Indonesia Medan Industrial Park 2

150MW
Coal-fired power plant project

Boiler Blowdown Drain System

SDD
 Southwest Electric Power

Design Institute
SOUTHWEST ELECTRIC POWER DESIGN INSTITUTE

November 2015, Chengdu

1 System Design Range

The range includes: system boiler continuous blowdown, regular sewage system,
water drainage and discharge gas pipeline system.

2 system function and design specification

2.1 Function

2.1 .1 continuous blowdown system

When the boiler water quality failure, drum continuous emission amount of
boiler water to the continuous blowdown, the separator, the exhaust steam
to deaerator, hydrophobic row to the boiler blowdown regularly. When
running in continuous blowdown failure, waste water discharged directly
through the bypass to the boiler blowdown regularly. If the furnace
deterioration of water quality, the bypass can also be used to increase the
continuous emissions.

2.1 .2 periodic sewage system

In accordance with the specified time or according to the boiler water

quality status, irregular emissions lower header boiler furnace residue
deposited water. The furnace discharge water directly to the boiler
blowdown regularly, separated in the expansion vessel steam discharge
atmosphere. Sewage drainage pit given by the drain pump discharge, picked up
by the water supply profession.

2.1 .3 water drainage system

When you start and stop, each downcomer, the tanks sparse, drainage
collection to several female lead pipe to the boiler blowdown regularly.

3 Control and Interlocking

3.1 Control Equipment List

1) continuous blowdown flow regulating valve (10HAG10 AA101)

2) continuous blowdown to the boiler blowdown regularly pneumatic control
valve (10LCQ70 AA101)

3) Boiler fixed drainage pit drainage pump (10EGR11 AP001, 10EGR1 2AP001)

4) fixed the drainage pit cooling water inlet valve (10LCQ51 AA101)

5) Drum emergency drain electric gate (10HAG10 AA001, 10HAG10 AA002)

6) Drop tube hydrophobic electric door, down the sewage pipe damper
(10HAG60AA401, 10HAG2 1 ~ 2 4AA40 2, 10HAG60AA 1 01) ( see interlock
control Boiler Plant Info)

7) continuous blowdown to periodic blowdown bypass electric shut-off valve

(10LCQ60 AA 0 01)

3.2 Control and interlock requirements

3 .2.1 continuous blowdown flow regulating valve (10 HAG10AA101)

A, Overview

The valve is mounted on the drum to the continuous blowdown outfall, for
controlling continuous blowdown flow.

B, control and interlock

The steam drum water level control valve by automatically adjusting drum
continuous blowdown water flow to maintain the normal operation of the
water level of the drum. Boiler plant specific control requirements, see
the relevant information.

3 .2.2 continuous blowdown to the boiler blowdown valve periodically

(10LCQ70 AA101)

A, Overview

The valve is mounted platoon Expander Expander to a given row sewage water
pipeline, for regulating the expansion of the platoon level.

B, control and interlock

The expansion valve by the platoon level controller automatically adjusts

the platoon Expander Expander row to set the flow rate to maintain the
normal operation of the expansion of the platoon level.

C, alarm

1) Expander platoon level higher than the set value.

2) expansion of platoon water level below the set value.

3 .2.3 boiler pump set in a row (10EGR11 AP001, 10EGR1 2AP001)

A, Outline

Each boiler is provided with a fixed row expansion drainage pond, will be
discharged into the drainage basin, boosted by the drain pump to drain away
water professional.

B, Control and Interlocking

Each boiler has two fixed row Expander drain pump, two pumps, one standby,
two pumps alternate each other. The pump start and stop by the pool water
level control.

When draining the pool water level is below the minimum level, both pumps
are in the outage state.

When draining the pool water level is normal, two pumps Renyiyitai up and
running during the trip when running pump failure, the standby pump starts
automatically.

When draining the pool water level is higher than the highest water level,
start the standby pump, two pumps are running.

3.2 .4 fixed drainage pit cooling water inlet valve (10LCQ51 AA101)

A, Overview

The valve is installed in the water supply provided by the professional

cycling sewage water to a given drainage pit pipes for cooling water
discharge.

B, control and interlock

Boiler operation, and a discharge starts after the sewage water into the
puddle, control valve opens, and adjusting the opening degree set according
to the temperature of the drain water and sewage pit sewage mixed with water
circulation to maintain the temperature after mixing 50 o C or less, boiler
outage, sewage after stopping, the valve is closed.

3.2 5 Drum emergency drain electric gate (10HAG10 AA001, 10HAG10 AA002)

A, Overview

The two co-valve, mounted in series to the boiler drum blowdown regularly
put on emergency water pipe for timely discharge drum boiler water.

B, control and interlock

When the boiler drum water level up to factory setting value, two electric
gates open simultaneously; when the water level back up to the set value,
the two electric doors closed simultaneously.

3.2 .6 Drop tube hydrophobic electric gate (10HAG60AA401, 10HAG2 1 ~ 2

4AA40 2)

A, Overview
Each drop tubes are provided with a drainage pipe electric door, during
startup and shutdown, or hydrostatic testing, time to open discharge water
drop tube.

B, control and interlock

The control room door set manual opening and closing. See detailed boiler
plant for instructions.

3.2 .7 drop tube discharge damper (10HAG60AA 1 01)

A, Overview

The door mounted on the down pipe sewage pipe, according to the merits of
the boiler water quality conditions, timely discharge unqualified boiler
water.

B, control and interlock

For a description see the boiler plant.

3.2 .8 periodic continuous blowdown to blowdown bypass electric shut-off

valve (10LCQ60AA 0 01)

A, Overview

The door is mounted on the continuous blowdown to a given row expansion

bypass tube for platoon Expander accident conditions, the waste water is
introduced into the drum within a given row Expander.

B, control and interlock

When the drum the need for expansion of the sewage discharge and even
failure, the door will open automatically lead to a given waste water
discharge Expander. Normal operating conditions, the valve is closed.
4 associated drawings
F05761S - J0 6 01 - 01: Boiler Blowdown Drain System flow chart

NOTE: The instructions KKS number to No. 1 unit, for example, to indicate
when the No. 2 unit, simply 10XXXXXX to 20XXXXXX can. J0 is the unit
number 1, 2 public. KKS number listed in the article for reference, the
specific number to the system flow chart prevail.