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MR220SP
Technical Data
KATO
ROUGH TERRAIN CRANE
22 TON LIFTING CAPACITY
MAIN BOOM 28 M
SPECIFICATION
Performance Hydraulic equipment
Max. rated lifting capacity 22ton X 3.0m Oil pump 4 pumps, plunger and gear type
Boom length 6.7m 28.0m Hoisting motor Axial plunger type
Fly jib length 5.4m 8.2m Slewing motor Axial plunger type
Boom derricking angle -10.5 - 81 Cylinder Double acting type
Boom derricking time 30 sec (0 - 81) Double acting with integral
Control valve
check and relief valves
Boom extending time 68 sec (6.7m 28.0m)
Oil reservoir 440 liters
th
Hoisting Main winch 107m/min (at 4 layer)
nd
line speed Aux. winch 94m/min (at 2 layer)
Main winch th
Hoisting 17.8m/min (at 4 layer)
(6 Part-line)
Hook speed Aux. winch nd
94m/min (at 2 layer)
(1 Part-line)
Slewing speed 2.6 rpm
2.40m (Slide jib bracket)
Tail slewing radius
2.23m (Counterweight)
Safety devices
ACS (Automatic Crane Stopper), with voice alarm
Boom falling prevention device
Overhoist prevention device
Drum lock device (on aux. winch)
Automatic winch brake
Irregular winding prevention device
Hydraulic safety valve
Outrigger lock device
2
SPECIFICATION
Carrier General dimensions
Max. traveling speed 49km/h Overall length Approx. 9,065mm
Displacement 7,545cc
Service brake Air-over hydraulic disk brake on 4 wheels (2 circuits). Equipped with service brake lock.
Brake system Parking brake Spring applied, electrically air released parking brake mounted on front axle, internal expanding type
Auxiliary brake Exhaust brake
Safety devices
Emergency steering device
Brake fluid leak warning device
Suspension lock device
Service lock brake
Engine overrun alarm
Over-shift prevention device
Radiator coolant leakage warning device
Motor drive retractable side mirrors
3
MAIN BOOM RATED LIFTING CAPACITY
Main boom : 6.7m ~ 28.0m
When outriggers are used
(Unit: ton)
6.0m 5.2m
Outriggers fully extended Outriggers fully extended
(Over front & over rear) (Over side)
Working Working
6.7m 11.0m 15.2m 21.6m 28.0m 6.7m 11.0m 15.2m 21.6m 28.0m
Radius Radius
Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom
(m) (m)
3.0 22.00 12.00 12.00 8.00 3.0 22.00 12.00 12.00 8.00
3.5 20.00 12.00 12.00 8.00 3.5 20.00 12.00 12.00 8.00
4.0 17.00 12.00 12.00 8.00 6.50 4.0 17.00 12.00 12.00 8.00 6.50
4.5 15.00 12.00 12.00 8.00 6.50 4.5 15.00 12.00 12.00 8.00 6.50
5.0 12.00 12.00 8.00 6.50 5.0 12.00 12.00 8.00 6.50
5.5 12.00 12.00 8.00 6.50 5.5 12.00 12.00 8.00 6.50
6.0 12.00 11.50 8.00 6.50 6.0 12.00 11.50 8.00 6.50
6.5 11.30 10.60 8.00 6.50 6.5 10.25 10.05 8.00 6.50
7.0 10.70 9.90 7.85 6.50 7.0 8.85 8.80 7.85 6.50
8.0 8.95 8.60 7.10 5.90 8.0 6.75 6.70 7.10 5.90
9.0 7.05 7.00 6.35 5.35 9.0 5.35 5.30 5.90 5.35
10.0 5.65 5.70 4.80 10.0 4.25 4.90 4.80
11.0 4.60 5.10 4.30 11.0 3.45 4.05 4.30
12.0 3.85 4.50 3.85 12.0 2.80 3.40 3.75
13.0 3.15 3.80 3.50 13.0 2.25 2.90 3.20
14.0 3.30 3.20 14.0 2.45 2.75
15.0 2.85 2.90 15.0 2.10 2.40
16.0 2.45 2.65 16.0 1.75 2.10
17.0 2.10 2.45 17.0 1.45 1.80
18.0 1.80 2.15 18.0 1.15 1.55
19.0 1.55 1.85 19.0 0.95 1.30
1.40 0.85
20.0 1.60 20.0 1.10
(19.7m) (19.7m)
21.0 1.40 21.0 0.90
22.0 1.20 22.0 0.75
23.0 1.05 23.0 0.60
24.0 0.90 24.0 0.45
25.0 0.75 25.0
26.0 0.65 26.0
Critical Critical
- - - - - - - - - 19
angle angle
4
MAIN BOOM RATED LIFTING CAPACITY
Main boom : 6.7m ~ 28.0m
When outriggers are used
(Unit: ton)
4.4m 3.4m
Outriggers fully extended Outriggers fully extended
(Over side) (Over side)
Working Working
6.7m 11.0m 15.2m 21.6m 28.0m 6.7m 11.0m 15.2m 21.6m 28.0m
Radius Radius
Boom Boom Boom Boom Boom Boom Boom Boom Boom Boom
(m) (m)
3.0 22.00 12.00 12.00 8.00 3.0 22.00 12.00 12.00 8.00
3.5 20.00 12.00 12.00 8.00 3.5 16.50 12.00 12.00 8.00
4.0 17.00 12.00 12.00 8.00 6.50 4.0 12.50 12.00 12.00 8.00 6.50
4.5 15.00 12.00 12.00 8.00 6.50 4.5 9.90 9.55 9.50 8.00 6.50
5.0 12.00 12.00 8.00 6.50 5.0 7.90 7.85 8.00 6.50
5.5 10.20 10.15 8.00 6.50 5.5 6.55 6.50 7.00 6.50
6.0 8.80 8.75 8.00 6.50 6.0 5.55 5.45 6.15 6.30
6.5 7.50 7.45 8.00 6.50 6.5 4.70 4.65 5.30 5.60
7.0 6.50 6.45 7.05 6.50 7.0 4.05 4.00 4.60 4.95
8.0 5.00 4.90 5.55 5.90 8.0 3.05 3.00 3.55 3.90
9.0 3.90 3.80 4.45 4.80 9.0 2.30 2.25 2.80 3.15
10.0 3.00 3.60 3.95 10.0 1.65 2.25 2.55
11.0 2.40 3.00 3.30 11.0 1.10 1.80 2.10
12.0 1.80 2.45 2.80 12.0 0.70 1.40 1.70
13.0 1.35 2.05 2.35 13.0 1.05 1.40
14.0 1.65 2.00 14.0 0.70 1.10
15.0 1.35 1.70 15.0 0.45 0.85
16.0 105.00 1.40 16.0 0.60
17.0 0.80 1.15 17.0
18.0 0.60 0.95 18.0
19.0 0.40 0.75 19.0
20.0 0.55 20.0
21.0 0.40 21.0
22.0 22.0
23.0 23.0
24.0 24.0
25.0 25.0
26.0 26.0
Critical Critical
- - - - 35 - - 20 38 49
angle angle
5
MAIN BOOM RATED LIFTING CAPACITY
Main boom : 6.7m ~ 28.0m
When outriggers are used
(Unit: ton)
2.09m
Outriggers completely retracted
(Blocked on vertical cylinders)
(Over side)
Working
6.7m 11.0m 15.2m 21.6m 28.0m
Radius
Boom Boom Boom Boom Boom
(m)
3.0 9.70 9.55 9.10 8.00
3.5 7.30 7.20 7.15 7.10
4.0 5.75 5.60 5.55 5.90 4.90
4.5 4.60 4.45 4.40 4.95 4.20
5.0 3.60 3.55 4.20 3.65
5.5 2.95 2.90 3.50 3.20
6.0 2.45 2.40 2.95 2.75
6.5 2.00 1.95 2.50 2.40
7.0 1.65 1.60 2.15 2.10
8.0 0.95 0.90 1.55 1.60
Critical
- 15 50 62 69
angle
6
FLY JIB RATED LIFTING CAPACITY
Main boom : 28.0m, Fly jib : 5.4m
(Unit: ton)
6.0m 5.2m
Outriggers fully extended (Over front & over rear) Outriggers fully extended (Over side)
Offset 5 Offset 25 Offset 45 Offset 5 Offset 25 Offset 45
Boom Boom
angle Working Working Working angle Working Working Working
Load Load Load Load Load
() radius radius radius () radius radius radius
(ton) (ton) (ton) (ton) (ton)
(m) (m) (m) (m) (m) (m)
81 5.2 3.00 7.0 2.50 8.3 1.55 81 5.2 3.00 7.0 2.50 8.3 1.55
77.7 7.2 3.00 8.9 2.50 10.0 1.55 77.7 7.2 3.00 8.9 2.50 10.0 1.55
75 8.9 3.00 10.4 2.30 11.4 1.50 75 8.9 3.00 10.4 2.30 11.4 1.50
73 10 3.00 11.5 2.14 12.4 1.46 73 10 3.00 11.5 2.14 12.4 1.46
70 11.7 2.60 13.1 1.94 13.9 1.42 70 11.7 2.60 13.1 1.94 13.9 1.42
65 14.3 2.15 15.7 1.69 16.3 1.35 65 14.3 2.15 15.7 1.69 16.3 1.35
60 16.8 1.83 18.1 1.49 18.7 1.30 59 17.3 1.78 18.5 1.46 19.1 1.28
55 19.2 1.55 20.3 1.35 20.8 1.25 56 18.7 1.48 19.8 1.38 20.4 1.26
50 21.3 1.34 22.3 1.19 22.7 1.14 55 19.1 1.39 20.2 1.28 20.8 1.25
48 22.1 1.27 23.1 1.13 23.4 1.09 50 21.2 0.95 22.2 0.89 22.6 0.87
45 23.3 1.04 24.2 0.98 45 23.2 0.62 24.0 0.60
40 25.1 0.76 25.8 0.71 40 25.0 0.38 25.7 0.36
35 26.7 0.54 27.3 0.52 Critical
38 38 48
angle
30 28.1 0.36 28.5 0.36
Critical
28 28 46
angle
4.4m 3.4m
Outriggers fully extended (Over side) Outriggers fully extended (Over side)
Offset 5 Offset 25 Offset 45 Offset 5 Offset 25 Offset 45
Boom Boom
angle Working Working Working angle Working Working Working
Load Load Load Load Load Load
() radius radius radius () radius radius radius
(ton) (ton) (ton) (ton) (ton) (ton)
(m) (m) (m) (m) (m) (m)
81 5.2 3.00 7.0 2.50 8.3 1.55 81 5.2 3.00 7.0 2.50 8.3 1.55
77.7 7.2 3.00 8.9 2.50 10.0 1.55 77.7 7.2 3.00 8.9 2.50 10.0 1.55
75 8.9 3.00 10.4 2.30 11.4 1.50 75 8.9 3.00 10.4 2.30 11.4 1.50
73 10 3.00 11.5 2.14 12.4 1.46 76 9.5 3.00 11.3 2.16 12.2 1.47
70 11.7 2.60 13.1 1.94 13.9 1.42 72 10.5 2.45 12.0 2.07 12.9 1.45
66 13.8 2.22 15.2 1.73 15.9 1.37 70 11.5 2.03 13.0 1.75 13.9 1.42
63 15.2 1.78 16.5 1.62 17.3 1.33 68 12.6 1.65 14.0 1.46 14.8 1.40
61 16.2 1.52 17.5 1.36 18.2 1.31 65 14.1 1.22 15.4 1.10 16.2 1.05
60 16.7 1.39 18.0 1.25 18.7 1.19 60 16.5 0.67 17.7 0.60 18.4 0.58
55 19 0.86 20.0 0.82 20.8 0.75 Critical
58 58 58
angle
50 21.1 0.50 22.0 0.48
Critical
48 48 53
angle
7
FLY JIB RATED LIFTING CAPACITY
Main boom : 28.0m, Fly jib : 8.2m
(Unit: ton)
6.0m 5.2m
Outriggers fully extended (Over front & over rear) Outriggers fully extended (Over side)
Offset 5 Offset 25 Offset 45 Offset 5 Offset 25 Offset 45
Boom Boom
angle Working Working Working angle Working Working Working
Load Load Load Load Load
() radius radius radius () radius radius radius
(ton) (ton) (ton) (ton) (ton)
(m) (m) (m) (m) (m) (m)
81 6.0 2.00 8.7 1.20 10.5 0.80 81 6.0 2.00 8.7 1.20 10.5 0.80
77 8.7 2.00 11.1 1.20 12.7 0.80
77 8.7 2.00 11.1 1.20 12.7 0.80
75 10 2.00 12.2 1.20 13.7 0.78
75 10 2.00 12.2 1.20 13.7 0.78
72 11.9 1.81 14.0 1.20 15.3 0.75 72 11.9 1.81 14.0 1.20 15.3 0.75
70 13.0 1.71 15.1 1.18 16.4 0.74 70 13.0 1.71 15.1 1.18 16.4 0.74
65 15.9 1.49 17.8 1.12 18.9 0.72 65 15.9 1.49 17.8 1.12 18.9 0.72
60 18.6 1.33 20.3 1.05 21.3 0.69 60 18.6 1.33 20.3 1.05 21.3 0.69
55 21.2 1.20 22.7 0.98 23.5 0.67 55 21.2 1.18 22.7 0.98 23.5 0.67
50 23.6 1.04 24.9 0.90 25.4 0.65 52 22.5 0.94 24.1 0.85 24.6 0.66
50 23.4 0.80 24.9 0.73 25.4 0.65
47 24.8 0.97 26.2 0.85 26.5 0.64
4.4m 3.4m
Outriggers fully extended (Over side) Outriggers fully extended (Over side)
Offset 5 Offset 25 Offset 45 Offset 5 Offset 25 Offset 45
Boom Boom
angle Working Working Working angle Working Working Working
Load Load Load Load Load Load
() radius radius radius () radius radius radius
(ton) (ton) (ton) (ton) (ton) (ton)
(m) (m) (m) (m) (m) (m)
81 6.0 2.00 8.7 1.20 10.5 0.80 81 6.0 2.00 8.7 1.20 10.5 0.80
77 8.7 2.00 11.1 1.20 12.7 0.80 77 8.7 2.00 11.1 1.20 12.7 0.80
75 10.0 2.00 12.2 1.20 13.7 0.78 75 10.0 2.00 12.2 1.20 13.7 0.78
72 11.9 1.81 14.0 1.20 15.3 0.75 72 11.9 1.81 14.0 1.20 15.3 0.75
70 13.0 1.71 15.1 1.18 16.4 0.74 70 13.0 1.71 15.1 1.18 16.4 0.74
65 15.9 1.49 17.8 1.12 18.8 0.72 68 14 1.44 16.3 1.15 17.4 0.73
62 17.5 1.39 19.3 1.08 20.3 0.70 65 15.6 1.07 17.7 0.90 18.8 0.72
60 18.5 1.19 20.3 1.05 21.3 0.69 60 18.2 0.56 20.1 0.48 21.1 0.46
58.5 19.2 1.05 21.1 0.92 22.0 0.68 Critical
58 58 58
angle
55 20.9 0.75 22.6 0.67 23.5 0.67
8
NOTES FOR THE LIFTING CAPACITY CHART
When the outriggers are used When the outriggers are not used
1. The lifting capacity charts are based on the jib stowed on the 1. The lifting capacity charts are based on the jib stowed on the
boom side. boom side.
2. The lifting capacity charts indicates the maximum load which can 2. The lifting capacity chart indicates the maximum load the crane
be lifted by this crane provided it is level and standing on firm level can lift when its body is level on firm level ground and with all
ground. The values in the charts includes the mass of the main tires inflated to the rated pressure and the suspension cylinder
hook and slings for boom operation, and the auxiliary hook and completely retracted. The values in the chart include the mass
slings for jib operation. [22 ton hook (mass: 200kg), 4 ton hook of the main hook and slings.
(mass: 60kg)] Within the chart the figures in the area bordered with a thick
Within the chart the figures in the area bordered with a thick line line are based on structural limitations while other figures are
are based on structural limitations while other figures are determined by stability limitations.
determined by stability limitations. [Tire pressure: 9.0kg/cm]
3. The working radii are the actual values allowing for boom and jib
3. The working radii are the actual values allowing for boom
deflection. Therefore you must always operate the crane on the
deflection. Therefore you must always operate the crane on
basis of the working radius.
the basis of the working radius.
4. The jib working radius is based on jib mounted on the end of the
4. The lifting capacity differs between the front area capacity and
28.0m boom. When operating at other boom lengths, use the
the full range capacity. When slewing from the front to the
boom angle alone as the criterion.
side, take care that the crane could not be overloaded.
5. Do not operate the jib when the outriggers are completely
retracted.
Front area
6. The lifting capacities for the over sides vary with the outrigger
extension width. Therefore for each outrigger extension condition
Stationary
you should work according to the lifting capacity chart. Pick and carry
Crane operation Crane-on-rubber
Use the front area lifting capacity chart for the front area lifting Operation
operation
capacity, and the lifting capacity chart of outrigger full extension Area 1 1
for the rear area lifting capacity. 5. The lifting capacity of the rooster sheave is the lifting capacity
of the boom minus the mass of the 22 ton hook (160kg), with
Front an upper limit of 4,000kg.
Rear area
area 6. Do not work with the jib or with a boom length of more than
15.2m.
Outrigger Intermediate Intermediate Intermediate 7. For stationary crane-on-rubber operation, the parking brake
Full
extension Extension Extension Extension and service brake lock device must be engaged.
retraction
status (5.2m) (5.2m) (5.2m)
8. For pick and carry operation, the super-slow speed switch must
Area 25 30 20 3
be switched to ON and the shift lever set to speed 1.
7. The lifting capacity of the rooster sheave is the lifting capacity of
9. For pick and carry operation, lower the load to just above the
the boom minus the mass of all attached hook, slings etc. to the
ground and keep your speed strictly below 2km/h to avoid the
boom, with an upper limit of 4,000kg.
load from swinging.
[The hook use with rooster sheave is 4 ton hook (mass: 60kg) with
10. Never operate the crane during pick and carry operation. The
one part-line.]
slewing brake must be applied.
8. If the boom length, boom angle jib length, jib angle and/or
11. If the boom length or working radius exceeds the rated value,
working radius exceeds the rated value, use the lifting capacity for
use the lifting capacity for the rated value or for the next one,
the rated value for the next one, whichever gives the smaller lifting
whichever gives the smaller lifting capacity.
capacity.
12. In whatever working conditions, the corresponding boom
9. If you are working with the boom while the jib is rigged, subtract
critical angle is shown in the chart. The crane can tip over if the
1,000kg from the lifting capacity of the boom.
boom is lowered below the critical angle even if there is no
Do not use the rooster sheave in this situation and do not operate
load.
the boom while the jib is rigged, when the outriggers are
13. A standard part-line is indicated for each boom length and if
retracted.
you are working with a non-standard number of parts of line,
10. In whatever working conditions, the corresponding boom critical
do not exceed 3,800kg per wire rope respectively.
angle is shown in the chart. The crane can tip over if the boom is
Boom Rooster
lowered below the critical angle even if there is no load. 6.7m 11.0 ~15.2m
length sheave
11. A standard part-line is indicated for each boom length and if you Part-line 6 4 1
are working with a non-standard number of parts of line, do not 14. Crane operation is permissible up to a wind speed of 10m/s.
exceed 3,800kg per wire rope respectively. Even in relatively light wind conditions, extra care should be
12. Crane operation is permissible up to a wind speed of 10m/s. taken when handling loads presenting large wind catching
Even in relatively light wind conditions, extra care should be taken areas.
when handling loads presenting large wind catching areas. 15. Kato bears no liability whatsoever for damage, crane tipping or
13. Kato bears no liability whatsoever for damage, crane tipping or other accidents caused by crane operations which differ from
other accidents caused by crane operations which differ from the the directions contained in the instruction manual and the
directions contained in the instruction manual and the warning warning labels.
labels.
9
WORKING RANGE
NOTE
1. This diagram does not include deflection of boom and fly jib.
2. The outriggers are extended (over front)
A=4.85m
4.85m (Width of entrance) A0=4.16m
4.16m (Width of chassis entrance)
B=4.13m
4.13m (Width of wheel exit) A1=3.48m
3.48m (Width of wheel entrance)
C=4.85m (Width of chassis exit) B=3.44m
3.44m (Width of wheel exit)
D=5.55m (Width
Width of exit at end of C=4.16m
4.16m (Width of chassis exit)
boom) D=4.97m
4.97m (Width of exit at end of
boom)
Note: The above values are based on calculations.
10
DIMENSIONS
11