5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

5-Inch Cargo
Projectile Program
Presented
Presented to:
to:
PM4
National Defense Industrial Association (NDIA)
34thth Annual Gun and Ammunition Symposium
Presented
Presented by:
by:
Jed F. Ryan, NSWCDD Code G33, (540) 653-5859
jryan@nswc.navy.mil
Program
Program Sponsor:
Sponsor:
Larry J. Massa, NAVSEA PM413, (812) 854-3938
massa_larry@crane.navy.mil
Date:
Date:
28 April 1999
program 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo
 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

Topics
PM4

Operating Environment
System Requirements
Projectile Design
Qualification Program
Submunition Performance
Production Program
Improvements Program
Expanded Applications

program 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo
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 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

Operating Environment
PM4

Changes in Operating Requirements

l Regional Conflicts vs Global War
l Third World Adversary vs Superpower
l Littoral Areas vs Open Ocean
l Battleships Out of Service
Increased Emphasis on Naval Gunnery
l Support of Land Forces
Precision Fire
Volume Fire
l Against Low Value Targets
HSMST (ASuW)
program 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo
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 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

System Requirements
PM4

Issue 5-Inch Cargo Rounds To Fleet which Shall:

l Meet Conventional Ammunition Threshold of 13 NMi
(24Km) and Objective of 21 NMi (39 Km) as Identified in
MK 45 MOD 4 Gun ORD
l Provide a Threshold Predicted Fire Accuracy of 333m
CEP out to 80% of the Objective Range for a Stationary
Target
l Include FCS Improvements to Meet MK 45 MOD 4 ORD
Requirements

program 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo
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 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

System Requirements
PM4
(Continued)

Survive NSFS Conditions

Improve ASuW Effectiveness

Carry Multiple Loads

program 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo
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 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

5 Cargo Projectile
PM4
MK 172, HE - ICM

program 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo
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 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

System Design Description

PM4

PLAY

program 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo
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 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

Qualification Program
PM4

Qualification
Test Program

Design
Qualification
Verification
Tests
Tests
Test
No.
P1 Payload Static Expulsion Safety & IM Performance
Tests Tests
P2 Gun Mount Ramming
Test Test Test
P3 Payload Static Expulsion No. No. No.
Verification Proof Gunfire
Q4 Q3 Environmentals Q1 Proof B/l Gunfire
Structural After
Structural
P4 Charge Determination Environ
Q8 12m Drop After
Environmental Q2 B/l Payload Dispers.
P6 NSFS Proof Gunfire & Payload Dispers.
Q5 Pattern
Recovery After Environ
Q13 Slow Cookoff
Q9 Gunmount Cycle
P7 Subcomponent Proof Gunfire 5-ft Drop After
Q6 Q14 Fast Cookoff
& Recovery Environ Q10 Ranging
Q15 Bullet Impact
P8 Gunfire Ballistic Expulsion Q7 Gunfire After Q20 Fuze Environment
Environ & 5-ft Drop Multifragment
P9 40-ft Drop Q16
Q11 Impact
Shock
P10 Payload Static Expulsion (Mod Q18 Symp Det./ Storage
Design) Q12 Gunfire After Shock
Q19 Symp Det./ Trans
Q17 Hotgun Cookoff

program 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo
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program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

Gunfire & Recovery in

Australia
PM4

Over Water Recovery Range in

Port Wakefield, South Australia
Fired 6 Projectiles at 5/54 Proof
Pressure (63 KPSI) and 12
Projectiles at NSFS 75 KPSI
All Projectiles Survived Gunfire
and 83.3% Recovered

program 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo
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 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

Pre & Post - Environmental

Gunfire at Yuma Proving Ground
PM4

Pre-Environmental Conducted:
l Ballistic Expulsion - October 1997
l Proof Structural - March 1998
l Payload Dispersion - March 1998
Post-Environmental Conducted:
l Proof Structural - December 1998
l Payload Dispersion - December 1998
Performance
l Cargo Expulsion Rate = 97.8% (Sample Size
134 Rounds)
l Grenade Point Detonate Rate = 98.2%
(Sample Size 5400 Grenades)

program 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo
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 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

Test Program Description

PM4

program 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo
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 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

Submunition Performance
PM4

program 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo
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program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

MK 2 Submunition
PM4

program 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo
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program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

Submunition Expulsion
PM4

Land Attack Pattern Model Results ASuW Pattern Model Results

325 75

300

275
60
250

225
Altitude (meters)

Altitude (meters)
200 45

175

150

30
125

100

75
15
50

25

0 0
19725 19750 19775 19800 19825 19850 19875 19900 19925 19950 19975 20000 3300 3350 3400 3450 3500 3550 3600 3650 3700 3750 3800 3850
Range (meters) Range (meters)

99048
program 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo
 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

Submunitions Impact
Locations
PM4

Land Attack Scenario

Pattern Tends to be
Circular Doughnut

Range Coordinate (50 meter grid)

Shaped
Pattern Size is
Approximately 100
Yards in Diameter
Pattern will Elongate at
Shorter Ranges for
ASuW Targets
Deflection Coordinate (50 meter grid)
program 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo
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 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

Lethality
PM4

Submunitions HE
Range Coordinate (50 meter grid)

Range Coordinate (50 meter grid)

Deflection Coordinate (50 meter grid) Deflection Coordinate (50 meter grid)
program 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo
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 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

Submunition Impact
program 5-inch cargo projectile program 5-inch cargo projectile

PM4
Locations
ASuW Scenario
Performance
l Cargo Expulsion
Rate = 100 %
(Sample Size 7 Rounds)

Range Coordinate (50 meter grid)

l Grenade Point Detonation
Rate = 95.6%
(Sample Size 343 Grenades)
Ribbons Survived
Vulnerability and
Effectiveness Analysis in
Process
Phit ? .25/Round at 5 K Yards
(Preliminary)
Deflection Coordinate (50 meter grid)

program 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo
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 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

Configurations
PM4

System Program Structure

Component Baseline Improvements
Body 5 Cargo-NSFS Cond. 5 Cargo-NSFS Cond.

Fuze EX 429 MFF EX 429 MFF

Load 49 MK 2 Submunitions 49 Submunitions

with M223 Fuze with M234 SD Fuze
Prop. Charge MK 67 EX 175

FCS MK 86 / MK 160 MK 160

Range 13 NMi (24 Km) 21 NMi (39 Km)

Gun Mount 5/54 5/62
program 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo
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 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

Cargo Baseline Production

Status
PM4

Weapon System Explosives Safety

Review Board (WSESRB) Successfully
Completed - 3/25/98
Provisional Approval for Production (PAFP)
Received - 3/25/98
Limited Production of 14,000 Projectile Body
Assemblies Initiated (w/minimum of 100% Option)
First Deliveries are Anticipated in FY00
Received Numerous FMS Inquiries

program 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo
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 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

Cargo Improvements
Program Plan
PM4

Qualify New EX 175 Propelling Charge For

21 NMi (39Km) Range
Projectile Enhancements
Conduct 21 NMi (39Km) LBTS Evaluation
with 5/62 MK 45 MOD 4 Caliber Gun
Conduct Shipboard Tests
l ASuW
l DDG 81 - 21 NMi
Receive AFP
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 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

Cargo Improvement
program 5-inch cargo projectile program 5-inch cargo projectile

PM4
Program Plan
Master Schedule
1995 1996 1997 1998 1999 2000 2001
O N D J F MAM J J A S O N D J F MAM J J A S O N D J F MAM J J A S O N D J F MAM J J A S O N D J F MAM J J A S O N D J F MAM J J A S O N D

WSESRB I PBA WSESRB

WSESRB II AFP
BASELINE DSN PAFP

B/L QUAL

PRODUCTION

PROJECTILE ENHANCEMENTS

SYSTEM
INTEGRATION
TESTING

MK 23 ILLUM

SHPBD
MK 45 MOD 4 TEST
DDG 81

NEW EX 175 PROPELLING CHARGE

program 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo
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 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

Potential Applications
PM4

Smoke ( Obscuration / Screening Fire)

IR / RF Decoy
Training

program 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo
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 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

Potential Applications
PM4

Smoke ( Obscuration / Screening Fire)

IR / RF Decoy
Training
Illumination PLAY

program 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo
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 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

Potential Applications
PM4

Smoke ( Obscuration / Screening Fire)

IR / RF Decoy
Training
Illumination
SADARM PLAY

program 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo
99048
 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

Potential Applications
PM4

Smoke ( Obscuration / Screening Fire)

IR / RF Decoy
Training
Illumination
SADARM

Long Range PLAY

(Rocket Assist / GPS Guidance)

program 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo
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 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

Potential Applications
PM4

Smoke ( Obscuration / Screening Fire)

IR / RF Decoy
Training
Illumination
SADARM
Long Range (Rocket Assist / GPS Guidance)

program 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo
99048
 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

program 5-inch cargo projectile program 5-inch cargo projectile

5-Inch Cargo
Projectile Program
Presented
Presented to:
to:
PM4
National Defense Industrial Association (NDIA)
34thth Annual Gun and Ammunition Symposium
Presented
Presented by:
by:
Jed F. Ryan, NSWCDD Code G33, (540) 653-5859
jryan@nswc.navy.mil
Program
Program Sponsor:
Sponsor:
Larry J. Massa, NAVSEA PM413, (812) 854-3938
massa_larry@crane.navy.mil
Date:
Date:
28 April 1999
program 5-inch cargo projectile program 5-inch cargo projectile program 5-inch cargo