ously, press "OK" constantly during the period in which
The actual pump speed will appear in this display.
the parameter in question should be monitored.
The tolerance of the displayed value is stated under each Display of input power and power consumption
display. The tolerances are stated as a guide in % of the
maximum values of the parameters.
Tolerance: 10%
This display shows the actual pump input power from
the mains supply. The power is displayed in Watt [W] or
kilo Watt [kW].
Tolerance: 2%
The pump power consumption can also be read from this
This display shows the actual setpoint and the external
display.
setpoint in % of the range from minimum value to the
The value of power consumption is an accumulated
setpoint set.
Display of operating mode reset.

Tolerance: 2%
where this operating mode was selected (R100, pump,
BUS or External). The value of operating hours is an accumulated value
Display of actual value
The actually measured head will appear in this display.
52
Menu INSTALLATION
Selection of control mode Allocation of pump number
Select one of the following control modes: A number between 1 and 64 can be allocated to the
Prop. pressure (proportional pressure) pump. In the case of bus communication, a number must
be allocated to each pump.
Const. pressure (constant pressure)
Const. curve (constant curve). Selection of function for digital input
page 51.
Note: If the pump is connected to a bus, it is not possible
to select the control mode via R100.
Selection of external setpoint signal

The digital input of the pump can be set to different
functions.
Select one of the following functions:
Min. (min. curve)
Max. (max. curve).
The input for external setpoint signal can be set to Min.

different signal types. When the input is activated, the pump is operating
Select one of the following types: according to the min. curve.
0-5 [V] (potentiometer) (pumps with MMGE motors Max.
only), When the input is activated, the pump is operating
0-10 [V] according to the max. curve.
0-20 [mA]
4-20 [mA]
Not active.
If Not active is selected, the setpoint set by means of
The setpoint set is the maximum value of the external
can be read from Display of actual setpoint on page 52.
Locking the buttons on the pump
The buttons " " and " " on the pump can be set to:
Active
Not active.
53
External forced-control signals External setpoint signal

Connecting an analogue signal transmitter to the input
The pump has inputs for external signals for the forced-
for the setpoint signal (terminal 4) enables remote
control functions:
setting of the setpoint.
Start/stop of pump
The actual external signal (0-5 V (three-phase pumps
Digital function.
only), 0-10 V, 0-20 mA, 4-20 mA) must be selected via
Start/stop input R100.
Functional diagram: Start/stop input: If constant-curve duty is selected by means of R100, the
Start/stop pump can be controlled by any controller.
In proportional-pressure mode the setpoint can be set
H externally within the range from 1/4 of maximum head
Normal duty to the setpoint set on the pump or by means of R100.
Q
Actual setpoint
H
Stop 3/4 of maximum pump head
Q
Digital input
1/4 of maximum pump head
Normal duty
Min. curve
TM00 7669 1696

Max. curve.
0 10 V
Functional diagram: Input for digital function: 0 20 mA
Digital function 4 20 mA
H Example: At a maximum head of 12 metres, a setpoint

Normal duty set of 6 metres and an external setpoint of 100%, the
actual setpoint will be as follows:
Q
H actual = ( H set 1/4H max ) % external setpoint + 1/4H max
H H actual = ( 6 12/4 ) 100% + 12/4

Minimum curve
Q H actual = 6metres
H
Maximum curve
54
In constant-pressure mode the setpoint can be set exter- Bus signal

nally within the range from 1/8 of maximum head to the
The pump enables serial communication via an RS-485
setpoint on the pump or by means of R100.
Grundfos GENIbus protocol and enables connection to
Actual setpoint the Grundfos Pump Management System 2000.
Via the bus signal, it is possible to remote-set pump
operating parameters, such as setpoint, operating
Maximum pump head mode, etc. Furthermore, it offers the possibility of
controlling several TPE, TPED Series 2000 pumps at the
same type connected in parallel. At the same time, the
pump can provide status information about important
parameters, such as actual value of control parameter,
input power, fault indications, etc.
For information about Bus communication with TPE,
1/8 of maximum pump head
TPED Series 2000, see page 72.
Note: If a bus signal is used, the number of settings
TM00 7669 1696
0 5 V (E-pumps with MMGE only) available via R100 will be reduced.

0 10 V
0 20 mA Priority of settings
4 20 mA The start/stop and digital inputs will influence the
number of possible settings.
Example: At a maximum head of 12 metres, a setpoint
set of 6 metres and an external setpoint of 80%, the By means of R100, the pump can always be set to max.
actual setpoint will be as follows: curve duty or to stop.
H actual = ( H set 1/8H max ) % external setpoint + 1/8H max
the pump will operate according to the function with
the highest priority.
H actual = ( 6 12/8 ) 80% + 12/8 tables.
Without bus signal
Possible settings
H actual = 5.1metres
External signals
pump or R100
In constant-curve mode the setpoint can be set exter- 1 Stop
nally within the range from the min. curve to the 2 Max. curve
setpoint set on the pump or by means of R100. 3 Stop
4 Max. curve
Actual setpoint 5 Min. curve Min. curve
6 Set point setting Setpoint setting
Max. curve forced to operate according to the max. curve, the pump
With bus signal
Possible settings
External signals BUS signal
pump or R100
1 Stop
Min. curve 2 Max. curve
External setpoint signal 3 Stop Stop
4 Max. curve
TM00 7669 1696
5 Min. curve
0 10 V
6 Setting of head
0 20 mA
4 20 mA
control panel, R100 and the bus signal can only set the
pump to stop.
55
Indicator lights and signal relay Signal relay

Indicator lights activated
The operating condition of the pump is indicated by the during: Description
green and red indicator lights on the pump control Operation Fault signal
Fault (red)
panel. (green) relay
been stopped because of a fault.
If the cause is sensor signal out-
continue operating according to
the max. curve and the fault indi-
Perma- Perma- cation cannot be reset until the
nently on nently on signal is inside the signal range.
C NO NC If the cause is setpoint signal
outside signal range, the pump
will continue operating according
to min. curve and the fault indi-
cation cannot be reset until the
signal is inside the signal range.
TM00 7600 0404 - TM03 0126 4104
The pump has been set to stop,

Perma-
Flashing but it has been stopped because
Green nently on
of a fault.
Red C NO NC
A fault indication can be reset in one of the following

Green Red
ways:
By briefly pressing the button " " or " " on the
Fig. 66 Indicator lights on the pump control panel pump. This will not change the setting of the pump.
A fault indication cannot be reset by means of " " or
The pump incorporates a fault signal relay with a poten- " " if the buttons have been locked.
tial-free changeover contact for external fault indica- By switching off the electricity supply until the indi-
tion. cator lights are off.
The functions of the two indicator lights and the fault By means of R100.
signal relay are as shown in the table below. When R100 communicates with the pump, the red indi-
cator light will flash rapidly.
Signal relay
Indicator lights activated
during: Description
Megging
Operation Fault signal Note: Megging of an installation incorporating TPE,
Fault (red)
(green) relay
TPED Series 2000 pumps is not allowed, as the built-in
electronics may be damaged.
Off Off
switched off.
Further product documentation
C NO NC
In addition to this Grundfos E-pumps data booklet,
Grundfos offers data booklets describing each of the
Perma- following pump types.
Off The pump is operating.
nently on Publication
Pump type Frequency
number
C NO NC
TP, TPD, TPE, TPED 50 V7124417
TP, TPD, TPE 60 V7152685

Note: All of the above data booklets are also available
on-line on WebCAPS on www.grundfos.com. For further
C NO NC information on WebCAPS, see page 91.
The pump has stopped because

of a fault. Restarting will be
Perma-
Off attempted (it may be necessary
nently on
to restart the pump by resetting
C NO NC the fault indication).
56
E-pumps with single-phase MGE Setpoint signals

motors Potentiometer
0-10 VDC, 10 k (via internal voltage supply).
Grundfos MGE 71 and MGE 80 motors Screened cable (cross section min. 0.5 mm2 and max
have single-phase mains connection 1.5 mm2).
Maximum cable length: 100 m.
are three-phase, asynchronous squirrel cage induc-
tion motors designed to current IEC, DIN and VDE Voltage signal
guidelines and standards. The motors incorporate a 0-10 VDC, Ri> 50 k.
frequency converter and PI-controller Tolerance: +0%/ 3% at maximum voltage signal.
Screened cable (cross section min. 0.5 mm2 and max.
are used for continuously variable speed control of
1.5 mm2).
Grundfos E-pumps
are available in power sizes 0.25 to 0.75 kW 4 pole and
Current signal
0.37 to 1.1 kW 2 pole.
DC 0-20 mA/4-20 mA, Ri=175 .
Tolerance: +0%/ 3% at maximum current signal.
1.5 mm2).
Sensor signals
TM02 1502 0101
Voltage signal
0-10 VDC, Ri> 50 k (via internal voltage supply).
Tolerance: +0%/ 3% at maximum voltage signal.
Fig. 67 Single-phase MGE motor 1.5 mm2).
Supply voltage Current signal
1 x 200-240 V 10%, 50/60 Hz, PE. DC 0-20 mA/4-20 mA, Ri=175 .
Back-up fuse Screened cable (cross section min. 0.5 mm2 and max.
Motor sizes from 0.25 to 1.1 kW: Max. 10 A. 1.5 mm2).
Standard as well as quick-blow or slow-blow fuses may
Electricity supply to sensor:
be used.
+24 VDC, max. 40 mA.
Leakage current
Signal output
Earth leakage current < 3.5 mA.
Potential-free changeover contact.
The leakage currents are measured in accordance with
Maximum contact load: 250 VAC, 2 A.
EN 60 355-1.
Minimum contact load: 5 VDC, 10 mA.
Input/output
Screened cable: 0.5 - 2.5 mm2.
Start/stop
External potential-free switch.
Voltage: 5 VDC Bus input
Grundfos GENIbus protocol, RS-485.
Current: < 5 mA.
0.5 - 1.5 mm2 screened 2-core cable.
Screened cable (0.5 - 1.5 mm2/ 28-16 AWG) must be used.
Digital input
Voltage: 5 VDC
Current: < 5 mA.
Screened cable (0.5 - 1.5 mm2/ 28-16 AWG) must be used.
57
EMC (electromagnetic compatibility) Motor protection

Emission: The motor requires no external motor protection. The
Comply with the limits in EN 61 800-3 for the first envi- motor incorporates thermal protection against slow
ronment (residential areas), unrestricted distribution, overloading and blocking (IEC 34-11: TP 211).
corresponding to CISPR11, group 1, class B.
Additional protection
Immunity:
If the motor is connected to an electric installation
Fulfil the requirements for both the first and the second
where an earth leakage circuit breaker is used as addi-
environment according to EN 61 800-3.
tional protection, this circuit breaker must be marked
For further information about EMC, see EMC and proper with the following symbol:
installation on page 66.
ELCB
Enclosure class
Standard enclosure class: IP 55. Note: When an earth leakage circuit breaker is selected,
the total leakage current of all the electrical equipment
Insulation class in the installation must be taken into account.
F (IEC 85). Start/stop of pump
Ambient temperature The number of starts and stops via the mains voltage
During operation: 20C to +40C must not exceed 4 times per hour. When the pump is
switched on via the mains, it will start after approx. 5
During storage/transport: 40C to +60C. seconds. If a higher number of starts and stops is
desired, the input for external start/stop must be used
Relative air humidity
when starting/stopping the pump. When the pump is
Maximum 95%. started/stopped via an external on/off switch, it will
start immediately.
Sound pressure level
Speed as stated on the Sound pressure level
Motor [kW]
nameplate [min-1] [dB(A)]
1400-1500
1700-1800
0.37
2800-3000
3400-3600
1400-1500
1700-1800
0.55
2800-3000
< 70
3400-3600
1400-1500
1700-1800
0.75
2800-3000
3400-3600
2800-3000
1.1
3400-3600
Wiring diagram
1 x 200-240 V, +/ 10%, 50/60 Hz
External switch
N N
ELCB
TM02 0792 0101
Max. 10 A PE
L L
PE
58
Other connections
Group 2
Group 3
The connection terminals of external potential-free
contacts for start/stop and digital function, external
setpoint signal, sensor signal, GENIbus and relay signal NC C NO N PE L
are shown in Fig. 68.
Note: If no external on/off switch is connected, short-
circuit terminals 2 and 3 using a short wire.
Note: As a precaution, the wires to be connected to the
following connection groups must be separated from
each other by reinforced insulation in their entire
lengths:
1. Inputs (external start/stop, digital function, setpoint
and sensor signals, terminals 1-9, and bus connec-
tion, terminals B, Y, A).
All inputs (group 1) are internally separated from the 0-10 V 1: Digital input
mains-conducting parts by reinforced insulation and 0/4-20 mA 4-20 mA 9: GND (frame)
galvanically separated from other circuits. 8: +24 V
0/1 7: Sensor input
All control terminals are supplied by protective extra- B: RS-485B
low voltage (PELV), thus ensuring protection against 1 9 8 7 B Y A Y: Screen
A: RS-485A
electric shock.
2. Output (relay signal, terminals NC, C, NO). STOP
The output (group 2) is galvanically separated from RUN
other circuits. Therefore, the supply voltage or pro- 6: GND (frame)
5: +10 V
TM02 0795 0904

0/4-20 mA 0-10 V
tective extra-low voltage can be connected to the 10K 4: Setpoint input
output as desired. 3: GND (frame)
2: Start/stop
3. Mains supply (terminals N, PE, L). 6 5 4 3 2
A galvanically safe separation must fulfil the require-
ments for reinforced insulation including creepage
Fig. 68 Connection terminals
distances and clearances specified in EN 60 335.
59
E-pumps with three-phase MGE Digital input
motors External potential-free switch.

Voltage: 5 VDC
Grundfos MGE 90, MGE 100, MGE 112 and MGE 132
motors Current: < 5 mA
have three-phase mains connection Screened cable (0.5 - 1.5 mm2 / 28-16 AWG).
are three-phase, asynchronous squirrel cage induc-
tion motors designed to current IEC, DIN and VDE Setpoint signals
guidelines and standards. The motors incorporate a Potentiometer
frequency converter and PI-controller 0-10 VDC, 10 k (via internal voltage supply).
are used for continuously variable speed control of Screened cable (0.5 - 1.5 mm2 / 28-16 AWG).
Grundfos E-pumps Maximum cable length: 100 m.
are available in power sizes 0.55-5.5 kW, 4 pole and Voltage signal
0.75-7.5 kW, 2 pole. 0-10 VDC, Ri> 50 k.
Screened cable (0.5 - 1.5 mm2 / 28-16 AWG).
Current signal
DC 0-20 mA/4-20 mA, Ri=175 .
GR8275
Sensor signals
Fig. 69 Three-phase MGE motor Voltage signal
0-10 VDC, Ri> 50 k (via internal voltage supply).
Supply voltage Tolerance: +0%/ 3% at maximum voltage signal.
3 x 380-480 V 10%, 50/60 Hz, PE. Screened cable (0.5 - 1.5 mm2 / 28-16 AWG).
Back-up fuse Current signal
Motor sizes from 0.75 to 5.5 kW: Max. 16 A DC 0-20 mA/4-20 mA, Ri=175
Motor size 7.5 kW: Max. 32 A. Screened cable (0.5 - 1.5 mm2 / 28-16 AWG).
Standard as well as quick-blow or slow-blow fuses may Maximum cable length: 500 m
be used.
Electricity supply to sensor
Leakage current +24 VDC, max. 40 mA.
Motor size [kW] Leakage current [mA] Signal output
0.75 to 3.0 < 3.5
Potential-free changeover contact.
4.0 to 5.5 <5
5.5 kW, 1400-1800 min-1 Max. contact load: 250 VAC, 2 A
< 10
7.5 Min. contact load: 5 VDC, 10 mA
The leakage currents are measured in accordance with Screened cable, 0.5 - 1.5 mm2 / 28-16 AWG.
EN 60 355-1.
Input/output
Bus input
Start/stop
Grundfos GENIbus protocol, RS-485
Voltage: 5 VDC
Current: < 5 mA.
Screened cable (0.5 - 1.5 mm2/ 28-16 AWG).
60

Comply with the limits in EN 61 800-3 for the first envi- motor incorporates thermal protection against slow
ronment (residential areas), unrestricted distribution, overloading and blocking (IEC 34-11: TP 211).
corresponding to CISPR11, group 1, class B.
Immunity:
Fulfil the requirements for both the first and the second If the motor is connected to an electric installation
environment according to EN 61 800-3. where an earth leakage circuit breaker is used as addi-
tional protection, this circuit breaker must be of the
For further information about EMC, see EMC and proper type:
installation page 66.
which is suitable for handling leakage currents and
Enclosure class cutting-in with short pulse-shaped leakage.
Standard: IP 55 (IEC34-5). which trips out when alternating fault currents and
fault currents with DC content, i.e. pulsating DC and
Insulation class smooth DC fault currents, occur.
F (IEC 85). For these pumps an earth leakage circuit breaker type B
must be used.
Ambient temperature
This circuit breaker must be marked with the following
During operation: 20C to +40C symbols:
During storage/transport: 40C to +60C. ELCB
Relative air humidity Note: When an earth leakage circuit breaker is selected,
Maximum 95%. the total leakage current of all the electrical equipment
in the installation must be taken into account.
Sound pressure level
Start/stop of pump
Speed stated on the Sound pressure level
Motor [kW]
nameplate [min-1] [dB(A)] The number of starts and stops via the mains voltage
1400-1500 47 must not exceed 4 times per hour.
1700-1800 52
0.75 When the pump is switched on via the mains, it will start
2800-3000 60
after approx. 5 seconds.
3400-3600 65
1400-1500 49 If a higher number of starts and stops is desired, the
1700-1800 53 input for external start/stop must be used when
1.1
2800-3000 60 starting/stopping the pump.
3400-3600 65 When the pump is started/stopped via an external on/
1400-1500 53 off switch, it will start immediately.
1700-1800 57
1.5
2800-3000 65
3400-3600 70
1400-1500 50
1700-1800 52
2.2
2800-3000 65
3400-3600 70
1400-1500 55
1700-1800 60
3.0
2800-3000 65
3400-3600 70
1400-1500 58
1700-1800 63
4.0
2800-3000 70
3400-3600 75
1400-1500 60
1700-1800 63
5.5
2800-3000 75
3400-3600 80
2800-3000 76
7.5
3400-3600 80
61
Wiring diagram
3 x 380-480 V, +/ 10%, 50/60 Hz
External switch
Max. 16/32 A
L1 L1
L2 ELCB L2
L3 L3
TM00 9270 4696

PE
Other connections
Group 2
Group 3
setpoint signal, sensor signal, GENIbus and relay signal
NC C NO L1 L2 L3

Note: As a precaution, the wires to be connected to the
following connection groups must be separated from
each other by reinforced insulation in their entire
lengths:
1. Inputs (external start/stop, digital function, setpoint
and sensor signals, terminals 1-9, and bus connec-
tion, terminals B, Y, A).
All inputs (group 1) are internally separated from the
mains-conducting parts by reinforced insulation and 0-10 V
0/4-20 mA 4-20 mA 1: Digital input
galvanically separated from other circuits. 9: GND (frame)
Group 1
All control terminals are supplied by protective extra- 1/0
8: +24 V
7: Sensor input
low voltage (PELV), thus ensuring protection against B: RS-485B
electric shock. 1 9 8 7 B Y A Y: Screen
A: RS-485A
2. Output (relay signal, terminals NC, C, NO).
STOP
The output (group 2) is galvanically separated from
RUN
other circuits. A maximum supply voltage of 250 V or 6: GND (frame)
protective extra-low voltage can be connected to the 0/4-20 mA 0-10 V
10K
5: +10 V
TM02 8414 5103
4: Setpoint input
output as desired. 3: GND (frame)
6 5 4 3 2 2: Start/stop
3. Mains supply (terminals L1, L2, L3, PE).
A galvanically safe separation must fulfil the require-
distances and clearances specified in EN 60 335. Fig. 70 Connection terminals
62
E-pumps with three-phase MMGE Digital input

motors External potential-free switch.
Voltage: 5 VDC
Grundfos MMGE 160 M, MMGE 160 MX, MMGE 160 L and
MMGE 180 M motors Current: < 5 mA
have three-phase mains connection Screened cable (cross-section min. 0.5 mm 2 and max
are three-phase, asynchronous squirrel cage motors 1.5 mm2).
designed to current IEC, DIN and VDE guidelines and
standards. The motors incorporate a frequency con- Setpoint signals
verter and PI-controller Potentiometer
are used for continuously variable speed control of 0-5 VDC, 10 k (via internal voltage supply).
Grundfos E-pumps Screened cable (cross section min. 0.5 mm2 and max.
1.5 mm2).
are available in power sizes 7.5 - 22 kW in 4 pole ver- Maximum cable length: 100 m.
sion and 11-22 kW in 2 pole version.
Voltage signal
0-5 VDC/0-10 VDC, Ri> 50 k.
1.5 mm2).
Current signal
DC 0-20 mA/4-20 mA, Ri=250 .
1.5 mm2).
GR6328
Sensor signals
Fig. 71 Three-phase MMGE motor Voltage signal
0-5 VDC/0-10 VDC, Ri > 50 k (via internal voltage
Supply voltage supply).
3 x 380-415 V 10%, 50/60 Hz, PE. Tolerance: +0%/3% at maximum voltage signal.
Screened cable: 0.5 - 1.5 mm2
Back-up fuse Maximum cable length: 500 m.
Motor output up to [kW] Max. [A] Current signal
7.5 25 DC 0-20 mA/4-20 mA, Ri = 250 .
11 25 Tolerance: +0%/3% at maximum current signal
15 35 Screened cable: 0.5 - 1.5 mm2
18.5 50 Maximum cable length: 500 m.
22 50 Electricity supply to sensor:
Standard as well as quick-blow or slow-blow fuses may +24 VDC, max. 40 mA
be used. +5 VDC, max. 5 mA.
Leakage current Signal output

Leakage current > 30 mA. Potential-free changeover contact.
The leakage currents are measured in accordance with Maximum contact load: 250 VAC, 2 A
EN 60 355-1. Minimum contact load: 5 VDC, 10 mA
Input/output Screened cable: 0.5 - 2.5 mm2
Start/stop Maximum cable length: 500 m.
Bus input
Voltage: 5 VDC Grundfos GENIbus protocol, RS-485
Current: < 5 mA 0.5 - 1.5 mm2 screened 2-core cable
Screened cable (cross-section min. 0.5 mm2 and max. Maximum cable length: 500 m.
1.5 mm2).
63

Comply with the limits of EN 61 800-3 for the second motor incorporates thermal protection against slow
environment (industrial areas), unrestricted distribu- overloading and blocking.
tion, corresponding to CISPR11, group 2, class A.
If the MMGE motor is provided with an external EMC-
If the motor is connected to an electric installation
filter, the limits for the first environment (residential
where an earth leakage circuit breaker is used as addi-
areas), unrestricted distribution, corrsponding to
tional protection, this circuit breaker must be of the
CISPR11, group 1, class B, are met.
type:
Immunity: which is suitable for handling leakage currents and
Fulfil the requirements for both the first and the second cutting-in with short pulse-shaped leakage.
environment according to EN 61 800-3.
which trips out when alternating fault currents and
For further information about EMC, see EMC and proper fault currents with DC content, i.e. pulsating DC and
installation on page 66. For further information on EMC- smooth DC fault currents, occur.
filters, see page 78 and page 84.
For these pumps an earth leakage circuit breaker type B
Enclosure class must be used.
Standard: IP 54 (IEC 34-5). This circuit breaker must be marked with the following
symbols:
Insulation class
ELCB
F (IEC 85).
Note: When an earth leakage circuit breaker is selected,
Ambient temperature the total leakage current of all the electrical equipment
During operation: 20C to +40C in the installation must be taken into account.
During storage/transport: 30C to +60C. Start/stop of pump
Relative air humidity The number of starts and stops via the mains voltage
must not exceed 4 times per hour.
Maximum 95%.
When the pump is switched on via the mains, it will start
Sound pressure level after approx. 5 seconds. If a higher number of starts and
Speed stated on Sound pressure level
stops is desired, the input for external start/stop must
Motor [kW] be used when starting/stopping the pump. When the
nameplate [min-1] [dB(A)]
7.5 1400-1500 63 pump is started/stopped via an external on/off switch, it
1400-1500 63 will start immediately.
11 2800-3000 69
3400-3600 74
1400-1500 65
15 2800-3000 70
3400-3600 75
1400-1500 65
18.5 2800-3000 70
3400-3600 75
1400-1500 67
22 2800-3000 73
3400-3600 78
64
Wiring diagram
3 x 380-415 V, +/ 10%, 50/60 Hz
External switch
Max. 25/35/50 A
L1 L1
L2 ELCB L2
TM02 1976 2701

L3 L3
PE
Other connections A galvanically safe separation must fulfil the require-

distances and clearances specified in EN 60 335.
setpoint signal, sensor signal, GENIbus and relay signal
Note: As a precaution, the wires to be connected to the 8: +24 V
following connection groups must be separated from 7: Sensor input
each other by reinforced insulation in their entire 6: GND (frame)
Group 2
5: +5 V
lengths: 4: Setpoint input
1. Inputs (external start/stop, digital function, setpoint 3: GND (frame)
and sensor signals, terminals 1-8, and bus connec- 2: Start/stop
1: Digital input
tion, terminals A, Y, B). All inputs (group 1) are inter-
nally separated from the mains-conducting parts by A: RS-485A
reinforced insulation and galvanically Y: Screen
separated from other circuits. B: RS-485B
All control terminals are supplied by protective extra-
low voltage (PELV), thus ensuring protection against NC
electric shock.
NO
2. Output (relay signal, terminals NC, NO, C).
C
The output (group 2) is galvanically separated from
Signal relay
other circuits. A maximum supply voltage of 250 V or
protective extra-low voltage can be connected to the
output as desired. TM02 1952 2601
Fig. 72 Connection terminals
65
EMC and proper installation

General information
EMC and CE
The growing use of electric/electronic controls and elec-
tronic equipment including PLCs and computers within All E-pumps fulfil the EMC directive 89/336/EEC and are
all business areas require these products to fulfil the tested according to standard EN 61 800-3. All E-pumps
existing standards within EMC (ElectoMagnetic are equipped with radio interference filter and varistors
Compatibility). The equipment must be mounted prop- in the mains supply input, to protect the electronics
erly. against voltage peaks and noise present in the mains
supply (immunity). At the same time, the filter will limit
This section deals with these issues.
the amount of electrical noise which the E-pump emits
What is EMC? to the mains supply network (emission). All remaining
inputs included in the electronic unit will also be
ElectoMagnetic Compatibility is an electric or electronic
protected against peaks and noise which can damage or
device's ability to function in a given electromagnetic
disturb the function of the unit.
environment without disturbing the surroundings and
without being disturbed by other devices in the On top of that, the mechanical and electronic designs
surroundings. EMC is normally split into emission and are made in such a way that the unit can operate suffi-
immunity. ciently under a certain level of radiated electromagnetic
disturbance.
Emission
The limits which the E-pumps are tested against are
Emission is defined as the electric or electromagnetic listed in standard EN 61 800-3.
noise emitted by a device during operation and which
can reduce the function of other devices or disturb Where can E-pumps be installed?
various radio communications, including radio/TV. All E-pumps with MGE motors can be used in both resi-
Immunity dential areas (first environment) and industrial areas
(second environment) without any limitations.
Immunity deals with a device's ability to function in
spite of the presence of electric or electromagnetic E-pumps with MMGE motors are designed for industrial
noise, such as sparking noise from contactors or high- areas (second environment) only. If these pumps are
frequency fields from various transmitters, mobile used in residential areas, an additional EMC-filter
phones, etc. between the E-pump and the power supply is required.
For further information, see page 78.
E-pumps and EMC
What is meant by the first and the second environ-
All Grundfos E-pumps are CE and C-tick marked indi- ment?
cating that the product is designed to meet the EMC
requirements defined by the EU (European Union) and The first environment (residential areas) includes estab-
Australia / New Zealand. lishments directly connected to a low-voltage power
supply network which supplies domestic buildings.
The second environment (industrial areas) include
establishments which are not connected to a low-
voltage network that supplies domestic buildings.
The level of electromagnetic disturbance can be
expected to be much higher than in the first environ-
ment.
66
An intertwined screen at a length of a couple of cm (also

called a pig's tail) is a very bad closing as the pig's tail can
destroy the whole screen effect.
EMC and C-tick
Connection to signal relay in E-pumps
All E-pumps marked with the C-tick logo fulfil the
Connection to relay (terminals NC, C, NO) should be
requirements for EMC in Australia and New Zealand.
made by means of a screened cable.
The C-tick approval is based on the EN-standards and the
Provided the voltage used is low-voltage, the connection
units are therefore tested according to the European
can be used together with the other control signals.
standard EN 61 800-3.
Otherwise, a separate cable must be used.
Only E-pumps with MGE-motors are marked with C-tick.
Connection to GeniBus, A-Y-B
The C-tick only covers emission.
a) New installations
For the bus connection a screened 3-core cable must be
With the CE and C-tick marks the E-pumps live up to and used.
have been tested to meet specific EMC requirements.
This, however, does not mean that E-pumps are immune
to all the sources of noise to which they can be exposed 1 A
TM0 30265 5004

A 1
in practice. In some installations the impact may exceed Y
2
3
2
3
Y
the level to which the product is designed and tested. B B
Furthermore, unproblematic operation in a noisy envi- E-pump

ronment presupposes that the installation of the E-
pump is made properly. Fig. 74 Connection with screened 3-core cable - metal
cable bracket at both ends
Below you will find a description of a correct E-pump
installation. If the E-pump is connected to an electronic unit, con-
trol panel, etc. with a cable clamp identical to the
Connection of mains supply in MGE
one on the E-pump, the screen must be connected to
Practice shows that big cable loops are often made this cable clamp, see Fig. 74.
inside the terminal box to get some 'spare cable'. Of
If the unit or panel has no cable clamp as shown in
course, this can be useful, However, with regard to EMC
Fig. 75, the screen is left unconnected at this end.
it is a poor solution as these cable loops will function as
antennas inside the terminal box.
To avoid EMC problems, the mains supply cable and its A 1 A
1
TM028841 0904
individual conductors in the terminal box of the E-pump Y 2 2
Y
3 3
must be as short as possible. If required, spare cable can B B
be established outside the E-pump.
E-pump
Connecting sensor and equipment on other low-

voltage inputs Fig. 75 Connection with screened 3-core cable - metal
cable bracket at only the E-pump end
All connections to control inputs (terminals 1-9) should
be made with screened cables.
b) Replacing an existing pump
To obtain an efficient EMC protection the screen must be If a screened 2-core cable is used in the existing in-
connected to earth/frame in both ends and be unbroken stallation, it must be connected as shown in Fig. 76.
between the two connection places. Make sure that the "pig's tail" is as short as possible.
It is important that the screen is connected to earth/
frame as direct as possible, i.e. by means of a metal cable
bracket to encircle the screen completely, see Fig. 73. A 1 A
TM028842 0904
1
Y Y
To ensure a good connection between the cable bracket B
2 2
B
and earth/frame, any painting and surface treatment on
E-pump
the metal surfaces must be removed.
Fig. 76 Connection with screened 2-core cable

TM03 0266 5004
If a screened 3-core cable is used in the existing in-

stallation, follow the instructions above for a) New
installations.
Fig. 73 Mounting of brackets on cable
67
Connection in control panel b) Extension of control cable

Control panels often contain contactors, relays, solenoid If an extension of the screened control cable is required
valves for pneumatics and other electromechanical it must be made properly.
components. These components and cables to and from
As Fig. 78 shows, both cable ends must be closed by a
these can be considered potential sources of noise and
cable bracket to the common back plate and the
therefore, if possible, should be placed separately from
unscreened cable ends must be as short as possible.
any electronic equipment in the same panel. This means
that a distance as long as possible should be kept to
these, and the components should be screened against
their influence.
Cable ducts should be divided so that cables to elec-
tronics and cables to contactors should be carried sepa-
rately.
Back plate
Control panels are often made of metal and/or have a
metal back plate. This back plate can therefore be used
TM030250 5004
as reference for all screening, i.e. all screens are
connected to this back plate via cable brackets.
When installing the cable brackets make sure that they
have a good electrical connection to the metal back
plate. Therefore, any painting and surface treatment Fig. 78 Schematic drawing of extension of control cable
must be removed.
Keep as long a distance as possible to contactors and
Control signal from E-pumps to control panel power current installation.
a) Unbroken control cable
Other conditions of importance
An unbroken connection from the E-pump to the
connection in the control panel is always preferable. Unscreened cable sections must be twisted pair cables
Immediately after entry of the cable into the panel, and as short as possible.
remove a piece of insulation and connect the screen to Non-conductive panels
the back plate via a cable bracket, see Fig. 77
Control panels not made of metal and with metal back
Electronic unit plate are generally a bad solution with regard to EMC.
In such cases, it is of great importance to be careful with
the placing of the different types of unit and to keep
distance between the noisy and sensitive units.
Cabling
Screen to back
plate via bracket
Do not to place the control signal cables in the same
bunch as the power cables. A distance of 10-20 cm
TM030249 5004
between the two groups should be observed.
Back plate
Fig. 77 Schematic drawing of connection of cable to back

plate
Connect the cable to the back plate of the control panel

close to the final connection. The unscreened cable ends
must be as short as possible.
68
Control of E-pumps connected in parallel
Control of E-pumps connected in par- for one or more of the following reasons:
One pump cannot achieve the required performance
allel (flow).
As already described E-pumps represent a complete Standby capacity is required to ensure reliability of
system consisting of pump, frequency converter, PI- supply.
controller and in some cases a sensor. E-pumps offer a
Overall efficiency needs to be improved in case of big
closed loop control solution resulting in e.g. constant
variations in the flow demand.
pressure in the system.
The table below lists the different possibilities of
In some applications parallel pump operation is required
CRE, CRIE, CRE, CRIE, CRNE, SPKE, TPE, TPED Series 1000,
Parallel operation control TPE Series TPED Series
CRNE with CRKE, MTRE, CHIE NBE, NKE without
possibilities 2000 2000
sensor without sensor sensor
Built-in duty/standby function
z 1) z 1)
Built-in alternating/standby
function
z 2) z 2)
PMU2000
z z
Control 2000/Delta Control 2000
z z z z z
1) Applies only to three-phase CRE pumps up to 7.5 kW. See "Duty/standby" on page 26.
2) Applies only to TPED pumps with MGE up to 7.5 kW. See "Additional operating modes of TPED pumps" on page 32 and on page 46.
Some of the pumps in the E-pumps range have built-in

control of two pumps in parallel: GENIbus
TM030414 5004
Duty/standby function for three-phase CRE pumps

The "Duty/standby" function enables duty/standby
operation of two CRE pumps connected in parallel. This
means that
only one pump is operating at a time CRE pumps running duty/standby in this way cannot use
if a fault occurs in the operating pump, the idle pump the GENIbus interface for remote communication.
(in standby) automatically starts up and a fault indi- Note: The function only applies for three-phase multi-
cation appears in the pump which was in operation stage pumps up to 7.5 kW.
the two pumps run alternately for 24 operating hours
as the two pumps never operate at the same time
both pump type, pump size and operating mode may
differ.
The two pumps are connected by means of the GENIbus
interface. The function is enabled by means of R100, see
page 26.
69
Alternation / standby function for TPED Series 2000 Each PMU 2000 can control up to eight pumps allocated
pumps with MGE up to 7.5 kW to up to eight zones.
All TPED Series 2000 pumps with MGE motor up to 7.5 A PCU2000 can also be connected to the bus and
kW have built-in alternation/standby function. The communicate with a management system (SCADA). The
pumps are supplied with a special cable for the commu- PCU 2000 enables remote operating and fault indication
nication between the two pump heads. The function is for each individual pump.
activated from factory and "alternating" mode is
The PCU 2000 also enables external setpoint influence
selected as default, see page 32 and page 46.
and system on/off.
E-pumps controlled by Control 2000 / Delta Control
TM03 0413 5004

2000
All E-pumps can be connected to Pump Management
System 2000 via Control 2000 or Delta Control 2000
which is based on the electronic unit PFU 2000.
Fig. 79 TPED Series 2000
PFU 2000 controls the pumps via a common 0 - 10 V
E-pumps controlled by external controllers setpoint signal and an individual start/stop command.
E-pumps can be connected to control systems in the
following two ways: Management System
(SCADA)
TPE Series 2000 can be connected direct to Grundfos
Pump Management System 2000 just like UPE Series
2000.
All E-pumps can communicate with Pump Manage-
ment System 2000 via Delta Control 2000 with a PFU PMU2000 PCU2000
2000. Grundfos GENIbus
Both solutions enable parallel operation of several E-

pumps of the same type and opens the possibility of
communication with a Building Management System or PFU2000
other superior control system. Delta Control 2000
TPE Series 2000 pumps controlled by PMU 2000

0-10V control signal and
start/stop to each pump
TM030416 5004
Management Sy
(SCADA)
All kind of E-pumps

Fig. 81 E-pumps controlled by Control 2000/Delta Control
PMU2000 PCU2000 2000
Grundfos GENIbus All types of E-pumps connected in parallel can be

controlled by a Control 2000 or a Delta Control 2000.
The built-in PFU 2000 supplies the connected E-pumps
with a common 0-10 V setpoint control signal and an
individual start/stop command.
By means of R100 the E-pumps are set to "uncontrolled"
operation or "constant curve" which means that control
TM030415 5004
is carried out by Delta Control 2000/PFU 2000 (For

further information about the setting of the pumps, see
installation and operating instructions for Delta Control
TPE Series 2000 pumps
2000).
Fig. 80 TPE series 2000 pumps controlled by PMU 2000
Depending on the application, a suitable sensor (pres-
Fig. 80 shows a pump system with three TPE Series 2000 sure, differential pressure, flow, temperature, differen-
pumps connected in parallel and controlled directly from tial temperature etc.) can be connected to Delta Control
a PMU 2000 via the Grundfos GENIbus. The PMU 2000 2000.
will cascade control the pumps according to the required The Control 2000 / Delta Control 2000 units are avail-
pump performance and will offer a number of additional able with or without PMU 2000.
functions.
A PCU 2000 can also be connected to the GENIbus and
70
communicate with a management system (SCADA). The

PCU 2000 enables remote operating and fault indi-
cation for each individual pump. The PCU 2000 also
enables external setpoint influence and system on/off.
A Control 2000 / Delta Control 2000 can only control one
zone consisting of more pumps connected in parallel
The Control 2000 /Delta Control 2000 range consist of:
Description of pumps
Delta Control Number
2000, type... Mode of
Size Number of controlled Please note
operation
pumps
Speed control via frequency converter inte- All pumps in operation are running at the
ME Full-size All All
grated in the motor. same speed (cascade control).
Speed control via frequency converter inte- The two pumps are running at the same
Half-size 2 2
grated in the motor. speed if both are in operation.
MEH
Full-size The rest Mains operation (start/stop).
Speed control via frequency converter inte-

Full-size 1 1
grated in the motor.
MES
Full-size The rest Mains operation (start/stop).
For further information, see data booklet for Hydro 2000

or Control 2000 / Delta Control 2000.
71
Bus communication with E-pumps
Bus communication with E-pumps Communication to other equipment via a Grundfos

gateway
All Grundfos E-pumps are equipped with a field bus
E-pumps can communicate to management systems
interface based on the RS485 hardware platform.
(SCADA) via a gateway which converts from the GENIbus
The bus is named GENIbus (Grundfos Electronics to another field bus, like LONWorks, Profibus etc.
Network Intercommunication) and is a Grundfos devel- Grundfos can offer two different gateways, G100 and
oped bus with its own protocol. The GENIbus was first G10.
introduced in 1991 when Grundfos introduced the first
G100
pumps with integrated frequency converter and
controller to the market. G100 can be connected to a Grundfos GENIbus system
enabling data communication between a main network
Bus communication with E-pumps can take place in
and any unit connected to the GENIbus. It is possible to
three different ways:
connect 32 units to the GENIbus.
Communication directly to Grundfos Pump Manage-
ment System 2000 (only TPE Series 2000). A unit may be a TPE pump or other Grundfos products
with GENIbus interface. The main network may be
Communication to other equipment like Building
another field bus or a radio, modem, PLC or a direct RS-
Management Systems (SCADA) via a Grundfos gate-
232 connection.
way and a standardised field bus e.g. Profibus.
Communication to third party equipment via embed- G100 is available in four different versions:
ded Grundfos protocol software. G100 with Interbus-S interface
G100 with Profibus-DP interface
G100 with Radio/Modem/PLC-interface
Grundfos Pump Management (MODbus-RTU, COMLI)
To standardised field buses System 2000, PMU 2000
Profibus, Interbus S, LON G100 basic version.
via gateway G10 or G100
Communication
G100 can communicate the following data points
To third party equip- between the E-pumps and the management system:
ment via embedded
Grundfos protocol
software G100
TPE, TPED
Multistage
Data points Series 1000, TPE, TPED
E-pumps
NBE, NKE Series
with or without
without 2000
sensor
sensor
From management system (SCADA) to E-pump
Control mode z 1) z 1) z 2)
Setpoint 0-100% z z z
Start/stop z z z
Max. z z z
Min. z z z
From E-pump to management system (SCADA)
Fault indication z z z
Actual control mode z z z
Actual head z 3) z3) z
Actual flow z
Actual power con-
z z z
sumption
Operating hours z z z
Communication directly to Grundfos Pump Manage-
ment System 2000 (only TPE Series 2000)
Liquid temperature
As described above TPE Series 2000 pumps can be Speed [rpm] z z z
connected directly to PMU 2000 and PCU 2000 for multi- 1) Control modes: Controlled/uncontrolled.
pump control and communication to management 2) Control modes: Proportional pressure/constant pressure/constant
systems (SCADA). curve.
3) Actual controlled value, depending of sensor type.
72
Bus communication with E-pumps
G10 Communication to third party equipment via embedded

Grundfos protocol software
G10-LON interface is used for data transmission
between a Local Operating Network (LON) and electron- Grundfos E-pumps can communicate to third party
ically controlled Grundfos pumps applying the Grundfos equipment/gateways, which have the Grundfos
bus protocol GENIbus, like the E-pumps. protocol software embedded.
G10 is a point to point gateway, meaning that one G10 is Below is a list of companies supplying the equipment
needed per pump. which can communicate with Grundfos E-pumps.
Communication Contact Grundfos for further informations.
G10 can communicate the following data points Equipment Company
between the E-pumps and the Management System: XDriver AndoverControls
Controlesta RCO ELESTA
G10 Metasys Modul INT-DX-GRNDFS JOHNSON CONTROLS
TPE, TPED SBM50/01 gateway Kieback&Peter
Multistage Universal-Gateway, BACnet MBS (BACnet)
Data points Series 1000, TPE, TPED
E-pumps with Gateway Compri HX PRIVA
NBE, NKE Series
or without UnitPLUS gateway Riccius & Sohn
without 2000
sensor LS2-F660/P210, gateway Saia-Burgess Controls
sensor
(Ludwig-Systemelektronik)
From management system (SCADA) to E-pump EYL 230 Sauter
Control mode z 2) z 2) z 1) PTM 52.32/ 52.16 Siemens Building Technologies
Setpoint 0-100% z z z
Start/stop z z z
Max. z z z
Min. z z z
From E-pump to management system (SCADA)
Fault indication z z z
Actual control mode z z z
Actual head z 3) z 3) z
Actual flow z
Actual power consumption z z z
Operating hours z z z
Liquid temperature z 3) z 3)
Speed [rpm] z z z
1)
Control mode: Proportional pressure/constant pressure/constant
curve.
2)
Control modes: Constant pressure/constant flow/constant curve -
depending of connected sensor type
3)
Depending on connected sensor type. For a differential pressure
sensor, had is indicated in [kPa]. If a flow sensor is connected, flow
will be indicated in [m3/h] and if a temperature sensor is connected,
liquid temperature will be indicated in [C].
73
Frequency-controlled operation
Frequency converter, function and Because of the intermediate circuit in the frequency
converter the frequency of the mains voltage has no
design direct influence on the output frequency and thus on the
motor speed. It does not matter whether the frequency
Frequency converter is 50 or 60Hz as the rectifier can handle both. Addition-
As mentioned earlier speed control of pumps involves a ally, the incoming frequency will not influence the
frequency converter. So it will be relevant to have a output frequency, as this is defined by the voltage/
closer look at what a frequency converter is, how it ope- frequency pattern which is defined in the inverter.
rates and finally to discuss related precautions involved Keeping the above mentioned facts in mind, using a
in using a frequency converter. frequency converter in connection with asynchronous
motors provides the following benefits:
Basic function and characteristics
The system can be used in both 50 and 60 Hz areas
It is a well-known fact that the speed of an asynchro- without any modifications.
nous motor depends primarily on the pole number and
The output frequency of the frequency converter is
the frequency of the supply voltage. The amplitude of
independent of the incoming frequency.
the voltage supplied and the load on the motor shaft
also influence the motor speed, however, not to the The frequency converter can supply output frequen-
same degree. Consequently, changing the frequency of cies which are higher than mains supply frequency -
the supply voltage is an ideal method for asynchronous which makes oversynchronous operation possible.
motor speed control. In order to ensure a correct motor
magnetization it is also necessary to change the ampli- Mains supply AC
tude of the voltage. Inter-
EMC Rectifier mediate Inverter
filter circuit
DC
M
TM03 0432 5104

f1 Control circuit
f2
TM00 8876 3396
f 1 >f 2
Fig. 83 The main blocks, which a frequency converter con-
sists of.
n
Fig. 82 Displacement of motor torque characteristic EMC-filter

This block is not part of the primary function of the
A frequency/voltage control results in a displacement of frequency converter and therefore, in principle, could be
the torque characteristic whereby the speed is changed. left out. However, in order to meet the requirements of
Fig. 82 shows the motor torque characteristic (T) as a the EMC directive of the European Union or other local
function of the speed (n) at two different frequencies/ requirements the filter is necessary. The EMC filter
voltages. In the same diagram is also drawn the load ensures that the frequency converter does not send
characteristic of the pump. As it appears from the figure unacceptably high noise signals back to the mains thus
the speed is changed by changing frequency/voltage of disturbing other electronic equipment connected to the
the motor. The frequency converter changes frequency mains. At the same time the filter ensures that noise
and voltage, so therefore we can conclude that the basic signals in the mains generated by other equipment do
task of a frequency converter is to change the fixed not enter the electronic components of the frequency
supply voltage/frequency e.g. 3 x 400V/50 Hz into a vari- converter causing damage or disturbances.
able voltage/frequency.
Rectifier
Components of the frequency converter
Single-phase MGE motors are equipped with a rectifier
In principle, all frequency converters consist of the same followed by a so-called PFC-circuit (PFC = Power Factor
functional blocks. As mentioned previously, the basic Correction). The purpose of this circuit is to ensure that
function is to convert the mains voltage supply into a the current input from the mains is sinusoidal and that
new AC voltage with another frequency and amplitude. the power factor is very close to 1.
First of all the frequency converter rectifies the incoming The PFC-circuit is necessary in order to comply with EMC
mains voltage and stores the energy in an intermediate directive, standard EN 61000-3-2 stipulating the limits
circuit consisting of a capacitor. The resulting DC voltage for harmonic current emissions. The detailed description
is then converted to a new AC voltage with another of the PFC-circuit and its influence on its surroundings,
frequency and amplitude. see page 76.
74
In the three-phase MGE motors, the rectifier is a tradi-

tional rectifier without any power factor correction. This b)
will result in a non-sinusoidal mains current. This
subject will be covered later.
Control circuit
The control circuit block has two functions: It controls
TM00 8707 3396

the frequency converter and at the same time it takes
care of the entire communication between the product
and the surroundings.
The inverter Fig. 85 a) indicates motor current (top) and motor voltage.
The output voltage from a frequency converter is not b) indicates a section of the motor voltage.
sinusoidal as is the case for ordinary mains voltage. The
voltage supplied to the motor consists of a number of Special conditions regarding frequency converters
square wave pulses - see Fig. 84. When installing and using frequency converters, or
pumps with integrated frequency converters, the
Umotor installer and user must take account of the following. A

Mean value of voltage frequency converter will behave differently on the

mains supply side than a standard asynchronous motor.

This is described in detail below.

Non-sinusoidal power input, frequency converters

TM00 8680 3396

supplied by three-phase supply

T = 1/fm
A frequency converter designed as the one described
above will not receive sinusoidal current from the mains.
Fig. 84 The voltage supplied to the motor consists of a
Among other things this will influence the dimensioning
number of square wave pulses.
of mains supply cable, mains switch etc. Fig. 86 shows
how mains current and voltage appear for:
The mean value of these pulses forms a sinusoidal a) three-phase, two-pole standard asynchronous motor
voltage of the desired frequency and amplitude. The
b) three-phase, two-pole standard asynchronous motor
switching frequency can be from a few kHz and up to 20
with frequency converter.
kHz, depending of the type and size of the inverter.
In both cases the motor supplies 3 kW to the shaft.
To avoid noise generation in the motor windings a
frequency converter with a switching frequency above a)
the range of audibility (~16kHz) is preferable. This prin-
ciple of inverter operation is called PWM (Pulse Width
Modulation) control and it is the control principle, which
is most common in frequency converters today. The
TM00 8708 3396
motor current itself is almost sinusoidal. This is shown in

Fig. 85 (a) indicating motor current (top) and motor
voltage. In Fig. 85 (b) a section of the motor voltage is
shown. This indicates how the pulse/pause ratio of the
voltage changes.
b)
a)
TM00 8709 3396
TM00 8706 3396
Fig. 86 Mains current and voltage for

a) a standard asynchronous motor and
b) a three-phase MGE motor.
75
A comparison of the current in the two cases shows the

Three-phase MGE motor:
following differences, see Fig. 86. 3000 rpm
Power factor (PF)
The current for the system with frequency converter 0.75 kW 0.67
is not sinusoidal. 1.1 kW 0.72
The peak current is much higher (approx. 52% higher) 1.5 kW 0.74
for the frequency converter solution. 2.2 kW 0.78
3.0 kW 0.84
4.0 kW 0.85
Motor with
Standard motor 5.5 kW 0.85
frequency converter
7.5 kW 0.86
Mains voltage 400 V 400 V
Mains current RMS 6.4 A 6.36 A When measuring the input current in connection with
Mains current, peak 9.1 A 13.8 A installation and service of a system with frequency
Power input, P1 3.68 kW 3.69 kW converter it is necessary to use an instrument that is
Cos , power factor (PF) Cos = 0.83 PF = 0.86 capable of measuring "non-sinusoidal" currents. In
general, current measuring instruments for frequency
This is due to the design of the frequency converter converters must be of a type measuring "True RMS".
connecting the mains to a rectifier followed by a capac-
itor. The charging of the capacitor happens during short Power input, frequency converters supplied by
time periods in which the rectified voltage is higher than single-phase supply
the voltage in the capacitor at that moment. As
Single-phase MGE motors are equipped with the so-
mentioned above the non-sinusoidal current results in
called PCF-circuit, which generally speaking ensures
other conditions at the mains supply side of the motor.
sinusoidal power input from the mains. The PFC-circuit
For a standard motor without a frequency converter the
also ensures that the current is in phase with the voltage
relation between voltage (U), current (I) and power (P) is
in order to achieve a power factor close to 1. When PF = 1
as follows:
the input current to the MGE motor will be as low as
P = 3 U I cos possible.
where (U) is the voltage between two phases and (I) is Fig. 87 shows the mains voltage and current for a 1.1 kW
the phase current, both effective values (RMS values), MGE motor with PFC-circuit. As appears the mains
and is phase displacement between current and volt- current is more or less sinusoidal and in phase with the
age. In the example the following applies: voltage.
U = 400 V, I = 6.2 A, cos = 0.83. The result is a power
input of P = 3.57 kW.
The same formula cannot be used for the calculation of
the power input in connection with motors with
frequency converters. In fact, in this case, there is no safe
way of calculating the power input, based on simple
TM02 1236 3396
current and voltage measurements, as these are not
sinusoidal. Instead, the power must be calculated by
means of instruments and on the basis of instantaneous
measurements of current and voltage.
If the power (P) is known as well as the RMS value of Fig. 87 Mains voltage and current for a 1.1 kW MGE motor
current and voltage, the so-called power factor (PF) can with PFC-circuit.
be calculated using this formula:.
For comparison Fig. 88 shows current and voltage in
P -
PF = --------------------- Grundfos' first generation of MGE motors without PFC-
3UI circuit. Note that the current has a very high peak value
and runs over a very short time.
Unlike what is the case when current and voltage are
sinusoidal, the power factor has no direct connection
with the way in which current and voltage are displaced
in time.
For MGE motors the following values are provided as a
guideline to the power factor depending on motor size:
TM00 8711 3396
Fig. 88 Current and voltage in Grundfos' first generation of

MGE motors without PFC-circuit.
76
The following table illustrates the difference between a The PFC-circuit features the following advantages for
single-phase MGE motor without and with PFC-circuit, the customer:
respectively: Compliance with EN 61000-3-2 concerning harmonic
MGE motor MGE motor
current emissions.
without PFC with PFC The pump current input is more or less sinusoidal
Mains voltage 230 V 230 V and the power factor (PF) is very close to 1 (0.95 -
Power input, P1 1.57 kW 1.58 kW 0.97).
Mains current RMS 13.1 A 7.1 A
Mains current, peak 48.2 A 11.1 A
In practical terms this means that
Crest factor 3.7 1.56 the RMS-value of the current is 40 - 50% lower
Cos , power factor (PF) 0.53 0.97 than for single-phase E-pumps without PFC-cir-
cuit
As appears from the table, power factor and mains
current are substantially better for an MGE motor with cables with a lower cross-section can be used
PFC-circuit. smaller fuses are required in the installation
Power factor and typical input mains current at rated when connecting several pumps supplied by dif-
load have the following values for the new single-phase ferent phases in parallel, the current in the com-
MGE motor range: mon neutral lead will be balanced so that the
Input current at rated voltage neutral lead current will never exceed the cur-
Motor P2 PF
(230 V) and rated P2 at 2840 rpm rent in any one of the mains phases.
0.37 kW 0.95 2.6 A The pump is less sensitive to variations in the mains
0.55 kW 0.96 3.8 A voltage (the MGE motor can yield full power with the
0.75 kW 0.96 5.0 A entire mains voltage supply range 200 - 240 V +/-
1.1 kW 0.97 7.1 A 10% corresponding to 180 - 264 V).
As mentioned previously, the PFC-circuit is a result of the
Frequency converters and earth leakage circuit
requirements of EN 61000-3-2 concerning limits for
breakers (ELCB)
harmonic current emissions. EN 61000-3-2 is a harmo-
nised standard under the EMC directive 89/336/EEC, and Earth leakage circuit breakers are used increasingly as
the purpose is to ensure that the mains are not "contam- extra protection in electrical installations. If a frequency
inated" by non-sinusoidal loads which have a tendency converter is to be connected to such an installation it
to distort the waveform of the mains voltage and must be ensured that the ELCB installed is of a type
furthermore cause unnecessarily high peak currents in which will surely break - also if failure occurs on the DC
the mains. side of the frequency converter.
The requirements of EN 61000-3-2 can be summarised The circuit breakers must be labelled as follows in order
as follows: to ensure correct functioning.
Class A products must comply with the limits for har- For single-phase MGE motors the ELCB circuit breaker
monic current emissions laid down by the standard. must be labelled as follows:
The standard is applicable to all equipment con-
nected to the public mains supply network with an
input current up to 16 A.
Note: Exempted from this are For three-phase MGE motors the ELCB circuit breaker
products with an input current lower than 75 W must be labelled as follows:
products exclusively designed for professional
use with an input current exceeding 1 kW.
As appears the standard does NOT apply to professional
equipment with an input current from the mains above
Both types of earth leakage circuit breaker are available
1 kW. In principle, this means that the standard does not
in the market today.
apply to Grundfos' 0.75 and 1.1 kW (P2) MGE motors as
their input power from the mains exceeds 1 kW. Never-
theless, due to the obvious advantages of the PFC-circuit
it has been decided that the entire range of single-phase
E-pumps from 0.37 kW up to and including 1.1 kW must
comply with the standard.
77
Accessories
Remote control, R100 G100

R100 is used for wireless communication with the pump. G100 can be connected to a GRUNDFOS GENIbus system
The communication takes place by means of infrared enabling data communication between a main network
light. and any unit connected to the GENIbus. It is possible to
connect 32 units to the GENIbus.
A unit may be any E-pump with the GENIbus connection.
The main network may be another field bus or a radio,
TM00 4498 2802

modem, PLC or a direct RS-232 connection.
G100 is available in four different versions:
Product
Product
number
G100 with Interbus-S interface 96411134
Product Product number
G100 with Profibus-DP interface 96411135
R100 625333
G100 with Radio/Modem/PLC-interface (MODbus, COMLI) 96411136
G100 basic version 96411137
Potentiometer PC Tool G100 package (1 96415783
Potentiometer for setpoint setting and start/stop of the 1)
The PC Tool will be delivered with G100, but additional tools can be
pump. ordered.
Product Product number For further information about G100, see page 86.
External potentiometer with cabinet for wall
625468
mounting
EMC-filters for MMGE motors
G10-LON Product Product number
EMC-filter for MMGE motors 7.5 - 22 kW 96478309
The G10-LON interface is used in connection with data
transmission between a Locally Operating Network For further information about EMC-filters, see page 84.
(LON) and electronically controlled Grundfos pumps
applying the Grundfos GENIbus protocol.
For further information about G10-LON, see page 85.
Product Product number
G10-LON interface 00605726
78
Accessories
LiqTec
The LiqTec unit (module + sensor) protects pump and
process against dry running.
Note: For motor temperature monitoring of E-pumps,
the LiqTec must not be connected to the PTC sensor of
the pump as the motor software provides protection
against too high motor temperature. The LiqTec is
mainly used in connection with the CRE, CRIE, CRNE
pump types. The sensor is fitted in the pump head. The
LiqTec is also suitable for other E-pump types. LiqTec is
prepared for DIN rail mounting in control cabinet.
Enclosure class: IP X0.
For further information about LiqTec, see page 87.
Extension
Voltage Cable Product
Dry-running protection Pump type LiqTec Sensor " cable
[V] 5m number
15 m
200-240 z z z 96443674
CRE
CRIE
CRNE
MTRE 80-130 z z z 96463912
SPKE
TM02 1731 2001
CRKE
CHIE
z 96443676
79
Accessories
Sensors
Accessory Type Supplier Measuring range Product number
0 - 2.5 bar 96478188
Pressure sensor 0 - 4 bar 91072075
Connection: G A 0 - 6 bar 91072076
(DIN 16288 - B6kt) MBS 3000 Danfoss
0 - 10 bar 91072077
Electrical connection: plug
(DIN 43650) 0 - 16 bar 91072078
0 - 25 bar 91072079
MAGFLO 1 - 5 m3
Flowmeter Siemens ID8285
MAG 3100/5000 (DN 25)
3
MAGFLO 3 - 10 m
MAG 3100/5000 (DN 40)
MAGFLO 6 - 30 m3
MAG 3100/5000 (DN 65)
MAGFLO 20 - 75 m3
MAG 3100/5000 (DN 100)
Temperature sensor TTA (0) 25 Carlo Gavazzi 0C to +25C 96432591
Temperature sensor TTA (-25) 25 Carlo Gavazzi 25C to +25C 96430194
Temperature sensor TTA (50) 100 Carlo Gavazzi +50C to +100C 96432592
Temperature sensor TTA (0) 150 Carlo Gavazzi 0C to +150C 96430195
Protecting tube
Carlo Gavazzi 96430201
9 x 50 mm
Accessory for temperature sensor.
Protecting tube
All with RG connection Carlo Gavazzi 96430202
9 x 100 mm
Cutting ring bush Carlo Gavazzi 96430203
Temperature sensor, tmg
WR 52 50C to +50C ID8295
ambient temperature (DK: Plesner)
Differential temperature sensor ETSD Honsberg 0C to +20C 96409362
Differential temperature sensor ETSD Honsberg 0C to +50C 96409363
Danfoss pressure sensor kits consisting of..

Pressure range Product number
Danfoss pressure transmitter, type MBS 3000, 0 - 4 bar 96428014
with 2 m screened cable 0 - 6 bar 96428015
Connection: G A (DIN 16288 - B6kt)
0 - 10 bar 96428016
5 cable clips (black)
Instruction manual PT (00 40 02 12) 0 - 16 bar 96428017
0 - 25 bar 96428018
HUBA differential pressure sensor kit consisting of..

Pressure range Product number
1 sensor incl. 1.5 m screened cable (7/16" connections) 0 - 0.6 bar 485450
1 original HUBA bracket (for wall mounting)
1 GRUNDFOS bracket (for mounting on motor) 0 - 1 bar 485441
2 M4 screws for mounting of sensor on bracket
0 - 1.6 bar 485442
1 M6 screw (self-cutting) for mounting on MGE 90/100
1 M8 screw (self-cutting) for mounting on MGE 112/132 0 - 2.5 bar 485443
2 capillary tubes (short/long)
0 - 4 bar 485444
2 brackets (1/4" - 7/16")
5 cable clips (black) 0 - 6 bar 485445
0 - 10 bar 96440089
Product number
Fitting kit for TPED with two sensors 96491010
Note: All sensors have 4-20 mA signal output.
80
Accessories
Differential pressure sensor,

HUBA Control, type 692
Product description
Differential pressure sensor made of DIN W.-Nr. 1.4305
INOX (Pos. 4) with anodized aluminium cover (Pos. 2), 1
7/16" UNF nickelled connections (Pos. 5) and black,
screened cable (Pos. 1) embedded in the sensor. Supplied
with angular bracket for mounting on motor and bracket
for wall mounting. 2
Venting screws (Pos. 3) must not be loosened.
TM02 1550 1301

Materials of sensor housing parts in contact with the P2
5 3
liquid: DIN W.-Nr. 1.4305 INOX and FPM; sensor
P1
diaphragm of ceramic material.
4
Supply voltage: 11-33 VDC.
Output signal: 4-20 mA.
Technical data
HUBA Control Type 692
Grundfos product number 485450 485441 485442 485443 485444 485445 96440089
Pressure ranges/differential pressure [bar] 0-0.6 0-1 0-1.6 0-2.5 0-4 0-6 0-10
Supply voltage 11 - 33 VDC
Output signal 4 - 20 mA
Load [] Load (supply voltage - 11 V)/0.02 A
Max. overload on one side [bar] 3 5 12 12 12 12 p1=20, p2=12
Max. system pressure, P1 and P2 simultaneously [bar] 25 25 25 25 25 25 50
Rupture pressure [bar] 1.5 x system pressure
Total of linearity, hysteresis and repeatability:
Measuring accuracy
< 0.5% FS at 2x rated pressure
Response time, (0.9) < 5 ms
Liquid and ambient temperatures 15C to +80C
Temperature sensitivity TC sensitivity (% FS/C): < 0.015 at 2x rated pressure
Electrical connections 1.5 m black, screened 2-wire cable, embedded in sensor top
Short-circuit-proof Yes
Protected against polarity reversal Yes
Materials in contact with liquid DIN W.-Nr. 1.4205 INOX, FPM and ceramic
Enclosure class IP 65
Weight 430 grams
Emission: According to EN 50 081
EMC (electromagnetic compatibility)
Immunity: According to EN 50 082
Dimensional sketch Installation

The HUBA sensor is mounted on a bracket. P2 is
connected to the suction side of the pump (lowest pres-
sure) and P1 to the discharge side of the pump (highest
pressure). Do not turn the sensor connections.
As far as E-pumps are concerned, the cable from the
sensor is connected to pump terminals (7) and (8).
Wiring diagram
Signal
+ 24 V
(Brun, brown, braun)

SW 14
90
P2
7/16 - 20 UNF
P1
TM02 1568 1401
TM02 1551 1301
P2
13,5 5
40 P1
67
81
Accessories
Temperature sensor, TTA The sensor is built into the system either by means of a
cutting ring bush or by means of one of the two
Product description matching protecting tubes 9 x 100 mm or 9 x 50 mm,
Temperature sensor with Pt100 temperature sensor respectively.
mounted in a 6 x 100 mm measuring tube made of The protecting tube has G 1/2 connection.
stainless steel, DIN W.-Nr. 1.4571 and a 4-20 mA sensor
Cutting ring bush or protecting tube must be ordered
built into a type B head DIN 43.729.
separately.
The connecting head is made of painted pressure die-
cast aluminium with Pg 16 screwed connection, stain-
less screws and neoprene rubber gasket.
Technical data
Type TTA (25) 25 TTA (0) 25 TTA (0) 150 TTA (50) 100
Product number 96430194 96432591 96430195 96432592
Measuring range 25C to 25C 0C to 25C 0C to 150C 50C to 100C
Measuring accuracy According to IEC 751, class B, 0.3C at 0C
Response time, (0.9) without protecting tube: 28 secs.

in water 0.2 m/s with oil-filled protecting tube: 75 secs.
Output signal 4-20 mA
Supply voltage 8.0-35.0 VDC
EMC (electromagnetic com- Emission: According to EN 50 081

patibility) Immunity: According to EN 50 082
Accessories
Protecting tube Protecting tube Cutting ring
Type
9 x 50 mm 9 x 100 mm bush
Product number 96430201 96430202 96430203
Protecting tube of stainless steel SINOX SSH 2 Cutting ring bush
Description for 6 mm measuring tube. for 6 mm measuring tube.
Pipe connection G 1/2. Pipe connection G 1/2.
Dimensional sketch Connection of sensor

As far as E-pumps are concerned, the cable from the
sensor is connected to pump terminals (7) and (8).
Protecting tube
(8)
(7)
Type L
9x50 49
9x100 99
Cutting ring bush
82
Accessories
Differential temperature sensor, Thus, the current signal generated will always be posi-
tive between 4 and 20 mA.
HONSBERG
Technical data
Product description
The temperature sensors T1 and T2 measure the tempe- I out [mA]
rature in their respective location at the same time. ETSD1-04-020
20 ETSD1-04-050
Besides the temperature measurement, the T1 features
an electronic unit calculating the temperature differ- 15
ence between T1 and T2 and transmitting the result as a
4-20 mA signal via a current amplifier. 10
As the measured signal transmitted from the T2 is also a
TM02 1339 1001

current signal, a relatively large distance is allowed T1-T2
4 Diff.temp.
between T2 and T1.
As will appear from the figure on the right, it has no -50 -40 -30 -20 -10 0 10 20 30 40 50
[C]
effect on the output signal Iout which of the sensors
that measures the highest temperature.
ETSD1-04-020K045 ETSD1-04-050K045
Type ETSD1- 04- 020 K 045 Specification
+ ETSD2-K045 + ETSD2-K045
Product number 96409362 96409363 ETSD1- Reference temperature, T1
Measuring range:
Temperature difference 0C to 20C 0C to 50C 04- 0C corresponds to 4 mA
(T1-T2) or (T2-T1)
Supply voltage 15-30 VDC 020 20C corresponds to 20 mA
Output signal 4-20 mA 050 50C corresponds to 20 mA
Material in contact with liquid:
Measuring accuracy 0.3% FS K
DIN W.-Nr. 1.4571 stainless steel
Repeatability 1% FS 045 Length of sensing element: 45 mm
Response time, (0.9) 2 minutes
Ambient temperature 25C to 85C ETSD2- K 045 Specification
Operating temperature of
25C to 105C ETSD2- Reference temperature, T2
T1 and T2
Max. distance between Material in contact with liquid:
300 m with screened cable K
T1 and T2 DIN W.-Nr. 1.4571 stainless steel
Between T1 and T2: M 12 x 1 plug (incl. in kit),
Electrical connection 045 Length of sensing element: 45 mm
output signal with DIN 43650-A plug type
Storage temperature 45C to 125C
Short-circuit-proof Yes Installation
Protected against
polarity reversal
Yes, up to 40 V The two sensors must be fitted in such a way that the
Materials in contact with sensing elements are located in the middle of the flow
DIN W.-Nr. 1.4571 stainless steel
liquid of the liquid to be measured.
For tightening, use only the hexagon nut.
Emission: According to EN 50 081
EMC (electromagnetic com- The upper part of the sensors may be turned to any
patibility) Immunity: According to EN 50 082 position suitable for the connection of cables.
Dimensional sketch The sensors have G 1/2 thread, see dimensional sketch.
As far as E-pumps are concerned, the cable from sensor
T1 is to be connected to pump terminals (7) and (8).
Wiring diagram
M 12 x 1-plug DIN 43650-A-plug
140
54
SW
27
1 1 1
G 1/2 +24 V (8)
2 2 2
Signal (7)
T2 T1
TM02 0706 5000
3 3 4-20 mA
4 4
TM02 0705 5000
SW SW
27 27
93
G 1/2
Use screened cable
18
45
when distance > 3 m

27
83
Accessories
EMC-filter
If E-pumps with MMGE 7.5-22 kW are going to be used 362
unrestricted in residential areas, an additional EMC-
filter must be installed between the power supply and
the E-pump.
TM0 2662301203
148
For information regarding EMC, see EMC and proper
installation on page 66.
To meet CISPR 11, class B, group 1, the cable between

filter and motor must be a screened cable, see figure
below, pos. 1. The ends of the screened cable must be
TM029198 1203
terminated with EMC cable glands to ensure correct
functioning of the filter. The normal cable glands in the
MMGE motor has to be exchanged with special EMC
cable gland supply in this kit.
Product number and content of kit

Product number: 96478309
TM0 2662301203
Content of kit:
Filter in IP 54 aluminium cabinet 1 2
For connection to the motor terminal box:

1 reducer from M40 x 1.5 to M32 x 1.5
1 EMC nut M40 x 1.5 Make sure that the screened cable has at least the same
current value as the mains cable, pos. 2.
1 EMC cable gland M32 x 1.5.
The screened cable is not included in the kit.
Installation and operating instructions.
Technical data
Mains connection: 380 - 480 V, 50/60Hz
Maximum load: 50 A
Enclosure class: IP 54
Weight: 12 kg.
Mounting of EMC filter

Mount the filter on an even surface. See dimensional
sketch below.
Wiring diagram
EMC cable
glands
L3 L3
L2 L2
Screened L1 L1
Mains
cable PE PE
TM03 0417 5004
supply
PE L3 L2 L1
MMGE
84
Accessories
G10-LON Service LED

The service LED on the front plate of the G10-LON inter-
The G10-LON interface is used for data transmission
face is a light-emitting diode indicating various condi-
between a Local Operating Network (LON) and electron-
tions of the LON network.
ically controlled Grundfos pumps applying the Grundfos
GENIbus protocol, such as the E-pumps. For further information, see the documentation files on
the floppy disk supplied with the G10-LON interface.
G10 is a point to point gateway, meaning that one G10 is
needed per pump. LON Support files
A disk with the support files (.xif and .nxe) is supplied
with the LON-module.
Dimensions and connections

Dimensions are stated in mm.
GR5390
98 64
Electrical data GENIbus

connection
Pump to G10-LON G10 to LON
39
TM01 6686 4903

Transceiver type RS 485 FTT - 10
Cable:
screened, twisted-pair Cable:
Recommended Extra LONbus
twisted-pair cable, LONbus connection +
cable Cross section: 0.25 - 1 mm2 unscreened. 24 V voltage supply
connection
Max. cable length: 1200 m.
Transmission
9.6 kBits/sec. 78 kBits/sec.
speed
Protocol GENIbus LonTalk LON network
Voltage supply 24 VAC/VDC +/25%. 24 VAC/VDC
Current
Approx. 100 mA
consumption
G10 G10 G10
Cable entries 3 x Pg7
GENIbus
GENIbus
Operating data GENIbus
Ambient temperature: 0C to 60C

Storage temperature: 30C to +70C.
TM01 6908 4903
85
Accessories
G100 Technical data

GENIbus RS-485: Connection of up to 32 units
G100 can be connected to a Grundfos GENIbus system
enabling data communication between a main network Service port RS-232: For direct connection to a
and any unit connected to the GENIbus. It is possible to PC or via radio modem
connect 32 units to GENIbus.
Digital inputs: 4
A unit may be a TPE pump with GENIbus interface. The
Voltage supply: 1 x 110-240 V, 50/60 Hz
main network may be another field bus or a radio,
modem, PLC or a direct RS-232 connection. Ambient temperature: In operation: 20C to +60C
G100 is available in four different versions: Enclosure class: IP 20
G100 with Interbus-S interface Weight: 1.8 kg.
G100 with Profibus-DP interface Accessories
G100 with Radio/Modem/PLC-interface PC Tool G100 package (supplied with the product)
(MODbus-RTU, COMLI)
G100 Support Files CD-ROM (supplied with the prod-
G100 basic version. uct).
Data logging Overview of protocols
Besides the possibility of data communication, G100 Main system Software protocol
also offers logging of up to 350,000 time-stamped data. INTERBUS-S PCP
Subsequently, the logged data can be transmitted to the PROFIBUS-DP DP
main system or a PC for further analysis in a spreadsheet Radio Satt Control COMLI/MODbus
or similar program. Modem Satt Control COMLI/MODbus
PLC Satt Control COMLI/MODbus
For the data logging, the "PC Tool G100 Data Log" soft-
GSM mobile phone SMS, UCP
ware tool is used. The tool is part of the PC Tool G100
package which is supplied with G100.
Other features
Four digital inputs.
Stop of all pumps in case of failing communication
with the management system (optional).
Access code for modem communication (optional).
Alarm log.
Dimensions
POWER DCD
POWER MNC RTS
POWER GENI TxD1
GENI TxD RxD1
GENI RxD TxD2
FAULT RxD2
227 mm
Genibus DI Service
Port 1 Port 2
Main
Network
Connection
TM01 0621 1102
73 mm 165 mm
86
Accessories
LiqTec
Description
Mounting the LiqTec sensor
The LiqTec
The LiqTec can be fitted to a DIN rail to be incorporated
protects the pump against dry-running. in a control cabinet.
protects the pump against too high liquid tempera-
ture (130C 5C). Electrical connection
can monitor the motor temperature if the PTC sensor Example of electrical connection, see page 89.
in the motor has been connected.
Calibration of sensor and controller
has a fail-safe design. If the sensor, sensor cable,
electronic unit or power supply fails, the pump stops Follow the procedure on the next page.
immediately.
Functions Red light indicates too high liquid temperature

(130C 5C).
1 2 3 4 The alarm relay is activated.
8. Supply voltage
200-240 V, 50/60 Hz.
9. Dry-running indicator light
Green light indicates OK (liquid in pump).
Red light indicates dry running (no liquid in pump).
The alarm relay is activated.
10.Alarm/Run relay output
5 Potential-free changeover contact.
12 Maximum contact load:
6 250 V, 1 A, AC (inductive load).
11 11. Auto/Manual
7 Changeover between automatic and manual restart-
ing.
The default setting is Man.
TM03 0111 4004
Changeover is carried out by means of a small screw-

driver.
When Auto has been selected, the alarm indication
10 9 8 will automatically be reset 10 to 20 seconds after de-
tection of liquid.
1. Connection for dry-running sensor
12.Restart
Part number of dry-running sensor: 96556427.
Press the button to restart the pump. The button has
2. Connection for external restarting no influence on the PTC monitoring.
3. Motor PTC
Green light indicates OK or short-circuited terminals.
Red light indicates too high motor temperature. The
alarm relay is activated.
4. Connection for PTC sensor
This input is not used in connection with E-pumps as
the frequency converter protects the motor against
overload.
5. Sensor indicator light
Red light indicates defective sensor or cable.
The alarm relay is activated.
6. Deactivation of the dry-running monitoring function
Press the button to deactivate the dry-running moni-
toring function. Red flashing light. The PTC monito-
ring function is still active.
Press the Restart button to reactivate the dry-run-
ning monitoring function.
7. High liquid temperature indicator light
87
Accessories
Calibration of sensor and controller

Step Action Result
1 Check that the sensor is correctly connected to the controller, see page 89.
Before fitting the sensor in the pump, submerge the sensor into stagnant water. Any kind
of container with water can be used.
2
Note: It is important that the water is stagnant as the calibration will be misleading if the
sensor is cooled by flowing water.
3 Keep the buttons, pos. 6 and 12, pressed for approx. 20 seconds. All red indicator lights (except pos. 7) start flashing.
When the green indicator lights, pos. 3 and 9, are constantly on, stop pressing the but-
4 The calibration is completed.
tons, pos. 6 and 12.
Further information
Information related to IEC 60 730-1:
Software class A
Pollution degree 2
Type 1.
The LiqTec has been cURus approved according to
UL 508.
Maximum pressure: 40 bar
Maximum liquid temperature: +130C 5C
Maximum ambient temperature: +55C
Power consumption: 5 Watt
Enclosure class: IP X0
Maximum cable length: 20 metres
Standard cable: 5 metres
Extension cable: 15 metres.
88
Accessories
Connection of CRE pump to LiqTec
Dry-running sensor
Set to automatic reset
Connection terminals on pump:

1~: 1 (digital input) and 9 (GND)
3~: 1 (digital input) and 3 (GND)
TM03 0437 5104

1
9 or 3
1 x 200 - 240 V
Digital input Disposal

The digital input must be set to "Ext. fault" by means of Disposal of this product or parts of it must be carried out
R100 according to the following guidelines:
Menu 5.3.6 in Installation and operating instructions. 1. Use the local public or private waste collection serv-
ice.
2. In case such waste collection service does not exist or
cannot handle the materials used in the product,
please deliver the product or any hazardous materi-
als from it to your nearest Grundfos company or serv-
ice workshop.
Note: After dry-running fault the pump must be

restarted manually.
89
Sources of product documentation

In addition to the printed data booklet, Grundfos offers
the following sources of product documentation:
WinCAPS
WebCAPS.
WinCAPS
WinCAPS is a Windows-based Computer-Aided Product
Selection program containing information on more than
90,000 Grundfos products.
cd-wincaps
Available on CD-ROM in more than 15 languages,
WinCAPS offers
detailed technical information
Fig. 89 WinCAPS CD-ROM
selection of the optimum pump solution
dimensional drawings of each pump
detailed service documentation
installation and operating instructions
wiring diagrams of each pump.
Click on Catalogue and Click on Sizing and select

select a product from the the most suitable pump
extensive product catalogue. for your application.
WinCAPS
Fig. 90 WinCAPS
90
WebCAPS
WebCAPS is a Web-based Computer Aided-Product
Selection program and a web version of WinCAPS.
Available on Grundfos homepage, www.grundfos.com,
WebCAPS offers
detailed technical information
dimensional drawings of each pump
wiring diagrams of each pump.
Click Catalogue and Click Replacement Click Literature to Click Product Click Service to Click Units and select your
select a product from and select the right select and download search and select to find information preferred units of measurement:
the extensive replacement pump Grundfos documentation a product from the on service kits and - Default units
product catalogue. based on the by browsing the product extensive product spare parts. - SI units
current installation. ranges or performing catalogue. - US units.
Being a registered
a specific search. The
user click Log in to:
literature includes:
- save your settings
- Data booklets
- define and save your Click Language and
- Installation and
own units select your preferred
operating instructions
- save personalised language.
- Service instructions
information.
WebCAPS
Fig. 91 WebCAPS
91
Being responsible is our foundation
Thinking ahead makes it possible
Innovation is the essence
96570076 0105
GB
Subject to alterations.
GRUNDFOS A/S . DK-8850 Bjerringbro . Denmark

Telephone: +45 87 50 14 00.
www.grundfos.com

E Pump

Încărcat de

Informații document

Titlu original

Drepturi de autor

Formate disponibile

Partajați acest document

Partajați sau inserați document

Opțiuni de partajare

Vi se pare util acest document?

Este necorespunzător acest conținut?

Drepturi de autor:

Formate disponibile

E Pump

Încărcat de

Drepturi de autor:

Formate disponibile

GRUNDFOS DATA BOOKLET

Introduction to E-pumps EMC and proper installation

Single-phase MGE motors

Three-phase MGE motors

Three-phase MMGE motors

TM03 0431 5104

Advantages of speed control

An E-pump uses only the energy required for a given

Grundfos E-pumps range H H

Grundfos E-pumps are available in three different func-

TM01 0684 1997

Fig. 3 TPE, TPED Series 2000 with differential pressure

Fig. 4 CRE, CRIE, CRNE with sensor

The table below shows the most common E-pump appli-

Speed control of E-pumps

TM00 8720 3496

Performance curves of speed controlled pumps

the chart shows the QH performance curves at different 70% p

included at 10% intervals. Finally, a minimum curve at 50%

the mains). NPSH for the pump at maximum speed is 20%

Fig. 9 Efficiency curves for MGE, pump and complete E-

point at 100% speed equal to Q = 17.4 m3/h and H=32 m,

Fig. 7 Performance curve of CRE 15-3 Q H P1 P2 PH P MGE TOT

P1 Efficiency is important, but what counts is the power

the drop in P1 would have been from 2.65 kW down to

System characteristics Head = level difference + friction loss in the system.

The variable "k" is a constant. The higher "k" is, the

TM00 8725 3496

Fig. 12 shows the performance curve and the system

Open systems (booster systems)

the pump is to pump from an open vessel up to a tank. H0

E-pump applications Constant temperature control

Constant pressure control

Setpoint pset PI- Actual value p1

TM03 0412 5004

The machine is cooled with water at 15C from a cooling

Constant differential pressure in a circulation system Flow-compensated differential pressure control

Setpoint Hset PI- Actual value H1

TM03 0411 5004

Fig. 16 Flow-compensated differential pressure control

Such a pumping system can be designed in two different

Filtration and transfer at waterworks

The pumps are available in various sizes and with

MTRE, SPKE, CRKE pumps CHIE pumps

TM02 8537 0404

Control modes Besides normal duty (constant-pressure and constant-

CRE, CRIE and CRNE pumps with integrated pressure

TM00 5547 0995

you want to fit another sensor later in order to con-

Fig. 21 Uncontrolled - constant curve

Fig. 23 Controlled operation - as an example constant-

TM00 9323 1204

Fig. 24 Uncontrolled operation

TM00 7743 0904

If the electricity supply to the pump is disconnected, the

Setting by means of the control panel

TM00 7746 1896

Fig. 27 Pump performance setting, uncontrolled mode

Setting of max. curve duty

desired setpoint is indicated.

Fig. 25 Control panels

Setting of min. curve duty

TM00 7346 1196