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Transportation Research Record 1772 3

Paper No. 01-2998

Laterally Loaded Drilled Shafts


Embedded in Soft Rock
Kook Hwan Cho, Shane C. Clark, Brian D. Keaney,
Mohammed A. Gabr, and Roy H. Borden

The current design criterion for laterally loaded drilled shafts embedded drilled shafts poses a great challenge for engineers and contractors.
in weathered Piedmont rock profiles requires a challenging effort on the The lack of an acceptable analysis procedure is compounded by the
part of the engineer. A substantial cost saving could be realized, while unavailability of a means for evaluating the weathered profile prop-
maintaining an acceptable and safe performance, if a rational method erties, including the lateral rock modulus, which often leads to the
were developed for the analysis and design of drilled shafts in such a pro- overdesign (conservative) of the shaft foundation. On the basis of
file. In a current research project, the primary objective is to develop and North Carolina Department of Transportation (DOT) construction
validate a procedure for design and analysis of laterally loaded drilled cost estimation, the cost of shaft construction in rock is on the order
shafts embedded in the Piedmont weathered rock profiles. A major com- of $1,500 per meter length for a shaft that is 1.5 m (5 ft) in diameter;
ponent of this research is a field-testing program. Presented are the $1.5 million of savings for every 1,000 shafts can be realized if the
results of the first in a series of several lateral load tests performed on two depth of embedment is reduced by 1 m (3.3 ft) while maintaining
drilled shafts 0.762 m (30 in.) in diameter embedded in Piedmont weath- acceptable and safe performance. This substantial cost saving could
ered rock. These shafts were instrumented with inclinometers and strain be realized if a rational method for the analysis and design of shafts
gauges. Field data obtained from the instrumented shafts were used to in soft and weathered rock profiles were developed.
develop P-y curves. Field testing also encompassed the use of a bore- As presented by Gabr and Borden (4) and Gabr (5), a deformation-
hole dilatometer to establish correlations between the rock strength based definition of the factor of safety for laterally loaded shafts can
and deformation parameters and potential P-y curves. A comparison lead to economic and safe design as long as variability in soil and
is made between backcalculated P-y curves, P-y curves predicted by rock properties and applied loads is considered. The three most com-
using Reeses method, and P-y curves from the rock dilatometer. Load- mon deformation-based analytical models used to obtain theoretical
deformation results are presented and discussed for all methods used. solutions for piles placed in deforming soils are

The subgrade reaction approach based on the assumption of the


In locations where geologic discontinuities have resulted in rela-
Winkler foundation;
tively soft soils overlying massive hard rock, the geometry of the
The linear approach based on the theory of elasticity; and
soil-rock boundary can be reasonably defined with existing sub-
Numerical solutions that use finite element, finite difference, and
surface exploratory techniques. In areas of weathered and decom-
boundary element techniques with the soil modeled by using either
posed rock profiles, such as that of the Piedmont physiographic
the subgrade or linear approach, or a combination thereof.
province of the southeastern United States, definition of the soil-rock
boundary is a recurring challenge for engineers and contractors. In this
Previous work on the deformation-based analysis of drilled shaft
situation, the subsurface conditions typically consist of surface soils
derived from extensive weathering of the parent rock. With depth, the in weathered rock is scarce. Notable studies reported in the literature
soils grade into less-weathered material, and more evidence of the include work by Reese (6) and Digioia and Rojas-Gonzalez (7). Reese
parent rock features is retained. At some depth, virtually no signs of extended the P-y method and used it for the analysis of a single pile
weathering within the rock mass can be detected. Quantitative defi- in rock (6). The method was termed interim principally because of
nitions of the soil-rock interface have been addressed in the literature. the dearth of load test data with which to validate the design equa-
Coates recommended that the rock quality designation (RQD) value tions. Digioia and Rojas-Gonzalez performed seven tests on drilled
be used to estimate depth to sound rock (1). RQD values smaller than shafts supporting transmission towers and reported the applicability
25 percent designate very poor rock quality that could be classified as of their design model (MFAD) for predicting the measured field
soil for engineering purposes. Peck stated that the distinction between behavior (7). They concluded that classical methods for prediction
rocklike and soil-like material in transition zones is usually un- of the load-deflection relationship for drilled shafts in soil consis-
predictable (2). Figure 1, presented by Kulhawy et al. (3), shows tently over-predict drilled shaft deflection (7). They also stated that
the depiction of different residual profiles based on the definitions additional research is necessary to assist designers facing rock profiles.
of different researchers. One of the most challenging aspects related to drilled shafts embed-
In these types of transitional subsurface profile, the definition of the ment in rock is the inability to properly estimate the modulus of lat-
soil parameters needed for the analysis and design of laterally loaded eral subgrade reaction of the soft weathered rock. A literature review
yielded no documentation of research that was performed to develop
K. H. Cho, S. C. Clark, M. A. Gabr, and R. H. Borden, Department of Civil Engi-
subsurface investigation techniques for characterizing the lateral sub-
neering, North Carolina State University, P.O. Box 7908, Raleigh, NC 27965. grade modulus of soft weathered rock. In situ investigation techniques
B. D. Keaney, Tierra, Inc., 2701 Rowland Road, Raleigh, NC 27615. especially are needed in this case because the profile materials are
4 Paper No. 01-2998 Transportation Research Record 1772

FIGURE 1 Residual soil profile: various definitions (4).

transitional between easily excavatable, adhesionless soils and mas- scale effects. The scale effects of the rock dilatometer are related to the
sive hard rock that is without weakened discontinuities. Because the size of the instrument when compared to the actual drilled shaft and
rock in this transitional zone is decomposed, retrieving representative the mode of loading for the instrument (being in the form of cavity
samples is challenging. Even when samples are retrieved, conven- expansion) versus the actual shaft loading. The rock dilatometer can
tional tests performed on cores do not provide representative charac- be used at the time the subsurface investigation is performed at a given
teristics of the lateral behavior of the rock layers because of the size site to estimate the in situ lateral modulus of the rock as a function of
effect. A relationship between in situ and laboratory rock modulus depth. Maximum working pressures that can be applied, according to
was presented in ASTM STP 477 for higher-RQD rocks (typically the manufacturer literature, is 30 000 kPa (4,351 lbf/in2).
RQD > 70 percent). No such relationship exists for the highly weath- As part of a larger research project on the load-deformation
ered lower-RQD rocks. Unfortunately, the weathering conditions response of drilled shafts in soft weathered rock, two lateral load tests
and the inability to retrieve representative samples from the field were performed in drilled shafts installed at a bridge construction in
necessitate the performance of in situ testing to obtain representative Nash County, North Carolina. The tests were performed on drilled
modulus values. shafts 0.762 m (30 in.) in diameter that were instrumented with vibrat-
Two methods of in situ testing possibly can be used to measure lat- ing wire strain gauges. In addition, the deflection profile was mea-
eral in situ modulus values. The first method is commonly referred sured with continuous inclinometer probes. These data were collected
to as the plate jacking test. The plate jacking test requires excavation to discern backcalculated P-y curves with depth. The results of the
of a trench from grade to desired testing depth. A hydraulic ram and field test were used to verify the P-y design model and for the demon-
deformation measuring instruments are placed in the trench. The ram stration of the analysis procedure for laterally loaded drilled shaft in
is used to provide a measurable force from which deformation is soft weathered rock. The field P-y curves were compared to P-y
induced and measured. Obviously, performing such a test at a depth curves obtained from rock by using the dilatometer data as input to
greater than perhaps 1 m is challenging and cost prohibitive because the method published in the literature. Results are discussed in view
of the magnitude of required shoring and excavation. of backcalculated and predicted responses.
The second emerging method is based on use of a borehole dilatom-
eter (referred to as a rock dilatometer, model Probex 1). The borehole
dilatometer (manufactured by ROCTEST, Plattsburgh, New York) is TEST SITE
a specialized probe that uses an expandable bladder to apply force to
the walls of an N-size borehole. Volume change of the probe is mea- The test site was located at a bridge-replacement project where Bridge
sured at the probe level under stress increments. Lateral rock moduli 153 crosses Fishing Creek at the NashHalifax County line, on NC-
can be derived on the basis of the pressure-volume measurements in a 43. This area is in the northeastern part of North Carolina near the
manner similar to that employed for the pressuremeter test. P-y curves town of Rocky Mount, which lies 30 km (18.6 mi) to the southeast of
derived from the rock dilatometer results will have to be adjusted for the site. The location is in gently rolling terrain along the eastern edge
Cho et al. Paper No. 01-2998 5

of the Piedmont physiographic province. Woodlands surround most ent at the interface of the alluvial soil and residual layers at approxi-
of the site. Metamorphosed mudstone, siltstone, and sandstone of the mately a depth of 2 m (6.6 ft) (Figure 2). Beneath the residual clay is
eastern slate belt underlie the area. The residual soils are derived the soft weathered meta-argillite rock, which grades into a hard weath-
from the in-place weathering of the parent rock and are mostly sandy ered rock and finally into a competent high-RQD-quality rock around
silt (SM) and silty clay (ML). These soils are stiff to hard. Residual a depth of 6 m (19.7 ft) below the ground surface.
soils grade with depth into soft and then into hard weathered rock. The weathered rocks were cored from a depth of 2.5 m (8.2 ft) to
Weathered rock is derived from the underlying meta-argillite. approximately 7 m (23 ft) below the surface. Core size H was used to
The parent rock, which underlies the site, is metamorphosed sed- increase chances of better recovery. A 94 percent recovery from just
imentary rock of the eastern slate belt. Foliation is poorly developed. over 13 m (42.6 ft) of core was obtained. Most of the core was poor
The rock is mostly sound, but some natural fractures are present. RQD rock, which is classified as soft weathered rock, and was the
These fractures predominately dip from 45 to 55 and show no material for which the lateral properties were desired. All weathered
appreciable separation. Machine breaks from collected core sample rock core samples were inspected, and specific samples were chosen
have a tendency to break horizontally. Core recoveries for the hard for lab testing. Eight samples were chosen for testing at the North
rock exceeded 95 percent, and RQD for the lower 4.5 m (14.8 ft) Carolina DOT Materials and Test Unit laboratory.
exceeded 75 percent.

In Situ Measurements
Soil Conditions
Field dilatometer tests were conducted at the NashHalifax County
Two borings with standard penetration tests (SPTs) at variable inter- bridge test site. The dilatometer was inserted into the borehole and
vals were performed near the test area. Alluvial soils consist of stiff performed as a function of depth to obtain pressure-volume relation-
silty sandy clay and soft to very stiff sandy silt. Just below the alluvial ship with the soil, transition zone, and rock profile. The expanded vol-
layers is a thin residual stiff to hard silty clay. The groundwater is pres- ume of the membrane was measured by the digital readout box, and

FIGURE 2 Soil layer profile at Nash test site (8).


6 Paper No. 01-2998 Transportation Research Record 1772

the applied pressure was measured through dial gauges attached to the stroke and a load cell 0.14 m (6 in.) in diameter were placed in the
hand pump. Figure 3 shows the results from the rock dilatometer. middle of the frame. The load cell had a 1780-kN capacity and was
As shown in Figure 3, the stiffness of the weathered rock increases calibrated to the jack.
with depth, and the rock dilatometer is a useful device with which
to measure stiffness of weathered rock from the surface.
Instrumentation Plan

TEST SETUP Each shaft was instrumented above the ground surface with dial
gauges to measure surface deformation. A separate fixed reference
Two drilled shafts, 0.762 m in diameter, were constructed 7.62 m beam was designed in accordance with Section 5.1.1 of ASTM
(25 ft) apart. Before construction of these shafts, the test area roughly, D3966-90. Dial gauges measured top lateral movements along with
11 by 3 m (35 by 10 ft), was excavated approximately 0.6 to 0.9 m out-of-plane movement, as shown in Figure 4. In addition, geokon
(2 to 3 ft) deep. This excavation eliminated some of the overburden vibrating wire strain gauges were attached to each shaft by a sister bar
pressure and enabled the applied loads from the frame to be closer to tied to the vertical and spiral rebar. The gauges were placed at depth
the weathered rock. intervals of either 0.4 m or 0.8 m (1.3 ft or 2.6 ft), as shown in Fig-
The shaft referred to as the short shaft was 4 m (13 ft) long and had ure 4, to measure the strain induced by the lateral loading. The closer
a 3-m (10-ft) embedment into the weathered rock; the shaft referred spacing was used in the zones, near the soil-rock interface, where the
to as the long shaft was 4.9 m (16 ft) long and was embedded 4 m shaft was expected to show the greatest curvature. This strain was then
into the same material. Figure 4 shows the layout of these shafts. used to determine the moment and soil reaction as a function of depth.
These drilled shafts were drilled by using conventional earth augers, Seventeen strain gauges were used for the two shaftseight for the
preceded by the insertion (screwed-in) permanent casing to the tip. short shaft and nine for the long shaft. A data logger was used to
The permanent casings were used to make these shafts stiffer. Fol- digitally take readings of strain and temperature.
lowing excavation, previously assembled rebar cages, with vibrat- Slope inclinometers were the second form of deformation measur-
ing wire strain gauges mounted on sister bars, were inserted into ing and were used to measure deflection versus depth. Electrolytic
the augered holes. Concrete was placed by a tremie pipe. The test vertical in-place continuous inclinometers were inserted into a plastic
area was enclosed for protection from the weather. inclinometer casing. This plastic inclinometer casing was tied to the
rebar cage before construction of the shafts. This inclinometer probe
consisted of individual sensors 0.5 m (1.6 ft) long that were attached
Loading Frame to each other at pivot points. A signal cable extended up through the
casing for each sensor, which connected to a data-acquisition system.
As shown in Figure 4, a lateral-load test frame was used to apply the Seventeen sensors were used for this project. The data-acquisition
loads to both shafts simultaneously. This frame was built for the North system consisted of an electronic measurement and control system run
Carolina DOT for use on a coastal test project that included concrete by a computer program.
pilings. The frame was modified to accommodate drilled shafts by The loading sequence consisted of applying the lateral load in
using collars. The frame was attached to the circular constructed test increments of 89 kN (20 kips), followed by an unloading. Each
shafts at a vertical distance of 0.3 m (1 ft) above the excavated ground load was held until the deflection at the tops of the shafts was less
line. A jack of 1780-kN (400-kip) capacity with a 0.33-m (13-in.) than 1.27 mm/min (0.05 in./min). The maximum load depended on

FIGURE 3 Dilatometer test results at Nash test site.


FIGURE 4 Shaft layout and test setup (NCDOT = North Carolina Department of Transportation).
8 Paper No. 01-2998 Transportation Research Record 1772

the working load capacity of the test frame, which was 979 kN cated by the nonlinear displacements along its length, at a depth of
(220 kips). approximately 3 m (10 ft).

Developed P-y Curves


LOAD TEST RESULTS
Strain measurements were recorded by a readout box by using the
The test results from the two load tests included load-deflection mea-
vibrating wire strain gauges that were attached to vertical reinforce-
surements at the top of the shafts, deflection versus depth profiles
ment with a sister bar. From these strains, moments were calculated
determined from the inclinometer data, and the backcalculated analy-
along the depth of the shafts by piecewise numerical integration. The
ses using P-y curves obtained from the measurements of the vibrating
soil reaction (P in kN/m or lb/in.) at each gauge location was deter-
wire strain gauges.
mined by using the calculated moment, the modulus of elasticity, and
During testing, the short shaft experienced more than 0.13 m (5 in.)
moment of inertia of the pile. The deflection, y (measured in millime-
of lateral deformation at a load of 589 kN (132 kips). After the failure
ters or inches), was calculated for the curvature profile developed by
of the short shaft, it was braced with concrete blocks, and backfill was
using the strain gauge data.
placed behind it. Then the loading of the long shaft continued to a
Rock dilatometer tests were conducted at this test site. The lateral
maximum load of 979 kN. At this load, the long shaft experienced
rock modulus was derived on the basis of the pressure-volume mea-
35 mm (1.38 in.) of top lateral deflection.
surements in a manner similar to that employed for the pressure-
meter test. By using the method by Briaud (9), a typical P-y curve was
interpreted from the rock dilatometer. Figures 7 and 8 show the P-y
Top Deflections and Inclinometer Readings
curves calculated from the strain gauges for the long and short shafts,
The load-deflection response was obtained at the top of each shaft respectively.
during incremental lateral loading. The lateral loads were measured
from a load cell installed in the frame that had been calibrated with P-y Curve Comparison
pressure gauges on the hydraulic jack. The top displacements of the
short and long shafts are shown in Figure 5 and indicate that the short One of the few pieces of work on the P-y analysis in weathered rock
shaft was approaching its ultimate lateral resistance under the load of is the method proposed by Reese (6). Because of a lack of load test
589 kN; however, the long shaft did not reach its ultimate resistance data with which to validate this method, the work is considered interim
under the applied load of 979 kN (load frame capacity). (6). The P-y curve estimated by using Reeses method shown in Fig-
Figure 6 shows the calculated deflections from strain gauges for ure 9 was obtained by using the unconfined compressive strength of
the long and the short shaft, respectively, which are compared to the 19 305 kPa (2,800 lbf/in2) and the modulus of elasticity of 1 537 534
inclinometer measurement data under the maximum loading. The kPa (223,000 lbf/in2). These values are the lab-measured values
results show that the inclinometer can be used to verify the calculated reduced by a factor of 10 to account for the weathering effects. As
P-y curves from strain gauges. On the basis of the inclinometers shown in this figure, Reeses method significantly overestimates the
backcalculated deflection profile, shown in Figure 6, the short shaft resistance of the weathered rock at this site. Further comparisons are
behaved like a rigid body with linear displacement variations along made to the P-y curves as discerned from the rock dilatometer data.
the shafts full length. The long shaft displayed greater fixity in the The backcalculated P-y curves from the rock dilatometer indicate the
lower portion of the shaft under the applied lateral loads, as indi- presence of size-effect influences. A correlation for the size differ-

FIGURE 5 Top deflection from dial gauges.


Cho et al. Paper No. 01-2998 9

FIGURE 6 Deflection comparison (strain gauge versus inclinometer).

ences between the test shaft and the rock dilatometer needs to be BMCOL 76 and the fact that they must be of equal length. The pro-
developed. gram allows for a maximum input of 20 P-y curves and therefore does
not allow for an increased density of curves near the soil-rock inter-
face. Because of this limitation, accurately modeling the shaft for
Prediction Analysis P-y curves between the soil and weathered rock is very difficult.

By using the P-y curves backcalculated from the strain gauge data and
the program BMCOL 76 by Matlock et al. (10), analyses were per- SUMMARY AND CONCLUSIONS
formed and compared with the dial gauge measurement data. As
shown in Figure 10, the calculated deflection at the top from BMCOL A full-scale lateral load test was completed on two 0.762-m-diameter
76 shows good agreement with measured data, although the calculated drilled shafts embedded in Piedmont soft weathered rock. A site char-
results yield somewhat smaller deflections. A possible reason for the acterization was performed, and fully instrumented drilled shafts
difference may be the limitation of the number of elements allowed in were constructed to obtain data and develop backcalculated field P-y

FIGURE 7 Backcalculated P-y curves for long shaft in soft weathered rock.
10 Paper No. 01-2998 Transportation Research Record 1772

FIGURE 8 Backcalculated P-y curves for short shaft in soft weathered rock.

curves. In situ testing was performed as a part of the site charac- There is an obvious need to establish a design procedure for lat-
terization. The calculated data from rock dilatometer tests were pre- erally loaded drilled shafts embedded in the Piedmont weathered
sented, and the P-y curves were discerned from the data. Comparisons rock. Such design procedures are explicitly missing in the literature.
of backcalculated field P-y curves, P-y curves predicted by using The backcalculated P-y curves appear to behave with a softer
Reeses method, and P-y curves developed from the rock dilatometer response compared with those obtained by using Reeses method (6).
data were made. The rock dilatometer yielded deformation data comparable to
On the basis of the results obtained in this study, the following those backfigured from the load test. However, a correlation for size
conclusions can be drawn: effect must be established.

FIGURE 9 P-y curve comparison (long shaft at depth = 3.8 m).


Cho et al. Paper No. 01-2998 11

FIGURE 10 Top deflection comparison of data calculated from BMCOL 76 with


data measured from dial gauges.

The inclinometer data can be used to verify the calculated deflec- 2. Peck, R. B. Rock Foundations for Structures. Proc., Specialty Conference
tions. Having the inclinometer data adds a degree of certainty to the on Rock Engineering, Boulder, Colo., Vol. II, ASCE, 1976, pp. 121.
3. Kulhawy, F. H., C. H. Trautmann, and T. D. ORourke. Soil Rock Bound-
deflection values backfigured from strain measurements.
ary: What Is It and Where Is It? In Geotechnical Special Publication 28,
The need for further full-scale load testing and laboratory testing ASCE, Reston, Va., 1991, pp. 115.
for comparative analysis is essential and emphasized. 4. Gabr, M., and R. H. Borden. Lateral Analysis of Piers on Sloping Profiles,
Closure. Journal of Geotechnical Engineering, Vol. 118, No. 6, 1992,
pp. 969972.
ACKNOWLEDGMENTS 5. Gabr, M. Analysis of Laterally Loaded Shafts in Rock, Discussion of
Paper by Carter and Kulhawy. Journal of Geotechnical Engineering,
The load test program was funded in part by the North Carolina Vol. 119, No. 12, 1993, pp. 20152018.
DOT and FHWA. The load test was performed with support from 6. Reese, L. C. Analysis of Laterally Loaded Piles in Weak Rock. Journal
John Ledbetter and Nariman Abar, formerly of the North Carolina of Geotechnical and Geoenvironmental Engineering, Vol. 123, No. 11,
1997, pp. 10101017.
DOT. The actual data collection was performed by Mohammed
7. Digioia, A. M., Jr., and L. F. Rojas-Gonzalez. Laterally Loaded Rock-
Mulla, Nilesh Surti, John Fargher, Eric Williams, and John Pilipchuk Socketed Foundation. IEEE Transactions on Power Delivery, Vol. 9,
of the Soils and Foundation Design Section and the Geotechnical No. 3, 1994, pp. 15701576.
Unit of the North Carolina DOT. The rock dilatometer data were col- 8. Report on the Subsurface Investigation Bridge Foundation Investigation
lected by David Parish of the Department of Civil Engineering, North for Bridge No. 152 on -L- (NC 43) over Fishing Creek. State Project
8.1321301 (B-2594). North Carolina Department of Transportation,
Carolina State University. The contractors for this project were San-
Raleigh, 1998.
ford Contractors and Long Foundation Drilling Company. Appreci- 9. Briaud, J.-L. The Pressuremeter. Balkema, Rotterdam, Netherlands,
ation is extended to Dennis Jernigan and Ken Cates of the North 1992.
Carolina DOT. 10. Matlock, H., D. Bogard, and I. P. Lam. A Computer Program for the
Analysis of Beam-Columns Under Static Axial and Lateral Loading.
University of Texas, Austin, 1981.
REFERENCES

1. Coates, D. F. Rock Mechanics Principles, 3rd ed. Mines Branch Mono- Publication of this paper sponsored by Committee on Soils and Rock Instru-
graph 874. Information Canada, Ottawa, Canada, 1970. mentation.

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