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CS 14 Crawler
Safety and Operating instructions - Appendix
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety signal words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Personal precautions and qualifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Hoisting and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Storage, repair, maintenance and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Personal protective equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Drugs, alcohol or medication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Hoisting and transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operation, precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Maintenance, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Design and function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Main parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Drill rig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Additional parts CS 14 Crawler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Emergency stop button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Fire extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Delivery check crawler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Service schedule for the crawler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Crawler undercarriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Dimensions - Drill unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Drilling 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Drilling 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Transport - Dump mast extended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Transport - Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Introduction
CS 14 Crawler Safety and Operating instructions - Appendix is a supplement to the regular
documentation for the CS CHRISTENSEN 14 drill rig and shall be added to the Safety and
Operating instructions for the CS CHRISTENSEN 14 drill rig
These instructions are intended for operators of the Atlas Copco equipment. The aim of the
instructions is to provide you with knowledge of how to use the equipment in an efficient
and safe way. These instructions also give you advice and tell you how to perform regular
maintenance on the equipment. It does not replace thorough training of operator, it is a
complement. For further information concerning service measures, please contact your
nearest Atlas Copco representative.
Always read these instructions carefully and make sure that you understand all of them
before starting for the first time.
The owner of the equipment is granted the permission to take copies of this publication
solely for internal use. It is recommended, however, to order additional copies from Atlas
Copco representative in order to benefit from the latest revision. Atlas Copco Craelius AB
reserves the right to make changes in its products in order to improve design or performance
characteristics without notice. The information in this publication is assumed to be accurate at
the time of publication, but is subject to changes in order to remedy detected deficiencies or
to follow changes in the product.
Any user of this publication is requested to inform Atlas Copco Craelius AB about deficiencies
found, particularly in matters concerning product safety.
Only qualified and trained persons may operate or Drugs, alcohol or medication
maintain the equipment. Always use your common WARNING Drugs, alcohol or medication
sense and good judgement.
Drugs, alcohol or medication may impair your
judgment and powers of concentration. Poor reactions
Hoisting and transport and incorrect assessments can lead to severe
Hoisting and transport of the equipment may only be accidents or death.
undertaken by persons who:
Never
use the machine when you are tired or under
zzare authorized to operate a crane or fork-lift truck in the influence of drugs, alcohol or medication.
conformity with the applicable national directives,
Prevent
other people from using the machine if
zzare aware of all the relevant national safety they are under the influence of drugs, alcohol or
instructions and accident prevention instructions medication.
zzand have read and understood the safety and
hoisting and transport chapters of this manual.
Use
a sling dimensioned for the load it is to carry. zzCrystalline silica, cement and other masonry
products.
Use
only straps that are whole and intended for the
load in question. zzArsenic and chromium from chemically-treated
rubber.
Never
use a damaged rope/sling.
zzLead from lead-based paints.
Fasten
straps in lifting eyes when present.
To
reduce your exposure to these chemicals, work in
Always
lift at the centre of gravity. a well ventilated area and work with approved safety
Always
make sure that nobody is under or anywhere equipment, such as dust masks that are specially
near a suspended load or within the swing radius of designed to filter out microscopic particles.
the rope/sling. Use
a dust collector, or spray water with a water/
Observe
great care when strapping and lifting heavy foam pump.
objects. WARNING Heavy equipment can cause serious
WARNING Unexpected movement can cause injury
serious injury Make
sure that the drill is anchored to withstand the
If the rig is left unattended or disconnected from the set forces.
transport unit an unexpected movement of the drill unit Make
sure that the rig is stable before starting to
can cause serious injury or death drill.
Lock
the articulated steering before hoisting WARNING Unexpected movement can cause
Make
sure that the hydraulic jacks are grounded or serious injury
wedge the wheels of the carrier If control levers and switches are not set to neutral
NOTICE Sling can damage components position, start of the machine can lead to unexpected
movements and can therefore cause injury.
When
lifting, make sure that the sling will not
damage the hydraulic hoses, mechanical Set
control levers and switches to the neutral
components etc. positions prior to starting up.
Use
a spreader bar to lift the drill unit. WARNING Noise hazard
High sound levels may cause permanent hearing loss.
Use
hearing protection in accordance with
occupational health and safety regulations.
WARNING Compressed air
When drilIing with compressed air, the rock cuttings
are carried out of the bore in the form of small cuttings,
and harmful dust. In order to reduce the injurious circuits or other electrical power sources, there is a
effect. risk of severe injury or death.
Wear
a breathing mask, use a dust collector, or Always
look up to check for overhead electrical
spray water with a waterlfoam pump, use hearing power lines when raising the mast.
protection in accordance with occupational health
Never
work in the proximity of electric circuits or
and safety regulations other electrical power sources.
WARNING Rotating parts Make
sure there are no hidden electric circuits in
Rotating drillpipes, tools and particularly soil augers your working area.
are extremely dangerous to handle. Augers turn with Do
not step off grid mat if such are used. If you
high torque and can cause severe injury if personel is stand on ground, stay put and do not touch any
caught by extruding parts. equipment.
Never
touch a rotating auger or any part of an auger Alert
people in the area; order them to stay out of
string. the immediate area and not to touch any of your
Never
reach behind, or around an auger. equipment, including the support container.
Don't
try to remove cuttings from a rotating auger. Ask
the supervisor to contact utility company in
Augers may be cleaned only when brought to full order to switch off the system.
stop. If
the strike occurred during drilling, retract
WARNING Emergency situation down-hole tool. Do not attempt to break any rod
connection.
An emergency situation can occur due to material
failure or incorrect handling. Do
not add or remove any drill pipes.
Stop
the operation by pushing the emergency stop
button or if available pull the trip wire.
Check
proper function of the safety equipment at
least once beginning of each shift.
WARNING Gas line pressurized, Explosion
hazard
If the equipment comes in contact with gas lines and
explosives, an explosion could occur. Explosions will
lead to severe injuries or death.
71000005 A
Never
operate the machine in any explosive
environment.
Never
use the machine near flammable materials, Maintenance, precautions
fumes or dust.
Make
sure that there are no undetected sources of WARNING Hydraulic oil
gas or explosives. Spilled hydraulic oil can cause burns, accidents by
When
working in areas where gas lines are buried, slippery conditions and will also harm the environment.
make sure that your equipment is placed on the Take
care of all spilled oil and handle it according to
windward side. your safety and environment regulations.
Shut
down all combustion engines, like hydraulic Never
dismount the hydraulic components when the
power pack, generators etc. hydraulic oil is hot.
Leave
the machine immediately. WARNING Hydraulic system under high
Warn
people to evacuate the area. pressure
Contact
emergency personnel. Maintenance and repair on the machine and the
hydraulic equipment under pressure can lead to
Contact
the gas company to shut the gas off. severe injuries. Connections can loosen suddenly,
Stay
out of the area until the gas company declares parts can suddenly move and hydraulic oil can be
the area to be safe. ejected.
Depressurize
the hydraulic system before Only
authorized electricians may carry out work on
performing maintenance on the hydraulic equipment. the electrical system.
Never
replace high pressure hoses with hoses of Only
qualified electricians should perform any
lower quality than the original or with hoses that electrical troubleshooting or maintenance. Remove
have removable couplings all watches and rings that could contact live electric
circuits.
Pressure settings are always performed on a
pressurized system. Make
sure all power to the system has been cut
before carrying out any maintenance work.
Always
exercise the greatest caution.
All
electric cabinets should remain locked when not
Pressure
settings must only be performed by trained
under direct control of qualified electrician.
personnel.
Do
not use the cabinets as a toolbox or spare
WARNING Machine modification
parts storage container. The inherent vibration and
Any machine modification may result in bodily injuries magnetism associated with transformer and motor
to yourself or others. starters can cause inadvertent contact of foreign
objects with live circuits.
Always
contact your Atlas Copco Customer Center
before you modify the machine. Some
electrical components may have power when
the main circuit breaker is open, verify that power is
Always
use original parts and accessories approved
disconnected before servicing.
by Atlas Copco.
Do
not tamper with safety interlock circuits, safety
WARNING Heavy machine can cause serious
guards or other safety devices, except as required
injury
during normal maintenance and troubleshooting.
During
service and maintenance work, all
Confirm
that all safety devices and circuits are
components that may be brought into motion or fall
replaced and functioning before operation is
must be supported or tied secure.
resumed.
WARNING Thermal cracks may arise when
Shut
of electrical power while making or breaking
welding
electrical cables.
Do
not do any welding on the equipment without
CAUTION Skin eczema
consulting Atlas Copco.
Hydraulic oil can cause eczema when it comes in
WARNING The paint contain substances
contact with the skin.
hazardous to health
Avoid
getting hydraulic oil on your hands.
Substances are formed when the paint is heated which
are hazardous to health. Always
use protective gloves when working with
hydraulic oil.
Welding,
grinding and other hot work involving
paint being heated must only be carried out where
sufficient ventilation can be used.
Always
use compressed air powered breathing
protection, eye protection and gloves.
WARNING Hot engine parts can cause burn
Make
sure the engine is turned off before all
maintenance work and before refueling
Be
careful when draining hot oil and fluids
Do
not handle flammable fluids in the vicinity of hot
surfaces, sparks or naked flames.
WARNING Pressure vessel can cause serious
injury
Discarded
accumulators must be rendered
harmless.
A
discarded pressure vessel that has not been
punctured must be treated like a pressure vessel.
Take
care when evacuating the accumulator.
WARNING Electric shock
GDE00004 A
Prohibition signs
There is a risk of scalding and pressure which can
cause severe injuries or death.
The pressure must be released before the cap can
be removed
GDE00000 A
No admittance
No admittance for unauthorized personnel. GDE00005 A
GDE00001 A
GDE00006 A
Warning signs
Moving and rotating parts can cause severe
injuries.
General warning signs
Keep out of the machine's working area when it is in
operation
GDE00002 A
impairment.
Swinging and crushing parts can cause severe
Use approved ear protectors. injuries.
GDE00034 A
GDE00003 A
GDE00008 A
Max.
Max.
GDE00009 A
Electrical system
GDE00012 A
GDE00010 A
Read the instructions.
Be aware of high voltage, incorrect handling can The rig is equipped with a battery switch.
be fatal.
All work on the electrical system must be carried out
by electricians accredited for the purpose.
GDE00013 A
GDE00014 A GDE00017 A
GDE00018 A
GDE00015 A
GDE00019 A
GDE00016 A
C D
to wear boots.
B. The eye, ear and head protections symbol Read the instructions.
means that you have to wear a hard hat, eye and This rig is equipped with an alternating current
ear protection. generator (alternator).
C. The hand protection symbol means that you Disconnect the battery cables before removing the
have to wear hand protection. generator or regulator and when giving the battery
a booster charge.
D. The instruction book symbol means that When performing electrical welding of the rig or
you have to read the Safety and Operating fitted equipment, detach the charging regulator
instrictuins before the equipment is used for the cable as well.
first time.
Rig with PLC cabinet
PLC
GDE00021 A
Fire extinguisher
GDE00028 A
Battery switch
GDE00022 A
GDE00029 A
Draining
GDE00023 A
Lifting eye
GDE00030 A
Washer fluid
GDE00024 A
Water inlet
GDE00031 A
Air intake
GDE00032 A
GDE00026 A
Fuel
GDE00027 A
Other signs
Rig data plate
See the Technical specifications section for further
information.
Atlas Copco Craelius AB
MRSTA - SWEDEN
Name
Type
A Serial No. C
B Max. pull up kN
Rotation speed r/m D
Power installed kW
Gross weight kg
A. Machine type
B. Serial number
C. The warning symbol together with the book symbol means
that the user must read the safte and operating instructions
before the machine is used for the first time.
D. The CE symbol means that the machine is CE-approved.
See the CE Declaration of Conformity which is delivered
with the machine for more information.
E.
Identity plates
All elecrical components have their own sign with an
identifying name.
Overview E. Crawler
To reduce the risk of serious injury or death to yourself
F. Backstay legs
or others, read the Safety instructions section found on
the previous pages of this manual before operating the G. Main winch
machine.
H. Wire line winch
E
Main parts
I
A. Warning lamp
Warning lamp flashes when the rig is set in tramming mode.
F
G
H B. Battery charger cabinet
D Remote control battery charger
B
C. Radio reciever
C
K
Radio reciever for the remote control.
E
D. Connections box
B. Rotation unit
C. Rod holder
D. Control panel
Safety devices
Fire extinguisher
A. Fire extinguisher
The drill rig is equipped with a portable fire
extinguisher on the lefthand side of the control panel.
This fire extinguisher is suitable for fire in electrical
cables, fuel and engines and lasts for approximately
one minute when operated continuously.
For use:
1. Remove the safety pin and press handle.
2. Direct the jet towards the base of the fire.
16 2010 Atlas Copco Craelius AB | No.3705 0901 84 | 2010-06-29
04 Overview CS14C Ed.0
Safety and operating instructions
It
is strictly forbidden to work or stay under hanging
equipment. A
Use
tools designed for lifting purpose and with
appropriate capacity.
WARNING Unexpected movement of the drill
unit
If the rig is left unattended or disconnected from the
transport unit an unexpected movement of the drill unit
can cause serious injury or death
Secure
the load. B B
NOTICE Sling can damage components
When
lifting, make sure that the sling will not
damage the hydraulic hoses, mechanical
components etc.
Use
a spreader bar to lift the drill unit.
B B
Contact
Atlas Copco service organisation for
assistance with the towing preparation if you are
uncertain with the procedure.
Transport the drill unit with
Towing
speed should never exceed 2-3 km/h. folded mast
Before towing: WARNING Moving mast can crush
1. Follow steps 1-5 from the section Hoisting the Stand
clear of under mast area until mast is raised
drill unit. to the desired angle and stiffening legs are locked in
2. Attach tow bar into frame receivers using two place.
pins. Make
sure mast is horizontal before attempting to
3. Lock the two pins with hairclips. fold
4. Drain reduction gear oil by removing plug (H). 1. Lift up the rig the from the wooden block with the
hydraulic jacks.
5. Remove cover (F).
2. Remove the backstay legs completely.
6. Remove sun gear (A) to disengage drive motor
from planetary gears and make the sprocket idle. 3. Position the mast on the mast support.
7. Mount cover (F), replace the drain plug and fill 4. Tie mast and frame together.
the gear box with oil. 5. Remove two of the five M36 bolts (A) and all six
M16 bolts holding the upper mast.
Top view
A B C
A
D E F G H
Inclination
Passing over an edge, the slope angle in connection
with a sudden movement can turn the rig over.
There are always risks involved when working on
a slope. Atlas Copco tests all designs with respect
to tilting hazards. CS 14 Crawler can be driven on
inclinations up to 15 forwards and 10 sideways,
(including a mandatory safety factor).
15
10
F. Crown block
Delivery check crawler G. Wire line winch, wire rope
On delivery, an extra and thorough safety check shall H. Main winch, main hoist wire
be carried out on the following checkpoints.
I. Water pump
J. Mast extension
C A B
K. Hydraulic oil tank
L. Fire extinguisher
Checkpoints Safety check
L (left side of the Check pressure gauge on
control panel) the fire extinguisher
A. Track frame B (On the control Emergency stop failure
B. Tension cylinder panel, on the drill rig
and on the remote
C. Traction gear control)
Checkpoints Safety check All points shall be Cracks or fractures in
checked materials or at welded
A Damage, cracks, fractures points
and attachements.
B Track chain tension All points shall be Damage, which could
C Oil level (3.5 l) checked cause structural weakness
or fracture
D,E,F,H,I,J,K Wear, which could cause
Daily safety check structural weakness or
fracture
Before each shift commences, an extra and thorough All points shall be Loose junctions, loose
safety check shall be carried out on the following checked threaded unions
checkpoints.
F
K
H
G
D
E
I
A. Track frame
B. Emergency stops
C. Crawler
B
F H G
F
C
A
A. Main winch and emergency stop override button:
Push and hold the button to set the wire in neutral position
with main winch lever until the safety stop indicator (D) stops
glowing. Push and hold this button for 5 sec. when switching
between drilling and tramming.
E. Engine cold start indicator: 9. Check the engine air intake filter.
The engine is ready to start when the indicator stops glowing. 10. Check fuel level.
Pre-start
Before starting the diesel engine, certain checks and A. Battery main switch
measures must be carried out to prevent accidents,
unnecessary stops or breakdown.
Controls
A. Remote control
B. Remote control shoulder support
The remote control is also delivered with a neck strap.
H G E D F
G. Rotation speed:
Digital tachometer indicates rotation spindle speed (rpm).
F5 24VDC S1 ON 5A
F7 24VDC ES 5A
Fuses 2
F1 LEFT FRONT LIGHT 5A
Maintenance
The performance and reliability of the product is largely dependent on the amount of care and attention shown to
it. Regular checks and inspection of wear prone components prevent breakdowns and costly downtime. Dirt is a
primary cause for most malfunctions in a hydraulic system. Follow the operating instructions carefully.
Always try and keep the core drill clean and free from dirt and other pollutants. It is much easier to detect faults or
oil leakage on clean equipment.
Never leave any part of the hydraulic system open or exposed to external influence.
Always attach tight-fitting plugs to disconnected hose ends and couplings.
Always perform oil refills into the hydraulic oil tank by using the hand pump supplied.
Always store fresh oil stocks in sealed containers.
Always use TREDO-type seals for sealing threads. Use of Teflon tape, oakum or similar, could damage sensitive
components in the system if fragments dislodge and enter the system.
The maintenance sections gives instructions to lubrication, inspection procedures and measures to take, following
a specific number of operating hours. Use this section to get the most out of your equipment and always follow the
instructions given.
71000151 A
71000150 A
The sag of the track must be between 5mm and Tightening the track
15mm.
1. Loosen the two screws and swing access cover
The above conditions must be fulfilled on a new away from access aperture on the side of the
machine. This must also be periodically checked and track frame.
corrected if necessary by adjusting the valve fitted to
the end of the grease tensioner. 2. Ensure the grease fitting and grease gun
adaptor are clean, ingress of dirt into the grease
Whilst checking the track for tension, the track should fitting can result in failure. Connect a grease gun
also be checked for seized joints. to the grease fitting and add grease until the
track tension is correct.
Adjustment of track tension
3. Drive 50 metres forwards and 50 metres
Crawler track systems use a grease cylinder to keep backwards and repeat the above procedure in
each track chain in tension. Screwed into the end of the track slackens.
the grease cylinder is a grease fitting, enabling grease
to be pumped into the grease chamber and release Slackening the tracks
from it, tightening and slackening the track.
1. Loosen the two screws and swing access cover
The grease contained in the track tensioner is away from access aperture on the side of the
pressurised so care must be taken when loosening track frame.
the grease fitting.
2. Loosen the grease fitting, by turning in an anti-
clockwise direction, using gradual increments
until the grease begins to be expelled. Care
must be taken not to loosen the grease fitting too
B C D E F quickly.
G,H 3. When the correct track tension has been
obtained, tighten the grease fitting by turning in
a clockwise direction and clean away all trace of
extruded grease. Be sure not to over tighten the
A grease fitting.
If the track fails to slacken after grease fitting has been
loosened: DO NOT attempt to remove the tracks or
71000119 A
Drive wheel
Position the crawler with one filling plug upwards, (12
hours) and the other horizontally (3, or 9 hours). The
oil should be level with the latter. Fill when necessary.
First change after 250 hours.
A. Fill oil
B. Check level
Drive wheel oil level check
71000227 A
Technical specifications
Dimensions - Drill unit
Drilling 45
7371
1048
30
66
7517
Drilling 90
810
790
4075
7880
10081
5216
50
1760
2147
1586 5130
2594
Transport - Container
5301
2391
2143
4905
Transport
5301
2391
2143
4905
2797
www.atlascopco.com