227-4002

RENR7933-02 Harness And Wire Electrical Schematic Symbols

10 9 8 7 6 5 4 3 2 1
February 2011
22 21 20 19 18 17 16 15 14 13 12 11 Symbols
32 31 30 29 28 27 26 25 24 23

44 43 42 41 40 39 38 37 36 35 34 33
52 51 50 49 48 47 46 45
60 59 58 57 56 55 54 53 T

68 67 66 65 64 63 62 61 Pressure Temperature Level Flow Circuit Breaker

76 75 74 73 72 71 70 69 Symbol Symbol Symbol Symbol Symbol
88 87 86 85 84 83 82 81 80 79 78 77

155-2264 3E-3388 155-2273 98 97 96 95 94

110 109 108 107 106 105
93 92 91 90 89

104 103 102 101 100 99

Symbols and Definitions
120 119 118 117 116 115 114 113 112 111
5 6 7 8 Fuse: A component in an electrical circuit that will open the circuit if too much current flows
1 8
2 7
1 6 through it.
3 6 2 5

4 5 3 4 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
4 3 2 1 160-7689 circle indicates that the component has screw terminals and a wire can be disconnected from it.

155-2267 3E-3370 169-8670 133-0973 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
13 1
No circle indicates that the wire cannot be disconnected from the component.
23 14

31 24

B A 39 32 Ground (Wired): This indicates that the component is connected to a grounded wire. The
B A
A B A B 47 40 grounded wire is fastened to the machine.
57 48
C 70 58
C
C C Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

153-9693 NOTE X 155-2269 100-3320 111-2416 3E-3364 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
8T-9834
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

A B B 2 1 A B A B
1 2
10

20 16
6

15
5 1

11
C7 Industrial Engine T
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
30
40
26

36
25

35
21

31 Electrical System Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
127-5485 127-5486 129-7163 129-7164 It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
(8-10 AWG) (8-10 AWG) (12-14 AWG) (12-14 AWG)
JRA1-UP
155-2252
JTF1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
12 11 10 9 8 7
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is

1 2 3 4 5 6 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
3E-5179

7 8 9 10 11 12
Harness and Wire Symbols
Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
6 5 4 3 2 1 Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
9W-1951
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
D 2
E C

F A B Plug Receptacle
J Pin or Socket Number
G 5A
H Deutsch connector: Typical representation
1 Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR 7X6222
325-AG135 PK-14
CYLINDER 1 CYLINDER 2 CYLINDER 3 CYLINDER 4 CYLINDER 5 CYLINDER 6 1 Sure-Seal connector: Typical representation Harness identification code:
C-C2 C-C3 C-C4 C-C5 C-C6 C-C7 2
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
contain both pins and sockets. wire 135 in harness "AG". Wire Color
6 4 3 1

12 10 9 7

18 16 15 13 2011 Caterpillar Printed in U.S.A.

24 22 21 19 All Rights Reserved

9X-0145

1 3 4 6

7 9 10 12

13 15 16 18
Component Identifiers (CID)
19 21 22 24 Module Identifier (MID) CONNECTOR TABLES CONNECTOR TABLES FOR HARNESS 198-2713
CID Component Failure Mode Identifiers (FMI) FOR HARNESS AMP CONNECTOR TABLE A-C1 AMP CONNECTOR TABLE A-C1 CONT. DT CONNECTOR TABLE A-C7
0001 Injector Cylinder #1
FMI No. Failure Description 222-5917 CLR-GA WIRE NAME POS
1
TERM/PLUG
8T-8737
CLR-GA WIRE NAME POS
86
TERM/PLUG
8T-8737
CLR-GA
BU-18
WIRE NAME
C967-A15
POS
1
TERM/PLUG
180-9340
0002 Injector Cylinder #2 DT CONNECTOR TABLE C-C1 2 - 87 8T-8737 PK-18 G833-A45 2 180-9340
0 Data valid but above normal operational range. CLR-GA WIRE NAME POS TERM/PLUG 3 8T-8737 88 8T-8737 ACCESSORY TABLE
0003 Injector Cylinder #3 GY-16 A701-C1 1 180-9340 4 - 89 8T-8737
1 Data valid but below normal operational range. QTY PART NAME P/N
PU-16 A702-C3 2 180-9340 RD-18 C987-A99 5 180-9340 90 8T-8737
0004 Injector Cylinder #4 1 PLUG_AS. 155-2269
2 Data erratic, intermittent, or incorrect. BR-16 A703-C5 3 180-9340 6 8T-8737 91 8T-8737
1 WEDGE 155-2261
0005 Injector Cylinder #5 GN-16 A704-C7 4 180-9340 7 - 92 8T-8737
3 Voltage above normal or shorted high. BU-16 A705-C9 5 180-9340 8 8T-8737 93 8T-8737 DT CONNECTOR TABLE A-C9
FUEL PRESSURE 0006 Injector Cylinder #6
4 Voltage below normal or shorted low. GY-16 A706-C11 6 180-9340
PU-18 G855-A91
9
10
-
180-9340
94
95
8T-8737
8T-8737
CLR-GA WIRE NAME POS TERM/PLUG

SENSOR N-C4 0041 ECM (Electronic Control Module) 8 Volt DC Supply

5 Current below normal or open circuit.
YL-16
YL-16
L985-C12
L985-C10
7
8
180-9340
180-9340
11
12
8T-8737
8T-8737
96
97
8T-8737
8T-8737
PU-18-XLPE
YL-18-XLPE
T957-A16
T958-A17
1
2
180-9339
180-9339
FUEL HARNESS 0042 Injector Actuation Valve
6 Current above normal or grounded circuit.
OR-16
OR-16
L984-C8
L984-C6
9
10
180-9340
180-9340
BU-18 995-A12 13 180-9340 98 8T-8737 BR-18-XLPE
BU-18-XLPE
T959-A18
T960-A19
3
4
180-9339
180-9339
0091 Throttle Position Sensor 14 8T-8737 OR-18-XLPE T860-A34 99 180-9340
INTERFACE A-C16/N-C1 7 Mechanical system not responding properly. WH-16 L983-C4 11 180-9340 PK-18 R746-A20 15 180-9340 100 8T-8737 GN-18-XLPE T961-A28 5 180-9339
0094 Fuel Pressure Sensor WH-16 L983-C2 12 180-9340 16 8T-8737 101 8T-8737 WH-18-XLPE T962-A29 6 180-9339
8 Abnormal frequency, pulse width, or period. ACCESSORY TABLE GN-18 G829-A93 17 180-9340 102 8T-8737 OR-18-XLPE T860-A90 7 180-9339
0100 Engine Oil Pressure Sensor QTY PART NAME P/N 18 8T-8737 103 8T-8737 OR-18-XLPE T860-A89 8 180-9339
9 Abnormal update.

(Dimensions: xx inches x xx inches)

1 PLUG 155-2252 19 8T-8737 GY-18-XLPE T858-A23 104 180-9340 WH-18-XLPE T859-A88 9 180-9339
0102 Boost Pressure Sensor PK-18 G854-A100 20 180-9340 WH-18-XLPE T962-A29 105 180-9340
10 Abnormal rate of change. 1 WEDGE 155-2258 WH-18-XLPE T859-A87 10 180-9339
0110 Engine Coolant Temperature Sensor 21 8T-8737 BR-18-XLPE T959-A18 106 180-9340
GY-18-XLPE T858-A86 11 180-9339
11 Failure mode not identifiable. TPI CONNECTOR TABLE C-C2 22 8T-8737 GN-18-XLPE T961-A28 107 180-9340
23 8T-8737 BU-18-XLPE T960-A19 108 180-9340 GY-18-XLPE T858-A85 12 180-9339
0111 Engine Coolant Level Sensor
INJECTOR 0164 Injector Actuation Pressure Sensor 12 Bad device or component.
CLR-GA WIRE NAME POS TERM/PLUG 24 8T-8737 109 8T-8737
QTY
ACCESSORY TABLE
PART NAME P/N
HARNESS 13 Out of calibration.
GY-16
WH-16
A701-C1
L983-C2
A
B
154-2389
154-2389
BK-18
WH-18
E963-A27
G856-A22
25
26
180-9340
180-9340
110
111
8T-8737
8T-8737 1 RECEPTACLE_AS. 3E-5179
INTERFACE 0168 Electrical System Voltage
ACCESSORY TABLE
27 8T-8737 112 - 1 WEDGE 3E-5180
A-C9/C-C1 14 Parameter failures. GY-18 994-A10 28 180-9340 113 8T-8737

RENR7933-02
0172 Intake Manifold Air Temperature Sensor QTY PART NAME P/N DT CONNECTOR TABLE A-C10
29 8T-8737 114 -
FUEL HARNESS 0190 Engine Speed Sensor 15 Parameter failures. 1 PLUG 153-9693 PK-18 G833-A47 30 180-9340 WH-18-XLPE T859-A37 115 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
INTERFACE 16 Parameter not available. 1 SEAL 154-0877 31 8T-8737 PU-18-XLPE T957-A16 116 180-9340 WH-18 G856-A22 1 180-9340
BOOST PRESSURE SENSOR CONNECTOR A-C16
0247 SAE J1939 Data Link
1 CLIP 154-3769
32
33
8T-8737
8T-8737 YL-18-XLPE T958-A17
117
118
-
180-9340
YL-18 G857-A30 2 180-9340
A-C12 0253 Personality Module 17 Module not responding.
34 8T-8737 119 -
ACCESSORY TABLE

BOOST PRESSURE 0261 Engine Timing Calibration 18 Sensor supply fault. TPI CONNECTOR TABLE C-C3 WH-18 E964-A26 35 180-9340 120 8T-8737
QTY
1
PART NAME
PLUG_AS.
P/N
155-2269
SENSOR A-C12 CLR-GA WIRE NAME POS TERM/PLUG YL-18 G857-A30 36 180-9340 ACCESSORY TABLE

TOP VIEW
19 Condition not met. 1 WEDGE 155-2261
0262 5 Volt Sensor Power Supply PU-16 A702-C3 A 154-2389 37 8T-8737 QTY PART NAME P/N
38 8T-8737 DT CONNECTOR TABLE A-C11
TIMING 0268 Programmed Parameter Fault 20 Parameter failures. WH-16 L983-C4 B 154-2389
39 8T-8737
1
1
ECM
ENDBELL
227-4002
211-6807 CLR-GA WIRE NAME POS TERM/PLUG
CALIBRATION 0274 Atmospheric Pressure Sensor The FMI is a diagnostic code that indicates what type of failure has occurred.
QTY
ACCESSORY TABLE
PART NAME P/N
PK-18 C991-A33 40
41
180-9340
8T-8737 DT CONNECTOR TABLE A-C2
WH-18 G828-A40 A 180-9340
(TC)PROBE 0342 Secondary Engine Speed Sensor 1 PLUG 153-9693 42 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
GN-18
GY-18
G829-A42
R747-A6
B
C
180-9340
180-9340
INJECTION ACTUATION RAIL PRESSURE CONNECTOR A-C10 0617 Inlet Air Heater Relay 1 SEAL 154-0877
43
44
8T-8737
8T-8737
RD-18 C987-A99 1 180-9340 ACCESSORY TABLE
PRESSURE CONTROL (INJECTION ACTUATION 1 CLIP 154-3769 45 -
BU-18 G850-A98 2
ACCESSORY TABLE
180-9340 QTY PART NAME P/N

VALVE(IAPCV) A-C3 PRESSURE) SENSOR A-C13 ATMOSPHERIC PRESSURE 1835 Auxiliary Pressure Sensor YL-18 E966-A49 46 180-9340 1 PLUG_AS. 169-8670
INTAKE MANIFOLD SENSOR A-C11 1836 Auxiliary Temperature Sensor
TPI CONNECTOR TABLE C-C4 BU-18 E965-A48 47 180-9340 QTY
1
PART NAME
PLUG_AS.
P/N
155-2269
1 WEDGE 155-2276

INJECTOR AIR TEMPERATURE 2417 Ether Injection Control Solinoid

CLR-GA WIRE NAME POS TERM/PLUG 48
49
8T-8737
8T-8737 1 WEDGE 155-2261 DT CONNECTOR TABLE A-C12

HARNESS SENSOR A-C7 BR-16 A703-C5 A 154-2389

50 8T-8737
DT CONNECTOR TABLE A-C3
CLR-GA WIRE NAME POS TERM/PLUG
ENGINE COOLANT INTERFACE Event Identifiers (EID) OR-16 L984-C6 B
ACCESSORY TABLE
154-2389 51
52
8T-8737
- CLR-GA WIRE NAME POS TERM/PLUG
WH-18
GN-18
G828-A39
G829-A41
A
B
180-9340
180-9340
TEMPERATURE A-C9/C-C1 EID Event QTY PART NAME P/N 53 8T-8737 PK-18 G854-A100 1 180-9340 PK-18 R746-A20 C 180-9340
SENSOR A-C6 BOOST PRESSURE FUEL HARNESS E096 High Fuel Pressure 1 PLUG 153-9693
BU-18 G827-A2 54
55
180-9340
8T-8737
PU-18 G855-A91 2
ACCESSORY TABLE
180-9340 ACCESSORY TABLE

SENSOR A-C12 INTERFACE FUEL FILTER LEFT SIDE VIEW E360 Low Engine Oil Pressure
1 SEAL 154-0877 BU-18
GY-18
C967-A15
R747-A6
56
57
180-9340
180-9340
QTY PART NAME P/N
QTY
1
PART NAME
PLUG_AS.
P/N
169-8670
1 CLIP 154-3769 1 PLUG_AS. 155-2269
CONNECTOR A-C16 NOTE: FUEL PRESSURE SENSOR LOCATION E361 High Engine Coolant Temperature Related Electrical Service Manuals 58 8T-8737 1 WEDGE 155-2261
1 WEDGE 155-2276
59 8T-8737
DEPENDS ON ENGINE CONFIGURATION E362 Engine Overspeed
TPI
CLR-GA
CONNECTOR TABLE
WIRE NAME POS
C-C5
TERM/PLUG
60 8T-8737 PACKARD CONNECTOR TABLE A-C4
DT
CLR-GA
CONNECTOR TABLE
WIRE NAME POS
A-C13
TERM/PLUG
Title Form Number 61 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
GN-16 A704-C7 A 154-2389 WH-18 G828-A95 A 180-9339
E443 High Auxilliary Pressure YL-18 A751-A13 62 180-9340 BK-18 E963-A27 A 111-1567
Troubleshooting RENR2418 63 8T-8737 GN-18 G829-A94 B 180-9339
OR-16 L984-C8 B 154-2389 WH-18 E964-A26 B 111-1567
E445 High Auxilliary Temperature 64 8T-8737 BR-18 G849-A96 C 180-9339
ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
Systems Operation / Testing and Adjusting RENR9803 WH-18 T725-A32 65 180-9340
E539 High Intake Manifold Air Temperature QTY PART NAME P/N 66 8T-8737
QTY PART NAME P/N QTY PART NAME P/N
Operation and Maintenance Manual 1 PLUG 153-9693 67 8T-8737 1 PLUG_AS. 100-3320 1 RECEPTACLE_AS. 3E-3370
E2143 Low Engine Coolant Level SEBU8089
INTAKE AIR HEATER RELAY 1 SEAL 154-0877 68 8T-8737 PACKARD CONNECTOR TABLE A-C5 1 WEDGE 3E-3371
The CID is a diagnostic code that indicates which circuit is faulty. 69 -
CLR-GA WIRE NAME POS TERM/PLUG
CABLE TO INTAKE AIR HEATER 1 CLIP 154-3769
70
71
8T-8737
8T-8737 BU-18 E965-A48 A 111-1567
DT
CLR-GA
CONNECTOR TABLE
WIRE NAME POS
A-C14
TERM/PLUG
The MID is a diagnostic code that indicates which electronic control module TPI CONNECTOR TABLE C-C6 YL-18 E966-A49 B 111-1567
WH-18 G828-A92 72 180-9340 1 8T-8737
diagnosed the fault. CLR-GA WIRE NAME POS TERM/PLUG 73 8T-8737 ACCESSORY TABLE 2 8T-8737

30 Page,
BU-16 A705-C9 A 154-2389 74 8T-8737 QTY PART NAME P/N ACCESSORY TABLE
75 8T-8737 1 PLUG_AS. 111-2416 QTY PART NAME P/N
YL-16 L985-C10 B 154-2389
76 - 1 RECEPTACLE_AS. 3E-3364
ACCESSORY TABLE 77 8T-8737 DT CONNECTOR TABLE A-C6
QTY PART NAME P/N 78 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG DT CONNECTOR TABLE A-C15
1 PLUG 153-9693 BU-18 G850-A98 79 180-9340 BU-18 995-A12 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
BR-18 G826-A1 80 180-9340 PK-18 G833-A44 2 180-9340 BR-18 G826-A38 A 180-9340
1 SEAL 154-0877
81 8T-8737 ACCESSORY TABLE
1 CLIP 154-3769 BU-18 G827-A43 B 180-9340
82 8T-8737 QTY PART NAME P/N
PU-18 N707-A31 83 180-9340 GY-18 994-A10 C 180-9340
1 PLUG_AS. 155-2269 ACCESSORY TABLE
TPI CONNECTOR TABLE C-C7 84 8T-8737 1 WEDGE 155-2261 QTY PART NAME P/N
CLR-GA WIRE NAME POS TERM/PLUG BR-18 G849-A96 85 180-9340
1 PLUG_AS. 169-8670
GY-16 A706-C11 A 154-2389
1 WEDGE 155-2276
YL-16 L985-C12 B 154-2389
ACCESSORY TABLE CONNECTOR TABLES FOR HARNESS 272-5869 DT CONNECTOR TABLE A-C16
QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG
N-C1 N-C4
YL-18 A751-A13 1 180-9340
1 PLUG 153-9693 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG PK-18 G833-A46 2 180-9340
1 SEAL 154-0877 1 8T-8737 WH-18 G828-N5 A 180-9339 WH-18 T725-A32 3 180-9340
TIMING 1 CLIP 154-3769 2 8T-8737 GN-18 G829-N6 B 180-9339 PU-18 N707-A31 4 180-9340

CALIBRATION 3 8T-8737 PK-18 C991-N7 C 180-9339 BR-18

BU-18
G826-A35
G827-A36
5
6
180-9340
180-9340
(TC)PROBE WH-18 G828-N5
4
5
8T-8737
180-9339 QTY
ACCESSORY TABLE
PART NAME P/N
PK-18 C991-A33 7 180-9340
CONNECTOR A-C10 GN-18 G829-N6 6 180-9339 1 RECEPTACLE_AS. 3E-3370
8 8T-8737

INTAKE AIR HEATER GROUND STRAP PK-18 C991-N7 7 180-9339 200mm PAINT/PRO 110-3202 QTY
ACCESSORY TABLE
PART NAME P/N
8 8T-8737 1 WEDGE 3E-3371 1 PLUG_AS. 155-2264
ACCESSORY TABLE 1 WEDGE 155-2259
QTY PART NAME P/N

ENGINE TOP VIEW SHOWING INTAKE AIR HEATER WIRING 1

200mm
RECEPTACLE_AS. 3E-3388
PAINT/PRO 110-3202
1 WEDGE 3E-3389
CONNECTOR J1

CONNECTOR A-C1/J2 INTAKE AIR HEATER RELAY

INTAKE AIR HEATER
CABLE TO INTAKE AIR HEATER GROUND STRAP

PRIMARY ENGINE
SPEED/TIMING
SENSOR(TOP)
A-C4

ENGINE OIL ELECTRONIC CONTROL MODULE (ECM)

SECONDARY PRESSURE
ENGINE SENSOR A-C15
SPEED/TIMING
SENSOR(BOTTOM)
A-C5
LEFT SIDE VIEW

ENGINE LEFT SIDE VIEW SHOWING INTAKE AIR HEATER WIRING

 8 7 6 5 4 3 2 1

F F

Optional Start/Stop Control wiring A-C1 A-C9

3E5179
C-C1
1552252
A-C9 INJECTOR HARNESS
J2 2274002
1 T957-A16 PU-18-XLPE 1 A701-C1 GY-16 HARNESS 222-5917 INTERFACE
J61 P61 2 T958-A17 YL-18-XLPE 2 A702-C3 PU-16
9X1343 8T9834 3 T959-A18 BR-18-XLPE 3
1 A703-C5 BR-16
150/OR(48) 1 +BAT. (UNSWITCHED) 150(48) OR-14 4 T960-A19 BU-18-XLPE 4 A704-C7 GN-16
M909/GN 2 2
INTAKE AIR HEATER 5 C987-A99 RD-18 T961-A28 GN-18-XLPE 5 A705-C9 BU-16
T936/GN 3 P520 INLET AIR SHUTOFF INLET AIR SHUTOFF 6 T962-A29 WH-18-XLPE 6 A706-C11 GY-16
G971/BR 4 INLET AIR SHUTOFF SOLENOID RELAY G971 BR-16 1552269 SOLENOID (NOTE V) SOLENOID RELAY 7 T860-A90 OR-18-XLPE 7 L985-C12 YL-16
G969/YL 5 SOLENOID COMMON G969 YL-16 INLET AIR SHUTOFF SOLENOID RELAY G971 BR-16 1 (NOTE V) 8 T860-A89 OR-18-XLPE 8 L985-C10 YL-16 A-C7 INTAKE MANIFOLD
892/WH 6 SOLENOID COMMON G969 YL-16 2 9 T859-A88 WH-18-XLPE 9 L984-C8 OR-16
893/PK 7 P800 IAPCV RETURN 10 G855-A91 PU-18 T859-A87 WH-18-XLPE 10 L984-C6 OR-16
AIR TEMPERATURE SENSOR
167/OR 8 DIG SNSR PWR (+8V) 167 0R-16 1552267 11 T858-A86 GY-18-XLPE 11 L983-C4 WH-16
A274/BK 9 DIG SNSR PWR (+8V) 167 0R-16 A +5V COOLANT 12 T858-A85 GY-18-XLPE 12 L983-C2 WH-16
A307/GY 10 COOLANT LEVEL SNSR E452 WH-16 C SIGNAL LEVEL ENGINE COOLANT TEMPERATURE 13 995-A12 BU-18 C-C2 C-C3 C-C4 C-C5 C-C6 C-C7
INJECTOR HARNESS 1539693 1539693 1539693 1539693 1539693 1539693
G488/GN 11 ANLG SNSR RETURN T993 BK-16 B RETURN SENSOR 14 INTERFACE CONNECTOR NOTE X NOTE X NOTE X NOTE X NOTE X NOTE X

A
B

A
B

A
B

A
B

A
B

A
B
F426/BU 12 BOOST 15 R746-A20 PK-18
F424/YL 13 P649 J649 16
125/OR 14 1552252 3E5179 PRESSURE SENSOR COMMON 17 G829-A93 GN-18
T993/BR 15 ANLG SNSR RETURN T993 BK-16 +BAT. (UNSWITCHED) 150(52) OR-14 1 3E3382 1552264
18
A234/BK 16 +BAT. (UNSWITCHED) 150(53) OR-14 2 1 REMOTE STOP 19 INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR
K900/YL 17 PTO RAMP UP/SET SW G955 GN-16 3 2 -BAT IAPCV 20 G854-A100 PK-18 994-A10 GY-18 CYLINDER #1 CYLINDER #2 CYLINDER #3 CYLINDER #4 CYLINDER #5 CYLINDER #6
K990/GN 18 PTO RAMP DOWN/RESUME SW G967 WH-16 4 3 REMOTE START 21 995-A12 BU-18
M904/OR 19 REMOTE SHUTDOWN SW F716 WH-16 5 269E4604 4 REMOTE RUN 22 A751-A13 YL-18 A-S1
20 +BAT. (UNSWITCHED) 150(48) OR-14 6 5 +BAT 23 C967-A15 BU-18
E798/PK 21 +BAT. (SWITCHED) 120 YL-14 7 267E4207 CB2 15A 6 24 C987-A99 RD-18
NOTE D
382/PK 22 041 BK-16 041 BK-16 8 PRIMARY ENGINE SPEED/TIMING 25 E963-A27 BK-18 C991-A33 PK-18
23 WARNING LAMP F420 GN-16 9 TIMING CALIBRATION PROBE + 26 G856-A22 WH-18 E963-A27 BK-18
F404/RD 24 DIAGNOSTIC LAMP F404 RD-16 DIAGNOSTIC LAMP F404 RD-16 10 27 E964-A26 WH-18 A-C16
F420/GN 25 WARNING LAMP F420 GN-16 PTO ENABLE SW 11
WARNING RD ENGINE OIL PRESSURE SENSOR 28 994-A10 GY-18 E965-A48 BU-18 1552264
N-C1
3E3388
FUEL HARNESS 272-5869 A-C13 RAIL PRESSURE
120/YL 26 +BAT. (SWITCHED) 120 YL-14 12 BATTERY A751-A13 YL-18 1
F716/WH 27 REMOTE SHUTDOWN SW F716 WH-16
DIAGNOSTIC
ENGINE COOLANT TEMPERATURE SENSOR COMMON
29
30 G833-A47 PK-18
E966-A49 YL-18
G833-A46 PK-18 2 FUEL (INJECTION ACTUATION PRESSURE) A-C11
YL 266E793 A-S8 PRESSURE
G968/WH
381/PU
28
29 PTO ENABLE SW 381 PU-16 756E168 CB1 15A
31 G826-A1 BR-18 G826-A38 BR-18 T725-A32 WH-18 3 N-C4 SENSOR SENSOR ATMOSPHERIC PRESSURE
1275485 1275486 32 G826-A35 BR-18 N707-A31 PU-18 4 3E3370 1946725
G955/GN 30 PTO RAMP UP/SET SW G955 GN-16 1 33
A-S7
G826-A35 BR-18 5 G828-N5 WH-18 A OR-18 V+ ANALOG SENSOR
150/OR(52) 31 +BAT. (UNSWITCHED) 150(52) OR-14 34 G827-A2 BU-18 G827-A43 BU-18 G827-A36 BU-18 6 G829-N6 GR-18 B YL-18 RETURN
150/OR(53) 32 +BAT. (UNSWITCHED) 150(53) OR-14 PRIMARY ENGINE SPEED TIMING SENSOR 35 E964-A26 WH-18 G827-A36 BU-18 C991-A33 PK-18 7 C991-N7 PK-18 C GN-18 SIGNAL
E E

266E957
G469/BU 33 TIMING CALIBRATION PROBE - 36 G857-A30 YL-18 8
UP G S
H407/YL 34 37 G829-A94 GN-18
A-S6 FUEL HARNESS A-S2
H406/GY 35 38 G829-A93 GN-18 G829-A42 GN-18 INTERFACE CONNECTOR
36 E452 WH-16 R MTR BAT.
E452/WH COOLANT LEVEL SNSR DN 39 G829-A41 GN-18 994-A10 GY-18
H405/BU 37 + C991-A33 PK-18
SPEED NOTE D FUEL PRESSURE SENSOR 40 995-A12 BU-18 A-C10 A-C14
38 C OFF
M910/OR RAISE/LOWER STARTING 41 G828-A95 WH-18 A751-A13 YL-18 1552269 3E3364
39 SWITCH S ON A-S5
G967/WH PTO RAMP DOWN/RESUME SW G967 WH-16 G856-A22 WH-18 1
387/PK 40
HOURMETER START B ST
MOTOR 42
43
G828-A92 WH-18 G828-A40
G828-A39
WH-18
WH-18
C967-A15
C987-A99
BU-18
RD-18 G857-A30 YL-18 2
TIMING CALIBRATION
(TC)PROBE CONNECTOR
A-C3
RELAY
041 BK-16 (SMMS) START/STOP
KEY SWITCH
44 C991-A33 PK-18 INJECTION
45 G833-A46 PK-18 E963-A27 BK-18 A-C4
1
1275486 1275485
ALTERNATOR SECONDARY ENGINE SPEED/TIMING 46 E966-A49 YL-18 G833-A47 PK-18
A-S4
G833-A44 PK-18 E964-A26 WH-18 1003320 ACTUATION PRESSURE
GROUND STUD SECONDARY ENGINE SPEED/TIMING 47 E965-A48 BU-18 G833-A45 PK-18 E965-A48 BU-18 E963-A27 BK-18 A SIGNAL PRIMARY ENGINE A-S5
BK-18 1
1552269
48 E966-A49 YL-18 E964-A26 WH-18 B RETURN SPEED/TIMING SENSOR(TOP) CONTROL VALVE (IAPCV) A-S3
Wire Number Code BK-18 2 49
50
G849-A96
G850-A98
BR-18
BU-18
G826-A35
G826-A38
BR-18
BR-18
A-C16 FUEL HARNESS
A-C5 (245-4630)
Code Component Terminal
ENGINE STOP SWITCH CONTROL PANEL 51 G854-A100 PK-18 G827-A36 BU-18 1112416 INTERFACE
52 G855-A91 PU-18 G827-A43 BU-18 E965-A48 BU-18 A SIGNAL SECONDARY ENGINE
53 G856-A22 WH-18 G828-A39 WH-18 E966-A49 YL-18 B SPEED/TIMING SENSOR(BOTTOM)
A-S6
050 Starter Motor (RH) +Battery RETURN

051 Starter Motor (RH) -Battery

264 Alternator Breaker (RH) +Battery In ANALOG RETURN 54
55
G827-A2 BU-18 G857-A30
N707-A31
YL-18
PU-18
G828-A40
G828-A95
WH-18
WH-18
A-C6 COOLANT A-C2 INTAKE AIR
A-C6
052 Starter Motor (RH) Start
265 Alternator Breaker (RH) +Battery Out INTAKE MANIFOLD AIR TEMPERATURE SENSOR 56 C967-A15 BU-18 R746-A20 PK-18 G829-A41 GN-18 1552269 TEMPERATURE HEATER RELAY
351 Alternator (LH) -Battery ATMOSPHERIC PRESSURE SENSOR 57 R747-A6 GY-18 R747-A6 GY-18 G829-A94 GN-18 995-A12 BU-18 1 SIGNAL ENGINE COOLANT
056 Start Relay (RH) +Battery Out 58 T725-A32 WH-18 G829-A42 GN-18 G833-A44 PK-18 2 RETURN
TEMPERATURE SENSOR SENSOR A-C12 BOOST
352 Alternator (LH) +Battery (264-4297)
150 Starter Motor (LH) +Battery 59 G833-A44 PK-18 PRESSURE
353 Alternator (LH) -Battery 60 T957-A16 PU-18-XLPE G833-A46 PK-18
151 Starter Motor (LH) -Battery A-C7
152 Starter Motor (LH) Start
355 Alternator (LH) -Battery 61 T958-A17 YL-18-XLPE G833-A45 PK-18 1552269
INTAKE MANIFOLD
SENSOR
FUEL TEMPERATURE SENSOR 62 A751-A13 YL-18 T959-A18 BR-18-XLPE G849-A96 BR-18 C967-A15 BU-18 1 SIGNAL
356 Alternator (LH) +Battery AIR TEMPERATURE SENSOR A-C14 CAP
156 Start Relay (LH) +Battery Out 63 T960-A19 BU-18-XLPE G850-A98 BU-18 G833-A45 PK-18 2 RETURN (264-4297)
358 Alernatror (LH) +Battery 64 T961-A28 GN-18-XLPE G854-A100 PK-18
159 Start Relay (LH) +Battery In T725-A32 WH-18
364 Alternator Breaker (LH) +Battery In DIFFERENTIAL FUEL PRESSURE SW 65 T962-A29 WH-18-XLPE G855-A91 PU-18
163 Engine Stop Switch N.O. In 66 G856-A22 WH-18
A-C12
1698670
A-C10 TIMING CALIBRATION
365 Alternator Breaker (LH) +Battery Out 67 G857-A30 YL-18
165 Engine Stop Switch N.O. Out G828-A39 WH-18 A V+ ANALOG BOOST PRESSURE (TC) PROBE CONNECTOR
366 Circuit Breaker 2 Battery 68 T860-A90 OR-18-XLPE N707-A31 PU-18 G829-A41 GN-18 B RETURN SENSOR
168 Start/Stop Key Switch S 69 R746-A20 PK-18
367 Circuit Breaker 2 Load A-S3 R746-A20 PK-18 C SIGNAL (161-1704)
169 Start/Stop Key Switch B 70 T860-A89 OR-18-XLPE R747-A6 GY-18
408 Raise/Lower Switch Common 71 T860-A34 OR-18-XLPE T725-A32 WH-18
169 Engine Stop Switch N.C. In A-C15
409 Raise/Lower Switch Down PRESSURE SENSOR +5V 72 G828-A92 WH-18 1698670
172 Engine Stop Switch N.C. Out 73 A-S2
410 Raise/Lower Switch Up T859-A37 WH-18-XLPE T859-A87 WH-18-XLPE G826-A38 BR-18 A V+ ANALOG ENGINE OIL
251 Alternator (RH) -Battery 74
T859-A88 WH-18-XLPE G827-A43 BU-18 B RETURN PRESSURE SENSOR
756 Hourmeter +Battery 75 994-A10 GY-18 C SIGNAL (161-1705) A-S8 A-S7
252 Alternator (RH) +Battery A-S4
757 Hourmeter -Battery 76
253 Alternator (RH) -Battery A-S1
77 T858-A23 GY-18-XLPE T858-A85 GY-18-XLPE
793 Warning Lamp + Red+ A-C11
255 Alternator (RH) -Battery 78 T858-A86 GY-18-XLPE 1698670
794 Warning Lamp - Red- INTAKE AIR HEATER RETURN 79 G850-A98 BU-18 G828-A40 WH-18 A V+ ANALOG
256 Alternator (RH) +Battery ANALOG POWER +5V 80 G826-A1 BR-18
ATMOSPHERIC
795 Diagnostic Lamp + Yellow+ G829-A42 GN-18 B RETURN PRESSURE SENSOR
258 Alternator (RH) +Battery 81 R747-A6 GY-18 C SIGNAL (161-1703)
796 Diagnostic Lamp - Yellow- 82
TYPICAL WIRE NUMBER: 050 E 365
957 Start/Stop Key Switch R or IGN FUEL DIFFERENTIAL PRESSURE SW RETURN 83 N707-A31 PU-18
A-C13
84
D D
Right Hand Starter Motor +Battery Connection 3E3370
C9 Engine 4201 - 4212 12 Pin Connector J94 RAIL PRESS SENSOR 85 G849-A96 BR-18
Left Hand Alternator Breaker Power Out Connection G828-A95 WH-18 A OR-18 V+ ANALOG RAIL PRESSURE (INJECTION ACTUATION
This wire routes from the Right Hand Starter Motor +Battery Connection to
4601 - 4606 6 Pin Connector J95 86 G829-A94 GN-18 B YL-18 RETURN PRESSURE) SENSOR A-C1
the Left Hand Alternator Breaker +Battery Out Connection on a C9 Engine. 87 G849-A96 BR-18 C GN-18 SIGNAL (224-4536)
88 ELECTRONIC
89
90
A-C3
1552269
CONTROL
91 G854-A100 PK-18 1 INJECTION ACTUATION MODULE (ECM) J2
92 G855-A91 PU-18 2 PRESSURE CONTROL VALVE(IAPCV)
93
94 A-C2
95 1552269 3E3364
ENGINE COOLANT
FUEL
PRESSURE
ENGINE OIL
PRESSURE TEMPERATURE VOLTMETER TACHOMETER OPTIONAL CONTROL PANEL 96 C987-A99 RD-18 1 BK-18
207-2823 207-2822 207-2825 97 G850-A98 BU-18 2 BK-18 INTAKE AIR
211-0745 207-2824 HEATER
GAUGE GROUND

GAUGE GROUND

GAUGE GROUND

GAUGE GROUND

GAUGE GROUND

98
INJECTOR 5 &6 HS 99 T860-A34 OR-18-XLPE A-C5 SECONDARY A-C4 PRIMARY A-C15 ENGINE
OR-2
100 INTAKE AIR ENGINE ENGINE OIL PRESSURE
GAUGE V+

GAUGE V+

GAUGE V+

GAUGE V+

GAUGE V+

101 HEATER RELAY

SPEED/TIMING SPEED/TIMING
RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

102 SENSOR
103
INJECTOR 1 &2 HS 104 T858-A23 GY-18-XLPE SENSOR SENSOR
INJECTOR 5 LS 105 T962-A29 WH-18-XLPE
1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

G-C2 G-C3 G-C4 G-C5 G-C6

INJECTOR 3 LS
INJECTOR 6 LS
106
107
T959-A18
T961-A28
BR-18-XLPE
GN-18-XLPE CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 198-2713
WH-18
WH-18

WH-18

WH-18
WH-18

GN-18
GN-18

GN-18

GN-18
GN-18

BU-18

BU-18

1552273 1552273 1552273 1552273 1552273

BU-18

BU-18

BU-18

BU-18

BU-18

BU-18
BU-18

BU-18

INJECTOR 4 LS 108 T960-A19 BU-18-XLPE

109
110 CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS (NOTE B)
N782-G30
N783-G31
N784-G32
N785-G33
N782-G13
N783-G14
N784-G15
N785-G16

N782-G21
N783-G22
N784-G23
N785-G24

N782-G34
N783-G35
N784-G36
N785-G29
N782-G5
N783-G6
N784-G7
N785-G8

111
112
E-C7 CONTROL MODULE G-C1 1
113 INLET AIR SHUTOFF
1552273 210-4309 1552273 2
114 SOLENOID RELAY
120-E34 YL-18 1 +BATTERY 1
G-S1 INJECTOR 3 &4 HS 115 T859-A37 WH-18-XLPE
G-S5 G-S9 G-S13 INLET AIR SHUTOFF (NOTE V)
K900-E47 YL-16 2 J1939 DATA+ RS485A 2 N782-G1 BU-18 N782-G9 BU-18 N782-G17 BU-18 N782-G25 BU-18 N782-G30 BU-18 INJECTOR 1 LS 116 T957-A16 PU-18-XLPE SOLENOID (NOTE V)
K990-E48 GN-16 3 J1939 DATA- RS485B 3
G-S2 G-S6 G-S10 G-S14 117
4 J1939 SHIELD GAUGE GROUND 4 N783-G2 GN-18 N783-G10 GN-18 N783-G18 GN-18 N783-G26 GN-18 N783-G31 GN-18
(Dimensions: 39 inches x 28 inches)

INJECTOR 2 LS 118 T958-A17 YL-18-XLPE

5 GAUGE V+ 5
G-S3 G-S7 G-S11 G-S15 119 P142/J142
229-E50 BK-18 6 GROUND 6 N784-G3 WH-18 N784-G11 WH-18 N784-G19 WH-18 N784-G27 WH-18 N784-G32 WH-18 AUXILIARY
120 1 SIGNAL
G-S4 G-S8 G-S12 G-S16 TEMPERATURE
N785-G4 BU-18 N785-G12 BU-18 N785-G20 BU-18 N785-G28 BU-18 N785-G33 BU-18 2 RETURN
SENSOR
145-7028
P1
J1 1607689 P800/J800
1 BATTERY A +8V COOLANT LEVEL
ANALOG SENSOR POWER (+5V) 2 125/OR C SIGNAL SENSOR
BATTERY OFF ENGINE
RENR7933-02

ANALOG SENSOR RETURN 3 T993/BR B RETURN

4 NOTE D DISCONNECT 165-6634/239-9957 WIRE GROUP COLOR DESCRIPTIONS
DIGITAL SENSOR POWER (+8V) 167/OR
DIGITAL SENSOR RETURN 5 A274/BK SWITCH
TERMINATION (+) BATTERY
MAINTENANCE DUE RESET SWITCH 6 F426/BU 120
BATTERY RESISTOR P220/J220
TORQUE LIMIT SWITCH 7 M909/GN (134-2540) J63 A +5V AUXILIARY (+) BATTERY SWITCHED
CAT DATA LINK (+) 8 893/PK (NOTE B&C) ENGINE SERVICE OPTIONAL C SIGNAL PRESSURE STARTING CIRCUIT
V-C3 V-C1 H-C5 CAT DATA LINK (-) 9 892/WH TOOL CONNECTOR SENSOR
WIRING B RETURN
C 1297163 1297164
1
3E3364 1552269
101-V1 RD-14 1
2
101-H31 RD-14
229-H32 BK-14
ETHER START VALVE RELAY
INLET AIR SHUTOFF SOLENOID RELAY
10
11
382/PK
G971/BR
A B C
P154 120/YL
8T8736
A (+)BATTERY
BATTERY 161-9932 (-) BATTERY / SENSOR RETURN
SENSOR / ACTUATOR SUPPLY
C
1740502

1297163
12 229/BK B (-)BATTERY
1297163 V-C2 1297164 1297163 1297164 J403/P403 SIGNAL PLUS TO ECM
13 A234/BK C J1939 SHIELD THROTTLE DESIRED
1 200-V2 BK-14 C SIG
14 893/PK D CAT DATA LINK(+) 1 POSITION SPEED SIGNAL MINUS TO ECM
A + BAT. SENSOR 1
H-C3 AUXILIARY PRESSURE SENSOR 15 G469/BU 892/WH E CAT DATA LINK(-) NOTE D CONTROL
CONTROL PLUS FROM ECM

1
B - BAT. (pwm)
1275486 1275485 AUXILIARY TEMPERATURE SENSOR 16 G488/GN K990/GN F J1939(-) (NOTE W)

1297164
C-S6
G S
1 101-H20 RD-10 1 2

101-H33 RD-14 17 K900/YL G J1939(+) CONTROL MINUS FROM ECM

BATTERY(-)
101-H34 RD-14 18 H G S
ETHER START VALVE RELAY CAT DATA LINK
H-C4 101-H35 RD-14 19 J
MTR BAT. 1275485 1275486 C-S5 20 MTR BAT. J1939 DATA LINK
1 101-H10 RD-10 1 2

101-H36 RD-14 ETHER

21 RS-232/RS-485 DATA LINK
101-H37 RD-14 ETHER START ETHER START VALVE 1 START
STARTING 101-H38 RD-14 START AID OVERRIDE SWITCH 22 M910/OR ST B
STARTING VALVE RELAY ETHER BATTERY(-) 2 VALVE
MOTOR NOT USED 23 H407/YL 229/BK(63) ON S
MOTOR NOTE D NOTE D (NOTE V) 1 START (NOTE V)
NOTE D 24 229/BK(61) C
OFF 2 VALVE
25 229/BK(65) ALTERNATE ETHER VALVE WIRING
26 (NOTE V)
R
27 ELECTRONICS START RELAY
BATTERY E-S5 (SMMS)
GROUND STUD SYMBOL DESCRIPTION
101-E8 RD-14 101-E20 RD-10 DIAGNOSTIC LAMP 28 F404/RD KEYSTART
ABBREV COLOR
2 1

ALTERNATOR BATTERY 101-E18 RD-14 WARNING LAMP 29 F420/GN NOTE A SWITCH

START RELAY
DISCONNECT 101-E41 RD-14 2095582 MAINTENANCE DUE LAMP 30 F424/YL 120/YL 120/YL CIRCUIT CONNECTED
SWITCH E-S4 NOT USED 31 T936/GN A234/BK A234/BK ALTERNATOR
P515
1552269
RD RED
101-E14 RD-14 2 1

101-E10 RD-10 1 1

E-T2
E-T1 32 K900/YL K900/YL BK-18 1
101-E17 RD-14 1311497 1311497 E-C5
1552269 33 K990/GN K990/GN BK-18 2 CIRCUIT NOT CONNECTED WH WHITE
101-E2 RD-14 STARTING AID OVERRIDE SW
BK-18 391-E43 PK-18 J1939 DATA (-) 34 K990/GN 892/WH 892/WH
OPTIONAL
BK-18
1
2 229-E30 BK-18 NOT USED 35 SPARE 1 893/PK 893/PK
ELECTRICAL CONNECTION TO OR ORANGE
WIRING MACHINE STRUCTURE
36
1 37 M909/GN INTERNAL ELECTRICAL CONNECTION YL YELLOW
H-C2 E-C1 E-S1 MAINTENANCE DUE RESET SW
ANALOG SENSOR POWER (+5V) 2 7X6222 9X0145
1

K900-E27 YL-16
2

38 T936/GN TO SURFACE OF COMPONENT

ANALOG SENSOR RETURN 3 893-H1 GN-18 1 893-E12 GN-18 K900-E26 YL-16 E-C13 39 G971/BR
PK PINK
DIGITAL SENSOR POWER (+8V) 4 2 K900-E22 YL-16 1552269
892-H2 BR-18 892-E11 BR-18 NOT USED 40 H406/GY G969/YL CONNECTOR
DIGITAL SENSOR RETURN 5 K900-H28 YL-16 3 K900-E13 YL-16 E-S2
391-E46 PK-18 1
PTO INTERRUPT SWITCH 41 M904/OR 167/OR J61 +BAT. (UNSWITCHED) 14 AWG BK BLACK
K900-E13 YL-16 1 2

K900-E22 YL-16 229-E54 BK-18 2 14 AWG TORQUE LIMIT SW

MAINTENANCE CLEAR SWITCH 6 F426-H3 BU-18 150-H24 OR-14 4 150-E1 OR-14 J1939 SHIELD 42 A234/BK A274/BK 9X1343 P61 +BAT. (UNSWITCHED)
TORQUE LIMIT SWITCH 7 101-H36 RD-14 5 101-E2 RD-14 K900-E47 YL-16 DIODE
43 A307/GY 150/OR(48) 1 +BAT. (UNSWITCHED) +BAT. (UNSWITCHED) 14 AWG
H# CIRCUIT GROUPING DESIGNATION GY GRAY
CAT DATA LINK (+) 8 893-H1 GN-18 101-H31 RD-14 6 101-E5 RD-14 E-S3 1893158
REMOTE SHUTDOWN 44 M909/GN 2 TORQUE LIMIT SW INLET AIR SHUTOFF SOLENOID RELAY
CAT DATA LINK (-) 9 892-H2 BR-18 150-H23 0R-18 H-S7 7 K990-E15 GN-16 1 2

K990-E48 GN-16 120-E34 YL-18

45
F716/WH G488/GN
T936/GN 3 NOT USED SOLENOID COMMON ATCH WIRE, CABLE, COMPONENT PU PURPLE
ETHER SOLENOID CONTROL 10 150-H12 OR-18 1 2

150-H24 OR-14 8 105-E6 RD-18 K990-E23 GN-16 K900-E47 YL-16 INTERMEDIATE ENGINE SPEED SWITCH G968/WH F426/BU REMOTE SHUTDOWN SW (NOTE K)
46 G971/BR 4 INLET AIR SHUTOFF SOLENOID RELAY AUXILIARY TEMP SNSR
AIR SHUTOFF SOLENOID 9 K990-E15 GN-16 K990-E48 GN-16 F424/YL BR BROWN
30 Page,

11 150-H13 0R-18 K990-H30 GN-16 K990-E23 GN-16

229-E50 BK-18 NOT USED 47 H405/BU 125/OR G969/YL 5 SOLENOID COMMON COOLANT LEVEL SNSR SPLICE
12 G955-H15 GN-18 10 G955-E3 GN-18
E-S11 48 892/WH 6 CAT DATA LINK - DIG SNSR PWR (+8V)
13
H-S1 101-H34 RD-14 11 101-E8 RD-14 1

K990-E25 GN-16
2

WARNING DIAGNOSTIC MAINTENANCE DUE

+BATTERY (UNSWITCHED)
49
150/OR(48) T993/BR
893/PK 7 CAT DATA LINK + DIG SNSR RETURN
GN GREEN
14 229-H17 BK-18 1 2

229-H21 BK-14 101-H37 RD-14 12 101-E14 RD-14 K990-E24 GN-16 COOLANT LEVEL SENSOR E452/WH M904/OR INTERMEDIATE ENGINE SPEED SW BLADE, SPADE, RING OR SCREW
LAMP LAMP LAMP
167/OR 8 DIG SNSR PWR (+8V) AUXILIARY PRESS. SNSR
AUXILIARY PRESSURE 15 229-H18 BK-18 229-H39 BK-18 120-H22 YL-18 13 120-E7 YL-18 120-E45 YL-18 7N5876 7N5876 7N5876 J1939 DATA (+) 50 K900/YL E798/PK
A274/BK 9 DIG SNSR RETURN THROTTLE POSITION SENSOR 1 (pwm)
TERMINAL BU BLUE
AUXILIARY TEMPERATURE 16 F426-H3 BU-18 14 F426-E52 BU-18 51 382/PK
E-S7
17 F716-H9 WH-18 15 F716-E9 WH-18 120-E7 YL-18 1 2

120-E21 YL-18 +BATTERY (UNSWITCHED) 52 150/OR(52) F404/RD A307/GY 10 THROTTLE POSITION SENSOR 1 (pwm) ANLG SNSR PWR (+5V)
1 1 1 1 1 1

18 H-S8 G967-H16 WH-18 16 G967-E4 WH-18 53 F420/GN G488/GN 11 AUXILIARY TEMP SNSR ANLG SNSR RETURN
229-H14 BK-18 1 2
+BATTERY (UNSWITCHED) 150/OR(53) OVERSPEED VERIFY SW
19 101-H38 RD-14 17 101-E17 RD-14 75% OVERSPEED VERIFY SWITCH 54 387/PK F716/WH F426/BU 12 MAINTENANCE DUE RESET SW ETHER START VALVE RELAY
229-H19 BK-18 120-E35 YL-18
20 101-H33 RD-14 18 101-E18 RD-14 55 G968/WH F424/YL 13 MAINTENANCE DUE LAMP STARTING AID OVERRIDE SW
E-S6 F420-E32 GN-18
21 F404-H4 RD-18 19 F404-E29 RD-18 120-E37 YL-18 1 2

120-E19 YL-18 PTO ENABLE SWITCH 56 381/PU 381/PU 125/OR 14 ANLG SNSR PWR (+5V) MAINTENANCE DUE RESET SW
893-H1 GN-18 120-E21 YL-18
START AID OVERRIDE 22 F420-H5 GN-18 20 F420-E32 GN-18 120-E34 YL-18 57 T993/BR 15 ANLG SNSR RETURN TORQUE LIMIT SW
892-H2 BR-18 F404-E29 RD-18 G955/GN PTO INTERRUPT SW
RETARDER SOLENOID LO/HI SWITCH 23 F424-H6 YL-18 21 F424-E39 YL-18 120-E36 YL-18 A234/BK 16 J1939 SHIELD REMOTE SHUTDOWN SW
F426-H3 BU-18 120-E36 YL-18 PTO RAMP UP/SET SWITCH 58 G955/GN G469/BU
22 MAINTENANCE
B 229-E40 BK-14
B
24 229-H21 BK-14 120-E35 YL-18
F404-H4 RD-18 F424-E39 YL-18 CLEAR SWITCH NOT USED 59 E798/PK H407/YL K900/YL 17 J1939 DATA + INTERMEDIATE ENGINE SPEED SW
25 101-H35 RD-14 23 101-E41 RD-14 E-S9
F420-H5 GN-18 1 2

391-E43 PK-18 E-C19 3N-5716 PTO RAMP DOWN / RESUME SWITCH 60 G967/WH H406/GY K990/GN 18 J1939 DATA - 75% OVERSPEED VERIFY SW
26 229-H32 BK-14 24 229-E16 BK-14
F424-H6 YL-18 391-E46 PK-18 1552267 BATTERY (-) 61 229/BK(61) E452/WH M904/OR 19 PTO INTERRUPT SW PTO INTERRUPT SW
27 PTO ENABLE SW
F716-H9 WH-18 391-E31 PK-18 A 62 H405/BU C912/GN 20 THROTTLE POSITION SENSOR 2 (pwm) PTO ENABLE SW
DIAGNOSTIC LAMP
1 1

28 F404-H4 RD-18
G955-H15 GN-18 F426-E52 BU-18 B BATTERY (-) 63 229/BK(63) M910/OR E798/PK 21 NOT USED
WARNING LAMP 29 F420-H5 GN-18
G967-H16 WH-18 CIRCUIT BREAKER 229-E53 BK-18 C 64 G967/WH 382/PK 22 ETHER START VALVE RELAY PTO RAMP UP/SET SW ABBREVIATIONS
MAINTENANCE OVERDUE LAMP 30 F424-H6 YL-18
120-H22 YL-18 6T-3643 65 387/PK SPARE 1 23 NOT USED PTO RAMP DOWN/RESUME SW
RETARDER LAMP 31
E-C18 BATTERY (-) 229/BK(65) ALT ALTERNATOR
E-T20 E-T15 HI/LO IDLE F404/RD 24 DIAGNOSTIC LAMP MAINTENANCE DUE LAMP
32 101-E5 RD-14 150-E1 OR-14 1552267 2591107 THROTTLE POSITION SENSOR 1 (pwm) 66 A307/GY 150/OR(48)
33
15A
150/OR(52) F420/GN 25 WARNING LAMP DIAGNOSTIC LAMP
ATA AMERICAN TRUCKING ASSOCIATION
E-T17 G955-E3 GN-18 A SOLENOID COMMON 67 G969/YL
J1939 DATA LINK (-) 34 K990-H7 GN-16 150-E38 OR-14 229-E51 BK-18 B
2 1
68 150/OR(53) 120/YL 26 +BAT. (SWITCHED) WARNING LAMP CB CIRCUIT BREAKER
THROTTLE POSITION SENSOR 2 (pwm) C912/GN
35
G967-E4 WH-18 C KEYSWITCH 69 SPARE 1 F716/WH 27 REMOTE SHUTDOWN SW PTO RAMP
CIS CUSTOMER IGNITION SWITCH
3
36 105-E6 RD-18 3E0156
+BATTERY (SWITCHED) 70 120/YL C912/GN G968/WH 28 INTERMEDIATE ENGINE SPEED SW +BAT. (SWITCHED) 14 AWG UP/DOWN SWITCH DIG DIGITAL
37 STOP SWITCH
G955-E3 GN-18 111-1325 OFF 381/PU 29 PTO ENABLE SW CAT DATA LINK - ECM ELECTRONIC CONTROL MODULE
38 F426-E52 BU-18 ON ELECTRONIC CONTROL MODULE (ECM)
E-M8 2 1 E-M9 ST
G955/GN 30 PTO RAMP UP/SET SW CAT DATA LINK + N/C NO CONNECTION
39 F716-E9 WH-18 MAINTENANCE
391-E31 PK-18 1
1
391-E33 PK-18 391-E33 PK-18 1

150/OR(52) 31 +BAT. (UNSWITCHED) PWM PULSE WIDTH MODULATION

RETARDER SOLENOID MED/HI 40 G967-E4 WH-18 F716-E9 WH-18E-M10 CB DUE LAMP
150/OR(53) 32
1

4 3 E-M7 +BAT. (UNSWITCHED) SM STARTING MOTOR

PTO INTERRUPT 41 F420-E32 GN-18
H-S3 IGN G469/BU 33 AUXILIARY PRESS. SNSR 1A SMMS START MOTOR MAG SWITCH
J1939 DATA LINK SHIELD 42 K990-H7 GN-16 1 2

K990-H30 GN-16 F404-E29 RD-18 229-E44 BK-18 120-E45 YL-18 1

43 K990-H29 GN-16 H407/YL 34 NOT USED

F424-E39 YL-18 150-E38 OR-14
REMOTE SHUTDOWN 44 F716-H9 WH-18 H-C6 IL H406/GY 35 NOT USED
893-E12 GN-18 120-E45 YL-18 105-E6 RD-18 1

INTERMEDIATE ENGINE SPEED SWITCH 45 K900-H28 YL-16 1330973 892-E11 BR-18 E452/WH 36 COOLANT LEVEL SNSR DIAGNOSTIC LAMP
105-E6 RD-18 CB
46 K900-H11 YL-16 1 2

K900-H27 YL-16 A TERMINATION 229-E16 BK-14 E-S8 229-E30 BK-18 1 GND H405/BU 37 NOT USED NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST HAVE A DIRECT WIRE
H-S2
47 K990-H29 GN-16 B RESISTOR 229-E40 BK-14 229-E54 1 2

BK-18 150-E38 OR-14 1

BAT M910/OR 38 STARTING AID OVERRIDE SW J1939 SHIELD 1A CONNECTION TO BATTERY (-).
BATTERY (+) - UNSWITCHED 48 150-H23 OR-18 C 174-3016 229-E42 BK-18 E-S10 E-C6 ENGINE SERVICE G967/WH 39 PTO RAMP DOWN/RESUME SW J1939 DATA +
TOOL CONNECTOR
NOTE B: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL INSTALLATION DETAILS
COOLANT LEVEL SWITCH 49
(NOTE B & C) 229-E50 1 2

BK-18 387/PK 40 75% OVERSPEED VERIFY SW J1939 DATA -

J1939 DATA LINK (+) 50 K900-H11 YL-16 9W1951 NOTE C: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR TO
229-E28 BK-18 WARNING LAMP
51 229-E53 BK-18 120-E19 YL-18 A (+)BATTERY (153-2707)
CB TERMINATION RESISTOR) IS 40 METERS
BATTERY (+) - UNSWITCHED 52 150-H12 OR-18 229-E51 BK-18 229-E28 BK-18 B (-)BATTERY (NOTES B & E) 1A
NOTE D: PLACE APPROPRIATE CIRCUIT PROTECTION
BATTERY (+) - UNSWITCHED 53 150-H13 OR-18 C B A
229-E44 BK-18 C NOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS
OVERSPEED VERIFY SWITCH 54 893-E12 GN-18 D CAT DATA LINK(+)
55
FOR ALL J1939 DATA LINK CONNECTIONS
892-E11 BR-18 E CAT DATA LINK(-)
PTO ENABLE SWITCH 56 229-H14 BK-18 K990-E25 GN-16 F J1939(-) NOTE K: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY (-) THE ECM DISABLES
57 K900-E27 YL-16 G J1939(+) THE FUEL INJECTION SIGNAL. THIS ACTION CAUSES THE ENGINE TO SHUTDOWN
PTO RAMP UP SWITCH 58 G955-H15 GN-18 H WHILE LEAVING THE ECM POWERED TO MONITOR ENGINE DIAGNOSTICS.
59 J NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED
PTO RAMP DOWN / RESUME SWITCH 60 G967-H16 WH-18
BATTERY (-) 61 C B A B A C ON RELAY COILS AND SOLENOID COILS.
229-H17 BK-18 E-C20
62 1330973 A + BAT. NOTE W: WIRING FOR DESIRED SPEED CONTROL DETERMINED BY APPLICATION.
BATTERY (-) 63 229-H18 BK-18 K900-E26 YL-16 A TERMINATION B - BAT. FOR DESIRED SPEED CONTROL OPTIONS, REFER TO THE ELECTRONIC
64 K990-E24 GN-16 B RESISTOR C INSTALLATION GUIDE.
MAX LENGTH 30 METERS
BATTERY (-) 65 229-H19 BK-18 C 174-3016 120 D CAT DATA LINK + NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
THROTTLE POSITION 1 (PWM) 66 E CAT DATA LINK -
SOLENOID COMMON 67
(NOTE B & C) (165-0200) REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
TERMINATION F
THROTTLE POSITION 2 (PWM) 68 DEVICE MAX LENGTH 1 METER
RESISTOR G
69 (NOTE B)
(174-3016) H NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES
BATTERY (+) - KEY SWITCH 70 120-H22 YL-18 (NOTE B & C) J
ELECTRONIC CONTROL MODULE 1607689 WITHOUT CATERPILLAR ENGINEERING APPROVAL
J1 H-C1
(J66)
CUSTOMER INSTALLED
UNLESS OTHERWISE SPECIFIED:
SERVICE TOOL CONN ALL WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR
EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708

A ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN

ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN
A
CONSIDERING COMPONENT REMOVAL

IDENT HARNESS CHG

FOR: C9 ACERT
A 198-2713 05 (EXTERNAL) ENGINE MASTER HARNESS
C 222-5917 05 (INTERNAL) INJECTOR HARNESS
N 272-5869 00 FUEL HARNESS (LEFT FRONT FILTER)

THIS SCHEMATIC IS FOR THE C7 INDUSTRIAL ENGINE ELECTRICAL SYSTEM

Components are shown installed on a fully operable engine the key and engine off.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1