Documente Academic
Documente Profesional
Documente Cultură
AW189
Airframe Maintenance
Type Training Course (cat. B1.3)
This document contains commercial in confidence information that is AgustaWestland S.p.A. (hereinafter AW) proprietary
and it is supplied in collaboration with AgustaWestland Ltd (hereinafter AW), on the express condition that it may not be
copied to, used by, disclosed to or re-produced, in whole or in part, for any third party without the AW written consent.
Any unauthorised use, disclosure, reproduction in whole or in part of the information contained in this training publication is
forbidden and prosecuted in accordance with the applicable law.
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AW189-AF001-SN-I-00
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Issue Record
The latest issue number shown below wholly defines the standard of this document. Changes to this
document will be made by re-issue of the document in its entirety or by amendment list action that will raise
the issue.
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Table of Contents
Issue Record ....................................................................................................................................................... i
Air Vehicle General Characteristics Lesson .......................................................................................................1
1 AW189 Air Vehicle ...................................................................................................................................1
1.1 List of Abbreviations .......................................................................................................................1
1.1.1 Abbreviations and Acronyms ......................................................................................................1
1.2 AW189 General Overview ............................................................................................................23
1.2.1 AW189 General Overview ........................................................................................................23
1.3 Aircraft Description .......................................................................................................................25
1.3.1 Length, Height, Width and Rotor Diameter ..............................................................................25
1.3.2 Cockpit Layout ..........................................................................................................................27
1.3.3 Doors and Emergency Exits .....................................................................................................28
1.3.4 Fuel System ..............................................................................................................................29
1.3.5 Hydraulic System ......................................................................................................................30
1.3.6 Landing Gear ............................................................................................................................31
1.3.7 Fixed Flight Control ..................................................................................................................32
1.3.8 Electrical System ......................................................................................................................33
1.3.9 Dynamic Systems .....................................................................................................................34
1.3.10 Power Plant ........................................................................................................................36
1.3.11 Fire Detection .....................................................................................................................37
1.3.12 Avionics System Architecture ............................................................................................38
1.3.13 Environmental Control System ..........................................................................................40
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AC Alternate Current
A/C Aircraft
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Ah Ampere hour
ALTN Alternate
AM Amplitude Modulation
ANT Antenna
AP Autopilot
APP Approach
ATT Attitude
Aux Auxillary
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AW Agusta Westland
BAG Baggage
BAT Battery
BKUP Backup
BRG Bearing
C Celsius/Centigrade (degree)
CAP Captions
CB Circuit Breaker
CBL Cable
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CG Center of Gravity
CKPT Cockpit
CLPR Caliper
CLTV Collective
CM Configuration Management
COM Communication
COND Conditioning
CP Control Panel
CPLT Copilot
CRS Course
CRZ Cruise
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CSL Console
CT Current Transformer
CU Configuration Unit
DC Display Controller
DC Direct Current
DH Decision Height
DIM Dimming
DN Down
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DU Display Unit
EMER Emergency
ENG Engine
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ET Elapsed Time
FD Flight Director
FF Fuel Flow
FK Function Key
FL Flight Level
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ft Feet
FWD Forward
GA Go-Around
GB Giga Byte
GEN Generator
GG Gas Generator
GI Ground Idle
GND Ground
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GW Gross Weight
H/C Helicopter
HDG Heading
HF High Frequency
HON Honeywell
HOV Hover
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HT Height
HTR Heater
H/W Hardware
HYD Hydraulic
Hz Hertz
ID Inner Diameter
IGN Ignition
IHBT Inhibit
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INPH Interphone
IR Infrared
KG/kg Kilogram
kPa kiloPascals
KTS Knots
KW Kilowatt
LB/lb Pounds
LD Locking Device
LDG Landing
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LG Landing Gear
LH Left Hand
LL Low Level
LOC Localizer
LP Low Pressure
LT Light
MAG Magnetic
MAN Manual
MB Marker Beacon
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Mhz Megahertz
MIC Microphone
MISC Miscellaneous
MM Maintenance Manual
MSG Message
MSTR Master
MT Microturbo
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NAV Navigation
NM Nautical Mile
NORM Normal
NO SMK No Smoking
Nr Number of Revolutions
NR Rotor Speed
OD Outer Diameter
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OVHT Overheat
OVTQ Overtorque
PAX Passengers
PERF Performance
PF Power Factor
PLT Pilot
PNL Panel
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PS Proximity Switch
PT Total Pressure
PTFE Polytetrafluoroethylene
PU Per Unit
PWR Power
QR Qualification Review
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RB Rotor Brake
RCDR Record
RDR Radar
REL Release
RF Radio Frequency
RH Right Hand
RTN Return
RX Receive
SA Situation Awareness
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SC Start Contactor
SD Secure Digital
SPD Speed
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STBY Stand-By
STN Station
SW Switch
S/W Software
SYS System
TA Traffic Advisory
TB Tera Byte
TBA To Be Advised
TBC To Be Confirmed
TBD To Be Detyermined
TEMP Temporary/Temperature
TO Take Off
TP Test Procedure
TR Tail Rotor
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TX Transmission
UD Uni-Directional
UNLK Unlock
Vac AC Voltage
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Vdc DC Voltage
VEL Velocity
VENT Ventilation
VF Variable Frequency
VOL Volume
WHL Wheel
WL Water Line
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WOFFW Weight-Off-Wheels
WOW Weight-On-Wheels
WRN Warning
WT Weight
WX Weather
XFEED Crossfeed
XMIT Transmit
XMSN Transmission
XP External Power
XPDR Transponder
Y Yaw
Z Zulu (time)
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The AW189 is a new medium twin-engine aircraft designed for land and sea operations
including off shore services, Tactical Troop Transport (TTT), Combat Search and Rescue
(CSAR), Medical/Casualty Evacuation (MEDEVAC/CASEVAC), fire fighting and utility (logistical
resupply/external lift) roles.
NVG compatibility
Vne 169 kt
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The cockpit has pilot and co-pilot crashworthy seats and double commands (cyclic/collective bar
and pedal).
The passenger cabin (11.3 m3) can be used to carry 16 passengers (4 by 4 crashworthy seats
configuration). Other passenger cabin configurations are also available allowing up to a
maximum of 19 passengers.
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The instrument panel and interseat console contain all the control panels and displays
governing the systems installed in the aircraft and utilised by the flight crew.
The overhead console is installed above the heads of the flight crew and includes the circuit
breaker panel, the power lever quadrant, the rotor brake control lever and the electrical control
panel.
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The pilot doors are of a composite construction utilising woven carbon fibres skins with a
bonded Nomex honeycomb core.
The cabin doors, one on each side, are of the "plug" type opening and sliding rearward.
The design of the cabin door allows the opening and closing of it in flight at speeds of up to 80
kt. Flight is permitted at speeds of up to 100 kt with the door locked open.
The windows are also emergency exits, providing safe exit of crew and troops following forced
landing or ditching, including roll over.
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The AW189 fuel system design meets the relevant requirements of CS29 and the intent of MIL-
STD-1290A.
Fuel is contained in two "L" shaped, fabric, crashworthy fuel tanks. The tanks are located behind
the main cabin area and are supported by a sealed honeycomb torsion box structure which is
capable of absorbing local impact conditions.
Both left and right side tanks are provided with a gravity filler cap. The two tanks are
interconnected by a flange which enables both tanks to be refuelled from a single refueling
point. Devices are also provided to allow pressure refuelling and jettison systems to be installed
if required by the customer.
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The main hydraulic system consists of two separate, independent and redundant hydraulic
systems which each provide hydraulic power to the main and tail rotor powered flying controls
actuators.
Their design and installation are such that the system's vulnerability to ballistic damage is
reduced.
Both systems operate at a nominal pump output pressure of 207 bar (3000 psi). In system 1,
one mechanical pump (Hydraulic Power System 1 (HPS1)) and one Electrical Pump (EP), part
of the auxiliary HPS, provide pressurised flow to the Power Control Module 1 (PCM1).
In system 2, two mechanical pumps (HPS2 and HPS4), part of the auxiliary HPS, provide
pressurised flow to the Power Control Module 2 (PCM2).
The mechanical hydraulic pumps are driven continuously by the Main Gearbox (MGB) gears.
The electrical hydraulic pump operates only on ground for preflight check for a limited period of
time.
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The robust landing gear is designed to withstand high descent rates and the rough conditions of
field landings in harsh environmental conditions. It has the capability to make roll on landing.
Allow take-off/landing, ground handling for the aircraft at its maximum gross weight
Provide energy absorption during the landing impact of the aircraft maintaining the
prescribed ground load factors.
Each main wheel is fitted with a disc brake. They can be operated differentially and
progressively by either pilot using toe pedals that actuate the pistons in the master brake
cylinders. The pressure generated is then transmitted to the main wheels brakes.
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The AW189 is provided with a four channel, conventional type, mechanical flight control system,
consisting of lateral and longitudinal cyclic, collective and anti-torque command operated by
pilot.
The flight control system controls the aircraft attitude and direction through main and tail rotor.
Cyclic and collective controls are mixed together by means of a mixing unit and the resulting
output is boosted by three hydraulic servo actuators (Main Rotor Actuators (MRA)) acting on the
blade pitch angle of the main rotor.
Anti-torque (yaw) control acts instead directly on a single dual hydraulic servo actuator (Tail
Rotor Actuators (TRA)), therefore operating tail rotor blade pitch angle.
Servo actuators also prevent forces originated from aerodynamic forces on the rotors, to
feedback to flight controls.
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The Electrical Power Generation and Distribution System (EPGDS) is designed for 115 Vac,
400 Hz AC power, 28 Vdc power and 270 Vdc power. The generation system is an AC and the
distribution system includes both AC and DC.
The architecture primarily includes two AC starter generator (GEN1, GEN2) and one APU
generator (APU GEN), with associated Generator Converter Units (SGCU1, SGCU2 and APU
GEN) which supply AC power to corresponding Primary Distribution Units (AC PDU GENs and
AC PDU APU).
Transformer Rectifier Units (TRU1, TRU2 and TRU APU) convert AC power to 28Vdc and
supply DC PDU1 and DC PDU2. A Main battery supply electrical power only for APU start and
emergency users.
The combination of the starter generator and the power converter provides engine start torque
and then, once started, the engine drives the generator to provide AC power to be converted to
DC and feed the aircraft DC buses.
The DC voltage used for the basic distribution system is achieved by an SCU from the AC
power. This box consists of a series of power conversion stages in order to synthesise the
appropriate outputs depending upon the desired functionality.
The EPGDS is continuously monitored by AMMC1 and AMMC2 via ARINC 429 and discrete
signals.
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Drive system
The drive system consists of a MGB and a Tail Rotor Drive System.
Main Gearbox
The MGB, mounted on the upper deck, is driven directly by the two engines. The MGB has
three stages of reduction and provides a rear power take-off pad for the TRDS.
The function of the IGB is to transmit drive from the top of the tail boom up the leading edge of
the vertical stabiliser.
The function of the TGB is to provide the connection and drive for the tail rotor hub itself.
The rotor system consists of the main rotor system and the tail rotor system.
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The main rotor system is a five bladed, fully articulated rotor composed of the following major
components: main rotor hub, rotating controls and blades.
The tail rotor system is a four bladed, articulated rotor composed of the following major
components: tail rotor head, rotating controls and blades.
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The power system is composed of two General Electrics CT7-2E1 turboshaft engines and one
Auxiliary Power Unit (APU) microturbo eAPU60H equipped with a fire detection system.They
are installed in the upper deck and covered by cowlings.
Engines
The AW189 is a twin-engine multi-role aircraft equipped with two GE CT7-2E1 free turbine
turboshaft engines in the 2000 shaft horsepower range, and an APU for engine starting and on
ground operations.
Engine control is automatically achieved via a Full Authority Digital Electronic Control (FADEC)
wich is composed of an Electronic Engine Control Unit (EECU), permanent magnet alternator,
ignition exciter, electrical sensors, and interfacing cables.
APU
The e-APU 60 is based on a gas turbine that drives a generator. The system generates the
electrical supply (on ground or in flight) to the aircraft's electrical system and can also generate
cockpit heating while the main engines are not operating.
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The AW189 aircraft is compliant with the JAR requirements for fire warning and fire
extinguishing systems for both of the engines and APU.
The fire detection and warning facilities for each engine bay and the APU bay are supplied via a
fire wire detector sensor installed in each bay.
In the event of a fire the wire activates the fire warning indication. The pilot follows the specific
procedure included in the aircraft flight manual to activate the fire extinguishing system.
The extinguishing system, made by two bottles for the engines and one dedicated for the APU,
allows the fire extinguishing and helicopter safe landing.
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The fully integrated avionics system includes four 10 x 8 colour Active Matrix Liquid Crystal
Displays (AMLCD), an AW designed four axes Digital Automatic Flight Control System
(DAFCS), an integrated redundant air vehicle management and monitoring system with Health
and Usage Monitoring System (HUMS).
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DAFCS
Basic communication and navigation suite compliant with Civil Certification Requirement.
The transfer of information through the core avionic system will be via an Avionic Full Duplex
Switching Unit (AFDX), ARINC 429 digital databus and/or video link.
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The AW189 Environmental Control System (ECS) consists of vapour cycle air conditioning
systems to provide cooling to the cockpit and cabin, coupled with a separate jet pump powered
system to provide heating and a nose bay avionics cooling system utilising cockpit conditioned
or ambient air.
The cockpit and cabin air conditioning systems are two independent Vapour Cycle Systems
(VCS) housed mainly on the upper deck of the aircraft in the forward section of the cowling.
The vapour cycle components for each compartment are colocated either side of the cabin
evaporator assembly on the upper deck to reduce the length of interconnecting refrigerant
hoses, and achieve ease of access for maintenance etc.