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CONTRACTS AM-CO630
6305-EL-ETP-7030-A00
POWER AND LIGHTING SYSTEMS - MAITENES
DISCHARGE ZONE
BATTERIES & BATTERY CHARGED
TECHNICAL SPECIFICATION
Modifications:
6305-EL-ETP-7030-A00
POWER AND LIGHTING SYSTEMS
BATTTERY AND BATTERY CHARGED
TECHNICAL SPECIFICATION
Table of Contents
1. INTRODUCTION .................................................................................................. 4
2. SCOPE ................................................................................................................. 4
3. STANDARDS........................................................................................................ 5
4. SERVICE CONDITIONS....................................................................................... 5
5. BATTERIES .......................................................................................................... 5
5.1 DESIGN AND CONSTRUCTIONAL ........................................................... 6
5.1.1 Plates ............................................................................................. 6
5.1.2 Container and Lid ........................................................................... 6
5.1.3 Separators ..................................................................................... 6
5.1.4 Electrolyte ...................................................................................... 6
5.1.5 Plate group bar with terminals........................................................ 7
5.1.6 Buffers/spring ................................................................................. 7
5.1.7 Cell lids .......................................................................................... 7
5.1.8 Water ............................................................................................. 7
5.1.9 Venting device ............................................................................... 7
5.1.10 Marking .......................................................................................... 7
5.2 Connectors ................................................................................................. 8
5.3 Maximum Short Circuit Current................................................................... 8
5.4 Charging ..................................................................................................... 8
5.5 Life .............................................................................................................. 9
5.6 Instruction Manuals..................................................................................... 9
5.7 TestS .......................................................................................................... 9
5.7.1 Type tests ...................................................................................... 9
5.7.2 Acceptance tests ............................................................................ 9
5.8 Drawings / Documents.............................................................................. 10
5.9 Guaranteed Technical Particulars............................................................. 10
5.10 Deviation From Specification .................................................................... 10
6. CHARGER FOR 24 V, 160 AH VRLA BATTERIES ............................................ 10
6.1 Brief Description ....................................................................................... 11
6.2 Arrangements ........................................................................................... 11
6.3 Design and Construction Details............................................................... 12
6.4 Charger Panel........................................................................................... 12
6.5 Tests ......................................................................................................... 15
6.5.1 Type Tests ................................................................................... 15
6.5.2 Acceptance Tests :....................................................................... 15
6.6 Drawings / Documents.............................................................................. 16
6.7 GUARANTED TECHNICAL PARTICULARS ............................................ 17
6.8 DEVIATION FROM SPECIFICATION ...................................................... 17
6.9 GENERAL TECHNICAL REQUIREMENTS FOR BATTERY CHARGER . 17
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6305-EL-ETP-7030-A00
POWER AND LIGHTING SYSTEMS
BATTTERY AND BATTERY CHARGED
TECHNICAL SPECIFICATION
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6305-EL-ETP-7030-A00
POWER AND LIGHTING SYSTEMS
BATTTERY AND BATTERY CHARGED
TECHNICAL SPECIFICATION
1. INTRODUCTION
The electrical station systems shall be required to provide the voltage classes
indicated in Table 1.1. for operation of various plant equipment operating
mechanisms, plants, control and communication systems:
2. SCOPE
This specification covers manufacture, assembly and testing at manufacturers
works, supply and delivery on site of the Battery bank & Battery Charged for the
Discharge Chanel Modification loads belonging to the Surface Works Las Lajas.
a) One (1) complete 24 V DC system with one battery bank at 160 Ah (8 h) indoor
for the distribution system.
b) One (1) one battery charger at 2 kW for the diversion weir control building;
c) One (1) lot of special devices, tools, maintenance equipment etc., required for
installation, testing, commissioning and maintenance of the batteries and
chargers.
d) One (1) lot of spare parts.
The scope shall include all components and other systems which are required for
performance, durability and satisfactory operation of the equipment even though not
individually or specifically stated in these specifications.
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POWER AND LIGHTING SYSTEMS
BATTTERY AND BATTERY CHARGED
TECHNICAL SPECIFICATION
3. STANDARDS
The equipment shall comply in all respects with the latest edition of relevant Chilean
Standard Specifications and IEC except for the modifications specified herein. A
Photo copy of such standards in English shall be enclosed with the offer.
The design, construction, equipment and tests of the boards of auxiliary services
shall comply with the following standards of the International Electrotechnical
Commission (IEC):
4. SERVICE CONDITIONS
The ambient environmental conditions for the transmission lines are as follows.
5. BATTERIES
Battery: The batteries shall be made of closed type lead acid cells with VRLA Type
(24V) plates manufactured.
Capacity: The capacity of the batteries shall be as follows :
i) Voltage. - 24V
ii) Output at 27C - 160AH at 08 hrs. discharge rate.
The batteries shall normally remain under floating condition with the trickle charger
supplying the continuous load. However, the batteries shall be capable of supplying
the following loads under emergency conditions without any assistance from the
chargers and without their terminal voltage falling below 21V [90% of rated voltage]
The number of cells for 24V batteries shall be so chosen that for the nominal floating
voltage of the cells, the battery voltage shall be 25.93V and for the minimum
[discharged condition] voltage of the cells, the voltage of the battery shall not be less
than 21V, while the assigned rating of the battery bank can not lowered below its
rated voltage of 24V volts. Minimum no of cell shall not be less than 24.
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6305-EL-ETP-7030-A00
POWER AND LIGHTING SYSTEMS
BATTTERY AND BATTERY CHARGED
TECHNICAL SPECIFICATION
5.1.3 Separators
The separators shall be of synthetic material. These shall permit free flow of
electrolyte and would not be affected by the chemical reaction inside the cell and
shall last for indefinite time. The internal resistance factor of the separators shall
assure high discharge characteristics under all operating conditions. Proper
arrangement to keep end plates in position shall be furnished by the bidder along
with his offer.
5.1.4 Electrolyte
The electrolyte shall be prepared from the battery grade Sulphuric acid conforming to
IEC and shall have a specific gravity of 1.2 at 27C.
The Sulphuric acid of battery grade shall be colorless liquid. The concentrated
Sulphuric acid on dilution with an equal volume of distilled water shall be free from
suspended matter and other visible impurities.
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POWER AND LIGHTING SYSTEMS
BATTTERY AND BATTERY CHARGED
TECHNICAL SPECIFICATION
5.1.6 Buffers/spring
Suitable buffers / springs shall be provided in the cells to keep the end plates in
position. These shall have adequate length and strength.
5.1.8 Water
Water used for preparation of electrolyte and also to bring the level of electrolyte to
approximately correct height during operation / testing shall conform to relevant
standards.
There shall be two vent holes, one serving as a guide for acid level indicator for
checking the electrolyte level and other to permit drawing of electrolyte samples,
servicing, checking of specific gravity etc.
5.1.10 Marking
Acid level line shall be permanently and indelibly marked around on all the
containers.
The following information shall be indelibly marked on the outside surface of each
cell :
[i] Manufacturers name, type and trade mark.
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BATTTERY AND BATTERY CHARGED
TECHNICAL SPECIFICATION
5.2 Connectors
Bars tinned copper lead connectors shall be employed for Inter-cell and interrow,
inter-tier connections. However, the tee-off connection from the battery unit shall be
made with acid resisting cables of suitable size. A suitable terminal box along with
acid-resisting cable shall be provided by the Contractor for this purpose. The
connectors shall preferably be of bolted type and the bolts and nuts shall be of similar
material as that of connectors and shall be provided with corrosion resisting lead
coating. The connectors shall be of sufficient cross-section to withstand all the
working conditions including one minute discharge rate as well as short circuit
conditions.
[a] Lead coated connection hardware such as bolts, nuts etc. 5% extra, or any other
connector suitable for VRLA type Battery.
[b] Ampere-hour Meter [08 hour discharge rate] of 140 180 AH range-1 no.
[c] Any other accessories, not specified but required for installation, satisfactory
operation and maintenance of batteries for a period of 5 [five] years.
5.4 Charging
The bidders shall state whether an equalizing charge is recommended for the
battery. If so, the equalizing charge voltage, current, duration and the interval
between the equalizing charging shall be specified in the Data sheet. Bidder shall
also indicate the requirements for boost charging.
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POWER AND LIGHTING SYSTEMS
BATTTERY AND BATTERY CHARGED
TECHNICAL SPECIFICATION
5.5 Life
The minimum guaranteed life span of the battery should not less than 5 years. The
bidder shall quote in his offer the guaranteed life of the battery when operating under
the conditions specified.
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POWER AND LIGHTING SYSTEMS
BATTTERY AND BATTERY CHARGED
TECHNICAL SPECIFICATION
The Purchaser may at his discretion undertake test for capacity and voltage during
discharge after installation of the battery at site without any extra cost.
The Contractor shall arrange for all necessary equipments including the variable
resistor, tools, tackles and instruments. If a battery fails to meet the guaranteed
requirement, OWNER shall have the option of asking the Contractor to replace the
same within 15 [fifteen] days from the date of declaring the same to be
insufficient/failed / not as per the specification [s].
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POWER AND LIGHTING SYSTEMS
BATTTERY AND BATTERY CHARGED
TECHNICAL SPECIFICATION
6.2 Arrangements
Trickle (Float) Charger :
(a) The trickle charger shall have arrangement for regulation of D.C. output
voltage by:-(a) automatic voltage regulation system.
(b) Shall be of thyristor control type with both auto/manualcontrol arrangement.
Quick (Boost) Charger :
The quick charger shall be similar type as trickle charging equipment, but shall
have the following features.
(i) Shall be provided with control arrangement for auto/manualcurrent
regulation features, necessary for quick charging
(ii) Shall also have auto/manualvoltage control arrangement for use when the
charger will be utilised as a trickle charger.
The Trickleand Quickcharger shall be self supporting cubicle type with front
panels hinged and suitable for mounting instruments, incoming A.C (3-ph)
circuit breaker with thermal and instantaneous releases relays, contactors and
control switches etc. The panels shall have access from the backside also.
These cubicles shall also house transformers, rectifiers and other equipments,
accessories, as stipulated in this specification.
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BATTTERY AND BATTERY CHARGED
TECHNICAL SPECIFICATION
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BATTTERY AND BATTERY CHARGED
TECHNICAL SPECIFICATION
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POWER AND LIGHTING SYSTEMS
BATTTERY AND BATTERY CHARGED
TECHNICAL SPECIFICATION
The incoming and outgoing circuits shall be provided with MCCBs with static
releases for overload, short circuit and earth fault protections. The incoming
power supply to the chargers will be from two sources with a facility of
changeover switch. The change over facility shall be provided in the charger
itself
The battery circuit shall be provided with HRC fuse protection over a suitably
rated load break isolator switch and reverse protection circuits.
Input volt meter and ammeter shall be of digital type and shall be 96 x 96 mm.
Square. These meters shall be of accuracy class not less than 1.0 and shall be
of flush mounting type with required PTs and CTs and selector switches.
Output voltmeter shall be digital and ammeter shall be moving iron type and
shall be 96 x 96 mm square. These meters shall be of accuracy class not less
than 1.0 and shall be flush mounting type. The ammeter shall be centre zero
type for measurement of charging and discharging current from the battery.
Cluster LED lamps for indicating Input oncondition and Output oncondition,
float status on / off, boost status on / off etc. shall be provided. Annunciation
with audiovisual alarms shall be provided for the following.
a) Input mains failure.
b) Input phase failure.
c) Input fuse failure.
d) Rectifier fuse failure.
e) Filter fuse failure
f) DC over voltage
g) DC under voltage
h) Output fuse failure
i) Charger over-load
j) Earth leakage
k) Alarm supply fuse failure
l) Charger trip
m) Output MCCB tripped
n) AC under voltage
o) Battery low condition
ACCEPT, TEST AND RESET push buttons shall be provided. 20% spare
annunciation windows shall be provided.
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6305-EL-ETP-7030-A00
POWER AND LIGHTING SYSTEMS
BATTTERY AND BATTERY CHARGED
TECHNICAL SPECIFICATION
Any other item(s), not stipulated in this specification, but required for installation,
operation and maintenance of the battery charger is / are included in the scope
of supply without any extra charge to Owner.
6.5 Tests
6.5.1 Type Tests
The bidder shall submit the Type Test reports along with the drawing for approval for
the following type tests conducted on float cum boost charger as per relevant IS and
IEC within five years from the date of opening of the bid and test-witnessed by any
Government Department / Government undertaking, failing which the offer is liable
for rejection.
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6305-EL-ETP-7030-A00
POWER AND LIGHTING SYSTEMS
BATTTERY AND BATTERY CHARGED
TECHNICAL SPECIFICATION
N.B. : The supplier shall provide arrangements for monitoring the temperature across
the elements, as stipulated above, continuously during the temperature rise test
without disconnection of any of the temperature measuring devices across the
hottest spot of each of the above elements.
All other tests, as may be necessary to ensure that all equipments are satisfactory
shall also be carried out. In addition to the above tests, manufacturers test
certificates, vendors test certificates for different equipments, accessories,
instruments etc. shall be submitted, whenever required by the purchaser.
The contractor shall submit the following drawings / documents in 7 (seven) copies
within 15 (fifteen) days from the date of issue of the purchase order for purchasers
approval.
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BATTTERY AND BATTERY CHARGED
TECHNICAL SPECIFICATION
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6305-EL-ETP-7030-A00
POWER AND LIGHTING SYSTEMS
BATTTERY AND BATTERY CHARGED
TECHNICAL SPECIFICATION
1.0 Fabricante -
1.1 Type - Float & Float
Cum Boost
Charger for
VRLA Type,
full wave, full
controlled
type
1.2 Catalogue N -
Nominal characteristics
2.1 Type of cell - Lead Acid
2.2 Number of cells battery - 12
2.3 Nominal voltage of the battery bank VDC 24
2.4 Float by cell voltage V 2.17 to 2.25
2.5 Floating charge current TO
2.6 Equalization by cell voltage V 2.3 to 2.33
2.7 Rated capacity per cell Rated a-h to 25 a-h A-h 160
C (8 h download time)
2.8 Final 25-cell voltage C (for a-h nominal VDC 1.80
capacity)
2.9 Number of positive plates -
2.10 Discharge current for 1 minute at final rated TO
voltage.
2.11 Rated equalising charge current:
- For 10 hours TO
- For 1 hour TO
2.12 Number of charge/discharge cycles -
2.13 Internal cell resistance
2.14 Short circuit current TO
2.15 Life expectancy years > = 20
2.16 Container:
2.16.1 Type of container -
2.16.2 Material of container -
2.16.3 Terminal type -
2.16.4 Dimensions of the container (H l x) mm
2.17 Electrolyte
2.17.1 Type - Acid
2.17.2 Annual water consumption mL / and
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POWER AND LIGHTING SYSTEMS
BATTTERY AND BATTERY CHARGED
TECHNICAL SPECIFICATION
2.18 Accessories
2.18.1 Battery support - Yes
2.18.2 Mural Board with fuses 200 A, 14 kA, 250 - Yes
Vdc.
2.18.3 Thermometer - Yes
2.18.4 Hydrometer for electrolyte - Yes
2.18.5 Batteries with load resistance voltmeter - Yes
2.18.6 Grease anticorrosive -
2.18.7 Bridges for connection of cells. ASM Yes
2.18.8 Insulated tools. ASM Yes
2.19 Characteristic data or curves:
2.19.1 Voltage vs. time to rating a-h -
2.19.2 Current vs. time to rating a-h -
2.19.3 Correction for temperature for battery -
capacity factor.
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BATTTERY AND BATTERY CHARGED
TECHNICAL SPECIFICATION
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4.0 Standard:
4.1 Manufacturing - IEC 947,
ANSI/NEMA 5
PE
4.2 Quality assurance - ISO 9001
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