KEYSTONE PNEUMATIC ACTUATORS

FIGURE 738

Repair and maintenance instructions for F738 cylinders

DISSASSEMBLY INSTRUCTIONS 8. For tie rod type pneumatic cylinder, fit tie TORQUE TABLE
rod washers and nuts, then progressively Tie rod thread Torque Nm (lbs)
1. Remove the pneumatic cylinder from the valve. tighten the nuts on opposite sides. M8 x 1.25 9 (80)
2. Ensure the cylinder is in a clean Tightento the required torque as per the M10 x 1.25 17 (150)
environment. table below. M12 x 1.75 25 (222)
For screwed endcap style pneumatic M16 x 1.50 55 (485)
Actuator identification cylinder, ensure threads are thoroughly M20 x 1.50 70 (620 )
3. Identify construction of cylinder model. cleaned with minimal lubrication. Use a pin
There are two types of Keystone pneumatic spanner to assist fitting the end caps to the
cylinder: barrel and ensure the ports are aligned.
a. T
 ie rod type - identifiable by external tie 9. Refit pneumatic cylinder to valve and
rods. reconnect air supply, avoiding ingress of any
b. Screwed end type - no external tie rods. contamination into ports.
The enclosed seal kit has seals to suit both 10. Slowly stroke the actuator to ensure correct
types of cylinder. Discard unsuitable seals. alignment and operation.

Double acting actuator NOTE

4. Dismantle the cylinder - if it is a tie rod style,
remove the tie rodnuts. If it is a screwed
style, unscrew the end covers.
NOTE
The piston and rod assembly do not normally require
dismantling. Check the condition of rod and barrel.
Replace if scored or damaged.
Spring return actuator
WARNING
Spring return cylinders contain potential energy
due to spring compression.
Pentair advises spring return cylinders are
returned to the factory for repair and maintenance.
Incorrect removal of head or end cap of spring
cylinder may result in injury or death.
To minimize risk to personnel, Pentair recommend
the use of purpose built guards and shrouds.
Refer to the Pentair data sheet or consult factory for
details.
SAFETY PRECAUTIONS
When an actuator is being installed or removed
from service, ensure all pneumatic and electrical
lines are isolated prior to commencing work.
NOTE
Use caution with spring return actuators as the
cylinder will return to its failed position when the air
supply is turned off or disconnected.

NOTE
Remove all traces of solvents or detergents before
reassembly.

5. Select the appropriate seal kit for the

actuator model you have.
- Rod seal diameter varies for P3 cylinder
only (100 bore).
- Barrel o-rings are smaller section for
screwed end type pneumatic cylinder.
6. Lightly grease new seals with Castrol LMM
or equivalent.
7. Reassemble pneumatic cylinder in reverse
order of dismantling.
Take care not to damage threads, or to
pinch or damage seals.

www.pentair.com/valves 2012 Pentair plc. All Rights Reserved. VCIOM-02866-EN 16/05

KEYSTONE PNEUMATIC ACTUATORS
FIGURE 738

PARTS LIST SIZES P1-P6

No. Description Material 1 1
1 End cap Anodized aluminium 7
2 Barrel* Aluminium alloy
2
3 Piston Aluminium
4 Piston seal Nitrile 3
5 Piston wear ring Carbon filled PTFE
6 Piston rod seal Nitrile 4 3
5 5
7 Barrel seal Nitrile
6
8 Head cap Anodized aluminium 7 4
9 Piston rod 316 S/S
10 Clevis pin 304 S/S 2
11 Rod bearing Sintered bronze
11
8 7
NOTE 9
8
* Aluminium alloy barrels are standard up to and including size P6 actuators. 6
Glass epoxy composite is standard thereafter. 10
14 9
11

PARTS LIST SIZES P7-P17 12 10

No. Description Material 13
1 End cap Carbon steel
2 Tie rod Carbon steel
3 Barrel Filament wound Note: New style F738 sizes P1-P6 illustrated.
Glass epoxy
4 Piston Carbon steel
5 Piston rod seal upper Nitrile
6 Piston wear ring Carbon filled PTFE
7 Piston seal Nitrile
1
8 Piston rod seal lower Nitrile
9 Piston rod bushing Sintered bronze or PTFE/lead/bronze
10 Head cap Carbon steel 2

11 Piston rod 316 S/S

3
12 Clevis 304 S/S
13 Clevis fasteners 304 S/S 4
14 Piston rod scraper seal Nitrile 5
6
7

NOTE
When ordering retro-fit cylinders for sizes P7 to P17 for a Keystone knife gate valve, a different bridge piece may
be required, consult factory. 8
9

10
14
11

12
13

Note: New style F738 sizes P7-P17 illustrated.

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