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Introduction Section 7 Cleaning Equipment Section

Contamination Control General Information Fuel Injection Pump Cleaning


Pressure Washers
Miscellaneous
Parts Cleaners

1 Hand Tools Section


Brushes
8 Lubricating Equipment Section
Lubricating Equipment

2 Diagnostic Tools Section


General Diagnostic Tools
9 Pneumatics Section
Air Supply Accessories

3 Vehicle System Tools Section


Filter Carts
10 Shop Supplies Section
Caps and Plugs
Chemical Spill Protection
4 Power Train Tools Section Towels and Wiper Products
Miscellaneous
Filter Elements and Housings Storage Products for Hazardous Material
Tape and Tape Dispensers
Packaging Material and Accessories
Janitorial Products
Oil Safe Containers
5 Major Equipment Section
Hydraulic Cylinder Service
Hydraulic Test Centers
Bulk Fuel Filtration
11 Chemicals Section
Solvents and Lubricants
Specialty Products

6 Hose Assembly Tools Section


Hose Cutting Machines and Fume Exhausters
Hose Cleaning Groups

Contamination Control 2007


Caterpillar Inc. warrants all products sold, against defects in workmanship
or materials under normal use, for Six Months after date of purchase,
unless otherwise stated.

Contamination Control 2007


Introduction

Contamination Control General Information


Contamination Control for Test benches and Test Centers
Customer demand for increased productivity has produced industry trends of electro- 4. The test area is isolated so debris from welding, grinding and machining does
hydraulics, higher system pressures and extremely tight internal clearances. As a not settle on open sump areas or component assemblies being repaired.
result of these trends, todays fluid systems (hydraulics, transmissions, final drives) 5. The test area is not open to outside areas.
cannot tolerate previously accepted levels of dirt and other contaminants.
Caterpillars recommended cleanliness target for reconditioned/repaired Cat 6. Components are not removed from a machine and put directly onto the test
components should be two ISO Code levels below (cleaner than) the equipment without being cleaned and rebuilt.
recommended machine system operating cleanliness target. This means 7. Gear pumps are not rebuilt, then their gear sets are not cut-in on the test
rebuilt and tested hydraulic and powertrain components must be tested equipment without proper pre-filtration.
with oil of ISO 16/13 or cleaner. This is to ensure residual oil left in the 8. Your dealership offers particle counting as a regular part of its SOS
component will not contaminate the system in the machine. program. Lab and service department personnel are trained to handle
Caterpillar Test centers and Test benches are designed to maintain these cleanliness samples for particle counters.
targets under normal production environments and with proper maintenance. Certain 9. A particle count is used to check system cleanliness before and after a test.
environmental and procedural factors can greatly affect the test equipment's ability to
maintain these targets. Some of the factors that contribute to maintaining cleanliness 10. A kidney loop or multi-pass filtration system is available to clean the test oil.
targets are: Addressing the above factors will greatly improve your ability to maintain clean test
1. In-process work is covered until work is resumed. Work areas, including oil. Bulk oil cleanliness is inconsistent and usually much dirtier than the test oil.
hydraulic test equipment, is clean and orderly. Simply replacing the oil without providing multi-pass filtration is costly, time
consuming, and will not solve the contamination problem. Caterpillar Service
2. Oil-dry and other granular cleaning methods are not used in specialization Technology offers many solutions for older test benches as well as test benches
shops and assembly areas. manufactured by other companies. Test bench design varies from manufacturer to
3. A person is assigned to follow a regular maintenance schedule for the test manufacturer. We can assist you in providing insight and solutions for your
equipment and associated work areas. Preventive maintenance records are individual test bench installation.
regularly kept on the test equipment. Here are some examples of solutions we developed for some of our customers.

Problem 1:
The dealer was testing a large volume of power shift transmissions. As a result, large amounts of friction material was being deposited in the sump and particles
of 6 micron and smaller were not being caught with single pass filtration in the sump return filter. This buildup of contaminates began to cause elevated ISO cleanliness
levels as well as decreased filter life.
Solution 1:
A pair of Caterpillar 185-1152 Large Volume Filter housings were installed. One was installed in the sump return and used a 5 micron element. The other was added
along with a kidney loop circuit using a 2 micron element.
The kidney loop system ran while the Test Center was idle and independent of other systems. The result was consistent ISO cleanliness levels and increased filter life.

ID: D00833T1 ID: D00839T1


185-1152 Large Volume Filter

Contamination Control 2007


Introduction

Problem 2:
Fine contaminates (smaller than 2 micron) became suspended after an extended oil change period causing the oil to have a dark tint. Lab analysis
determined ISO cleanliness levels to be 16/13 or cleaner yet optical particle counters indicated an ISO cleanliness of 19/13-20/14. Since optical particle
counters rely on a clear fluid to measure particles, they do not give accurate results for a tinted fluid. Even though 2 micron particles are not measured in the
current ISO scale, the fine particles cause the optical particle counter to show small particles as larger ones. Alternate oil analysis methods such as
sequential dilution, Coulter orifice testing, or optical grid counting can give accurate results on tinted oil but are time consuming and expensive.

Solution 2:
A pair of 1W-4191Centrifugal Filters and a pump system were installed on the 1U-9400 Series Test Center tank. This filter uses a centrifugal chamber
powered by oil pressure to separate suspended particles from the oil. It operates independently from the rest of the Test Center systems and can be run
continually. The result was consistent ISO cleanliness readings from the optical particle counter as well as extended oil life.

ID: D00845T1
1W-4191 Centrifugal Filters

Problem 3:
The dealer was testing rebuilt gear pumps on the test bench. As a result, pressure control functions on the test bench began to malfunction and ISO
cleanliness levels increased.

Solution 3:
A 9U-5899 Hydrostatic Filter Group was added to the output of the gear pump during testing. This filter allows gear pumps to be cut in and pressure
tested without contaminating the Test Center oil. The Hydrostatic Filter Group trapped metal and contaminants before entering pressure control valves
in the test bench manifold.

ID: D00923T1
9U-5899 Hydrostatic Filter Group

Contamination comes from a wide variety of sources. Every dealership situation is unique, and so are the challenges of maintaining a clean testing
system. The test area is the last major step in the quality process. As a result, it should be one of the cleanest areas of the shop in order to provide
your customer with the highest quality rebuilt components available.
Please contact us for more information about these contamination control tools. We can assist you in providing unique solutions for your shop.

Contamination Control 2007


Hand Tools

Brushes Brushes

Parts Cleaning Brushes


Wire Wire
Item Part No. Description Size Row
1 1U-9920 11 in O.A.L. Size #10 Black Polypropylene
2 1U-9919 11 in O.A.L. Size #10 Tampico
3 1U-9922 11 in O.A.L. Size #10 Unitized
4 2B-4317 1034 in O.A.L. Paint Style Black Nylon
112 in

ID: C44013T1

Acid Brushes
Genuine horsehair bristles, crimped with flat tin handle
Chemical resistant handle

Part No. Description Size


1U-9977 Acid Brush 3 in
8

1U-9978 Acid Brush 1 in


2

1U-9979 Acid Brush 9 in


16

ID: C33487T1

Contamination Control 2007 1-1


Hand Tools

Brushes

1-2 Contamination Control 2007


Diagnostic Tools

General Diagnostic Tools General


Diagnostic Tools

Fluid Sampling Valves and Quick Connect Couplers


SMCS Code: 5050-036
Warranty: One Year

Used to quickly take oil test samples (SOS) or make diagnostic connections
Used with 169-8373 Bottle Group (oil sampling)
Easy connection between coupler and sampling valve for continuous oil flow
Designed specifically for use with portable particle analyzer
Specific groups designed to work together without leaks or damage to sampling valves or coupler

Single-Purpose Sampling Valves and Coupler


Low-pressure, single-purpose sampling valves and coupler 1
used to sample fluid only
Do not use with 183-7264, 183-8652, and 229-5465 Sampling Valves 2
or 210-5530 Quick Coupler
Quick coupler has black oxide sleeve for easy identification

3 4
ID: D00388T1

Low-Pressure, Single-Purpose Quick Coupler and Sampling Valves


Thread Operating Burst Maximum Seal
Item Part No. Description Size Pressure Pressure Temperature Material
1 243-3133 Quick Coupler 3 -18 NPTF 3500 kPa (500 PSI) 14,000 kPa (2,000 PSI) 107 C ( 225 F) buna-N
4

2 8C-3345 Sampling Valve M10 x 1 3500 kPa (500 PSI) 14,000 kPa (2,000 PSI) 121 C ( 250 F) Viton
3 8C-3346 Sampling Valve 7 -20 3500 kPa (500 PSI) 14,000 kPa (2,000 PSI) 121 C ( 250 F) Viton
16

4 7X-3387 Sampling Valve 1 -18 NPTF 3500 kPa (500 PSI) 14,000 kPa (2,000 PSI) 121 C ( 250 F) Viton
4

Dual-Purpose Sampling Valves and Coupler


High-pressure, dual-purpose valves and coupler 1
used to sample fluid and for diagnostic purposes
Do not use with 8C-3345, 8C-3446, and 7X-3387 Sampling Valves 2
or 243-3133 Quick Coupler
Dual-purpose sampling valves are flow rated at three liters
a minute in diagnostic applications

NOTICE
Using discontinued 170-8505 Quick Coupler will cause damage
to 183-7264, 183-8652, and 229-5465 Sampling Valves.

3 4
ID: D00406T1

High-Pressure, Dual-Purpose Quick Coupler and Sampling Valves


Thread Operating Maximum Fluid Maximum Seal
Item Part No. Description Size Pressure Sampling Pressure Temperature Material
1 210-5530 Quick Coupler 1 -18 NPTF 41,350 kPa (6,000 PSI) 104 C ( 220 F) buna-N
4

2 183-7264 Sampling Valve 9 -18-2A 41,350 kPa (6,000 PSI) 10,300 kPa (1,500 PSI) Viton
16

3 183-8652 Sampling Valve 9 -18 41,350 kPa (6,000 PSI) 10,300 kPa (1,500 PSI) Viton
16

4 229-5465 Sampling Valve 7 -20 41,350 kPa (6,000 PSI) 10,300 kPa (1,500 PSI) Viton
16

Contamination Control 2007 2-1


Diagnostic Tools

General
Diagnostic Tools 170-8500 S40 Particle Analyzer Group
SMCS Code: 0784, 5050-082
Warranty: Manufacturers One Year
European Union compliant, CE marked
Used to analyze particle contamination on pressurized and non-pressurized Repair Information
hydraulic systems The unit is warranted by the manufacturer for 1 year from date
Portable self-contained system uses red laser sensor technology to count of receipt. If the unit needs servicing, contact one of the following
and size particles in fluids (same sensor technology as particle analyzers manufacturers repair facilities:
used in SOS lab and other Caterpillar factory applications)
C & J International Inc.
Performs fluid analysis in 90 seconds 6721 E. 106th St.
Internal battery pack capable of performing 60 tests per charge Tulsa, OK 74133, USA
Self-contained digital display and printer shows test results Tel: 0 01 91 82 99 40 19
Equipped with keypad and graphical, back-lit LCD (Liquid Crystal Display) Fax: 0 01 91 82 99 74 10
with resistive touch screen
Sintech Scientific (SEA) Pet Ltd.
No. 196 Pandan Loop # 02-18
Operating voltages Pantech Industrial Complex
Internal battery 100-240 VAC 50/60 Hz Singapore 128384
External battery 12-24 VDC
Tel: 0 06 57 79 00 07
Weight 9 kg (20 lbs)
Fax: 0 06 58 72 23 92
Measurements 300 x 140 x 300 mm
(11.8 x 5.5 x 11.8 in) PAMAS GmbH
Ambient temperature 5 to 40C (40 to 104F)
Dieselstrabe 10
D-71277 Rutesheim
Relative humidity maximum 70% Postfach 162
Size range 4-30 mm (certified ISO-11171) Germany
Maximum viscosity 300 cSt Tel: + 49 7152 9 96 30
Fax: + 49 7152 5 48 62

Reference
NEHS0799 Tool Operating Manual

Service/Repair Parts
Part No. Description
184-7679 Paper Roll
131-5047 Power Cable
6V-4144 Coupler Assembly
9U-6794 Adapter
170-8506 Hose Assembly
188-0639 Hose Assembly
ID: D00379T1

243-3130 Contamination Monitor Group


Discontinued Service/Repair Parts Available
Repair Information
The unit is warranted by the manufacturer for 1 year from date of receipt.
If the unit needs servicing, contact the manufacturers repair facility:
PAMAS-USA
6721 E. 106th St.
Tulsa, OK 74133, USA
Phone: 918-299-4019
Fax: 918-299-7410

Service/Repair Parts
Part No. Description
243-3131 Battery Supply Power Cable with Alligator Clips
243-3132 AC Adapter Power Supply
243-3144 RS232 Communications Cable
188-0639 Low-Pressure Hose Assembly
ID: D00753T1

2-2 Contamination Control 2007


Diagnostic Tools

General
293-8413 HYDAC Contamination Monitor Group Diagnostic Tools
SMCS Code: 0784, 5050-82
Essential Tool
Warranty: One Year
European Union compliant, CE marked
Used to monitor hydraulic and lubrication oil cleanliness Repair Information
Analyzes particle contamination on pressurized and non-pressurized systems This unit is warranted by the manufacturer for one year from
Direct connection to low or medium pressure line of hydraulic system date of receipt. If the unit needs servicing, contact the
or machine for continuous monitoring manufacturers repair facility.
Integrated pump used to take samples on non-pressurized reservoirs GERMANY
Particulate contamination detection by optical measurement cell HYDC Servicecenter
Single INLET and OUTLET connections Rehgrabenstrasse, Werk 7
OUTLET requires use of non-pressurized reservoir (not supplied) 661225 Saarbrucken
Easy-to-see LED displays ISO, SAE, FLOW, DRIVE, and TEMP readings Germany
Durable sealed keypad operation Tel: +49 (0) 6897 509 01
Automatic measurement and display of cleanliness ratings
as ISO Code (4406:1999) or SAE Code AS4059 (D) USA
Includes power cable, low and high pressure inlet hoses, outlet hose, HYDAC Technology Corporation
battery clips adapter for 24 VDC, and integrated case Service Department
2280 City Line Road
Operating Voltage 24 VDC 20%, ripple 10% Bethlehem, PA 18017
Weight Approximately 9 kg (20 lbs) Phone: (610) 266-0100
Dimensions (with case) 340 x 220 x 300 mm (13.4 x 8.7 x 11.8 in)
Ambient temperature range 0 - 45 C (32 - 113 F) Reference
Relative humidity Maximum 90% NEHS0978 293-8413 HYDAC Contamination Monitor Tool
Oil temperature range 0 - 70 C (32 - 158 F) Operating Manual
Cleanliness class >4 m(c) >6 m(c) >14 m(c) >21 m(c)
Viscosity range 10 - 350 mm2/s (46 - 1622 Sus)
Inlet pressure range 0 - 45 bar (0 - 650 psi)
Pump flow rate 30 - 300 ml/min. (1.0 - 10.1 oz/min.)

Service/Repair Parts
Part No. Description
293-8414 Power Cable
293-8415 Low Pressure Inlet Hose, 0.3 m (11.81 in)
293-8416 High Pressure Inlet Hose for Test Point 1620, 2 m (78.74 in)
293-8417 Outlet/Return Hose, 1 m (39.37 in)
293-8418 Battery Clips Adapter for connecting to 24 VDC
ID: D01306T1

202-2301 Portable Contamination Instructional Kit


Warranty: Six Months
Used to estimate amount and type of solid contamination in hydraulic fluid or lubrication oil
(cannot determine exact particle counts)
Conduct on-the-spot visual field evaluations of system fluid contamination
Can be used by trained technicians to compare actual patches (25 ml fluid volume) to examples shown
in NEHS0729 to generally classify amount and type of contamination in a fluid sample

Reference
NEHS0729 Portable Contamination Instructional Kit (The examples shown in this brochure are typical of the type
of contamination found using the portable contamination instructional kit. The examples are shown for reference only.
Instructions on obtaining, preparing and viewing samples are also provided in this brochure.)
Item Part No. Description Item Part No. Description
1 202-2267 Dish Kit 9 Grease Pencil
2 500 ml/16 oz LDPE Wash Bottle 10 Spray Stem for Bottle
with 28 mm Cap 11 1U-9533 AA Batteries for Light (2)
3 6V-9449 Carrying Case 1 12 Microscope
4 202-2266 Funnel 13 Penlight 2
5 1U-5718 Vacuum Pump Not shown 1U-5719 Vacuum Pump Seal Kit
6 4C-6605 Tweezers 1 Replacement case without foam
7 231-9405 Patch Group 2 Included with microscope
8 169-7372 Sample Bottle (4)
ID: D00869T1

Contamination Control 2007 2-3


Diagnostic Tools

General
Diagnostic Tools 8C-8456 Sealed Cap
Warranty: Six Months

Used to seal the valved and non-valved nipples listed below. Operating pressure 42,000 kPa (6100 PSI)
The nipples are used on machines, tool groups, and dealer
Minimum burst pressure 168,000 kPa (24,000 PSI)
shop equipment.
Operating temperature -34 - 107C (-29 - 225F)
A heavy-duty, pressure-tight cap that provides both positive sealing
and added protection for the nipples Seal material High Temp. (Buna-N)

Dust Cap Ref.


Adaptable to these Pressure Diagnostic Quick Disconnect Nipples
Part No. Description Color 8C-8456
Sealed Cap
6V-3965 Nipple, 916 inch-18 thd. SAE external (for #6 Port) Buna-N Seal zinc chromate
6V-3966 Nipple, 14 inch-NPTF external thd. Buna-N Seal zinc chromate
6V-3989 Nipple, 14 inch-NPTF internal thd. non-valved zinc chromate
6V-4142 Nipple, 14 inch-NPTF internal thd. non-valved zinc chromate
6V-4433 Nipple, 916 inch-18 thd. external (for #6 Port) Viton Seal green chromate
6V-7691 Nipple, 14 inch-NPTF external thd. Ethylene Propylene Seal red chromate
8T-3613 Nipple, 18 inch-NPTF external thd. Buna-N Seal zinc chromate
8T-3614 Nipple, 18 inch-NPTF external thd. Ethylene Propylene Seal red chromate Mating Valve Ref.
ID: C26876T1

218-8445 Differential Pressure Gauge


Model: 201-8131 Heavy Duty Filter Cart
Warranty: Six Months

Used to monitor pressure drop across filter element


Maximum temperature 93C (200F)
Used with 201-8131 Heavy-Duty Filter Cart
Maximum pressure 400 bar (6000 PSI)
Easily mounts anywhere (can be panel mounted)
Full range scale 0 to 100 PSI
1 inch NPT hose connections
4
Accuracy FSD 2%
Dial size 63.5 mm (2.50 inches)
Hose connections 1 FNTP
4

Line connections back mount


Lens plastic
60 Body material aluminum
40
80 Units of measure pounds per square inch (PSI)
20
PSID Seals Viton
0

dp Red zone from 60 PSI and higher

ID: C80596T1

9U-6986 Service Indicator


Warranty: Six Months

Used to monitor filter condition


Has a 2-inch diameter face with green background to 20 PSI, yellow background
to 24 PSI, and red background to 60 PSI
Has 18 inch NPT port out on middle of back

2-4 Contamination Control 2007


Vehicle System Tools

Filter Carts Filter Carts

Auxiliary Filtration System Cart Selection


Recent trends requiring increased production and efficiency of construction and mining equipment have forced heavy equipment
manufacturers to design hydraulic and powertrain systems with increasingly sophisticated components. These components require
a high level of cleanliness, not only in the manufacture, but also in the rebuild practices and operating fluids.
Caterpillar auxiliary filter systems are designed for dealers to effectively clean fluid to current machine ISO specifications. Each
system incorporates frames, connections, pumps, filter housings and elements for specific systems and fluids. When incorporated
with the Contamination Control guidelines and procedures, along with particle trend analysis, the dealer can develop an effective
tool to drastically increase component life, eliminate early hour failures and add value to Customer Service Agreements.
It is important to match the filtration system and procedure to the machine system and fluid. This will greatly increase the value
and reduce the time needed to filter fluids to the appropriate ISO specification. The chart illustrates specific applications of the
filter systems as well as general information, Tool Operating Manual and Contamination Control Guideline media numbers.
Many of the systems shown can be modified to perform multiple functions. Please contact Service Tool Division, Capital and Shop
Products for more information.

201-8131
Application Final drive and rear axles with more
than 380 L (100 g) capacity
Air powered
340 liters/m (90 gpm)
Diaphragm pump
Oil 50W+
Standard filtration 10 micron absolute element
Reference SEBF8438 Contamination Control Guideline
NEHS0847 Tool Operating Manual

ID: D00768T1
201-8131
194-2897
Application Final drive and rear axles with less
than 380 L (100 g) capacity
Air powered
227 liters/m (60 gpm)
Diaphragm pump
Oil 50W+
Standard filtration 10 micron absolute element
Reference SEBF8454-01 Contamination Control Guideline
NEHS0809 Tool Operating Manual

ID: D00762T1
194-2897

188-3242
Application Reservoirs with greater than 115 L (30 g)
and less than 380 L (100 g) capacity
Air powered
227 liters/m (60 gpm)
Diaphragm pump
Oil 10W-30W
Standard filtration 25, 10, 5, 2 micron or 5 micron H20 separator element available
Reference SEBF8447-02 Contamination Control Guideline
NEHS0778 Tool Operating Manual
Kit version of 188-3242 227-2479

ID: D00786T1
188-3242 174-9158
Application Reservoirs with less than 115 L (30 g) capacity
Air powered
64 liters/m (17 gpm)
Gear pump
Oil 10W-30W
Standard filtration 25, 10, 5, 2 micron absolute or 5 micron H20
separator element available
Reference SEBF8493-02 Contamination Control Guideline
NEHS0848 Tool Operating Manual
204-7392 This cart is similar to 174-9158 Filter Cart, but
has Cat 844 hose with Flush Face Quick Disconnects.
ID: D00780T1
174-9158

Contamination Control 2007 3-1


Vehicle System Tools

231-6284
Filter Carts Application Track-type tractor axles and final drives
with less than 115 L (30 g) capacity
Air powered
115 liters/m (30 gpm)
with 115 L (30 g) reservoir
Diaphragm pump
Oil 10W-60W
Standard filtration 25, 10, 5, 2 micron absolute
Reference SEBF8797 Contamination Control Guideline
NEHS0899 Tool Operating Manual

ID: D00756T1
231-6284

173-9842
Application For cleaning a variety of machine systems
Non-powered
340 liters/m (90 gpm) @ 41000 kPa (6000 PSI)
and 378 liters/m (100 gpm) @ 1000 kPa (150 PSI)
(2) 6 micron absolute multi-directional HP filters and 4 spin-on LP filters
Oil 10W
Standard filtration 25, 10, 5, 2 micron absolute
Reference SEBF8800 Contamination Control Guideline
NEHS0633 Tool Operating Manual

ID: D00774T1
173-9842

Vehicle Guidelines for Filtration Procedures


The following guidelines and procedures were developed to assist the dealer in implementing and maintaining a consistent contamination control
program. These documents provide a method and process to effectively maintain specific machine systems, utilizing Caterpillar Auxiliary Filtration
System Carts. Refer to Service Information System (SIS) for periodic updates.

Vehicles and Ranges Hydraulic Trans. Axles Other


Off Highway Trucks
769-797 SEBF8446-01
769-793B SEBF8445
769D-797 (Without Trans. Tank) SEBF8460-01
769-777 SEBF8454
785-797 SEBF8438
785-789 Cleaning Rear Axle Housings SEBF8366
793 Cleaning Rear Axle Housings SEBF8370
785-793 Cleaning Rear Housings (video) SEVN4142
793C & 797 Spindles (Cleaning) SEBF8490
793C & 797 Spindles (Kidney Looping) SEBF8483
785 & 789 Rear Axle Housing (Cleaning) SEBF8366
793 Rear Axle Housing (Cleaning SEBF8370
769-797 OHT Steering SEBF8724
Wheel Loaders
910-980 Wheel Loader SEBF8493-01
988-994 Wheel Loader SEBF8494-01
990-994 Wheel Loader Steering SEBF8725
Wheel Loaders with E/D SEBF8452-03
Wheel Loaders W/O E/D SEBF8458-04
994D SEBF8459
988B-992G & 994 Wheel Loader SEBF8464
IT14G-IT62G SEBF8493-01
Track Type Tractors & Pipe Layers
D3-D6 & 561H-583R SEBF8455-01
D7-D11 & 589 SEBF8456-02
D6R-D11& 561M-589 SEBF8465-03
Excavators
5080-5230 SEBF8703
M312-M325B SEBF8706-01
311-385B L SEBF8447-02
All Models - Filtering Aux. Circuit SEBF8757-01

3-2 Contamination Control 2007


Vehicle System Tools

Vehicles and Ranges Hydraulic Trans. Axles Other


Filter Carts
Engines
Filtering SEBF8405
Particle Counting while on Dyno SEBF8442-02
Motorgraders
All SEBF8453
All except 24H SEBF8461
24H SEBF8462
Wheel Tractor Scrapers
All SEBF8457
611-651E SEBF8463
623-651 G&E SEBF8481
627-657 G&E SEBF8750
Articulated Dump Trucks
D25D-D400E and 725-730 SEBF8489-03
D25D-D400E and 725-730 SEBF8486
735-740 SEBF8798-01
Generic Contamination Control Procedures
Proper Oil Changing Procedures SEBF8470
Proper SOS Sample Collection SEBF8482
Procedure for using Filtration Carts SEBF8279
Adding Filtration Capability to Solvent Parts Washers SEBF8448
Procedure for Filtering F/D, Rear Axles, and Diffs. SEBF8797 SEBF8797
Challenger Ag Tractors
Row Crop 35-55 SEBF8484 Hydraulic and Transmission Oil is combined
in one sump
Backhoe Loaders
416-438 SEBF8333
416D-442D SEBF8780
Forestry Products
554-574B Forwarder SEBF8788
554-574B Forwarder SEBF8788
508-545 Skidders SEBF8779
533-543 Wheel Feller Buncher SEBF8786
550-580B Wheel Harvester SEBF8787
550-580B Wheel Harvester SEBF8787
Track Loaders
931C-973C SEBF8758
Telescopic Handlers
TH62-TH103 SEBF8785
TH210-TH215 SEBF8802
TH220B-TH460B SEBF8803
Paving Product
Cleaning Asphalt Pavers SEBF8440
CS323-583D SEBF8781
CP323E-334D SEBF8781
CB335D-634C SEBF8781
PF209B-PS360B SEBF8792
Underground Mining
R1300-R2900 Load haulers SEBF8791
AE40-55 Trucks SEBF8790
69D-73D Trucks SEBF8789
Compact Construction Equipment
301.5-305, 902-908, 216-277 SEBF8726

Contamination Control 2007 3-3


Vehicle System Tools

Filter Carts 4C-9475 Transfer Pump Filter Cart, 115 VAC, 60 Hz


169-7158 Transfer Pump Filter Cart, 220 VAC, 50 Hz
SMCS Code: 0680
Model: All Hydraulic Systems
Warranty: Six Months
European Union compliant, CE marked (169-7158)
169-7158 replaces discontinued 4C-9828
Removes contamination from hydraulic system fluid without removing and replacing
fluid from machine
Environmentally safe method of off-loading used fluid during changes
As part of normal hydraulic system maintenance, helps prolong seal life and life
of other wearing parts and aids in smooth valve and control actuation

Reference ID: C55076T1


SEHS9242 Special Instruction Part No. Description Motor 115 VAC, 60-cycle (or 220 VAC, 50 Hz),
4C-9479 Filter Element single phase, hp TEFC, 16 amps full load
NEEG2735 Decal (CE)
4C-9478 Electric Motor (115 VAC, 60 Hz) Filtration capability 13 micron, absolute Spin On filter

169-7160 Electric Motor (220 VAC, 50 Hz) Gear pump flow 7 gpm

4C-9476 Gear Pump Inlet strainer 100 mesh Spin On

9U-6987 Filter Head Cart wheels 8 inch semi pneumatic

217-3554 Filter Element Magnetic plug removable for cleaning


Hose 3 inch dia., 6 ft long, end fitting 34 NPT
4

273-3273 Portable Filtration Cart


SMCS Code: 5050
Model: All Models
Essential Tool
Warranty: Six Months
European Union compliant, CE marked
Used to filter bulk quantities of hydraulic oil during transfer or kidney
loop operations
Used with dealer-supplied hoses and quick disconnects
Filters oil through a 149 micron wire mesh element to protect pump from debris in unfiltered oil
A 10 and then a 5 micron spin-on filter removes contaminants to provide clean fill oils
Adjustable flow control from 0 to 40 lpm (0 to 10.6 gpm)
Compact design uses extendable handles for mobility in shop or field applications
ID: D01952T1
Spin-on filters provide quick and easy maintenance Service/Repair Parts
Built-in drip tray prevents ground contamination from spilled oil Part No. Description
Dirty filter indicators are attached to both output filter housings 9U-6985 149 Micron Suction Filter Element
Two SOS ports allow oil sampling before and after filtration 9U-5870 10 Micron Filter Element
Requires a dealer-installed plug on 6 m (20.0 ft) power cord 9U-6983 5 Micron Filter Element
Rolls easily on rubber tires 190-8318 Suction Quick Disconnect
190-8319 Return Quick Disconnect
Reference 201-8057 Dust Cap (Suction)
NEHS0962 Tool Operating Manual, 273-3273 Portable Filtration Cart
201-8059 Dust Cap (Return)
SEBF9086 Oil Sample Pre-treatment Procedure for Use with Automatic Particle Counters 7X-3387 SOS Sampling Valve
6V-0852 Dust Cap (SOS port)
Input voltage 200 to 240 Volt AC Single Phase
Frequency 50/60 Hz
Power cord 16-3 gauge, 600 Volt, 6m (20.0ft) long
Power cord plug Dealer-supplied
Motor speed 0-3200 rpm
Pump flow 0 to 40 lpm (0 to 10.6 gpm)
Pressure bypass valve 414 kPa (60 PSI)
Handle length 79 cm (31.0 in) retracted
129 cm (51.0 in) extended
Height 51 cm (20.0 in)
Width 61 cm (24.0 in)
Dry weight 66 kg (145 lb)
Wheels 25 cm (10.0 in) diameter hard rubber

3-4 Contamination Control 2007


Vehicle System Tools

Transfer Carts and Kidney Loop Cart Filter Carts


SMCS Code: 5050-044, 5050-070, 5068 127-8781 Transfer Cart, 110 VAC, 60 Hz
Model: All Models 169-7159 Transfer Cart, 220 VAC, 50 Hz
Warranty: Six Months Gas type discharge shut off nozzle for convenience
Barrel suction stand pipe (included)
European Union compliant, CE marked
9U-7447 and 9U-7448 Hoses also act as hose extensions
(169-7159, 174-9158, and 204-7392) (order extra for length needed)
169-7159 replaces discontinued 127-8782; 174-9158 replaces
discontinued 129-0849 174-9158 Transfer Cart (Air Motor Driven)
Can be used for kidney looping
Used to filter petroleum based fluids when transferring from
a barrel or reservoir to machine Gas type discharge shut off nozzle for convenience
Ensures contamination-free oil transferring Barrel suction stand pipe (included)
Easily portable in shop or field 9U-7447 and 9U-7448 Hoses also act as hose extensions
(order extra for length needed)
Fast maintenance with easy-change spin-on filtersdirty filter
indicators on both suction and discharge lines
Allows easy top off of hydraulic or engine oil systems
204-7392 Kidney Loop Cart (Air Motor Driven)
Comes with two 25.4 mm (1 inch) Cat 844 hoses, one with a male,
Can be used with glycols when proper filter is incorporated one with a female Quick Disconnect fitting
Reference
NEHS0634 Tool Operating Manual, Procedures for using Transfer/Filter Cart (127-8781, 169-7159, and 174-9158)
NEEG2735 (CE)
NEHS0848 Tool Operating Manual, 204-7392 Air Motor Driven Filtering Cart (for use on all Caterpillar products)
SEBF8405 Kidney Loop Filtration Process for Rebuilt Engines (uses 174-9158 and 204-7392)
SEBF8453 Bulletin, Procedure for Filtering Motor Grader (all models) Hydraulic Oil (uses 174-9158)
SEBF8455 Bulletin, Procedure for Filtering Track-Type Tractor (D3-D6) Hydraulic Oil (uses 174-9158)

127-8781 169-7159 174-9158 204-7392


Voltage 110 VAC 60 Hz 220 VAC 50 Hz
Motor 1.5 horsepower electric motor 1.5 horsepower electric motor
Motor (air) 4 horsepower @ 100 PSI 4 horsepower @ 100 PSI
Pump (air) 56 l/min (15 gpm) 56 l/min (15 gpm)
Pump capacity (50 Hz) 53 l/min (14 gpm)
Pump capacity (60 Hz) 64 l/min (17 gpm)
Filtration (suction) 100 mesh screen 100 mesh screen 100 mesh screen 100 mesh screen
Filtration (discharge) 13 micron (absolute) 13 micron (absolute) 13 micron (absolute) 13 micron (absolute)
Hose (suction) 31.8 mm (1.25 in) x 3 m 31.8 mm (1.25 in) x 3 m 31.8 mm (1.25 in) x 3 m
(10 ft) translucent hose (10 ft) translucent hose (10 ft) translucent hose
Hose (suction) 25 mm (1.0 in) x 3 m (10 ft)
Cat 844 with female Quick Disconnect
Hose (discharge) 25 mm (1.0 in) x 3 m (10 ft) 25 mm (1.0 in) x 3 m (10 ft) 25 mm (1.0 in) x 3 m (10 ft)
black hose black hose black hose
Hose (discharge) 25 mm (1.0 in) x 3 m (10 ft)
Cat 844 with male Quick Disconnect
Barrel suction stand pipe 1.2 m (4.00 ft) long 1.2 m (4.00 ft) long 1.2 m (4.00 ft) long
Tires 203 mm (8.0 in) 203 mm (8.0 in) 203 mm (8.0 in) 203 mm (8.0 in)
semi-pneumatic semi-pneumatic semi-pneumatic semi-pneumatic

Part No. Description


9U-7447 Discharge Hose, 20 ft
Barrel Suction Stand Pipe
9U-7448 Suction Hose, 20 ft
9U-5870 Element, 13 Micron Absolute
9U-6985 Element, 100 Mesh
9U-6983 Element, 5 micron
9U-6984 Element, 15 micron
188-7027 Element, 25 micron
198-3188 Element, 2 micron
9U-7450 Gear Pump
127-8783 Electric Motor, 110 AC, 60 Hz,
1.5 HP Single Phase, TEFC
ID: C79684T1 127-8784 Electric Motor, 220 VAC, 50 Hz,
1.5 HP, Single Phase, TEFC
Not shown 9U-7449 Discharge Nozzle

ID: C55072T1

Contamination Control 2007 3-5


Vehicle System Tools

Filter Carts FT2976 Adapter


SMCS Code: 3010, 3030, 3064, 3080, 3177
Model: All Cat Backhoe Loaders
Warranty: None

Used to create a vacuum, holding oil inside transmission, so appropriate adapters 6V-8397
and quick-disconnect fittings can be installed in drain port
Used with a 204-7392 Filter Cart and a 5P-0306 Vacuum Transducer
Allows transmission oil to be filtered with a kidney loop oil filtering procedure
7T-3251 Vent (breather) must be removed to install adapter
Uses a 6V-8397 O-ring Seal
Material: brass, aluminum, or steel

Reference
SEBF8826 Procedure for Kidney Looping Backhoe Loader Transmission Oil
ID: D00519T1

Hose Assembly Adapters


SMCS Code: 5050
Model: 769, 771, 773, 775, 777, 785, 789, 793, and 797 Off-Highway Trucks
Essential Tool
Warranty: Six Months

Used to provide an ON/OFF valve for hoses on 201-8131 Filter Cart Group
90 degree elbow relieves stress on coupling and adapters and helps when 3B-6492
clearance is a problem
ON/OFF valve keeps oil contained inside hose(s) environmentally safe
Makes installation and removal quicker and cleaner

7B-7138 5B-7666

ID: D00966T1

Part No. Description Size Use Required


7B-7138 Hose Assembly Adapter 2 inch Used on inlet side of filter cart 1
5B-7666 Hose Assembly Adapter 112 inch Used on outlet side 2
3B-6492 Hose Assembly Adapter 112 inch with Used on outlet side when 2
15 foot hose additional hose length is required

112 and 2 inch Quick Disconnect Adapters


SMCS Code: 4050, 5050, 0680
Model: 769, 771, 773, 775, 777, 785, 789, 793, and 797 Off-Highway Trucks
Essential Tool
Warranty: Six Months

Used to connect filter carts to final drive housing and differential case
or other applications

Reference
NEHS0779, Tool Operating Manual
Typical Quick
Disconnect Adapters
ID: C79978T1
Part No. Size Use Part No. Size Use
112 Inch Quick Disconnect Fittings 2 Inch Quick Disconnect Fittings
190-9935 1116-12 thread 190-9936 1116-12 thread
190-9937 118-12 thread 769, 771, 773, 775, 777 190-9938 118-12 thread
final drive housing 190-9940 1516-12 thread
190-9939 1516-12 thread 190-9942 112-12 thread 769, 771, 773, 775, 777, 785,
190-9941 112-12 thread 789, 793 differential case
190-9943 158-12 thread 785, 789, 793, and 797 190-9944 158-12 thread 797 differential case
final drive housing

3-6 Contamination Control 2007


Vehicle System Tools

246-1157 Filter Cart Group Operating pressure 138 to 827 kPa (20 to 120 PSI)
Filter Carts
SMCS Code: 4050, 4100 Variable delivery 0 to 409 lpm (0 to 90 gpm)
Model: 769, 771, 773, 775, 777 Off-Highway Trucks
Warranty: Six Months Supply air consumption 0.47 L/s (1 cfm) per 4.55 lpm (1 gpm) of fluid pumped
Suction lift Up to 5.5 m (18 ft)
European Union compliant, CE marked Operating temperature 0 to 93C (2 to 200F)

Replaces discontinued 194-2897 Liters (gallons) per cycle 1.9 L (0.5 gal)

Used to flush and clean rear axle and final drive assemblies; also can Standard filtration 10 micron absolute
be used in many filtering applications for oil contamination control Outlet hoses (two) 61 cm (20 ft) long with 38.1 mm (1.50 in) dia. ends
Filters hydraulic fluids from 5W to 90W Inlet hose (one) 30 cm (10 ft) long with 50.8 mm (2.00 in) dia. end
Standard 10 micron filter element with 2271 lpm (600 gpm) capacity Storage box 612 x 273 x 241 mm (24.0 x 11.0 x 9.5 in)
large capacity extends time between filter element changes Noise level 82 dB @ 758 kPa (110 PSI) air pressure
Easily moved around in field conditions on three 30 cm (12.0 in) Overall dimensions 1295 x 915 x 1219 mm (51.0 x 36.0 x 45.0 in)
pneumatic tires without 609 mm (24.0 in) hook bar
Oil is pumped through filter cart using an air-powered, diaphragm pump Weight 163 kg (360 lbs)
Maximum output pressure of fluid being pumped is equal to air inlet air Filter working pressure 1034 kPa (150 PSI)
pressure
Add-on differential pressure gauge (dirty filter indicator) to indicate filter element changes
All hose assemblies are made from Caterpillar 844
wire-reinforced hose (will not collapse when filtering hot oil)
Dust Caps/Plugs Used with 194-2897 Filter Cart Group
Extra tall hose hook for ease of hose storage
8C-3451 1 inch diameter rubber cap for SOS port
2
Built-in storage box to hold optional adapter fittings
201-8129 2 inch diameter aluminum male plug used with
Reference 190-8321 Quick Disconnect Coupler or return line
NEHS0809, 194-2897 and 246-1157 Filter Cart Group 201-8128 212 inch diameter aluminum male plug used with
190-8321 Quick Disconnect Coupler or suction line
Part No. Description 201-8553 2 inch diameter aluminum female cap
used with the following adapters:
188-7019 Pump
190-9935, 190-9937, 190-9939, 190-9941, or 190-9943
6Y-8134 O-Ring Filter Cover Seal (smaller diameter)
201-8552 212 inch diameter aluminum female cap
8J-8877 O-Ring Cover Seal (larger diameter) used with the following adapters:
185-1375 Filter Element, 25 micron absolute 190-9936, 190-9938, 190-9940, 190-9942, or 190-9944
188-7020 Filter Element, 5 micron absolute
212-7125 Filter Element, 3 micron
192-1560 Filter Element, 10 micron
195-3164 Air Muffler
188-7018 Diaphragm Repair Kit
196-9504 Air Valve Repair Kit
Not shown
218-8445 Delta Pressure Gauge (246-1157 only)
ID: C79969T1

FT3016 Contamination Control Caps and Fittings for Plastic Oil Totes
SMCS Code: 4050, 5050
Warranty: None
1 2
Used to filter oil inside plastic tote [1050 L (277 gal)
100 L (26 gal)] using a kidney-loop system
Used with 188-3242 Hydraulic Filter Cart
Provides a quick and easy way to remove and then
return filtered oil into a plastic tote

Part No. Description Qty. Part No. Description Qty.


3 4
Storage Cap (Item 1) Return Connection (Item 4)
255-4302 Screw-On Cap 1 255-4302 Screw-On Cap 1
183-3873 Breather Assembly 1 183-3873 Breather Assembly 1
Threaded Suction Connection1 (Item 2) 255-4305 Bulkhead Fitting 1
141-1454 Coupling (2 inch NPT to 1 inch NPT) 1 5B-7666 Street Elbow (112 inch NPT) 1
ID: D00847T1
3B-7280 Close Nipple (1 inch NPT) 1 7X-3387 Sampling Valve (14 inch NPT) 1
190-8319 Quick Disconnect Nipple with 1 inch NPT 1 3B-7280 Close Nipple (1 inch NPT) 1
Cam-Lock Suction Connection2 (Item 3) 8B-5774 Reducer Bushing (112 inch x 1 inch NPT) 1
263-9602 Cam-Lock Quick Disconnect with 2 inch NPT 1 190-8316 Quick Disconnect Coupling with 1 inch NPT 1
141-2502 Reducer Bushing (2 inch to 1 inch NPT) 1 1H-2815 Pipe Nipple 112 inch NPT x 152 mm (6 in) 1
3B-7280 Close Nipple (1 inch NPT) 1 1L-2782 Pipe Tee (112 inch NPT) 1
190-8319 Quick Disconnect Nipple with1 inch NPT 1 All part numbers in the table have a six month warranty
1 For oil totes with 2 inch NPT threaded lower connection
2 For oil totes with quick disconnect cam-lock lower connection

Contamination Control 2007 3-7


Vehicle System Tools

Filter Carts FT3017 Contamination Control Caps and Fittings for Plastic Oil Totes
SMCS Code: 4050, 5050
Warranty: None

Used to filter oil inside plastic tote [1050 L (277 gal) 100 L (26 gal)] Part No. Description Qty.
using a kidney-loop system Storage Cap (Item 1)
Used with 194-2897 or 246-1157 Hydraulic Filter Cart 255-4302 Screw-On Cap 1
Provides a quick and easy way to remove and then return filtered oil 183-3873 Breather Assembly 1
into a plastic tote
Quick Disconnect Suction Connection (Item 2)
190-8322 Quick Disconnect Nipple with 2 inch NPT 1
1 2 Cam-Lock Suction Connection (Item 3)
263-9602 Cam-Lock Quick Disconnect with 2 inch NPT 1
3B-7296 Close Nipple (2 inch NPT) 1
3N-9409 Reducer Bushing (212 inch to 2 inch NPT) 1
263-9956 Cam-Lock Fitting with 212 inch NPT 1
Return Connection (Item 4)
255-4302 Screw-On Cap 1
3 4 183-3873 Breather Assembly 1
255-4305 Bulkhead Fitting 1
5B-7666 Street Elbow (112 inch NPT) 1
7X-3387 Sampling Valve (14 inch NPT) 1
3L-8993 Close Nipple (112 inch NPT) 1
ID: D00949T1 190-8320 Quick Disconnect Nipple with 112 inch NPT 1
1H-2815 Pipe Nipple 112 inch NPT x 152 mm (6 in) 1
1L-2782 Pipe Tee (112 inch NPT) 1
All part numbers in the table have a six month warranty

FT3018 Contamination Control Filter for Plastic Oil Totes


SMCS Code: 4050, 5050
Warranty: None

Used to filter oil inside plastic tote [1050 L (277 gal) 100 L (26 gal)] Part No. Description Qty.
using a kidney-loop system Storage Cap (Item 1)
Used with dealer supplied hoses, fittings, and hydraulic pump 255-4302 Screw-On Cap 1
Provides a quick and easy way to filter oil as it is pumped into plastic tote 183-3873 Breather Assembly 1
Return Filter (Item 2)
1 255-4302 Screw-On Cap 1
183-3873 Breather Assembly 1
255-4305 Bulkhead Fitting 1
5B-7666 Street Elbow (112 inch NPT) 1
2
7X-3387 Sampling Valve (14 inch NPT) 1
3L-8993 Close Nipple (112 inch NPT) 1
263-9523 Filter Element (10 microns)1 1
Filter Housing
2D-6235 Locknut (14-20) 6
4B-4276 Flat Washer 6
Threaded Rod
1 -20 x 760 mm (30 in) 3
4

Aluminum Base Plate 1


ID: D00955T1
19 x 133 mm (.750 x 5.25 in)
Aluminum Top Plate 1
19 x 133 mm (.750 x 5.25 in)
All part numbers in the table have a six month warranty
1 Reorder replacement filter elements as needed

3-8 Contamination Control 2007


Vehicle System Tools

188-3242 Hydraulic Filter Cart Group Filter Carts

227-2479 Hydraulic Filter Cart in Kit Form


SMCS Code: 5050
Model: All Caterpillar Models
Warranty: Six Months
European Union compliant, CE marked
Used to flush and clean hydraulic tanks or hydraulic systems; can also be used in any filtering application for oil contamination control
Allows oil filtering directly from hydraulic tank eliminates placing oil in separate filtering cart/container
Filters hydraulic fluids from 5W to 90W
Easily moved around in field conditions on three 30 cm (12.0 in) pneumatic tires
Oil is pumped through the filter cart using an air-powered, diaphragm pump
Maximum output pressure of fluid being pumped is equal to air inlet air pressure
Differential pressure gauge (dirty filter indicator) indicates filter element change time
All hose assemblies are made from Caterpillar 844 wire-reinforced hose (will not collapse when filtering hot oil)
Extra tall hose hook for ease of hose storage
Built-in storage box to hold optional adapter fittings

227-2479
Includes every part needed to build 188-3242 Hydraulic Filter Cart
Frame provided as item-numbered, unpainted steel pieces
to be assembled and welded together
Hoses not assembled
Prints provided for welding and assembly

Reference
NEHS0778, 188-3242 Hydraulic Filter Cart Group

Part No, Description


188-7019 Pump
9U-6985 Pre-filter Element, 100 mesh
9U-5870 Filter Element, 10 micron
195-3164 Air Muffler
9U-6986 Differential Gauge
8T-0846 Working Pressure Gauge
9U-6983 Filter Element, 5 micron, optional
9U-6984 Filter Element, 25 micron, optional
188-7027 Water Removal Element, optional
3H-0976 O-ring (Element to Head)

Operating pressure 138 to 827 kPa (20 to 120 PSI)


Variable delivery 0 to 409 lpm (0 to 90 gpm) ID: C79977T1
Supply air consumption 0.47 L/s (1 cfm) per 4.55 lpm
(1 gpm) of fluid pumped Dust Caps/Plugs Used with 188-3242 Hydraulic Filter Cart Group
8C-3451 1 inch diameter rubber cap for SOS port
Suction lift Up to 5.5 m (18 ft) 2

Operating temperature 0 to 93C (2 to 200F) 201-8057 66.8 mm diameter plastic/rubber plug


used on 190-8316 and 190-8318 Quick Disconnect Coupler
Liters (gallons) per cycle 1.9 L (0.5 gal) (female end)
Four (4) gang parallel filter head permits four (4) times filter area 201-8059 44 mm diameter plastic/rubber cap
to capture particulates used on 190-8317 and 190-8319 Quick Disconnect Coupler
and extends filter life (male end)
Standard filtration 10 microns
Outlet hose (one) 30 cm (10 ft) long with a female
quick-disconnect end
Inlet hose (one) 30 cm (10 ft) long with a male
quick-disconnect end
Storage box 736 x 406 x 305 mm
(29.0 x 16.0 x 12.0 in)
Noise level 82 dB @ 758 kPa (110 PSI)
air pressure
Overall dimensions 1295 x 889 x 1143 mm
(51.0 x 35.0 x 45.0 in)
with hook bar 1956 mm (77.0 in)
Weight 163 kg (360 lbs)

Contamination Control 2007 3-9


Vehicle System Tools

Filter Carts 192-6432 Filter


SMCS Code: 5068
Model: All Caterpillar Service Vehicles Working pressure 9650 kPa (1400 PSI)
Warranty: Six Months Burst pressure 27573 kPa (4000 PSI)
Nominal flow 64 lpm (17 gpm)
Used to filter oil in high-volume applications In/out ports SAE #12
Provides extended time between element changes Dirty element indicator pop-up style
Uses synthetic fiber filter elements Material aluminum head, steel housing
Filter head is made of cast aluminum and bowl with 3 micron cellulose media
is made of steel for strength and durability Overall dimension 239 x 89 mm (9.4 x 3.5 in)
Visual dirty element indicator shows when Weight 1.4 kg (3.0 lb)
to change element Body-style canister
Elements contain no metal
Elements can be incinerated, crushed, or shredded

Cartridge Elements for 192-6432 Filter Group ID: C79900T1

Nominal Media Dirt Holding Height and Part


Micron Rating Material Capacity Diameter No.
3 Cellulose 10.5 grams 6 inch (150 mm) 192-6433
2 inch (50 mm)
5 Cellulose 12 grams 6 inch (150 mm) 226-5492
2 inch (50 mm)
10 Cellulose 14 grams 6 inch (150 mm) 226-5493
2 inch (50 mm)

274-6783 Barrel Adapter


SMCS Code: 0784
Model: All Models
Essential Tool
Warranty: Six Months

Used to attach filtering units to 55 gallon barrels


Used with 204-7392 Kidney Loop Filter Cart or equivalent
All steel design is easy to clean
Unit does not come with quick disconnect fittings
Inserts into 2 inch NPT port of 55 gallon barrel
Top port is return side (1 inch NPT male), and side port is suction side
(1 inch NPT female)

ID: D01805T1

Flow Indicator with Tempered Sight Glass


Warranty: Six Months

Used to provide a means of viewing flow


Made of brass with tempered sight glass on opposing sides
Installs down stream of pump
Stainless steel flapper shows the movement of fluid and prevents back flow to pump
Does not restrict flow away from pump
Viton seals provide long life
Female NPT ports at each end

ID: D00811T1
Inlet and Outlet Sight Glass Overall Size Maximum Operating Maximum
Part No. Thread Size Diameter LxHxW Pressure Temperature Temperature
257-8843 112 in NPT 69 mm (2.72 in) 141 x 79 x 70 mm (5.60 x 3.125 x 2.75 in) 1034 kPa (150 PSI) -17 to 121 C (1 to 250 F) 204 C (400 F)
257-8444 2 in NPT 69 mm (2.72 in) 164 x 79 x 83 mm (6.44 x 3.125 x 3.25 in) 1034 kPa (150 PSI) -17 to 121 C (1 to 250 F) 204 C (400 F)

3-10 Contamination Control 2007


Vehicle System Tools

Filter Head with Non-Collapsible Filter Elements Filter Carts


SMCS Code: 5068
Model: All Caterpillar Service Vehicles
Warranty: Six Months 249-2931

Used to provide no-bypass filtering of hydraulic oils


Used in service bays with drop-down oil lines or any other application
requiring filtered, petroleum-based oil
Non-collapsible filter elements work well with higher viscous hydraulic oils
Filter head is made of cast aluminum with steel bowl for strength and durability

Filter Head
Body-style canister
Mounting holes 5
16-18

Inlet and outlet ports 3 NPT


249-2932 249-2933
4

Operating temperature range -29 to 107C (-20 to 225F) ID: D00752T1


Material aluminum head with steel housing
Part No. Description
Overall size 90 mm (3.5 in) square x 238 mm (9.4 in) long
249-2931 Filter Housing
Filter Elements
249-2932 Filter Element (10 micron)
Filter media synthetic
249-2933 Filter Element (24 micron)
Overall size 50 mm (2.0 in) diameter by 150 mm (6.0 in) long
Collapse rating 206.8 BAR (3000 PSI)

225-3114 Kidney Loop Group


SMCS Code: 5050, 5095
Model: 301.5 (3YW), 301.6 (BDH), 301.8 (BFA), 302.5 (4AZ), 303 (DMA), 303.5 (AFW), 304.5 (ANR), 305 (DSA) Mini Hydraulic Excavators;
All Skid Steer Loaders, and All Small Wheel Loaders
Warranty: Six Months

Used to kidney loop filter a hydraulic system or filter hydraulic oil returning from detachable work tools
Hoses attach to a rectifier head which allows input flow
from either 11/16 inch O-ring ports
Handle for easier carrying; hooks allow filter group to be hung on machine near work area
Comes with 225-3116 Filter Element (3 micron)
optional 225-3115 Filter Element (6 micron) Weight of filter unit 15.88 kg (35 lbs)
can be purchased separately Maximum working pressure rating 31,716 kPa (4600 PSI)
Dirty filter indicator shows when to change element Maximum flow rating 151.4 l/min (40 gpm)
Optional components enable filtering for specific Collapse pressure rating 20995 kPa (3045 PSI)
machines (refer to charts) Dirty filter rating 517 kPa (75 PSI)

ID: D00518T2
301.8 (BFA) and 302.5 (4AZ) Mini Hydraulic Excavator 301.5 (3YW), 301.6 (BDH), and 303.5 (AFW) Mini Hydraulic Excavator
Part No. Description Quantity Part No. Description Quantity
225-3114 Filter Housing 1 225-3114 Filter Housing 1
165-0018 XT-3 ES Bulk Hose 15.9 mm (-10) I.D. 305 cm (10 ft) 165-0018 XT-3 ES Bulk Hose 15.9 mm (-10) I.D. 305 cm (10 ft)
221-0575 Permanent Hose Coupling 4 221-0575 Permanent Hose Coupling 4
030-8190 Adapter (-12 to -10) 2 030-8190 Adapter (-12 to -10) 2
3D-2824 O-ring (-12) 2 3D-2824 O-ring (-12) 2
6V-4362 Adapter (-10 to -6) 2 2P-7636 Adapter (-10 to -8) 2
3J-1907 O-ring (-6) 2 3K-0360 O-ring (-8) 2
152-8181 Male Coupler 1 152-2996 Male Coupler 1
152-8182 Female Coupler 1 152-2997 Female Coupler 1

303 (DMA), 304.5 (ANR), 305 (DSA, 3YS), Mini Hydraulic Excavator;
All Skid Steer Loaders, and All Small Wheel Loaders
Part No. Description Quantity
225-3114 Filter Housing 1
165-0018 XT-3 ES Bulk Hose 15.9 mm (-10) I.D. 305 cm (10 ft)
221-0575 Permanent Hose Coupling 4
030-8190 Adapter (-12 to -10) 2
3D-2824 O-ring (-12) 2
9M-4584 Adapter (-10 to -10) 2
2M-9780 O-ring (-10) 2
152-2995 Male Coupler 1
152-2994 Female Coupler 1

Contamination Control 2007 3-11


Vehicle System Tools

Filter Carts Hydraulic Tank Adapters


SMCS Code: 5050, 5095
Model: All 311 through 375 Hydraulic Excavators
Essential Tool
Warranty: Six Months

Used to connect oil filter cart to hydraulic tank on excavator Reference


Used with 188-3242 Oil Filter Cart NEHS0778 Tool Operating Manual, 188-3242 Filter Cart Group
Provides a quick-disconnect feature to quickly hook up filter cart (Used on Hydraulic Tanks or Hydraulic Systems)
Suction and return stand pipes are easily adjusted depending SEBF8446 Procedure for Filtering 300 Series Excavator Hydraulic Oil
on depth of hydraulic tank
SEBF8447 Procedure for Filtering Excavator (311-375) Hydraulic Oil
For more efficient operation, permanently install
198-1053 Cover Assembly on each 345 and 365 Excavator

Parts for 311 through 375 Excavators


(excluding 345 and 365) 5
Item Part No, Description
1 198-8796 Return Line Group
2 198-1051 Adapter Assembly (return) 4
2
3 199-1003 Seal Assembly (return)
4 198-8795 Suction Line Group
5 198-1052 Adapter Assembly (suction)

1
3

ID: C80130T1

Parts for 345 and 365 Excavators


Item Part No, Description 6 3
1 198-8796 Return Line Group
2 198-1052 Adapter Assembly (return)
3 198-1053 Cover Assembly (return) 5
4 198-8795 Suction Line Group
5 198-1052 Adapter Assembly (suction) 4
6 4I-0722 Plug

2
1

ID: C80136T1

228-6507 Adapter Assembly


SMCS Code: 3217, 5050, 5056, 5068, 5095
Model: Forwarders
Warranty: Six Months

Used to connect machine to filter cart for kidney loop cleaning of hydraulic system
Used with 5P-7701 or 7M-8485 O-ring
Provides easy, clean connection to hydraulic tank (helps to meet Contamination Control Initiative)
Made of durable steel with rubber locking mechanism (allows tube to be locked in desired location)
See reference manual for additional parts required for procedure

Reference
SEBF8788, Procedure for Kidney Looping Forwarder Hydraulic Oil

Tank connecting thread SAE 1516-12


Tube size 3 inch ID pipe
4

Overall length 63.4 mm (2.50 in)


ID: D00381T1

3-12 Contamination Control 2007


Vehicle System Tools

Hydraulic Tank Adapters for 554 and 574B Forwarders Filter Carts
SMCS Code: 5050, 8095
Model: 554 and 574B Forwarders
Essential Tool
Warranty: Six Months

Used to connect oil filter cart or kidney loop cart to hydraulic tank
Used with 204-7392 Kidney Loop Cart (Air Motor Driven), CE
Provides a quick-disconnect feature to quickly hook up filter cart
Suction and return stand pipes are easily adjusted depending on depth of hydraulic tank
Another adapter is listed in the table which works on any hydraulic tank with correct
thread specifications

Reference 198-1052
NEHS0848 Tool Operating Manual, 204-7392 (Air Motor Driven) Filter Cart 228-6507
(Use on All Caterpillar Products)
SEBF8788 Contamination Control Guideline, Procedure for Kidney Looping 236-2516
Forwarder Power Train and Hydraulic Oil
ID: D00512T1

I.D. of Sch 40 Replaceable


Part No. Description Model Black Pipe Threads O-ring
236-2516 Adapter Assembly 574B 1 inch 1116-12 3D-2824
2

228-6507 Adapter Assembly 554 3 1516-12


4 inch 7M-8485
198-1052 Adapter Assembly 1 inch M42 x 2 095-1608

Adapters and Extensions


SMCS Code: 5068-010
All Models with hydraulic tanks having 2 or 4 inch filler caps
Recommended Tool
Warranty: Six Months

Used to filter oil directly from hydraulic tank (eliminates placing oil in separate filtering cart/container)
In tight places the extensions will extend the adapters for easy access
Used with 188-3242 Filter Cart Group
Easy-to-use; simply remove filler cap and screen, and then screw adapter onto neck of filler tube
Two adapters (one for 2 inch and one for 4 inch hydraulic tank filler necks)
Designed with quick disconnect fittings for quick hookup of hoses from filter cart (designed to prevent incorrect hookup)
Oil is removed and replaced through adapter into tanks filler hole
Uses an SOS fitting to release pressure buildup prior to removing adapter assembly (in some cases as oil heats up inside
hydraulic tank, pressure can build up, resulting in possible hot oil spray, if pressure is not released before adapter is removed)
Made from lightweight aluminum for easier handling and steel fittings
for added durability
Requires dealer supplied length of 1 inch ID suction hose (hose length
should allow end of hose to be within 6 inches from bottom of tank)
and SOS Sampling Adapter
Overall size (w x l x h): 127 x 152 x 381 mm (5.0 x 6.0 x 15.0 in)

Reference
NEHS0778, Using the 188-3242 Filter Cart Group

Part No. Description Weight


193-5900 Adapter 5 kg (11 lbs)
193-5903 Adapter 4 kg (9 lbs)
197-4626 Extension 1.58 kg (3.5 lbs)
197-4627 Extension 0.68 kg (1.5 lbs)

ID: C79904T1

Contamination Control 2007 3-13


Vehicle System Tools

Filter Carts 173-8839 Fluid Recovery Unit


SMCS Code: 5050-044, 5050-022, 5056-022
Model: All Models
Warranty: Six Months
European Union compliant, CE marked
Designed to reduce time and trouble associated with the handling Easy to clean large 8 inch x 10 inch cleanout door allows
and filtration of contaminated petroleum-based fluids and water glycol cleaning of unit
Sized to handle most hydraulic, transmission, crankcase or cooling Tank unit 150 gallon holding tank is mounted on rubber tired
system filtering/handling jobs on construction equipment wheels and caster; completely portable with a fold away towing bar
Efficient everything is there! No extra pans, drop cords, hoses, Hoses 114 inch x 20 ft clear industrial suction hose is lightweight
buckets or barrels are needed; short term fluid storage is no longer and flexible; equipped with a quick 1 inch x 12 ft black discharge hose
a messy problem with quick coupling and fluid shutoff fill nozzle (standard)
Portable operates on shop or portable air systems; easily moved Drain pan lightweight aluminum, 1812 inch x 2012 inch x 3 inch
by one person when full; fold-away tow bar is standard drain pan; equipped with quick coupling connection; steel ball type
Easily operated three quick operating ball valves change operation rollers permit rolling on floor; low profile gets where other pans cant
of unit from vacuum to discharge to recycling easily changed Filtration serviceman has the option of filtering fluids three
spin-on filters are used throughout separate times (three filters: suction, recycle and discharge; all have
Economical eliminates time consuming handling and disposal of visual dirty filter indicators)
seemingly contaminated fluids; eliminates the purchase of new fluids 1. When fluid is initially being vacuumed from the sump or pan
in many cases; decreases disposal and permit expenses to the unit; the fluid passes into the tank through dual filters
Safe operation tank safety relief valve and wheel locking device at a rate of 16-18 gpm
re standard 2. While the fluid is in the holding tank it can be continually circulated
Compact storage and job accessibility is no problem due to the through the dual recycle filters until the acceptable contamination
compact design of the unit level is attained
Environmentally safe although it will not turn bad fluids into 3. When fluid is being pumped back into the vehicle, it goes through
new fluid, it will convert contaminated fluids into clean, ready-to-use yet another set of dual discharge filters at a rate of 16 gpm
fluids; this eliminates hazardous waste and landfill problems
Air supply requires 65 to 80 PSI shop compressed air Reference
Pump unit vacuum 16 to 18 GPM; discharge 16 GPM NEHS0648 Tool Operating Manual

ID: C78404T1

Replacement Filters
Part No. Description
Standard
9U-6985 Suction Filter Element, 100 mesh, stainless steel media, spin-on
9U-5870 Recirculating and Discharge Filter Element, 13 micron absolute,
synthetic media, spin-on
Optional
9U-6983 Replacement Filter, 5 micron absolute
9U-6984 Replacement Filter, 22 micron absolute

All spin-on filters listed have synthetic filtering media for compatibility
with petroleum-based and water-based fluids.

3-14 Contamination Control 2007


Vehicle System Tools

295-5490 Filter Cart Group Filter Carts


SMCS Code: 0684
Model: Diesel Fuel Engines
Essential Tool
Warranty: Six Months
European Union Compliant, CE marked
Used to clean diesel fuel systems by removing contaminants in fuel
Lightweight, portable design for easy transport to work site
Use before engine re-start, or after replacement of a failed fuel
system component
Kidney loop fuel through filter element, reservoir tank, and engine
fuel system until desired level of cleanliness is achieved
Air powered diaphragm pump for dependable pumping action
Dirty filter indicator shows when filter elements require service
Includes basic suction/return hose and discharge/pressure hose ID: D01723T1
assemblies (additional dealer-supplied adapters are required) Air diaphragm pump 138 to 414 kPa (20 to 60 PSI)
(operating pressure range)
Reference Pressure air relief valve 483 kPa (70.0 PSI)
NEHS0989 Tool Operating Manual, Maximum output pressure Pressure of the fluid pumped should be
295-5490 Portable Diesel Fuel System Filtration Unit equal to the air inlet pressure.
Tank capacity 18.9 L (5.0 gal)
Fluid cycle 0.57 lpm (0.15 gpm)
Service/Repair Parts SOS valve Standard
Item Part No. Description Operating temperature 4.4 to 65.5C (40 to 150F)
1 295-5589 Pump Noise level 78 dB at 483 kPa (70 PSI) air pressure
3 295-8468 Dust Cap Overall dimensions (w x d x h) 365 x 466 x 535 mm (14.37 x 18.35 x 21.06 in)
2 295-8469 Dust Cap Ground strap length 305 cm (10 ft)
Not Shown Suction/return hose length 427 cm (14 ft)
295-5590 Air Repair Kit Discharge/pressure hose length 671 cm (22 ft)
295-5591 Diaphragm Repair Kit Weight 13.6 kg (30 lbs)

231-6284 Filter Cart Group


SMCS Code: 3004, 3258, 3282, 3260, 4050, 4070
Model: All Caterpillar products
Warranty: Six Months

Used to flush and clean final drive, rear axle, differential,


small hydraulic tanks, and/or hydraulic systems with less than
110 L (30 gal) capacity; can also be used in any filtering application
for oil contamination control
Allows oil filtering directly from hydraulic tank eliminates placing
oil in separate filtering cart/container
Filters hydraulic fluids from 5W to 90W
Easily moved around in field conditions on two 30 cm (12.0 in)
pneumatic tires
Oil is pumped through the filter cart using an air-powered,
diaphragm pump
Maximum output pressure of fluid being pumped is equal to air
inlet air pressure
A dirty filter indicator indicates when to change filter elements
Protective rails help prevent damage during transportation
A 161-7059 Diaphragm Repair Kit and a ID: D00561T1
196-9504 Air Valve Repair Kit are sold separately
Capacity 114 L (30 gal)
Reference Maximum free flow 159 lpm (42 gpm)
SEBF8797 Procedure for Filtering Final Drives, Rear Axles,
and Differentials on Caterpillar Machines Maximum size of pumpable solids 3.0 mm (.12 in)
Air inlet 12.7 mm (.50 in)
NEHS0899 Tool Operating Manual;
Using the 231-6284 30 Gallon Filter Cart Recommended operating pressure 414 kPa (60 psi)
Maximum air pressure 827 kPa (120 psi)
Minimum air pressure 138 kPa (20 psi)
Overall size 953 h x 762 d x 673 w (mm)
37.5 h x 30.0 d x 26.5 w (in)
Weight 82.6 kg (182 lbs)

Contamination Control 2007 3-15


Vehicle System Tools

Filter Carts 292-8713 Diesel Fuel Flushing Cart


Model: All Caterpillar products
Warranty: Six Months

Used to flush and clean diesel fuel systems; with an additional quick disconnect
added to the cart it can be used to filter fuel tanks
Easily moved around in field conditions on two 30 cm (12.0 in) pneumatic tire
Oil is pumped through the filter cart using an air-powered, diaphragm pump
Maximum output pressure of fluid being pumped is equal to air inlet air pressure
A dirty filter indicator indicates when to change filter elements
Protective rails help prevent damage during transportation
A 161-7059 Diaphragm Repair Kit and a 196-9504 Air Valve Repair Kit
are sold separately

Reference
NEHS0969 Tool Operating Manual

Capacity 114 l (30 gal)


Maximum free flow 159 lpm (42 gpm)
Maximum size of pumpable solids 3.0 mm (.12 in)
Air inlet 12.7 mm (.50 in)
Recommended operating pressure 137 - 276 kPa (20 - 40 psi) ID: D00561T1
Maximum air pressure 310 kPa (45 psi)
Minimum air pressure 138 kPa (20 psi)
Overall size 953 h x 762 d x 673 w (mm)
37.5 h x 30.0 d x 26.5 w (in)
Weight 89.4 kg (197 lbs)

201-8131 Heavy Weight Oil Filter Cart


SMCS Code: 0680
Model: Hydraulic Systems on 785, 789,
793 Off-Highway Trucks and Power Train Oils
Warranty: Six Months
European Union compliant, CE marked
Replaces discontinued 183-9301 Oil Filter Cart, Size 150
Used to filter fluids from 5W (lightweight oils) to 90W (final drive lubricants)
Variable pump delivery
Powered by compressed air
A differential pressure gauge is provided to monitor filter element condition.
Extra large capacity filter for extended time between dirty element change
Wire-reinforced hoses; will not collapse with hot oil
Built-in tool box
Convenient hose caddy for ease of storage ID: C80578T1
Mobile cart on hard plastic casters Prime mover air diaphragm pump
Operating pressure 138 to 689 kPa (20 to 100 PSI)
Reference Variable delivery 0 to 340 liter/m (0 to 90 gpm)
NEHS0847 Tool Operating Manual Supply air consumption 0.47 liter/s (1 cfm) per 3.78 liter/m
(1 gpm) of fluid pumped
Maximum output pressure of
fluid being pumped equals air inlet pressure
Hydraulic fluids 5W to 90W
Operating temperature 0 to 66C (0 to 150F)
Standard filtration 10 microns absolute
Extra large filter 273 mm diameter x 825 mm (10.7 in x 32.5 in)
Outlet hoses two #844, 112 in diameter x 25 feet
long (112 in Cam-lok fittings)
Inlet hose #844, 2 inch diameter x 14 feet long
(112 inch Cam-lok fittings)
Tool box 406 x 254 x 228 mm (16.0 x 10.0 x 9.0 in)
Overall dimensions 122 x 157 x 102 cm (48.0 x 62.0 x 40.0 in)
Noise level 82dB (at 110 PSI air pressure)
Weight 318 kg (700 lbs)

3-16 Contamination Control 2007


Vehicle System Tools

Performance Note: Fluid flow through filter for maximum efficiency is dependent
upon fluid temperature, fluid viscosity, supply air pressure, supply air volume, Filter Carts
and filter media rating.

Dust Caps/Plugs Used with 201-8131 and Discontinued 183-9301 Oil Filter Carts
8C-3451 1 inch diameter rubber cap for SOS port
2

201-8129 2 inch diameter aluminum male plug


used with 190-8321 Quick Disconnect Coupler or return line
201-8128 212 inch diameter aluminum male plug used
with 190-8321 Quick Disconnect Coupler or suction line
201-8553 2 inch diameter aluminum female cap used with the following adapters:
190-9935, 190-9937, 190-9939, 190-9941, or 190-9943
201-8552 212 inch diameter aluminum female cap used with the following adapters:
190-9936, 190-9938, 190-9940, 190-9942, or 190-9944

Service/Repair Parts
Part No. Description
192-1560 Filter Element (10 micron, absolute)
212-7125 Filter Element (3 micron, absolute)
188-7020 Filter Element (5 micron, absolute)
185-1375 Filter Element (25 micron, absolute)
4C-6786 Pump (complete)
196-9504 Air Valve Repair Kit
161-7059 Diaphragm Repair Kit
077-8298 Filter Housing Cap O-Ring
221-4490 Cup Seal (inside filter housing)
209-1799 Pump (discontinued 183-9301 only)
209-1800 Repair Kit, diaphragm for pump on discontinued 183-9301
209-1801 Repair Kit, air valve for pump on discontinued 183-9301
3H-0976 O-ring (Element to Head)

5P-0306 Vacuum Transducer


SMCS Code: 5050-015
Model: Most Caterpillar Models
Warranty: Six Months

Minimizes oil loss when a hydraulic system must be opened


Air pressure applied to transducer produces a continuous vacuum in the tank

ID: D01801Ti\

Contamination Control 2007 3-17


Vehicle System Tools

Filter Carts

3-18 Contamination Control 2007


Power Train Tools

Filter Elements and Housings Filter Elements


and Housings

180-9549 Filter Element


188-7027 Filter Element
SMCS Code: 5068-010
Model: All Caterpillar Hydraulic Filter Units and Carts
Warranty: Six Months

Used to remove water from a hydraulic oil tank


Economical alternative for water removal
Fits on standard, low-pressure, spin-on, filter head
Aluminum body with cellulose media
Working pressure: 1035 kPa (150 PSI)
Particle filtration size: 25 micron

ID: C80039T1
Item Part No. Description Length Diameter Weight Flow Rate Water Removal
1 180-9549 Filter Element 132.3 (5.21 in) 93.7 mm (3.69 in) 0.54 kg (1.2 lb) 95 lpm (25 gpm) 170 ml (10.3 cu in) @ 20 PSI differential
2 188-7027 Filter Element 289.3 (11.39 in) 129.5 mm (5.10 in) 1.44 kg (3.2 lb) 227 lpm (60 gpm) 700 ml (42.4 cu in) @ 20 PSI differential

1, 2, and 4 Filter Heads


SMCS Code: 5068
Model: Caterpillar Hydraulic System or Vehicle
Warranty: Six Months

Used to filter oil in 300 lpm (80 gpm) to 450 lpm (120 gpm) applications
Attaches to a variety of filtering tools using either pipe threads
or four-bolt flanges
Can be permanently attached to system/vehicle or fitted
with currently available, quick-disconnect fittings
Made of lightweight, cast aluminum for strength and durability
Some filter heads have visual dirty element indicator to show
when to change element
Typical uses:
188-3242 H.D. Air Filter Cart ID: D00452T1

127-8781 Filter Cart, 110 V, 60 Hz Filter Heads for 129.5 mm (5.10 in) Diameter Filter Elements
169-7159 Filter Cart, 220 V, 50 Hz Bypass Working
174-9158 Compressed Air Filter Cart Pressure Pressure
Part No. kPa (PSI) kPa (PSI) Maximum Flow Ports Indicator
Single Filter Heads
9U-6989 170 (25) 1034 (150) 300 lpm (80 gpm) 112 inch NPT no
229-7259 None 552 (80) 300 lpm (80 gpm) 112 inch NPT no
275-8688 None 1034 (150) 265 lpm (70 gpm) 114 inch NPT yes
Two Filter Heads
9U-6991 170 (25) 1034 (150) 450 lpm (120 gpm) 178 inch SAE and no
112 inch NPT
229-7260 None 552 (80) 450 lpm (120 gpm) 112 inch NPT and yes
2 inch, four-bolt flange
140-7971 170 (25) 1034 (150) 450 lpm (120 gpm) 112 inch NPT and yes
2 inch, four-bolt flange
ID: D00447T1 Four Filter Heads
Filter Elements for 1, 2, and 4 Filter Heads (single head shown)
(Elements fit heads of 5.1 inch diameter and 112 inch-12thd) 9U-5970 1 170 (25) 1034 (150) 450 lpm (120 gpm) 112 inch NPT yes
229-7261 None 552 (80) 450 lpm (120 gpm) 112 inch NPT yes
Nominal Media Dirt Holding Height
Micron Rating Material Capacity Inch (mm) Part No. 1 9U-5970 comes as a complete assembly with four 9U-5870 Elements, 25 micron.
2 Synthetic 11.39 (289.3) 198-3188
5 Synthetic 64 grams 11.39 (289.3) 9U-6983
10 Synthetic 64 grams 10.66 (270.8) 9U-5870
18 Synthetic 90 grams 10.66 (270.8) 9U-6984
18 Synthetic/Cellulose Water-20 oz. 10.66 (270.8) 188-7027
149 Cellulose/Wire
Mesh 11.39 (289.3) 9U-6985

Contamination Control 2007 4-1


Power Train Tools

Filter Elements
and Housings 9U-6707 Spin-on Thread Adapter
Warranty: Six Months

Can be used with 5.10 inch diameter elements


114 inch NPT male to 112 16 thrd

ID: D00827T1

Spin-on Heads
Elements for Heads of 3.7 inch diameter and 1 inch-12 thd
Warranty: Six Months
Nominal Media Dirt Holding Height
Micron Rating Material Capacity Inch (mm) Part No.
Heads and elements sold separately
5 Synthetic 15 grams 5.5 (140) 9U-6978
Heads accept spin-on elements of 3.7 inch diameter,
1 inch-12 thrd 8.5 Synthetic 15 grams 5.5 (140) 9U-6980
Typical uses: 18 Synthetic 23 grams 5.5 (140) 9U-6981
4C-9475 Transfer Cart, 115 VAC, 60 Hz 25 Synthetic/Cellulose 6 oz. water 5.5 (140) 180-9549
169-7158 Transfer Cart, 220 VAC, 50 Hz 149 Wire mesh 5.5 (140) 9U-6982

Heads
Nominal Working No. of DEB
GPM (LPM) PSI (kPa) Ports Elements Psid DEI Part No.
25 (95) 150 (1034) 3 in-16 SAE 1 25 No 4C-3498
4

25 (95) 150 (1034) 3 in NPT 1 25 No 9U-6987


4

25 (95) 150 (1034) 1116 in SAE 1 25 No 9U-6988


DEB = Dirty Element Bypass Cracking Pressure
DEI = Dirty Element Indicator (pop-up style)

205-7379 Filter Assembly Cartridge Elements for 205-7379 and 229-1463 Filter Groups
229-1463 Filter Assembly Nominal Media Dirt Holding Height and
Micron Rating Material Capacity Diameter Part No.
SMCS Code: 5068
Warranty: Six Months 3 Synthetic 345 grams 27 in (685.8 mm) 205-7380
4 in (101.6 mm)

Used to filter oil in applications requiring low pressure, 5 Synthetic 258 grams 27 in (685.8 mm) 205-7381
4 in (101.6 mm)
high volume
N/A Polymer 443 ml (15 oz) 27 in (685.8 mm) 283-5665
Small and lightweight 4 in (101.6 mm)
Comes standard with a 205-7380 Synthetic Filter Element,
3 micron
Overall height 810 mm (31.9 in)
205-7381 Filter Elements, 5 micron, also available
Width and depth of head 159 mm (6.26 in)
Head section is made from die cast aluminum
with a steel body Canister diameter 119 mm (4.7 in)

Internal 2 bar (30 PSI) bypass has an orange pop up Ports (in/out) 112 inch NPT
indicator (requires manual reset) on 205-7379; Bypass (cracking) pressure 2 bar (30 PSI)
229-1463 has differential pressure switch, Flow rate (maximum) 379 lpm (100 gpm)
240 VAC, 1-phase, for panel readout or light
For use on hydraulic test benches or other systems
needing kidney looping

ID: C80389T1

4-2 Contamination Control 2007


Power Train Tools

Filter Elements
198-3188 Two Micron Filter Element and Housings
SMCS Code: 5068
Model: All Caterpillar bulk hydraulic fluid storage tanks
Warranty: Six Months

Used to remove contamination from fluids held in bulk storage tanks


Use in high-volume applications
Two micron filtration capability
Large dirt holding capacity Overall size 289 x 129 mm (11.4 x 5.1 in)
Water absorption style filter media Filter media synthetic
Can be used with the following filter carts: Weight 1.44 kg (3.2 lbs)
188-3242 H.D. Air Filter Cart Body style spin-on
127-8781 110V 60 Hz Filter Cart Pressure rating 1034 kPa (150 PSI)
169-7159 220V 50 Hz Filter Cart
174-9158 Compressed Air Filter Cart
ID: C80327T1

185-1152 Large Volume Filter Group Elements for 185-1152 Filter Group (Not shown)
SMCS Code: 5068-070 Nominal Media Dirt Holding Height and
Model: All Caterpillar bulk hydraulic fluid storage tanks Micron Rating Material Capacity Diameter Part No.
Warranty: Six Months 2 Synthetic 660 grams 22 inch (559 mm) 212-7125
7.5 inch (109 mm)
Used to filter oil in high-volume applications 5 Synthetic 311 grams 22 inch (559 mm) 188-7020
Provides extended time between element changes 7.5 inch (109 mm)
Uses synthetic fiber or cellulose filter elements 8 Synthetic 430 grams 22 inch (559 mm) 192-1560
7.5 inch (109 mm)
Canister-style body is made of cast aluminum for strength
and durability 23 Cellulose 450 grams 22 inch (559 mm) 185-1375
7.5 inch (109 mm)
Visual dirty element indicator shows when to change element
Filter has increased dirt holding capacity over a conventional filter
Length 825.5 mm (32.50 in)
Service/Repair Parts Diameter 273.1 mm (10.75 in)
Part No. Description Weight 57 kg (125 lbs)
077-8298 Filter Housing O-Ring Ports 4 inch NPT
221-4490 Cup Seal (Internal) No bypass
3H-0976 O-ring (Element to Head) Working pressure 1,034 kPa (150 PSI)
ID: C79891T1 Maximum flow rate 2271 lpm (600 gpm)
Operating temperature -29 to 107C (-20 to 225F)

212-7768 Filter Group Inlet port (located in bottom of housing) 212 NPT
SMCS Code: 5068-070 Outlet ports (located on opposite sides) 212 NPT
Model: All Caterpillar hydraulic fluids Drain and/or pressure gauge ports 3
8 NPT
Warranty: Six Months (two, located in bottom of housing)
Maximum operating pressure 689 kPa (100 psi)
Used for high-volume filtering of petroleum fluids
Internal bypass none
Can be used on a mobile truck or trailer and/or in the shop
Material steel
Equipped with a standard 25 micron filter element
Dry weight 43 kg (95 lbs)
(optional elements are also available)
Overall size 787 mm (31.0 in) high by
NPT ports for easy hose connections
394 mm (15.5 in) wide with a
Designed to use optional 218-8445 Delta Pressure Gauge 330 mm (13.0 in) cover diameter
Multiple outlets allow versatility in hookup configuration Flow rate up to 2271 lpm (600 gpm)

Elements for 212-7768 Filter Group


Nominal Media Dirt Holding Height and
Micron Rating Material Capacity Diameter Part No.
1 2 Synthetic 660 grams 22 inch (559 mm) 212-7125
2
7.5 inch (109 mm)
5 Synthetic 311 grams 22 inch (559 mm) 188-7020
7.5 inch (109 mm)
8 Synthetic 430 grams 22 inch (559 mm) 192-1560
7.5 inch (109 mm)
23 Cellulose 450 grams 22 inch (559 mm) 185-1375
7.5 inch (109 mm)

Item Part No. Description


1 6Y-8134 O-ring Replacement Seal
ID: D00141T1 2 8J-8879 O-ring Replacement Seal

Contamination Control 2007 4-3


Power Train Tools

Filter Elements
and Housings 185-1153 High Pressure Filter Group
SMCS Code: 5068-070
Model: All Caterpillar bulk hydraulic fluid storage tanks Length 884.7 mm (34.83 in)
Warranty: Six Months Diameter 152 mm (6.0 in)
Weight 28.5 kg (63 lbs)
Used to filter oil in high-volume applications Ports 2 inch SAE four-bolt flange
Provides extended time between element changes Bypass none
Uses synthetic fiber filter elements Working pressure 20,790 kPa (3000 PSI)
Machined-tube body is made of ductile iron Maximum flow rate 757 lpm (200 gpm)
for strength and durability Operating temperature -29 to 121C (-20 to 250F)
Visual dirty element indicator shows when
to change element Cartridge Elements for 185-1153 Filter Group
Filter has increased dirt holding capacity Nominal Media Dirt Holding Height and
over a conventional filter Micron Rating Material Capacity Diameter Part No.
8 Synthetic 25.87 inch (657 mm) 185-1377 ID: C79899T1
5 inch (127 mm)
18 Synthetic 104 grams 25.87 inch (657 mm) 185-1376
5 inch (127 mm)

185-1154 High Pressure Filter Group


SMCS Code: 5068-070
Model: All Caterpillar bulk hydraulic fluid storage tanks with pneumatic pumps
Warranty: Six Months

Used to filter oil in high-volume applications Length 292 mm (11.5 in)

Provides extended time between element changes Diameter 89 mm (3.5 in)

Uses synthetic fiber filter elements Weight 2.49 kg (5.5 lbs)


Ports 3 inch SAE O-ring
Especially suited in the output line from 4

4C-7195 Dispersing Pump and 4C-7228 Dispersing Pump Bypass 345 kPa (50 PSI)
Filter head is made of cast aluminum and bowl is made Working pressure 13,790 kPa (2000 PSI)
of impact-extruded aluminum for strength and durability Maximum flow rate 75 lpm (20 gpm)
Visual dirty element indicator shows when Operating temperature -29 to 121C (-20 to 250F)
to change element
Filter has increased dirt holding ID: C79900T1
Cartridge Elements for 185-1154 Filter Group
capacity over a conventional filter
Nominal Media Dirt Holding Height and
Micron Rating Material Capacity Diameter Part No.
5 Synthetic 4 grams 8.12 inch (206.2 mm) 185-1378
2.5 inch (63.5 mm)
18 Synthetic 9 grams 8.12 inch (206.2 mm) 185-1379
2.5 inch (63.5 mm)

9U-5968 Hydrostatic Filter Group


SMCS Code: 5050-041, 3200-019, 3218-070
Model: All models
Warranty: Six Months

Used to filter out contamination (particles) after catastrophic pump or motor failure
6 micron absolute rating
Works in closed-loop hydrostatic hydraulic systems
Simple to install, as rectifier block automatically routes oil through filter
in correct flow direction, regardless of inlet and outlet connections
Can be permanently attached to system or vehicle
Easily fitted with currently available quick disconnect fittings for fast and
easy installation one unit can serve several machines
Overall size 300 x 250 x 558 mm (12.0 x 10.0 x 22.0 in)
Maximum working pressure 41,364 kPa (6000 PSI) ID: C79154T1
Service/Repair Parts
Flow rate 342 lpm (90 gpm)
Part No. Description
Filter rating 6 micron, absolute
9U-5969 Check Valve
Inlet/outlet port connection 114 inch quick disconnect
9U-5967 Check Valve Seal Kit
4C-5093 Quick Disconnect Nipple
Elements for 9U-5968 Filter Group
4C-5094 Quick Disconnect Coupler
Nominal Media Dirt Holding Height and
Micron Rating Material Capacity Diameter Part No.
6 Cellulose 94 grams 14.72 inch (374 mm) 9U-5966
3.11 inch (79 mm)

4-4 Contamination Control 2007


Major Equipment

Hydraulic Cylinder Service Hydraulic Cylinder


Service

Hydraulic Test Centers


250-6597 Cylinder Washer Tank Group
SMCS Code: 7562-070 Bulk Fuel Filtration
Model: Hydraulic Cylinders
Warranty: Six Months
European Union compliant, CE marked
Replaces canceled 120-9143 and 232-4686 Cylinder Washer Tank Groups
Used to clean honing oil and metal particles from inside of reconditioned cylinders
(provides quick and efficient cleaning method)
Operates completely by air pressure (no electricity)
Cleans cylinders ranging from 101 to 343 mm (4.0 to 13.5 in) diameter and 1.8 to 3.6 m
(up to 12 ft) in length (attachment sold separately)
Unit can be positioned at end of manual or automatic hone group
(allows cylinders to remain clamped in hone group during cleaning procedure)
Washer uses an air powered drill (sold separately) to rotate cleaning brushes (sold
separately) while a pump supplies cleaning solvent to brush head
Uses disposable filter bags to capture contaminants (keeps fluid clean
and makes cleanup and disposal easier)
Uses a three-step process to filter cleaning solution
1. Two magnet assemblies catch large ferrous materials ID: D00703T1
2. Dual filter bags capture particles 25 microns and larger
3. Final synthetic, spin on filter cleans fluid before it is pumped Service/Repair Parts
to cleaning brush assembly 184-2319 Filter Bag (25 micron)
198-3150 Filter Element (2 micron)
Reference 9U-6983 Filter Element (5 micron)
NEHS0927-01 Tool Operating Manual; Procedures for Using the 250-6597 Cylinder Washer Tank Group 9U-5870 Filter Element (15 micron)

Additional Tooling (Sold Separately)


for Complete Cylinder Tube Cleaning System
Part No. Description Qty.
120-9144 Rotating Valve Group 1
120-9146 Brush Assembly, Including Spray Nozzle 1
120-9148 Brush, 76 mm (3.0 in), used for 6
100 to 190 mm (4.0 to 7.5 in) diameter
cylinder bores
120-9147 Brush, 152 mm (6.0 in), used for 6
190 to 343 mm (7.5 to 13.5 in) diameter
cylinder bores
120-9154 Arbor Tube, 1.8 m (6.0 ft) 1
120-9153 Arbor Tube, 3 m (10.0 ft) 1
120-9152 Arbor Tube, 3.6 m (12.0 ft) 1
135-7643 Nozzle Adapter, optional 1
171-5688 Pneumatic Drill (or equivalent) 1

Cylinder Cleaning and Storage


When cleaning a hydraulic cylinderespecially important after honingthe primary objective is to remove harmful contaminants.
Testing has shown that this is best accomplished by the scrubbing action of rotating brushes, used with a cleaning solution that
flushes the contamination out of the cylinder. Caterpillar offers a cylinder washer, tooling, and a water-based cleaning chemical
(1U-5490) that is very effective in cleaning honed cylinders.
After the cylinder is clean, it is important to keep rust from forming on the bare metal surface of the bore. The recommended
Caterpillar cleaning chemical provides mild rust protection. However, if the cylinder will not be assembled into a group for an
extended period of time, depending on the environment, oxidation of the smooth surface can be a problem.
Options to deal with this include arranging the process so that cylinders are assembled within a few days of being washed, or
taking additional storage precautions with additional rust inhibitors that can provide longer term protection. Spraying the bore
with a light, clean oil may be sufficient to extend the rust protection. Other stronger products such as 1U-8809 Caterpillar 450 Rust
Preventive Oil could also be used. The amount of protection required depends on several factors such as storage time, ambient
conditions, other packaging, etc. If a cylinder is to be sealed on the ends, it must be completely dry and in a dry environment.

Contamination Control 2007 5-1


Major Equipment

Hydraulic Cylinder Hydraulic Test Centers


Service

Hydraulic Test Centers


1U-9400 Series Hydraulic Test Centers
Bulk Fuel Filtration SMCS Code: 0784
Model: Caterpillar Pumps, Motors and Transmissions
Warranty: Six Months
Available in 380/415/460/575 Volt, 50/60 Hertz, 3-Phase electrical, 200 to 400 HP
Complete test centers designed for testing and adjusting all Caterpillar pumps, motors, hydrostatic and powershift transmissions
Unlike traditional test benches on the market that are primarily designed to test transmissions, the 1U-9400 Series is designed
for complete pump, motor, and hydrostatic transmission testing
Caterpillar test centers are developed for greater performance but use traditional-sized components where possible to minimize costs
Using digital electronic control output, drive speed can be maintained regardless of load
Main manifold design allows for versatility in test configuration

ID: D00463T1
Optional Features Reduced voltage motor starter
Multiple suction ports for testing tandem and triple pumps Main oil tank capacity 1136 L (300 gal)
Additional signal pressure ports High capacity work support
Extended external and internal filtration systems for gear pump with integral sump 4545 kg (10000 lb)
testing (recommended for dealers who rebuild and test gear Output shaft torque (at full motor
pumps frequently) displacement) 1722 Nm (1275 lb ft)
Extended internal filtration systems for highly contaminated RPM range 0-2550
environments Modes of operation 3
Additional sound attenuation Displacement (fully manual)
Speed (maintains test speed during changing loads)
Custom work support sump configurations Motor test (loaded rotating motor testing)
Data acquisition system capable of monitoring and recording 9 Auxiliary pump
flows, 14 pressures, 2 temperature channels as well as RPM 215 lpm (0-57 gpm) elec. displacement control
and torque 0-41340 kPa (0-6000 PSI)
High pressure signal port (1) 0-51680 kPa (0-7500 PSI)
Ordering Information Low pressure signal port (1) 0-4134 kPa (0-600 PSI)
Each 1U-9400 Series Hydraulic Test Centers is built one at a time.
Tank return ports (2)
This allows design of the system tailored to a specific machine
population and component requirements. Regeneration/closed loop flow log (1)
Main pump diagnostic ports (2)
Contact the Dealer Service Tools Division for quotations,
specifications, and recommended tooling. The 1U-9400 Series Test Supercharge in/out ports (2)
Center is purchased outside of the Caterpillar parts network via a Flowmeter loops (6)
purchase order. 19-795 lpm (5-210 gpm) loadable
19-795 lpm (5-210 gpm) non-loadable
11-322 lpm (3-85 gpm) loadable
11-322 lpm (3-85 gpm) non-loadable
4-8 lpm (1-2 gpm) low pressure. case drain
2-19 lpm (.5-5 gpm) low pressure case drain
100 mm (4 in.) gravity supply (1)
Test ports connected to panel gauges (16)
Internal 3 micron high capacity kidney loop filtration system
12 kW thermostat-controlled tank heater
Separate internal heat exchanger for closed loop hydrostatic pump testing

5-2 Contamination Control 2007


Major Equipment

Service/Repair Parts Oil Filter Elements and Replacement Parts Hydraulic Cylinder
Part No. Description Circulation/Kidney loop Service
Gauges 205-7380 Oil Filter Element

212 inch Diameter, Panel Mount, Back Connection Sump return Hydraulic Test Centers
205-7381 Oil filter element
8T-0850 Gauge, 0-4135 kPa (0-600 PSI)
Super Charge filter systems
4C-4615 Gauge, 0-1380 kPa (0-200 PSI) 4C-3052 Oil Filter Element (1) Bulk Fuel Filtration
4C-4614 Gauge, 0-689 kPa (0-100 PSI) 4C-6112 Oil Filter Seal Kit
8T-0848 Gauge, 0-415 kPa (0-60 PSI) F1 Flowmeter/Closed Circuit Loop
4C-4878 Ring1 (2) Backup rings for regenerative circuit
4C-4616 Gauge, 0-52500 kPa (0-7500 PSI)
9U-5966 Oil Filter Element (2)
8T-0852 Gauge, 0-34450 kPa (0-5000 PSI) 4C-6110 Oil Filter Seal Kit
8T-0851 Gauge, 0-13780 kPa (0-2000 PSI) Return filter (top of tank)
4 inch Diameter, Panel Mount, Lower Back Connection 4C-3054 Oil Filter Element (2)
4C-6111 Oil Filter Seal Kit
8T-0840 Gauge, 30/0/30, 30 In/Hg-0-30 PSI
Pump and motor inlet control circuits
9U-6099 Gauge, 0-4130 kPa (0-600 PSI) 4C-4877 Ring1 (2) Backup rings for pump and motor control filters
1U-9697 Gauge, 0-52500 kPa (0-7500 PSI) 4C-3056 Oil Filter Element (1)
4C-4617 Gauge, 0-6890 kPa (0-1000 PSI) 238-6876 Oil Filter Element (1) (optional)
4C-6108 Oil Filter Seal Kit
Differential Pressure Gauge
Super Charge inlet filter
1U-5793 Gauge, 0-500 PSI 238-6877 Oil Filter Element (1)
4C-6109 Oil Filter Seal Kit
Main charge filter
4C-5096 Oil Filter Element (1)
4C-6111 Oil Filter Seal Kit
Motor control circuit (double length)
4C-5095 Oil Filter Element (1)
238-6875 Oil Filter Element (1) (optional)
4C-6111 Oil Filter Seal Kit
1 Replacement elements contain new bowl O-rings but not new backup
rings. Backup rings are used to support the filter bowl O-rings.
Replacement backup rings are serviced by themselves or within the
filter seal kits. The double length elements have been installed on some
machines but not all.

Hydraulic System Replacement Parts


4C-8686 Flowmeter - Webster LT-760, 7-210 gal/min., 112 inch SAE 4 bolt flange, 6000 PSI. (F1 and F4)
4C-8687 Flowmeter - Webster LT-500, 4-130 gal/min., 112 inch SAE 4 bolt flange, 6000 PSI. (F2 and F3)
4C-8688 Flowmeter - Hedland 701-002, .1-2.0 gal/min., 34 inch NPT port, 3000 PSI. Measures case drain
4C-8689 Flowmeter - Hedland 701-005, .5-5.0 gal/min., 34 inch NPT port, 3000 PSI. Measures case drain
4C-8690 Valve - Vickers DG17V-3-2C10. Directional control for drive shaft table lift
4C-8656 Valve - Rexroth EL-24VDC-832575. Proportional control for main and auxiliary pumps
4C-8682 Valve - Rexroth 4WS2EM10-40. Servo valve for fluid motor control
4C-8684 Strainer - 4 inch, 100 mesh, 200 GPM for oil supply inside reservoir
4C-8685 Strainer - 112 inch, 100 micron, 50 GPM for work table sump. Two needed (small sumps)
4C-8692 Coupler - Snap-Tite VHC-16-16-EF, 1516 inch female SAE thread valved. Super Charge outlet on manifold
Mechanical Parts
4C-8695 Bearing - Motion Industries 22313KTS drive shaft bearing
Electrical Parts
4C-8691 Potentiometer - Allen Bradley 800TU24 pot with a JS-1 SPST switch attached
4C-8589 Tachogenerator - Rexroth TDPO.7/8-3-836706 low voltage tach generator (located on end of fluid motor)
4C-8693 Torque Sensor - Lebow 1805-15K drive shaft torque sensor
4C-8694 Relay - Red Lion PRS1-103-1/A overspeed relay

Contamination Control 2007 5-3


Major Equipment

Hydraulic Cylinder
Service 9U-5000 Series Hydraulic Test Benches
SMCS Code: 5050-036
Hydraulic Test Centers Model: All Models
Warranty: Six Months

Bulk Fuel Filtration Available in 230/380/415/460/575 Volt, 50/60 Hertz, 3-Phase electrical, 125 or 150 HP
Used to test hydraulic pumps, motors, cylinders, and transmissions (including some hydrostatic)
Designed as an economical option 'or testing current and future components within the 125 or 150 hp range limit
A "mini" bench having many of the same features as larger 1U-9400 Hydraulic Test Center including elevated component oil tank,
full instrumentation, full filtration (down to 5 micron) with control panel indicator lights. two pressure oil supplies, and large,
low-profile testing bed
Additional features: two digital flow meters, connection for external flow meters, digital flow and temperature readouts,
automatic heating and cooling of testing oil supply, automatic oil level control of work table sump, built-in protection circuits,
and digital RPM readout
Caterpillar test benches are direct competitive replacements for 100/125 hp class test benches.

Reference
NEHS0563 Tool Operating Manual
NEHS0737 Tool Operating Manual

ID: D00469T1

Reduced voltage soft-start motor starter


Horsepower 125 or 150
Maximum drive output 2600 rpm
Gravity feed oil supply (flooded suction) 102 mm (4.0 in) diameter
Adjustable hydraulic supply #1 189 Ipm at 20 670 kPa (50.0 gpm at 3000 PSI)
Adjustable hydraulic supply #2 19 Ipm at 2756 kPa (5.0 gpm at 400 PSI)
Two flow meters 484 lpm (125 gpm)
External flow meter connections pressure up to 46 850 kPa (6800 PSI) with flow rates of 8 to 800 l/min (2 to 210 gpm)
Indicator lights for all filters

Ordering Information
Contact the Dealer Service Tools Division for quotations, specifications and recommended tooling. The 9U-5000 Series
Hydraulic Test Bench is purchased outside of the Caterpillar parts network via a purchase order

5-4 Contamination Control 2007


Major Equipment

Service/Repair Parts Hydraulic Cylinder


Part No. Description Service
Gauges
4C-4617 Gauge, 0-6890 kPa (0-1000 PSI) - 102 mm (4.0 in) diameter Hydraulic Test Centers
9U-5851 Gauge, 0-20 000 kPa (0-3000 PSI) - 102 mm (4.0 in) diameter
9U-5852 Gauge, 0-20 000 kPa (0-3000 PSI) - 64 mm (2.5 in) diameter Bulk Fuel Filtration
1U-9161 Minder Gauge - protects lower range gauges, located inside control panel
Oil Filter Elements
4C-9479 Element - hydrostat charge oil (13 Micron)
9U-5870 Element (13 micron absolute) - main pump case return, bypass, and sump filter
9U-5871 Element (10 micron absolute) - main oil supply
Electrical
9U-5856 Fan - main electrical panel
9U-5853 Indicator - control console digital rpm readout
9U-5881 Magnetic Pickup - for digital rpm readout
9U-5845 Sump Pump - 230/46OV, 3-phase, 6O Hz application only
9U-5847 Sump Pump - 230/38OV, 3-phase, 5O Hz application only
9U-5846 Switch - three level sump pump float switch
9U-5876 Switch - dirty filter indicator
9U-5877 Switch - high level, low level reservoir float switch
Hydraulic System Replacement Parts
9U-5859 Cooler - hydrostatic and bypass oil cooler
9U-5860 Heater - hydraulic reservoir
9U-5866 Nipple - 12 mm (4.0 in) gravity flow supply line
9U-5861 Strainer - inside oil reservoir 102 mm (4.0 in) diameter
9U-5862 Strainer - inside oil reservoir 50 mm (2.0 in) diameter
9U-5867 Strainer - inside oil reservoir 32 mm (1.25 in) diameter
4C-9910 Tester - digital flow meter
9U-5194 Tube - supply/return tube for flowmeter
9U-5873 Valve - on/off water control
9U-5848 Valve - 20 670 kPa (3000 PSI) pressure regulating (main oil supply pressure)
9U-5849 Valve - 3445 kPa (500 PSI) pressure reducing (control oil)
9U-5849 Valve - 3000 kPa (400 PSI) control pressure adjustment
9U-5850 Valve - supply flow On/Off, two-way ball valve
9U-5875 Valve - water control valve to hydrostatic oil cooler
9U-5878 Valve - water control valve to bypass oil cooler
Mechanical Parts
9U-5880 Winch - drive motor height adjustment
Miscellaneous Hardware
9U-5192 Adapter - drive adapter assembly with magnetic pickup gear
9U-5212 Bolt - sliding drive plate mounting
9U-5854 Cable - pump displacement/direction control
9U-5855 Cable - motor speed control
9U-5865 Coupling - electric motor/pump drive couplings
9U-5826 Artwork Decal - decals for control console
9U-5210 Guard - short coupling guard
9U-5211 Guard - long guard for drive shaft
9U-5872 Insert - used with 9U-5865 Coupling
Repair Kits
9U-5082 Kit - for Snap-Tite nipple
9U-5864 Kit - charge pressure relief valve
9U-5868 Kit - main hydraulic pump (60 Hz applications)
9U-5869 Kit - main hydraulic pump (5O Hz applications)
9U-5874 Kit - 9U-5873 Valve
9U-5879 Kit - fluid motor

Contamination Control 2007 5-5


Major Equipment

Hydraulic Cylinder Bulk Fuel Filtration


Service

Hydraulic Test Centers

Bulk Fuel Filtration Bulk Fuel Filtration Systems


Model: All Caterpillar products
Warranty: Six Months

Used to remove dirt and water from contaminated fuel in a single pass
(most fuel from fuel suppliers contains contamination above the recommended
cleanliness specifications for an engine)
Diesel fuel supplied to an engine should have a maximum particulate level
of ISO 18/16/13 with a maximum water content level of 0.1% (1,000 ppm)
Used in any application where bulk fuel storage is required
Reduces service-time by supplying cleaner fuel to engines fuel filters
(allows machines fuel filters to function more efficiently and last longer)
Cleaner fuel will help prevent premature wear or damage to injectors,
which provides improved fuel economy and engine performance
Four different sizes available (size determined by maximum flow
rate of fuel delivery system)
Requires very little maintenance

Reference
SENR9620-02 Improving Component Durability Fuel Systems
SEBF1020 Fluid Cleanliness Management

ID: D01897T1

Bulk Fuel Filtration Systems


Part No. Flow Rate Application
284-0413 190 Lpm (50 gpm) Used for remote day tank applications or for portable
use on a fuel truck
284-0415 375 Lpm (100 gpm) Used for remote day tank applications or for portable
use on a fuel truck
284-0416 750 Lpm (200 gpm) Used for fuel stations using fast-fill fuel system where
maximum flow does not exceed 750 Lpm (200 gpm).
Works well with off-highway trucks up through 793
295-0048 1135 Lpm (300 gpm) Used for fuel stations using fast-fill fuel system where
maximum flow rates exceed 750 Lpm (200 gpm).
Works well with off-highway trucks up through 797

Built-in Gate Valves


Inlet and outlet gate valves can be closed when servicing fuel filters

Dual Filter Units


Uses two 4-micron, full synthetic particulate filter elements to effectively trap and hold
a large volume of abrasive particulate debris
Dirty filter indicator shows when to change filters (eliminates changing filters prematurely)
Filters can last up to one month, depending on level of fuel contamination and volume
of fuel being filtered

Coalescer Unit
Contains multiple filter elements capable of removing up to 3.0% water by volume
to a level of 1,000 ppm (0.1%) at rated flow
Water droplets removed from fuel fall to bottom of coalescer unit
Fine mesh separator cartridge further repels smaller water droplets and prevents them
from escaping with clean fuel
Float mechanism monitors water level
Water is automatically drained from coalescer to an external water storage container
(dealer-supplied)
Coalescing elements rarely plug and usually only require annual replacement

5-6 Contamination Control 2007


Major Equipment

Hydraulic Cylinder
Automatic Water Drain Service
Drains excess water from sump of coalescer unit
Float mechanism automatically opens and closes drain valve depending on water level Hydraulic Test Centers
Flow meter, installed on water drain valve, monitors amount of water removed from fuel
Bulk Fuel Filtration
Flow Control Valve
Controls fuel flow and assures proper operation of coalescer and particulate filter
elements by preventing contaminated fuel from passing through unit
Reduces fuel flow as filter restriction or water concentration increases

Installation
Unit is self-contained on a platform, easily moved using a fork lift
Unit typically positioned between a fuel storage tank and fueling station
Permanent installation requires a small concrete pad
No electrical power required
Optional electric heating element available to prevent water from freezing
in bottom of coalescer tank

ID: D01903T1

Contamination Control 2007 5-7


Major Equipment

Hydraulic Cylinder
Service

Hydraulic Test Centers

Bulk Fuel Filtration

5-8 Contamination Control 2007


Hose Assembly Tools

Hose Cutting Machines and Fume Exhausters Hose Cutting Machines


and Fume Exhausters

Hose Cleaning Groups

Hose Cutting Machines


SMCS Code: 0684
Model: Caterpillar XT Hose
Electrical
Warranty: Manufacturers
Part No. Volts/Hz Requirement
3-Phase
Designed to cut hose safely and efficiently
6V-6015 230V/60 Hz Minimum 20 Amp circuit
Rated at 7.5 horsepower
250-6807 460V/60 Hz Minimum 10 Amp circuit
Available for different electrical requirements
Single-Phase 1
9U-7319 230V/50 Hz Minimum 35 Amp circuit
NOTE: These machines are not
9U-7320 230V/60 Hz Minimum 35 Amp circuit
European Union compliant.
1 If
a single-phase saw is required, a single-phase fume exhauster will
be required. This is available as a special order. Contact your Dealer
Service Tools representative.

Service/Repair Parts
Part No. Description
4C-9621 Belt Set
174-8912 Cut-off Wheel

ID: D01807T1

Fume Exhausters
SMCS Code: 0684
Model: Caterpillar XT Hose
Warranty: Six Months

Optional accessory
Exhausts fumes and draws dust and debris into cabinet base where it is trapped
for later collection
Ducting not included. For best results, use 127 mm (5.00 in) diameter ducting
with a maximum length of 6 m (20 ft)
Not for use with 9U-7319 and 9U-7320 Cut-off Saws
Single phase fume exhauster for use with 9U-7319 and 9U-7320 is available
as a special order. Contact your Dealer Service Tools sales representative

CFM
Part No. Volts/Hz Phase Capacity Use
251-1207 230V/60 Hz 3 900 Installed and wired to
6V-6015 Host Cutting Machine
250-6808 460V/60 Hz 3 900 Installed and wired to
250-6807 Host Cutting Machine

ID: D01813T1

223-2105 Hose Cut-Off Saw


SMCS Code: 0684
Model: All Machines with Hydraulic Hoses, Tubes and Lines
Warranty: Manufacturers
European Union compliant, CE marked Reference
NEHS0860 Using the 223-2105 Hose Cutting Machine (English)
Used to cut all Caterpillar hydraulic hoses, except NFHS0860 Using the 223-2105 Hose Cutting Machine (French)
1543 air conditioning hose and 1028 thermoplastic hose
NGHS0860 Using the 223-2105 Hose Cutting Machine (German)
Cuts six-spiral hose up to 50.8 mm (2 in) diameter
Adjustable pins allow saw to cut various sizes of hose NPHS0860 Using the 223-2105 Hose Cutting Machine (Portuguese)
Uses a hand lever to push hose into cutting blade NSHS0860 Using the 223-2105 Hose Cutting Machine (Spanish)
Lubricant released at cutting edge and only during cutting
process to reduce friction and extend serviceable life
of cutting blade
Designed to be bolted to work table or stand Voltage 400 VAC 3-Phase Service/Repair Parts

Weight 69 kg (152 lbs) Part No. Description

Minimum air 223-2106 Blade


pressure required 34 kPa (5 PSI) 228-7902 Lubricant

ID: D01819T1
Contamination Control 2007 6-1
Hose Assembly Tools

Hose Cutting Machines Hose Cleaning Groups


and Fume Exhausters

Hose Cleaning Groups

233-7193 Hose Cleaner Group


SMCS Code: 5057-070, 0738
Model: All Machines with Hydraulic Hoses, Tubes and Lines
Warranty: One Year

Provides a fast and effective way to clean To equip your hose assembly area with a 233-7193 Hose Cleaner Group
hose, complete hose assemblies, or other
hydraulic lines in order to reduce hydraulic
and related parts, follow the two steps below:
system contamination Step 1 - Order the 233-7193 Hose Cleaner Group (includes all of the parts
Designed specifically for dealer hose listed below).
assembly area
Includes a stand for the projectile Part No. Description Part No. Description
launcher (gun) and nozzle rack 130-6062 Adapter Ring 233-7190 Gun Hose Cleaning
Fewer nozzles to simplify nozzle 130-6068 Coupling Assembly 130-6073 Nozzle (16 mm)
and projectile selection 215-4585 Nozzle (4 mm) 130-6074 Nozzle (19 mm)
Does not include carrying case 130-6069 Nozzle (6 mm) 130-6075 Nozzle (25 mm)
233-7190 Gun can be purchased separately 130-6070 Nozzle (8 mm) 130-6076 Nozzle (32 mm)
130-6071 Nozzle (10 mm) 130-6091 Nozzle (38 mm)
130-6072 Nozzle (13 mm) 130-6092 Nozzle (50 mm)
156-0055 Nozzle Organizer Rack 130-6097 Nozzle (38 mm)
156-0050 Launcher Stand

Step 2 - Order the projectiles for cleaning hose and hose assemblies from the
list that is located after the hose cleaner groups on the page entitled
Projectile Application Information for Hose Cleaner Groups.

ID: D01825T1

233-7192 Hose Cleaner Group


SMCS Code: 5057-070, 0738
Model: All Machines with Hydraulic Hoses, Tubes and Lines
Warranty: One Year

Quickly and effectively cleans hose, complete To equip your hose assembly area with a 233-7192 Hose Cleaner Group
hose assemblies, or other hydraulic lines
in order to reduce hydraulic system and related parts, follow the two steps below:
contamination Step 1 - Order the 233-7192 Hose Cleaner Group (includes all of the parts
Designed specifically for service vehicle listed below).
or mobile applications
Includes a large carrying case with foam insert Part No. Description Part No. Description
Fewer nozzles to simplify nozzle 130-6062 Adapter Ring 130-6076 Nozzle (32 mm)
and projectile selection 130-6068 Coupling Assembly 130-6083 Nozzle (6 mm)
215-4585 Nozzle (4 mm) 130-6084 Nozzle (8 mm)
130-6069 Nozzle (6 mm) 130-6085 Nozzle (10 mm)
130-6070 Nozzle (8 mm) 130-6086 Nozzle (13 mm)
130-6071 Nozzle (10 mm) 130-6087 Nozzle (16 mm)
130-6072 Nozzle (13 mm) 130-6088 Nozzle (19 mm)
130-6073 Nozzle (16 mm) 130-6089 Nozzle (25/22 mm)
130-6074 Nozzle (19 mm) 130-6090 Nozzle (32/25 mm)
130-6075 Nozzle (25 mm) 233-7190 Gun Hose Cleaning

Step 2 - Order the projectiles for cleaning hose and hose assemblies from the
list that is located after the hose cleaner groups on the page entitled
Projectile Application Information for Hose Cleaner Groups.

ID: D01831T1

6-2 Contamination Control 2007


Hose Assembly Tools

Hose Cutting Machines


233-7191 Hose Cleaning Group (Economy) and Fume Exhausters
SMCS Code: 5057-070, 0684, 0738
Model: All Machines with Hydraulic Hoses, Tubes and Lines Hose Cleaning Groups
Warranty: One Year

Used to remove waste and contaminants from internal surfaces No need to remove tubes and/or hoses from machine; simply
of tubes, lines, and hoses while machine is at the job site (works great disconnect
in field service trucks) at both ends
Used with pressurized air or nitrogen gas, existing Caterpillar projectiles, Cleans hydraulic systems (tubes, lines, and hoses) to reduce risk of
and NEEG2955 Projectile Sizing Chart component failure, increases service life of filters, reduces equipment
Works on 4 mm (0.16 in) through 32 mm (1.25 in) or -04 through -20 hoses maintenance costs (less wear), and increases productivity (more time
Less expensive alternative to other Caterpillar hose cleaning groups on the job)
(this group has limited size capabilities and is, therefore, less expensive) Operating instructions and carrying case are included
Durable plastic handle with quick-acting threads and internal brass parts Operating pressure: 589 to 965 kPa (85 to 140 PSI)
An in-line air filter, lubricator, and regulator are recommended
233-7189 Hose Cleaning Gun can also be purchased separately

To equip your hose assembly area with a 233-7191 Hose Cleaner Group
and related parts, follow the two steps below:
Step 1 - Order the 233-7191 Hose Cleaner Group (includes all of the parts listed
below)
Part No. Description Part No. Description
215-4585 Nozzle, H04 (0.16 in) 130-6074 Nozzle, H19 (0.7 in)
130-6069 Nozzle, H06 (0.2 in) 130-6075 Nozzle, H25 (1.0 in)
130-6070 Nozzle, H08 (0.3 in) 130-6076 Nozzle, H32 (1.3 in)
130-6071 Nozzle, H10 (0.4 in) 233-7189 Hose Cleaning Gun
130-6072 Nozzle, H13 (0.5 in) 130-6068 Air Hose Quick Disconnect
130-6073 Nozzle, H16 (0.6 in) (1/2 inch male hose barb)
ID: D01837T1
Step 2 - Order the projectiles for cleaning hose and hose assemblies from the
list that is located after the hose cleaner groups on the page entitled
Projectile Application Information for Hose Cleaner Groups.

265-4959 Hose Cleaner Group


SMCS Code: 5057-070, 0738
Model: All Machines with Hydraulic Hoses, Tubes and Lines
Warranty: One Year

Designed to remove waste and contaminants from large-bore hose and couplings
Cleans product with 63.5 mm (2.5 in), 76.2 mm (3.0 in), and 88.9 mm (3.5 in) inside diameters
265-4958 Launcher can be purchased separately

To equip your hose assembly area with a 265-4959 Hose Cleaner Group
and related parts, follow the two steps below:
Step 1 - Order the 265-4959 Hose Cleaner Group (includes all of the parts listed below)
Part No. Description Part No. Description
Adapter Ring (UC-AR 2) 215-4585 Nozzle (4 mm)
Adapter Ring (UC-AR 3) 130-6069 Nozzle (6 mm)
130-6068 Coupling Assembly (8 mm) 130-6070 Nozzle (8 mm)
Nozzle (UC-U55/90) 130-6071 Nozzle (10 mm)
Stand (UC-CE1S) 130-6072 Nozzle (13 mm)
265-4958 Launcher 130-6073 Nozzle (16 mm)
130-6074 Nozzle (19 mm)
The small adapter ring allows this launcher 130-6075 Nozzle (25 mm)
to use the smaller nozzles shown in the 130-6076 Nozzle (32 mm)
following chart: 130-6091 Nozzle (38 mm)
130-6092 Nozzle (50 mm)
130-6097 Nozzle (38 mm)
ID: D01843T1
Step 2 - Order the projectiles for cleaning hose and hose assemblies from the
list that begins on the following page on the page entitled Projectile
Application Information for Hose Cleaner Groups.

Contamination Control 2007 6-3


Hose Assembly Tools

Hose Cutting Machines


and Fume Exhausters Projectile Application Information for Hose Cleaner Groups
SMCS Code: 5057-070, 0738
Hose Cleaning Groups Model: All Machines with Hydraulic Hoses, Tubes and Lines
Warranty: One Year

Use the information provided to order the projectiles for cleaning hose
and hose assemblies from the list below.
Recommended projectiles are listed below along with package quantity information:

Part No. Pkg. Qty. Part No. Pkg. Qty.


215-4565 100 215-4575 50
215-4566 100 215-4576 40
215-4567 100 215-4577 40
215-4568 100 215-4578 30
215-4569 100 215-4579 30
215-4570 100 215-4580 20
215-4571 100 215-4581 20
215-4572 100 215-4582 15
215-4573 100 215-4583 15
215-4574 100 215-4584 15

NOTE: Refer to NEEG2955 Hose Cleaning Projectile Sizing Chart

Application Charts for Hose Cleaner Groups


SMCS Code: 5057-070, 0738
Model: All Machines with Hydraulic Hoses, Tubes and Lines

265-4949 Hose Cleaner Group can clean all sizes if additional nozzles are purchased.

Cat Mfg. Mfg. Cat Hose Cleaner/Projectile Usage


Dash Size Decimal Nozzle No. Nozzle No. Projectile No. Projectile No. 233-7193 233-7192 233-7191 *265-4659
Hose Nozzles and Projectiles
-4 0.250 130-6069 H06 UC12 215-4568 X X X
-5 0.312 130-6070 H08 UC14 215-4569 X X X
-6 0.375 130-6071 H10 UC16 215-4570 X X X
-8 0.500 130-6072 H13 UC20 215-4572 X X X
-10 0.625 130-6073 H16 UC24 215-4574 X X X
-12 0.750 130-6074 H19 UC26 215-4575 X X X
-16 1.000 130-6075 H25 UC36 215-4578 X X X
-20 1.250 130-6076 H32 UC45 215-4580 X X X
-24 1.500 130-6091 H38 UC55 215-4582 X X
-32 2.000 130-6092 H50 UC65 215-4584 X X
-40 2.500 267-1527 UC-U55/90 UC80 265-4953 X
-48 3.000 267-1527 UC-U55/90 UC90 265-4955 X
-56 3.500 265-1527 UC-U55/90 UC100 265-4957 X
JIC/Pipe Couplings
-4 0.250 130-6083 J06 UC07 215-4566 X X X
-5 0.312 130-6084 J06/08 UC10 215-4567 X X X
-6 0.375 130-6085 J10 UC12 215-4568 X X X
-8 0.500 130-6086 J13/T13 UC16 215-4570 X X X
-10 0.625 130-6087 J16/T16 UC22 215-4573 X X X
-12 0.750 130-6088 J19/T19 UC26 215-4575 X X X
-16 1.000 130-6089 J25/T22 UC33 215-4577 X X X
-20 1.250 130-6090 J32/T25 UC40 215-4579 X X X
-24 1.500 130-6097 J38/T38 UC50 215-4581 X X
-32 2.000 130-6098 J50/T50 UC60 215-4583 X X
-40 2.500 267-1527 UC-U55/90 UC75 265-4952 X
-48 3.000 267-1527 UC-U55/90 UC85 265-4954 X
-56 3.500 267-1527 UC-U55/90 UC95 265-4956 X

6-4 Contamination Control 2007


Hose Assembly Tools

Cat Mfg. Mfg. Cat Hose Cleaner/Projectile Usage Hose Cutting Machines
Dash Size Decimal Nozzle No. Nozzle No. Projectile No. Projectile No. 233-7193 233-7192 233-7191 *265-4659 and Fume Exhausters
O-Ring Face Seal (ORFS) Couplings
-4 0.250 215-4585 4FFORX UC10 215-4567 X X X Hose Cleaning Groups
-6 0.312 130-6069 H06 UC12 215-4568 X X X
-8 0.375 130-6071 H10 UC16 215-4570 X X X
-10 0.500 130-6072 H13 UC22 215-4573 X X X
-12 0.625 130-6073 H16 UC26 215-4575 X X X
-16 0.750 130-6074 H19 UC33 215-4577 X X X
-20 1.000 130-6075 H25 UC40 215-4579 X X X
Code 61, 62 and Cat Flange Couplings
-8 0.500 130-6069 H10 UC16 215-4570 X X X
-10 0.625 130-6072 H13 UC22 215-4573 X X X
-12 0.750 130-6073 H16 UC26 215-4575 X X X
-16 1.000 130-6074 H19 UC33 215-4577 X X X
-20 1.250 130-6075 H25 UC40 215-4579 X X X
-24 1.500 130-6076 H32 UC50 215-4581 X X
-32 2.000 130-6091 H38 UC60 215-4583 X X
-40 2.500 267-1527 UC-U55/90 UC75 215-4952 X
-48 3.000 267-1527 UC-U55/90 UC85 215-4952 X
-56 3.500 267-1527 UC-U55/90 UC95 215-4956 X
Hydraulic Tubing
Cat Mfg. Mfg. Cat Hose Cleaner/Projectile Usage
OD x WALL Nozzle No. Nozzle No. Projectile No. Projectile No. 233-7193 233-7192 233-7191
1/ in x 0.035 in 130-6084 JO8/TO6 UC07 215-4566 X X X
4
5/ in x 0.035 in 130-6094 T08 UC10 215-4567 X X X
16
3/ in x 0.035 in 130-6095 T10 UC12 215-4568 X X X
8
3/ in x 0.049 in 130-6095 T10 UC12 215-4568 X X X
8
1/ in x 0.035 in 130-6086 J13/T13 UC16 215-4570 X X X
2
1/ in x 0.049 in 130-6086 J13/T13 UC16 215-4570 X X X
2
1/ in x 0.065 in 130-6086 J13/T13 UC14 215-4569 X X X
2
5/ in x 0.049 in 130-6087 J16/T16 UC20 215-4572 X X X
8
5/ in x 0.065 in 130-6087 J16/T16 UC18 215-4571 X X X
8
5/ in x 0.083 in 130-6087 J16/T16 UC16 215-4570 X X X
8
3/ in x 0.049 in 130-6088 J19/T19 UC24 215-4574 X X X
4
3/ in x 0.065 in 130-6088 J19/T19 UC24 215-4574 X X X
4
3/ in x 0.095 in 130-6088 J19/T19 UC22 215-4573 X X X
4
7/ in x 0.049 in 130-6089 J25/T22 UC30 215-4576 X X X
8
7/ in x 0.065 in 130-6089 J25/T22 UC30 215-4576 X X X
8
7/ in x 0.095 in 130-6073 H16 UC24 215-4574 X X X
8

1 in x 0.065 in 130-6090 J32/T25 UC30 215-4576 X X X


1 in x 0.095 in 130-6074 H19 UC30 215-4576 X X X
1 in x 0.120 in 130-6074 H19 UC30 215-4576 X X X
11/4 in x 0.065 in 130-6096 T32 UC40 215-4579 X X
11/4 in x 0.095 in 130-6096 T32 UC36 215-4578 X X
11/4 in x 0.120 in 130-6096 T32 UC36 215-4578 X X
11/2 in x 0.065 in 130-6097 J38/T38 UC45 215-4580 X X
11/2 in x 0.095 in 130-6097 J38/T38 UC45 215-4580 X X
11/2 in x 0.120 in 130-6097 J38/T38 UC40 215-4579 X X
2 in x 0.065 in 130-6098 J50/T50 UC60 215-4583 X X
2 in x 0.095 in 130-6098 J50/T50 UC55 215-4582 X X
2 in x 0.120 in 130-6098 J50/T50 UC55 215-4582 X X
2 in x 0.134 in 130-6098 J50/T50 UC55 215-4582 X X

Contamination Control 2007 6-5


Hose Assembly Tools

Hose Cutting Machines Pipe


and Fume Exhausters Cat Mfg. Mfg. Cat Hose Cleaner/Projectile Usage
SCH 40 Nozzle No. Nozzle No. Projectile No. Projectile No. 233-7193 233-7192 233-7191 *265-4959
1/ in 130-6071 H10 UC14 215-4569 X X X
Hose Cleaning Groups 4
3/ in 130-6072 H13 UC18 215-4571 X X X
8
1/ in 130-6073 H16 UC22 215-4573 X X X
2
3/ in 130-6074 H19 UC30 215-4576 X X X
4

1 in 130-6075 H25 UC36 215-4578 X X X


11/4 in 130-6076 H32 UC40 215-4579 X X X
11/2 in 130-6091 H38 UC50 215-4581 X X X
2 in 130-6092 H50 UC60 215-4583 X X X
SCH 80
1/ in 130-6069 H06 UC12 215-4568 X X X
4
3/ in 130-6071 H10 UC16 215-4570 X X X
8
1/ in 130-6072 H13 UC22 215-4573 X X X
2
3/ in 130-6073 H16 UC30 215-4576 X X X
4

1 in 130-6075 H25 UC36 215-4578 X X X


11/4 in 130-6076 H32 UC45 215-4580 X X X
11/2 in 130-6091 H38 UC50 215-4581 X X X
2 in 130-6091 H38 UC60 215-4583 X X X
SCH 160
1/ in 130-6071 H10 UC16 215-4570 X X X
2
3/ in 130-6073 H16 UC22 215-4573 X X X
4

1 in 130-6074 H19 UC30 215-4576 X X X


11/4 in 130-6075 H25 UC40 215-4579 X X X
11/2 in 130-6076 H32 UC45 215-4580 X X X
2 in 130-6091 H38 UC55 215-4582 X X
21/2 in 130-6092 H50 UC65 215-4584 X X

NOTE: The previous nozzle and projectile charts apply to all coupling styles. For couplings that jump down in size, use the nozzle that fits the
head size. For couplings that jump up in size, use the nozzle that fits the hose size.

6-6 Contamination Control 2007


Cleaning Equipment

Fuel Injection Pump Cleaning Fuel Injection


Pump Cleaning

Pressure Washers

Ultrasonic Cleaner Groups Miscellaneous


Warranty: Six Months

Available for different power supplies 110 V/60 Hz or 230V/50 Hz, single phase Parts Cleaners
Groups include tank with a heater element and a timer switch, basket, and cover.
Basket and cover are made of stainless steel.
No parts for this group are available through the Caterpillar parts system.

Part No. Description


6V-6050 Cleaner Group for 110V/60 Hz, single phase, power
6V-6060 Cleaner Group for 230V/50 Hz, single phase, power

ID: B60824T1

6V-6188 Cleaning Tray


Warranty: Six Months

Made to hold specific parts of the unit injectors in groups while the parts
are cleaned in the ultrasonic cleaner tank
Keeps plungers, bushings, tips, and needles in sequence so that parts which
fit together and must be kept together can be cleaned but not mixed.
Fits in the tank of either ultrasonic cleaner group

ID: B63740T1

212-1503 Parts Washer Kit


Warranty: Manufacturers One Year
European Union compliant, CE marked
Designed for use with water or water-based cleaners Two filters help extend solvent life
Lightweight, portable parts washer designed with many features For cold weather conditions R.V. antifreeze can be used
not found in other products with solvent (TNT)
Operates on compressed air Flo-thru brush and triggered sprayer aids in cleaning of parts
Comes with lid that can be secured, preventing spills and small components
Primary filter is 25 micron and helps prevent solvent spills Designed with a stable base (use on work benches
during transportation or back of service trucks)

Repair Information
Clayton Associates
Unit 213
575 Prospect Street
Service/Repair Parts
Lakewood, NJ 08701-5040
Part No. Description
Phone: (732) 363-2100
Fax: (732) 364-6084 212-1504 Oil Absorbent Sock
212-1505 25 mu Primary Filter Blanket

Reference 212-1506 Air Pump


NEHS0849 Tool Operating Manual 212-1508 Flo-Thru Brush

Capacity 13 liters (5 gal)


ID: C80547T1
Air pressure requirements 147 kPa (21 PSI)
Overall size 640 x 460 x 200 mm (2.25 x 18.1 x 7.9)

Contamination Control 2007 7-1


Cleaning Equipment

Fuel Injection Pressure Washers


Pump Cleaning

Pressure Washers
Industrial Duty, Cold Water, Electric-Powered Pressure Washers (Portable)
Miscellaneous Warranty: Manufacturer's One Year (various on components)
European Union compliant, CE marked (237-9168, 237-9169)
Parts Cleaners
Rugged roll cage and chassis made of 31.75 mm (114 inch) steel powder-coated with an epoxy finish
for all-weather protection
Totally enclosed, OSHA-compliant, high-impact polyethylene belt guard and easy-to-adjust belt tension device
Industrial-grade, tri-plunger, oil-bath Legacy high pressure pump with forged brass head and three ceramic pistons;
backed by a 5-year Legacy warranty
Safety thermal pump saver valve protects against hot water damage by venting recirculated water
Easy-to-attach downstream detergent injector with brass soap nozzle
Inlet strainer protects pump from debris in the water source
Insulated trigger gun for hours of fatigue-free cleaning
Durable wire braid hose rated for up to 345 Bar (5000 PSI) with swivel crimp fitting for tangle-free washing
Insulated, stainless steel wand with quick-couple connectors for easy attachment of high-pressure nozzles
Five conveniently mounted, quick-couple, high-pressure spray nozzles
for varying fan spray
33 cm (13 inch) tubed pneumatic tires with steel wheels for easy
maneuvering on all terrains and vibration absorption
Rubber feet to absorb vibration and keep the unit from walking
Notched V-belts and cast iron pulleys reduce belt slippage and provide
longer pump life
Warning and operating instructions visible on unit
Industrial-duty Baldor motor with 3 m (10 ft) electrical cord
and Ground Fault Circuit Interrupter (GFCI) for operator protection
Heavy-duty lifting beam for ease in loading and transporting

Repair Information
International Resource Management
1310 South Main
P.O. Box 571
Princeton, IL 61356
Phone: (815) 872-7400 or (800) 550-5019
Fax: (815) 872-7404
ID: D00355T1

Cat Part No. 235-3047 235-3046 237-9169 235-3049 235-3048 237-9168


Pressure 138 Bar (2000 PSI) 138 Bar (2000 PSI) 138 Bar (2000 PSI) 207 Bar (3000 PSI) 207 Bar (3000 PSI) 207 Bar (3000 PSI)
Volume 16 l/min (4.2 gpm) 16 l/min (4.2 gpm) 16 l/min (4.2 gpm) 18 l/min (4.8 gpm) 18 l/min (4.8 gpm) 18 l/min (4.8 gpm)
Pump Belt Belt Belt Belt Belt Belt
Horsepower 6 HP electric motor 6 HP electric motor 6 HP electric motor 10 HP electric motor 10 HP electric motor 10 HP electric motor
Volts/Hz/ph 230/60/1 230/50/3 230/50/3 230/60/3 230/50/3 230/50/3
Amps 20 30 30 17 17 24
Soap control Low pressure Low pressure Low pressure Low pressure Low pressure Low pressure
Hose length, 15.25 m x 9.53 mm 15.25 m x 9.53 mm 15.25 m x 9.53 mm 15.25 m x 9.53 mm 15.25 m x 9.53 mm 15.25 m x 9.53 mm
diameter (50 ft x 0.375 in) (50 ft x 0.375 in) (50 ft x 0.375 in) (50 ft x 0.375 in) (50 ft x 0.375 in) (50 ft x 0.375 in)
Gun type Trigger shutoff Trigger shutoff Trigger shutoff Trigger shutoff Trigger shutoff Trigger shutoff
Tip type Multi jet Multi jet Multi jet Multi jet Multi jet Multi jet
Adjustable pressure Standard Standard Standard Standard Standard Standard
Shipping weight 136 kg (300 lbs) 136 kg (300 lbs) 136 kg (300 lbs) 145 kg (320 lbs) 145 kg (320 lbs) 104 kg (230 lbs)
Replacement tip kit 235-3109 235-3110 235-3110 235-3109 235-3109 235-3109
Replacement hose 235-3120 235-3118 235-3118 235-3120 235-3120 235-3120
Replacement
spray gun 235-3126 235-3126 235-3126 235-3126 235-3126 235-3126
Replacement
wand group 235-3129 235-3129 235-3129 235-3129 235-3129 235-3129
Dimensions (L x W x H) 1067 x 737 x 737 mm 1067 x 737 x 737 mm 965.2 x 762 x 762 mm 1067 x 737 x 737 mm 1067 x 737 x 737 mm 965.2 x 762 x 762 mm
(42 x 29 x 29 in) (42 x 29 x 29 in) (38 x 30 x 30 in) (42 x 29 x 29 in) (42 x 29 x 29 in) (38 x 30 x 30 in)

7-2 Contamination Control 2007


Cleaning Equipment

Fuel Injection
Industrial Duty, Cold Water, Gasoline- or Diesel-Powered Pressure Washers Pump Cleaning
Warranty: Manufacturer's One Year
Pressure Washers
Cold water pressure washer with cleaning power of up to 345 Bar (5000 PSI)
Rugged roll cage and chassis made of 31.75 mm (114-inch) steel and powder coated with an epoxy finish Miscellaneous
for all-weather protection
Totally enclosed, OSHA-compliant, high-impact polyethylene belt guard and easy-to-adjust belt tension device
Industrial-grade, tri-plunger, oil-bath Legacy high pressure pump with forged brass head, ceramic pistons and EZ start valve Parts Cleaners
for resistance-free pull starting of engine
Safety thermal pump saver valve protects against hot water damage by venting recirculated water
Rubber feet to absorb vibration and keep the unit from walking
Inlet strainer protects pump from debris in the water source (not visible)
Insulated trigger gun for hours of fatigue-free cleaning
Durable wire braid hose rated for up to 345 Bar (5000 PSI); with swivel crimp fitting for tangle-free washing
Insulated, stainless steel wand with quick-couple connectors for easy attachment of high-pressure nozzles
Five conveniently mounted, quick-couple, high-pressure spray nozzles for varying
fan spray (not visible)
Easy-to-attach downstream detergent injector with brass soap nozzle
33-cm (13-inch) tubed pneumatic tires with steel wheels for easy maneuvering
on all terrains and to absorb vibration
Notched V-belts and cast-iron pulleys reduce belt slippage and provide longer pump life
Warning and operating instructions for owner liability protection
Reliable Honda or Vanguard engine with two-year warranty; low-oil alert
and silent-tone muffler
Heavy-duty lifting beam for ease in loading and transporting

Repair Information
International Resource Management
1310 South Main
P.O. Box 571
Princeton, IL 61356
Phone: (815) 872-7400 or (800) 550-5019
ID: D01749T1
Fax: (815) 872-7404

Cat Part No. 235-3050 235-3035 235-3044


Pressure 207 Bar (3000 PSI) 241 Bar (3500 PSI) 345 Bar (5000 PSI)
Volume 11.4 l/min (3.0 gpm) 14.4 l/min (3.8 gpm) 15.2 l/min (4.0 gpm)
Pump Belt Belt Belt
Horsepower 10 HP (Yanmar) 13 HP (Honda) 20 HP (Honda)
Fuel source Diesel Gasoline Gasoline
Start Recoil Recoil Electric
Soap control Low pressure Low pressure Low pressure
Hose length, 15.25 m x 9.5 mm 15.25 m x 9.5 mm 15.25 m x 9.5 mm
diameter (50 ft x .375 in) (50 ft x .375 in) (50 ft x .375 in)
Gun type Trigger shutoff Trigger shutoff Trigger shutoff
Tip type Multi jet Multi jet Multi jet
Adjustable pressure Standard Standard Standard
Shipping weight 118 kg (260 lb) 118 kg (260 lb) 143 kg (315 lb)
Replacement tip kit 235-3105 235-3106 235-3105
Replacement hose 235-3120 235-3120 235-3116
Replacement
spray gun 235-3126 235-3126 235-3125
Replacement
wand group 235-3129 235-3129 235-3129
Dimensions (L x W x H) 1067 x 737 x 737 mm 1067 x 737 x 737 mm 1067 x 737 x 737 mm
(42 x 29 x 29 in) (42 x 29 x 29 in) (42 x 29 x 29 in)

Service/Repair Parts
235-3050 Qty. 235-3035 Qty. 235-3044 Qty.
Seal Kit 235-3103 1 235-3100 1 235-3099 1
Valve Kit 235-3101 1 235-3101 1 235-3098 1
Belt 236-9923 2 236-9919 2 236-9920 3

Contamination Control 2007 7-3


Cleaning Equipment

Fuel Injection
Pump Cleaning Industrial Duty, Cold Water, Electric-Powered Pressure Washers (Stationary)
Warranty: Manufacturer's One Year
Pressure Washers European Union compliant, CE marked

Miscellaneous For indoor or outdoor cleaning, when portability is not important


Rugged, ventilated 16-gauge steel cabinet with epoxy, powder coat finish for all-weather protection
Cast iron pulley system and easy-to-adjust belt tension (not visible)
Parts Cleaners
Industrial-grade, tri-plunger, oil-bath Legacy high pressure pump (not visible)
Four conveniently mounted, quick-couple, high-pressure spray nozzles for varying the fan spray pattern
Insulated trigger gun for hours of fatigue-free cleaning
Durable wire braid hose rated for 207 Bar (3000 PSI) with swivel crimp fitting for tangle-free washing
Industrial-duty Baldor motor with 3-m (10-ft) electrical cord and ground fault circuit interrupter (GFCI) on single-phase models
for operator protection (not visible)
Insulated, stainless steel wand with quick-couple connectors for easy attachment of high-pressure nozzles
Vibration isolators for long-life protection to frame and components
Easy-to-attach downstream detergent injector with brass soap nozzle
Inlet strainer protects pump from debris in the water source
Water resistant control panel with electrical switch
Magnetic starter for additional operator safety when turning on the pressure washer
Tri-lingual operating instructions for owner liability protectionEnglish, French,
and Spanish

Repair Information
International Resource Management
1310 South Main
P.O. Box 571
Princeton, IL 61356
Phone: (815) 872-7400 or (800) 550-5019 ID: D01755T1
Fax: (815) 872-7404

Cat Part No. 235-3052 235-3051 237-9167 (CE) 235-3054 235-3053 237-9166 (CE)
Pressure 69 Bar (1000 PSI) 69 Bar (1000 PSI) 69 Bar (1000 PSI) 138 Bar (2000 PSI) 138 Bar (2000 PSI) 138 Bar (2000 PSI)
Volume 10.6 l/min (2.8 gpm) 10.6 l/min (2.8 gpm) 10.6 l/min (2.8 gpm) 15.9 l/min (4.2 gpm) 13.3 l/min (3.5 gpm) 13.3 l/min (3.5 gpm)
Pump Belt Belt Belt Belt Belt Belt
Horsepower 2.0 HP 2.0 HP 2.0 HP 6 HP 5.0 HP 5.0 HP
Volts/Hz/ph 120/60/1 230/50/3 230/50/3 230/60/1 230/50/3 230/50/3
Amp 20 11 11 20 24 24
Soap control Low pressure Low pressure Low pressure Low pressure Low pressure Low pressure
Hose length, 15.25 m x 9.5 m 15.25 m x 9.5 m 15.25 m x 9.5 m 15.25 m x 9.5 m 15.25 m x 9.5 m 15.25 m x 9.5 m
diameter (50 ft x .375 in) (50 ft x .375 in) (50 ft x .375 in) (50 ft x .375 in) (50 ft x .375 in) (50 ft x .375 in)
Gun type Trigger shutoff Trigger shutoff Trigger shutoff Trigger shutoff Trigger shutoff Trigger shutoff
Tip type Multi jet Multi jet Multi jet Multi jet Multi jet Multi jet
Adjustable pressure Standard Standard Standard Standard Standard Standard
Shipping weight 125 kg (275 lb) 125 kg (275 lb) 125 kg (275 lb) 132 kg (290 lb) 132 kg (290 lb) 132 kg (290 lb)
Replacement tip kit 235-3109 235-3109 235-3109 235-3110 235-3110 235-3110
Replacement hose 235-3118 235-3118 235-3118 235-3118 235-3118 235-3118
Replacement
spray gun 235-3126 235-3126 235-3126 235-3126 235-3126 235-3126
Replacement
wand group 235-3129 235-3129 235-3129 235-3129 235-3129 235-3129
Dimensions (L x W x H) 902 x 609 x 533 mm 902 x 609 x 533 mm 902 x 609 x 533 mm 902 x 609 x 533 mm 902 x 609 x 533 mm 902 x 609 x 533 mm
(36 x 24 x 21 in) (36 x 24 x 21 in) (36 x 24 x 21 in) (36 x 24 x 21 in) (36 x 24 x 21 in) (36 x 24 x 21 in)

Service/Repair Parts
235-3052 Qty. 235-3051 Qty. 237-9167 Qty. 235-3054 Qty. 235-3053 Qty. 237-9166 Qty.
Seal Kit 235-3095 1 235-3095 1 235-3095 1 235-3103 1 235-3103 1 235-3103 1
Valve Kit 235-3093 1 235-3093 1 235-3093 1 235-3101 1 235-3101 1 235-3101 1
Belt 236-9924 1 236-9924 1 236-9924 1 236-9922 2 236-9922 2 236-9922 2

7-4 Contamination Control 2007


Cleaning Equipment

Fuel Injection
Industrial Duty, Hot Water, Electric-Powered Pressure Washers (Portable) Pump Cleaning
Warranty: Manufacturer's One Year
European Union compliant, CE marked Pressure Washers

For use where AC electrical current is readily available in the field or on the job site Miscellaneous
Durable hot water coil made of 12.7 mm (12 inch) steel pipe and cold rolled for years of leak-free
operation; protected by an insulated, stainless steel wrap Parts Cleaners
Water resistant control box with hour meter and on/off switch with magnetic starter
for operator safety
Rust-free, 34 L (9 gal) polyethylene tank for hours of continuous operation and heating of water
Industrial-grade, tri-plunger, oil-bath, Legacy, high-pressure pump with True Trak belt
adjustment and alignment rail
Cast iron pulley system, totally enclosed, OSHA compliant belt guard, and easy-to-adjust
belt tension
Rugged 31.75 mm (114 in) square steel tube frame with epoxy, powder coat finish
for all-weather protection; also convenient forklift guides
Insulated trigger gun for hours of fatigue-free cleaning ID: D01761T1
Extra-durable, wire braid hose rated for up to 310 Bar (4500 PSI) and with protective
hose guard and swivel crimp fitting for tangle-free washing
Insulated wand with quick-couple connectors for easy attachment of high-pressure spray nozzles Repair Information
International Resource Management
Power platform cushioned on 8 vibration isolators for smoother operation
1310 South Main
and long-life protection to frame and components
P.O. Box 571
Industrial-grade Baldor motor with two-year warranty and a broad selection Princeton, IL 61356
of electrical configurations
Phone: (815) 872-7400 or (800) 550-5019
Heavy-duty, block-mounted unloader for less vibration and longer life
Fax: (815) 872-7404
9.5 L (2.5 gal) float tank for high-pressure application of soap and to prevent pump cavitation
Four lifting points accommodate the use of a hoist for positioning or transporting the equipment
Four conveniently mounted nozzles for varying fan spray
Adjustable thermostat for varying hot water temperature
Easy-reach metering valve adjusts flow of detergent
Safety relief valve for protection against excessive pressure build up (not visible)
Tri-lingual operating instructions owner liability protectionEnglish, French, and Spanish

Cat Part No. 237-9162 235-3059 235-3058 235-3057 235-3055 237-9161


Pressure 138 Bar (2000 PSI) 138 Bar (2000 PSI) 138 Bar (2000 PSI) 207 Bar (3000 PSI) 207 Bar (3000 PSI) 207 Bar (3000 PSI)
Volume 15.9 l/min (4.2 gpm) 15.9 l/min (4.2 gpm) 15.9 l/min (4.2 gpm) 13.3 l/min (3.5 gpm) 133 l/min (3.5 gpm) 13.3 l/min (3.5 gpm)
Pump Belt Belt Belt Belt Belt Belt
Horsepower 6.0 HP 6.0 HP 6.0 HP 7.5 HP 7.5 HP 7.5 HP
Volts/Hz/ph 230/50/3 230/60/1 230/50/3 230/60/1 380/50/3 380/50/3
Amp 30 29 30 36 15 15
Soap control Low pressure Low pressure Low pressure Low pressure Low pressure Low pressure
Hose length, 15.25 m x 9.5 mm 15.25 m x 9.53 mm 15.25 m x 9.53 mm 15.25 m x 9.53 mm 15.25 m x 9.53 mm 15.25 m x 9.53 mm
diameter (50 ft x .375 in) (50 ft x .375 in) (50 ft x .375 in) (50 ft x .375 in) (50 ft x .375 in) (50 ft x .375 in)
Gun type Trigger shutoff Trigger shutoff Trigger shutoff Trigger shutoff Trigger shutoff Trigger shutoff
Tip type Multi jet Multi jet Multi jet Multi jet Multi jet Multi jet
Adjustable pressure Standard Standard Standard Standard Standard Standard
Shipping weight 306 kg (675 lb) 295 kg (650 lb) 295 kg (650 lb) 306 kg (675 lb) 306 kg (675 lb) 306 kg (675 lb)
Replacement tip kit 235-3110 235-3110 235-3110 235-3106 235-3106 235-3106
Replacement hose 235-3118 235-3118 235-3118 235-3120 235-3120 235-3120
Replacement
spray gun 235-3126 235-3126 235-3126 235-3126 235-3126 235-3126
Replacement
wand group 235-3128 235-3128 235-3128 235-3128 235-3128 235-3128
Fuel filter 235-3114 235-3114 235-3114 235-3114 235-3114 235-3114
Heating fuel source Diesel/Fuel oil Diesel/Fuel oil Diesel/Fuel oil Diesel/Fuel oil Diesel/Fuel oil Diesel/Fuel oil
Optional:
Undercarriage Kit 235-3115 235-3115 235-3115 235-3115 235-3115 235-3115
Dimensions (L x W x H) 1219 x 1270 x 1143 mm 1219 x 1270 x 1143 mm 1219 x 1270 x 1143 mm 1219 x 1270 x 1143 mm 1219 x 1270 x 1143 mm 1219 x 1270 x 1143 mm
(48 x 50 x 45 in) (48 x 50 x 45 in) (48 x 50 x 45 in) (48 x 50 x 45 in) (48 x 50 x 45 in) (48 x 50 x 45 in)

Service/Repair Parts
237-9162 Qty. 235-3059 Qty. 235-3058 Qty. 235-3057 Qty. 235-3055 Qty. 237-9161 Qty.
Seal Kit 235-3100 1 235-3100 1 235-3100 1 235-3100 1 235-3100 1 235-3100 1
Valve Kit 235-3101 1 235-3101 1 235-3101 1 235-3101 1 235-3101 1 235-3101 1
Belt 236-9923 1 236-9923 1 236-9923 1 236-9925 1 236-9925 1 236-9925 1

Contamination Control 2007 7-5


Cleaning Equipment

Fuel Injection
Pump Cleaning Industrial Duty, Hot Water, Gasoline-or Diesel-Powered Pressure Washers
Warranty: Manufacturer's One Year
Pressure Washers
Rugged hot water pressure washer
Durable hot water coil made of 12.7 mm (12 inch) steel pipe and cold rolled for years of leak-free operation;
Miscellaneous
protected by insulated, stainless steel wrap
9.5 L (2.5 gal) float tank for high-pressure application of soap and to prevent pump cavitation (not visible)
Parts Cleaners Rust-free, polyethylene tanks, 34 L (9 gal) for diesel, 22.7 L (6 gal) for gasoline, providing hours of uninterrupted cleaning
Electric-start Honda, Vanguard or Lombardini engines with two year warranty
Cast iron pulley system, totally enclosed, OSHA compliant belt guard, and easy-to-adjust belt tension
Rugged 114-inch (31.75 mm) steel tube frame with epoxy, powder coat finish for all-weather protection; also convenient
forklift guides
Insulated trigger gun for hours of fatigue-free cleaning
Extra-durable, wire braid hose rated for up to 310 Bar (4500 PSI) and with protective hose guard
and swivel crimp fitting for tangle-free washing
Insulated high-pressure wand with quick-couple connectors for easy attachment of spray nozzles
Power platform cushioned on eight vibration isolators for smoother operation and long-life
protection to frame and components
Heavy-duty, block-mounted unloader for less vibration and longer life
Industrial-grade, tri-plunger, oil-bath, Legacy, high-pressure pump with True Trak belt
adjustment and alignment rail
Easy-reach metering valve adjusts flow of detergent
Four conveniently mounted nozzles for varying fan spray
Four lifting hooks accommodate the use of a hoist for positioning or transporting the equipment
Water resistant control box with burner on/off switch, adjustable thermostat and hour meter
Safety relief valve for protection against excessive pressure build up (not visible)
ID: D01767T1
Industrial-grade, high-efficiency heating oil burner
Tri-lingual operating instructions for owner liability protectionEnglish, French, and Spanish

Repair Information Cat Part No. 235-3066 235-3067 235-3068


International Resource Management
Pressure 207 Bar (3000 PSI) 241 Bar (3500 PSI) 241 Bar (3500 PSI)
1310 South Main
P.O. Box 571 Volume 19.2 l/min (5.2 gpm) 29.2 l/min (5.6 gpm) 21.2 l/min (5.6 gpm)
Princeton, IL 61356 Pump Belt Belt Belt
Phone: (815) 872-7400 or (800) 550-5019 Horsepower 16 HP (Vanguard) 24 HP (Honda) 24 HP (Lombardini)
Fax: (815) 872-7404 Fuel source Gasoline Gasoline Diesel
Heating fuel source Diesel/Fuel oil Diesel/Fuel oil Diesel/Fuel oil
Start Electric Electric Electric
Soap control Low pressure Low pressure Low pressure
Hose length, 15.25 m x 9.25 mm 15.25 m x 9.25 mm 15.25 m x 9.25 mm
diameter (50 ft x .375 in) (50 ft x .375 in) (50 ft x .375 in)
Gun type Trigger shutoff Trigger shutoff Trigger shutoff
Tip type Multi jet Multi jet Multi jet
Adjustable pressure Standard Standard Standard
Shipping weight 295 kg (650 lb) 295 kg (650 lb) 295 kg (650 lb)
Replacement tip kit 235-3110 235-3110 235-3110
Replacement hose 235-3120 235-3120 235-3120
Replacement
spray gun 235-3126 235-3126 235-3126
Replacement
wand group 235-3128 235-3128 235-3128
Fuel filter 235-3114 235-3114 235-3114
Optional:
Undercarriage Kit 235-3113 235-3113 235-3113
Dimensions (L x W x H) 1295 x 1117 x 1041 mm 1295 x 1117 x 1041 mm 1295 x 1117 x 1041
mm
(51 x 44 x 41 in) (51 x 44 x 41 in) (51 x 44 x 41 in)
Generator 120V 120V

Service/Repair Parts
235-3066 Qty. 235-3067 Qty. 235-3068 Qty.
Seal Kit 235-3100 1 235-3100 1 235-3100 1
Valve Kit 235-3101 1 235-3101 1 235-3101 1
Belt, Pump 236-9927 2 236-9927 2 236-9930 1
Belt, Generator 236-9928 1 236-9929 1

7-6 Contamination Control 2007


Cleaning Equipment

Fuel Injection
Industrial Duty, Hot Water, Electric-Powered Pressure Washers (Stationary) Pump Cleaning
Warranty: Manufacturer's One Year
Pressure Washers
Compact, yet powerful, with small footprint of only 70 x 112 cm (27.5 x 44 in)
Durable hot water coil made of 12.7 mm (12 inch) steel pipe and cold rolled for years of leak-free operation; Miscellaneous
protected by insulated, powder coated steel cover
Brass, anti-syphon detergent metering valve locks out air and dispenses precise amount of cleaning agent
Four conveniently mounted, quick-couple, high-pressure spray nozzles for varying fan spray Parts Cleaners
High-efficiency burner with standing pilot for years of reliable and affordable operation
Industrial-strength electric motor with multiple voltage options and thermal overload protection (not visible)
Insulated trigger gun for hours of fatigue-free cleaning
Extra-durable, wire braid hose rated for 207 Bar (3000 PSI) with hose guard for burst
protection and swivel crimp fitting for tangle-free washing
Insulated, stainless steel wand with quick-couple connectors for easy attachment
of high-pressure nozzles
Inline detergent injection for high-pressure application of soap
9.5 L (2.5 gal) float tank for high pressure application of detergent and to prevent
pump cavitation (not visible)
Forklift guides for convenience in installation or moving within the shop
Durable and ventilated steel cabinet with epoxy, powder coat finish; side panel easy
to remove for servicing
Water resistant control panel with adjustable thermostat, hour meter and on/off switches
for the burner and pump
Industrial-grade, tri-plunger, oil-bath Legacy pump with thermal pump protector, cast iron
pulley system and easy-to-adjust belt tension (not visible)
Safety relief valve attached to discharge side for protection against excessive
pressure build up
Tri-lingual warning labels and operating instructions for owner liability
protectionEnglish, French, and Spanish

Repair Information
International Resource Management ID: D00214T1
1310 South Main
P.O. Box 571
Princeton, IL 61356
Phone: (815) 872-7400 or (800) 550-5019
Fax: (815) 872-7404

Cat Part No. 235-3061 235-3060 235-3065 235-3064 235-3063 235-3062


Pressure 69 Bar (1000 PSI) 69 Bar (1000 PSI) 138 Bar (2000 PSI) 138 Bar (2000 PSI) 207 Bar (3000 PSI) 207 Bar (3000 PSI)
Volume 10.6 l/min (2.8 gpm) 10.6 l/min (2.8 gpm) 10.6 l/min (2.8 gpm) 13.3 l/min (3.5 gpm) 13.3 l/min (3.5 gpm) 13.3 l/min (3.5 gpm)
Pump Belt Belt Belt Belt Belt Belt
Horsepower 2.0 HP 2.0 HP 6.0 HP 6.0 HP 7.5 HP 7.5 HP
Heating fuel source Natural gas/LP gas Natural gas/LP gas Natural gas/LP gas Natural gas/LP gas Natural gas/LP gas Natural gas/LP gas
Volts/Hz/ph 120/60/1 230/50/3 230/60/1 230/50/3 230/60/1 380/50/3
Amps 20 11 29 29 30 15
Soap control Low pressure Low pressure Low pressure Low pressure Low pressure Low pressure
Hose length, 15.25 m x 9.5 mm 15.25 m x 9.5 mm 15.25 m x 9.5 mm 15.25 m x 9.5 mm 15.25 m x 9.5 mm 15.25 m x 9.5 mm
diameter (50 ft x .375 in) (50 ft x .375 in) (50 ft x .375 in) (50 ft x .375 in) (50 ft x .375 in) (50 ft x .375 in)
Gun type Trigger shutoff Trigger shutoff Trigger shutoff Trigger shutoff Trigger shutoff Trigger shutoff
Tip type Multi jet Multi jet Multi jet Multi jet Multi jet Multi jet
Adjustable pressure Standard Standard Standard Standard Standard Standard
Shipping weight 277 kg (610 lb) 277 kg (610 lb) 350 kg (770 lb) 350 kg (770 lb) 302 kg (665 lb) 302 kg (665 lb)
Replacement tip kit 235-3109 235-3109 235-3108 235-3108 235-3106 235-3110
Replacement hose 235-3118 235-3118 235-3118 235-3118 235-3120 235-3118
Replacement
spray gun 235-3126 235-3126 235-3126 235-3126 235-3126 235-3126
Replacement
wand group 235-3129 235-3129 235-3129 235-3129 235-3129 235-3129
Dimensions (L x W x H) 901 x 609 x 533 mm 901 x 609 x 533 mm 1168 x 711 x 1245 mm 1168 x 711 x 1245 mm 1168 x 711 x 1245 mm 901 x 609 x 533 mm
(35 x 24 x 21 in) (35 x 24 x 21 in) (46 x 28 x 49 in) (46 x 28 x 49 in) (46 x 28 x 49 in) (35 x 24 x 21 in)

Service/Repair Parts
235-3061 Qty. 235-3060 Qty. 235-3065 Qty. 235-3064 Qty. 235-3063 Qty. 235-3062 Qty.
Seal Kit 235-3095 1 235-3095 1 235-3103 1 235-3103 1 235-3103 1 235-3103 1
Valve Kit 235-3093 1 235-3093 1 235-3101 1 235-3101 1 235-3101 1 235-3101 1
Belt 236-9919 1 236-9919 1 236-9923 2 236-9923 2 236-9926 2 236-9926 2

Contamination Control 2007 7-7


Cleaning Equipment

Fuel Injection
Pump Cleaning Industrial Duty, Electric-Powered Water Blaster Pressure Washer
Warranty: Manufacturer's One Year
Pressure Washers European Union compliant, CE marked (239-3939)

Miscellaneous Used to remove heavy buildup of dirt and grime from heavy equipment
Delivers high-volume, medium-pressure water for fast and effective cleaning in a pre-wash operation
Works well in a closed loop cleaning system where water is constantly recycled and reused
Parts Cleaners
Uses water from a collection pit or storage tank, filters it through an inline strainer, and delivers it at up to 95 lpm (25 gpm)
for pre-cleaning and de-mucking operations
An optional polyethylene water storage tank is also available

Control System
Operator control panel is water resistant with lighted, push-button, on-off switches
A magnetic, 24 Volt start/stop switch provides additional operator protection when starting electric pressure washer
Trilingual warning labels and operating instructions printed on face of control panelEnglish, French, and Spanish
Remote ON/OFF switch, with 4.6 m (15 ft) cord, allows user to control unit from work area

Electrical
Industrial-duty motor
Extra-long, electrical power cord 7.6 m (25 ft)

Water Intake
Uses water from an on-site water collection pit or water storage tank
Water supply must be gravity fed or pressurized (unit does not have suction capability)
A water level float valve, attached to a cord, can start an on-site pump that refills water collection pit when water level
falls below minimum requirements
Automatic motor shut-off valve stops pump motor when water intake volume is insufficient (prevents pump damage)
Inline strainer screens out debris, preventing pump diaphragm and check valve damage
A built-in water flow gauge (measures vacuum/pressure) alerts user to insufficient water supply or plugged in-line strainer

Water Delivery
Built with a high-pressure diaphragm pump with synthetic, self-priming diaphragms
Pump holds up extremely well in harsh environment of dirt-laden, recycled wash water (gray water)
Comes with 30 m (100 ft) of durable, high-volume hose with swivel crimp fittings (prevents tangling)
Easy-grip trigger gun, designed for hours of fatigue-free cleaning
Stainless steel, variable pressure wand has built-in wand handle and rugged spray nozzle
Pressure gauge allows operator to monitor wash water pressure to make sure unit is functioning at maximum efficiency

Repair Information
International Resource Management
1310 South Main Water volume 95 lpm (25 gpm)
P.O. Box 571 Pressure 34 bar (500 PSI)
Princeton, IL 61356 Pump drive belt driven
Phone: (815) 872-7400 or (800) 550-5019 Motor horsepower 10
Fax: (815) 872-7404 Motor type industrial
Electrical
239-3940 230/460 Volt, 60 Hz, 3-phase
239-3939 380/440 Volt, 50 Hz, 3-phase
Amps 28@230 Volts, 14@460 Volts, 15@380/440 Volts
Weight 279 kg (615 lbs)
Storage tank capacity 1892 L (500 gal)

Part No. Description


239-3940 Pressure Washer, 230/460 Volt, 60 Hz, 3-phase
239-3939 Pressure Washer, 380/440 Volt, 50 Hz, 3-phase
Optional
239-3941 Storage Tank

ID: D00220T1

7-8 Contamination Control 2007


Cleaning Equipment

Fuel Injection
Industrial Duty, Electric-Powered Water Cannon Pressure Washer Pump Cleaning
Warranty: Manufacturer's One Year
Pressure Washers
Used to remove mud and muck from heavy equipment with a super high volume of water
Works well in a closed loop cleaning system where water is constantly recycled and reused Miscellaneous
Delivers high-volume, low-pressure water (unlike anything currently available today)
A centrifugal pump uses water from an on-site water collection pit or storage tank, spins out heavy solids using a cyclone
separator, and sends it through a fire hose for washing heavy equipment Parts Cleaners

Control System
Operator control panel is water resistant with lighted, push-button on-off switches
Magnetic, 24 Volt start/stop switch provides additional operator protection when starting electric pressure washer
Trilingual warning labels and operating instructions printed on face of control panelEnglish, French, and Spanish
Remote ON/OFF switch, with 4.6 m (15 ft) cord, allows user to control unit from work location

Electrical
Industrial-duty motor

Water Intake
Uses water from an on-site water collection pit or water storage tank
Water supply must be gravity fed or pressurized (unit does not have suction capability)
A water level float valve, attached to a cord, can start an on-site pump that refills water collection pit when water level falls
below minimum requirements
Automatic motor shut-off valve stops pump motor when water intake volume is insufficient (prevents pump damage)
Cyclone separator uses spinning action to create a vortex, which separates heavy solids from collection pit water (solids are
routed through a customer-supplied pipe or hose back to settling end of water collection pit)
A built-in water flow gauge (measures vacuum/pressure) alerts user to insufficient water supply or plugged cyclone separator

Water Delivery
A powerful cast iron centrifugal pump sends water through a fire hose at a rate of 560 lpm (150 gpm) for equipment washing
Pump holds up extremely well in harsh environment of dirt-laden, recycled wash water (gray water)
Used with heavy-duty, abrasive-resistant fire hose (sold separately)
Fire hose has an adjustable nozzle and can be rolled onto an optional reel
Pressure gauge allows operator to monitor wash water pressure to make sure unit is functioning at maximum efficiency

Repair Information
International Resource Management
1310 South Main
P.O. Box 571
Princeton, IL 61356
Phone: (815) 872-7400 or (800) 550-5019
Fax: (815) 872-7404

Water volume 568 lpm (150 gpm)


Pressure 7 bar (100 PSI)
Pump type centrifugal
Motor horsepower 15
Motor type industrial
Electrical
239-3956 230/460 Volt, 60 Hz, 3-phase
239-3955 380/440 Volt, 50 Hz, 3-phase
Amps 40@230 Volts, 20@460 Volts,
25@380/440 Volts
Weight 186 kg (410 lbs)

ID: D00226T1

Part No. Description


239-3956 Pressure Washer, 230/460 Volt, 60 Hz, 3-phase
239-3955 Pressure Washer, 380/440 Volt, 50 Hz, 3-phase
Optional Parts (order separately)
239-3958 Abrasive Resistant Hose, 31 m (100 ft)
239-3959 Hose Reel
239-3960 Adjustable Water Cannon Hose Nozzle
239-3967 Stationary Brass Water Cannon

Contamination Control 2007 7-9


Cleaning Equipment

Fuel Injection
Pump Cleaning Commercial Duty, Cold Water, Electric-Powered Pressure Washers (Portable)
Warranty: Manufacturers One Year (various on components)
Pressure Washers
Rugged chassis made of 10-gauge steel painted with an epoxy powder coat finish for all-weather resistance;
handles made of 114 inch steel tubing
Miscellaneous
Durable, triplex, oil-bath, Legacy high-pressure pump with forged brass head, ceramic pistons
and a 7-year warranty
Parts Cleaners Safety thermal pump saver valve protects against hot-water damage by venting recirculated water
Easy-to-attach downstream detergent injector with brass soap nozzle
Quick-release couplers and tangle-free, swivel crimp fitting positioned on hose for ease of operation
Easy-grip handle with convenient hose rack and rear bumper for ease in loading pressure washer
into a vehicle (235-3071 only)
Heavy-duty, insulated trigger gun rated for 311 Bar (4500 PSI)
Inlet filter screens debris from damaging pump
Conveniently mounted, 15-degree stainless steel nozzle plus a brass detergent nozzle
11 m (36 ft) electrical cord with ground-fault circuit interrupter for operator safety
15 m (50 ft) of non-marking color-coded, wire-braid hose with safety hose guard for operator protection
against high-pressure burst
Wand provides point-and-shoot cleaning with quick-couple connectors for convenience in attaching
high-pressure nozzles
Tubed pneumatic tires with steel wheels for easy maneuvering on all terrains and vibration absorption
Rubber pad feet serve as vibration isolators for long-life protection to frame and components
Trilingual operating instructions for operator safetyEnglish, French, and Spanish
Water resistant electrical box for two-position rotary on/off switch
Durable unloader diverts water flow when trigger gun is not in use

Repair Information
International Resource Management
1310 South Main
P.O. Box 571
Princeton, IL 61356
Phone: (815) 872-7400 or (800) 550-5019
Fax: (815) 872-7404

Cat Part No. 235-3069 235-3071


Pressure - kPa (PSI) 69 Bar (1000 PSI) 138 Bar (2000 PSI)
Volume 7.6 l/min (2.0 gpm) 13.3 l/min (3.5 gpm)
Pump Direct Direct
Horsepower 1.5 HP electric motor 5 HP electric motor
Volts/Hz/ph 120/60/1 230/60/1
Amps 15 Amps 22 Amps
Soap control Low pressure Low pressure ID: D00331T1
Hose length 15.25 m x 9.53 mm 15.25 m x 9.53 mm
(50 ft x 0.375 in) (50 ft x 0.375 in)
Gun type Trigger shutoff Trigger shutoff
Tip type Multi jet Multi jet
Adjustable pressure Standard Standard
Shipping weight 59 kg (130 lbs) 93 kg (205 lbs)
Replacement tip kit 235-3106 235-3108
Replacement hose 235-3118 235-3118
Replacement spray gun 235-3126 235-3126
Replacement wand group 235-3129 235-3129
Insulated Stainless steel
Dimensions (L x W x H) 787.4 x 533 x 762 mm 838.2 x 508 x 610 mm
(31 x 21 x 30 in) (33 x 20 x 24 in)

ID: D00337T1

7-10 Contamination Control 2007


Cleaning Equipment

Fuel Injection
Commercial Duty, Cold Water, Gasoline-Powered Pressure Washers Pump Cleaning
(Portable)
Pressure Washers
Warranty: Manufacturers One Year (various on components)

Reliable Honda engine with two-year warranty features low-oil alert and silent-tone muffler Miscellaneous
Durable, triplex, oil-bath, Legacy high-pressure pump with forged brass head, ceramic pistons and a 7-year warranty
Safety thermal pump saver valve protects against hot-water damage by venting recirculated water Parts Cleaners
Rugged chassis made of 10-gauge steel painted with an epoxy powder coat finish for all-weather resistance;
handles made of 114 inch steel tubing
Easy-to-attach downstream detergent injector with brass soap nozzle
Quick-release couplers and tangle-free, swivel crimp fitting positioned on hose for ease of operation
Wand has easy-grip design for hours of fatigue-free pressure washing
15 m (50 ft) of non-marking color-coded, wirebraid hose with safety hose guard for operator
protection against high-pressure burst
Insulated trigger gun is rated for 311 bar (4500 PSI) and features a fatigue-free handle
Inlet filter screens debris from entering and damaging pump
Trilingual operating instructions for operator and owner protectionEnglish, French, and Spanish
Four conveniently mounted, color-coded, stainless steel nozzles for varying the fan spray
Durable unloader diverts water flow when trigger gun is not in use

235-3072 and 235-3073


Tubed pneumatic tires with steel wheels for easy maneuvering on all terrains
and vibration absorption
Easy-access hose rack for storing high-pressure hose
Convenient easy-start valve reduces compression for resistance-free pull starting
of engine

235-3076
Hand-held with easy-grip handle with convenient hose rack for ease in loading
pressure washer into a vehicle
ID: D00343T1
Repair Information
International Resource Management
1310 South Main
P.O. Box 571
Princeton, IL 61356
Phone: (815) 872-7400 or (800) 550-5019
Fax: (815) 872-7404

Cat Part No. 235-3076 235-3072 235-3073


Pressure 152 Bar (2000 PSI) 207 (3000 PSI) 242 Bar (3500 PSI)
Volume 9.8 l/ min (2.5 gpm) 13.2 l/min (3.5 gpm) 14.25 l/min (3.8 gpm)
Pump Direct Direct Direct
Horsepower 5 HP gas power 11 HP gas power 13 HP gas power
(Honda) recoil start (Honda) recoil start (Honda) recoil start
Soap control Low pressure Low pressure Low pressure
ID: D00349T1
Hose length, diameter 15.25 m x 9.53 mm 15.25 m x 9.53 15.25 m x 9.53
(50 ft x 0.375 in) (50 ft x 0.375 in) (50 ft x 0.375 in)
Gun type Trigger shutoff Trigger shutoff Trigger shutoff
Tip type Multi jet Multi jet Multi jet
Adjustable pressure Standard Standard Standard
Shipping weight 41 kg (90 lbs) 73 kg (160 lbs) 73 kg (160 lbs)
Replacement tip kit 235-3105 235-3106 235-3106
Replacement hose 235-3118 235-3120 235-3120
Replacement spray gun 235-3126 235-3126 235-3126
Replacement wand group 235-3129 235-3129 235-3129
Insulated, Chrome plated steel Insulated,
chrome-plated steel chrome-plated steel
Dimensions (L x W x H), 406.6 x 610 x 559 mm 787.4 x 533 x 762 mm 788 x 534 x 762 mm
(16 x 24 x 22 in) (31 x 21 x 30 in) (31 x 21 x 30 in)

Contamination Control 2007 7-11


Cleaning Equipment

Fuel Injection
Pump Cleaning Commercial Duty, Hot Water, Electric-Powered Pressure Washers
Warranty: Manufacturer's One Year
Pressure Washers
For indoor cleaning with hot water
Fits within a footprint of only 70 x 112 cm (27.5 x 44 in)
Miscellaneous
Durable hot water coil made of 12.7 mm (12 inch) Schedule 80 steel pipe and cold rolled for leak-free operation
Ventilated steel cabinet with all-weather protection from a powder coat epoxy finish
Parts Cleaners Forklift guides for convenience in installation and moving within the shop
Safety rupture disk attached to discharge side of heating coil protects against excessive pressure
Rugged, triplex, oil-bath high-pressure Legacy or General pump with forged brass head and ceramic pistons;
cast-iron pulley system and easy-to-adjust belt tension
Thermal pump saver valve protects against hot water damage by venting
recirculated water
Safety relief valve for protection against excessive pressure build up
Water-resistant control panel with adjustable thermostat, hour meter and switches
for burner and pump
Four conveniently mounted, quick-couple high-pressure nozzles for varying fan spray
Quick-release couplers and tangle-free, swivel crimp fitting positioned on hose
for ease of operation
Insulated variable pressure wand for easy switching between wash and rinse modes
15 m (50 ft) of non-marking color-coded wirebraid hose with safety hose guard
for burst protection
Heavy-duty, insulated trigger gun with fatigue-free handle and rated
for 311 Bar (4500 PSI)
Brass, anti-syphon metering valve locks out air and dispenses precise amount
of detergent
9.5 L (2.5 gal) float tank for high pressure application of detergent
and to prevent pump cavitation
High-efficiency burner with standing pilot for years of reliable
and affordable operation
Tri-lingual operating instructions for operator safety and owner
liability protectionEnglish, French, and Spanish
ID: D00202T1

Repair Information
International Resource Management Service/Repair Parts
1310 South Main 235-3077 Qty. 235-3078 Qty.
P.O. Box 571
Seal Kit 235-3094 1 235-3094 1
Princeton, IL 61356
Valve Kit 235-3097 1 235-3097 1
Phone: (815) 872-7400 or (800) 550-5019
Belt
Fax: (815) 872-7404

Cat Part No. 235-3077 235-3078


Pressure 97 Bar (1500 PSI) 138 Bar (2000 PSI)
Volume 7.6 l/min (2.0 gpm) 13.2 l/min (3.5 gpm)
Pump Direct Direct
Horsepower 2.0 HP 5.0 HP
Heating fuel source Diesel/Fuel oil Diesel/Fuel oil
Volts/Hz/ph 120/60/1 230/60/1
Amps 20 22
Soap control Low pressure Low pressure
Hose length, 15.25 m x 9.53 mm 15.25 m x 9.53 mm
diameter (50 ft x .375 in) (50 ft x .375 in)
Gun type Trigger shutoff Trigger shutoff
Tip type Multi jet Multi jet
Adjustable pressure Variable Variable
Shipping weight 182 kg (400 lb) 198 kg (435 lb)
Replacement tip kit 235-3105 235-3106
Replacement hose 235-3118 235-3118
Replacement
spray gun 235-3126 235-3126
Replacement
wand group 235-3128 235-3128
Dimensions (L x W x H) 787 x 584 x 1016 mm 711 x 711 x 1092 mm
(31 x 23 x 40 in) (28 x 28 x 43 in)

7-12 Contamination Control 2007


Cleaning Equipment

Fuel Injection
Commercial Duty, Hot Water, Electric-Powered Pressure Washers Pump Cleaning
(Stationary)
Pressure Washers
Compact, yet powerful, with small footprint of only 70 x 112 cm (27.5 x 44 in)
Durable hot water coil made of 12.7 mm (12 inch) steel pipe and cold rolled for years of leak-free operation; Miscellaneous
protected by insulated, powder coated steel cover
Brass, anti-syphon detergent metering valve locks out air and dispenses precise amount of cleaning agent
Four conveniently mounted, quick-couple, high-pressure spray nozzles for varying fan spray Parts Cleaners
High-efficiency burner with standing pilot for years of reliable and affordable operation
Industrial-strength electric motor with multiple voltage options and thermal overload protection (not visible)
Insulated trigger gun for hours of fatigue-free cleaning
Extra-durable, wire braid hose rated for 207 Bar (3000 PSI) with hose guard for burst
protection and swivel crimp fitting for tangle-free washing
Insulated, stainless steel wand with quick-couple connectors for easy attachment
of high-pressure nozzles
Inline detergent injection for high-pressure application of soap
9.5 L (2.5 gal) float tank for high pressure application of detergent and to prevent
pump cavitation (not visible)
Forklift guides for convenience in installation or moving within the shop
Durable and ventilated steel cabinet with epoxy, powder coat finish; side panel
easy to remove for servicing
Water resistant control panel with adjustable thermostat, hour meter
and on/off switches for the burner and pump
Industrial-grade, tri-plunger, oil-bath Legacy pump with thermal pump protector,
cast iron pulley system and easy-to-adjust belt tension (not visible)
Safety relief valve attached to discharge side for protection against excessive
pressure build up
Tri-lingual warning labels and operating instructions for owner liability
protectionEnglish, French, and Spanish

ID: D00214T1

Service/Repair Parts
235-3074 Qty.
Seal Kit 235-3095 1
Valve Kit 235-3093 1
Belt 236-9930 2

Cat Part No. 235-3074


Pressure 138 Bar (2000 PSI)
Volume 13 l/min (3.5 gpm)
Pump Direct
Horsepower 5.0 HP
Heating fuel source Natural gas/LP gas
Volts/Hz/ph 230/60/1
Amps 22
Soap control Low pressure
Hose length, 15.25 m x 9.53 mm
diameter (50 ft x .375 in)
Gun type Trigger shutoff
Tip type Multi jet
Adjustable pressure Standard
Shipping weight 286 kg (630 lb)
Replacement tip kit 235-3108
Hose 235-3118
Spray gun 235-3126
Wand group 235-3128
Dimensions 1168 x 711 x 1244 mm
(L x W x H) (46 x 28 x 49 in)

Contamination Control 2007 7-13


Cleaning Equipment

Fuel Injection
Pump Cleaning Commercial Duty, Hot Water, Gasoline-Powered Pressure Washers (Portable)
Warranty: Manufacturer's One Year
Pressure Washers
Durable, horizontal-style hot water coil made of 12.7 mm (12 in) Schedule 80 steel pipe and cold rolled for years
of leak-free operation; with insulated stainless steel coil wrap and easy coil access design
Miscellaneous
Rugged chassis with limited lifetime warranty is made of 31.75 mm (114 in) steel and painted with an epoxy powder
coat finish for all-weather resistance
Parts Cleaners Reliable Honda engine with electric start and 2-year warranty
Water-resistant control panel with adjustable thermostat, hour meter
and burner on/off switch
Safety rupture disk attached to discharge side of heating coil protects
against excessive pressure
Industrial, triplex, oil-bath high-pressure Legacy pump with forged brass
head and ceramic pistons
Thermal pump saver valve protects against hot water damage by venting
recirculated water
Safety relief valve for protection against excessive pressure build up
Power platform cushioned on vibration isolators for smoother operation
and longer life of components
Four conveniently mounted nozzles for varying fan spray
Quick-release couplers and tangle-free, swivel crimp fitting positioned
on hose for ease of operation
Insulated variable pressure wand for easy switching between wash
and rinse modes
15 m (50 ft) non-marking, color-coded, wire-braid hose with safety
hose guard for burst protection
Heavy-duty, insulated trigger gun with fatigue-free handle and rated
for 311 Bar (4500 PSI)
Rust-free, polyethylene fuel tanks34 L (9 gal) for diesel,
23 L (6 gal) for gasolinefor hours of uninterrupted operation ID: D00208T1
Tri-lingual operating instructions for operator safety and owner liability protectionEnglish, French, and Spanish

Repair Information
International Resource Management Cat Part No. 235-3075 Service/Repair Parts
1310 South Main Pressure 207 Bar (3000 PSI) 235-3075 Qty.
P.O. Box 571
Volume 13.2 l/min (3.5 gpm) Seal Kit 235-3100 1
Princeton, IL 61356
Pump Belt Valve Kit 235-3101 1
Phone: (815) 872-7400 or (800) 550-5019
Horsepower 11.0 HP Honda Belt 236-9927 2
Fax: (815) 872-7404
Fuel source Gasoline
Heating
fuel source Diesel/Fuel oil
Soap control Low pressure
Hose length, 15.25 m x 9.5 mm
diameter (50 ft x .375 in)
Gun type Trigger shutoff
Tip type Multi jet
Adjustable pressure Standard
Shipping weight 234 kg (520 lb)
Replacement tip kit 235-3106
Replacement hose 235-3120
Replacement
spray gun 235-3126
Replacement
wand group 235-3128
Dimensions (L x W x H) 1295 x 1117 x 1041 mm
(51 x 44 x 41 in)
Optional:
Undercarriage Kit 235-3113

7-14 Contamination Control 2007


Cleaning Equipment

Fuel Injection
Hot Water Trailer Unit Pump Cleaning
Warranty: Manufacturers One Year
Pressure Washers
Combines quality of smaller hot water units with mobility of a trailer unit
Developed for clean-up prior to repair of rear axles for mining trucks Miscellaneous
Has many specialized features which include: 4000-pound trailer, 300-gallon tank, 2 tool boxes, 100-foot pressure hose
with reel, heavy duty gun/wand, three 3-foot extensions, standard wand, 4-gpm tip/orifices, one 0-degree orifice, one
15-degree orifice, one 25-degree orifice, one 40-degree orifice, straight turbo tip, Jenz right angle turbo tip, and repair kits Parts Cleaners
Service parts for this unit were designed to meet CAT 4000 specifications and should not be used with other models

Repair Information
Cam Spray Service/Repair Parts Cat Part No. 150-7745
P.O. Box 726
150-7746 Rotating Head, Right Angle Maximum pressure 4000 PSI
520 Brooks Road
Iowa Falls, IA 50126 150-7747 Rotating Head, Straight Maximum flow 4.0 gpm
150-7748 Repair Kit, Rotating Head Right Angle Horsepower 16.0 Briggs Vanguard engine
Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013 150-7749 Repair Kit, Rotating Head Straight Burner 12 volt diesel fired
Email: service@camspray.com 150-7750 Wand, 3 Foot Extension
Web site: www.camspray.com 150-7751 Large Gun/Wand
150-7754 Orifice, 0 Degree
150-7755 Orifice, 15 Degree
150-7756 Orifice, 25 Degree
150-7757 Orifice, 40 Degree
150-7758 Water Bag Filter
150-7759 Burner Filter Element
150-7760 Oil Filter Element
150-7761 Air Filter Element
150-7763 Adapter
(Extension Wand to Standard Orifice)
153-7093 Adapter Repair Kit ID: C79492T1

Mobile Hot Water Unit


Warranty: Manufacturers One Year

Combines the quality of a CAT hot water washer and an easy to pull cart
Service/Repair Parts
Developed for clean-up prior to repair of rear axles for mining trucks
150-7746 Rotating Head, Right Angle
Has many specialized features which include: battery operated backpack sprayer,
150-7747 Rotating Head, Straight
battery charger, 100-foot pressure hose with reel, heavy-duty gun/wand,
three 3-foot extensions, standard wand, 4-gpm tip/orifices, one 0-degree orifice, 150-7748 Repair Kit, Rotating Head Right Angle
one 15-degree orifice, one 25-degree orifice, one 40-degree orifice, straight turbo tip, 150-7749 Repair Kit, Rotating Head Straight
Jenz right angle turbo tip, and repair kits 150-7750 Wand, 3 Foot Extension
Service parts for this unit were designed to meet CAT 4000 specifications 150-7751 Large Gun/Wand
and should not be used with other models 150-7752 Battery Backpack Sprayer
150-7753 Battery Charger (Backpack Sprayer)
Repair Information
150-7754 Orifice, 0 Degree
Cam Spray
P.O. Box 726 150-7755 Orifice, 15 Degree
520 Brooks Road 150-7756 Orifice, 25 Degree
Iowa Falls, IA 50126 150-7757 Orifice, 40 Degree
Phone: (641) 648-5011 or (800) 648-5011 150-7758 Water Bag Filter
Fax: (515) 648-5013 150-7759 Burner Filter Element
Email: service@camspray.com 150-7760 Oil Filter Element
Web site: www.camspray.com
150-7761 Air Filter Element
150-7763 Adapter (Extension Wand
Cat Part No. 150-7762 to Standard Orifice)
Maximum pressure 4000 PSI 153-7093 Adapter Repair Kit
Maximum flow 4.0 gpm
Horsepower 16.0 Briggs Vanguard engine
Burner 12 volt diesel fired

ID: C79296T1

Contamination Control 2007 7-15


Cleaning Equipment

Fuel Injection
Pump Cleaning Electric Hand Carry Unit
Warranty: Manufacturers One Year
Pressure Washers
Portable, easy to service, smooth running, and dependable
Rugged construction using quality materials and expert craftsmanship
Miscellaneous
Excellent general purpose power washer

Parts Cleaners Housing


High density polyurethane case is durable, fade resistant, and will not rust

Motor
Equipped with an overload protector
All electrical connections are water tight
Each pump will handle up to 60C (140F) water temperature ID: C79391T1
Cat Part No. 4C-5977
Pressure (PSI) 1000
Soap Injection Gallons/minimum 2.2
Equipped with hi-low downstream injection to apply soap at 1724 kPa (250 PSI) Horsepower 1.5
Volts/Amps 110/15/60 Hz
Repair Information Soap control Low Pressure
Cam Spray
P.O. Box 726 Hose 6 m x 9 mm
(20 ft x .375 in)
520 Brooks Road
Iowa Falls, IA 50126 Gun Trigger Shut Off
Tip Multi Jet
Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013 Twist fasts Standard
Email: service@camspray.com Adjustable pressure Standard
Web site: www.camspray.com Ship weight 29 kg (65 lbs)
Replacement Tip 4C-6066
Replacement Hose 4C-6017

Cold Water, Electric Powered Pressure Washer


Warranty: Manufacturers One Year
European Union compliant, CE marked
Simple to connect accessories
Lance is complete with adjustable jet for the classic use, and on request can be supplied with rotating nozzle
Water proof electric box
Incorporated detergent tank has a capacity of 15 liters (the biggest in its range)
Made from highly resistant plastic to assure protection from corrosion
All models are available with total stop that allows the automatic shut down of cleaner

Pump
Brass head
Integral ceramic piston
Stainless steel piston guide
Highly efficient stainless steel check valves
Anodized aluminum die cast crankcase ID: C79610T1

High and low pressure seals: high quality buna-textile V packing


Optimal oil bath for high speed
Cat Part No. 164-2067
Standard Equipment
Maximum flow rate,
Gun and lance with adjustable nozzle jet
l/min (US gpm) 11 (2.90)
High pressure hose
Minimum/maximum pressure 10/120
bar (PSI) (145/1740)
Repair Information Volts/Hz/ph 230/50/1
Cam Spray
Absorbed power, kW (CV) 2.7 (3.7)
P.O. Box 726
520 Brooks Road Maximum temperature
of water inlet, C (F) 60 (140)
Iowa Falls, IA 50126
Detergent tank, L (US gal.) 15 (4)
Phone: (641) 648-5011 or (800) 648-5011
Weight, kg (lb) 35 (77)
Fax: (515) 648-5013
Email: service@camspray.com Dimensions (L x W x H), 70x48x87
Web site: www.camspray.com cm (in) (28x19x34)

7-16 Contamination Control 2007


Cleaning Equipment

Fuel Injection
Cold Water, Gas Powered Pressure Washers Pump Cleaning
Warranty: Manufacturers One Year
European Union compliant, CE marked Pressure Washers

Pump has 3 ceramic pistons, brass head, and thermostatic valve Miscellaneous
Cat Part No. 164-2074 164-2075
to protect valve seal gaskets
Maximum flow rate 12 l/min 15 l/min
Engine is a four stroke with recoil start (directly flanged to pump)
and automatic decelerator for reduction of RPM in by-pass Pressure 140 Bar/2000 PSI 200 Bar/3000 PSI Parts Cleaners
Pump RPM 3400 3400
Standard Equipment Power absorbed, kW (CV) 3.0/4.0 5.5/7.5
Automatic gun with extension Maximum temperature.
Lance complete with nozzle holder with angular regulation of water inlet 60C 60C
of water jet and detergent suction device Engine power, kW (CV) 4.75 (5.5) 8.1 (11)
High pressure rubber hose 10 mm (.312 in) diameter Weight 31.5 kg 67 kg
Dimensions LxHxW 64 x 55 x 89 cm 89 x 77 x 86 cm
Repair Information Package weight 40 kg/88 lbs 85 kg/187 lbs
Cam Spray Package dimension 66 x 57 x 91 cm 76 x 80 x 89 cm
P.O. Box 726
520 Brooks Road
Iowa Falls, IA 50126
Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013
Email: service@camspray.com
Web site: www.camspray.com

ID: C79494T1 ID: C79738T1

164-2073 Hot Water, Oil Fired Electric Pressure Washer


DiscontinuedService/Repair Parts Available
Repair Information
Cam Spray
P.O. Box 726
520 Brooks Road
Iowa Falls, IA 50126
Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013
Email: service@camspray.com
Web site: www.camspray.com

ID: C79495T1

Contamination Control 2007 7-17


Cleaning Equipment

Fuel Injection
Pump Cleaning Master Series Units
Warranty: Manufacturers One Year
Pressure Washers
Equipped with finest options available on a portable pressure washer today
Direct-drive pumps offer low maintenance and trouble free operation
Miscellaneous
Gas Engine
Parts Cleaners Vanguard engine on gas powered unit
Oil alert switch, compression release, 3.8 liter (1 gal) fuel tank, and electric starter
are standard features

Electric Motor
5.6 kW (7.5 horsepower) motor available in both single and three phase
Totally enclosed, fan-cooled motor with water tight magnetic starter

Pump ID: C79397T1


Easy to service, fast replacement of valves, and seals
Cat Part No. 4C-6064 4C-6065
Withstand up to 60C (140F) water temperature
Pressure (PSI) 4000 3000
Equipped with pressure adjusting unloader valves
Volume (gpm) 5.0 4.5
Repair Information Horsepower 16.0 Vanguard 7.5 Electric
Cam Spray Soap control Low Pressure Low Pressure
P.O. Box 726 Hose 12 m x 9 mm 12 m x 9 mm
520 Brooks Road (40 ft x .38 in) (40 ft x .38 in)
Iowa Falls, IA 50126 Tip Multi Jet Multi Jet
Phone: (641) 648-5011 or (800) 648-5011 Twist fasts Standard Standard
Fax: (515) 648-5013 Adjustable pressure Standard Standard
Email: service@camspray.com Electrical (Volts/Hz/ph) N/A 220/60/1
Web site: www.camspray.com 220-440/60/3
Ship weight 106 kg (235 lbs) 95 kg (210 lbs)
Replacement Tip 164-2076
Replacement Hose 4C-6018 4C-6018

Diesel Unit
Warranty: Manufacturers One Year

Direct-drive pump offers low maintenance and trouble-free operation


Includes: gauge, quick coupled hose, chemical injection, and unloader valve
with adjustable pressure

Repair Information
Cam Spray
P.O. Box 726
520 Brooks Road
Iowa Falls, IA 50126
Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013
Email: service@camspray.com
Web site: www.camspray.com
Cat Part No. 4C-6009 ID: C79399T1
Pressure (PSI) 2500
Volume (gpm) 4.0
Pump 5 Plunger Axial with
Oil Bath Lubrication
Soap control Low Pressure
Hose 12 m x 9 mm (40 ft x .38 in)
Gun Trigger with Lance Handle
Ship weight 116 kg (255 lbs)
Replacement Hose 4C-6018
Horsepower 8.0 (Honda)
Fuel Diesel
Start Electric

7-18 Contamination Control 2007


Cleaning Equipment

Fuel Injection
Electric Powered, Diesel Fired, Hot Water Pressure Washers Pump Cleaning
Warranty: Manufacturers One Year
Pressure Washers
Unit comes standard with A.R. pumps, low pressure chemical injection, 12 meter (40 ft) discharge hose
with trigger gun, dual wand, interchangable tips, and 3-meter (10 ft) power cord on electric models
Miscellaneous
Durable hot water coil made of 12-inch, Schedule 80 steel pipe, cold rolled for leak-free operation
Equipped with a flow switch/pressure pop-off valve and temperature cut-out switch and discharge
Heavy steel frame is made of square tubing for added strength Parts Cleaners
Electronic ignition on LP/natural gas units eliminates pilot light and improves efficiency
(equipped with 1 inch pressure adjustment heater switch)
The diesel fuel system is filtered by a Racor fuel/water separator
Uses a high-quality Beckett burner with 2.25 diesel tip with 90 degree pattern
Blower runs continuously to circulate air and promote quicker firing
All sheet metal powder coated and easy to remove for servicing
Cat Part No. 164-2059
Pressure 207 Bar
Repair Information (3000 PSI)
Cam Spray
Volume 15.2 l/min
P.O. Box 726
(4.0 gpm)
520 Brooks Road
Iowa Falls, IA 50126 Horsepower 7.5 Electric ID: C79478T1
Volts/Hz/ph 220/60/1
Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013 Fuel type Diesel
Email: service@camspray.com Ship weight 272 kg
Web site: www.camspray.com (600 lbs)

High Pressure Water Pump


Warranty: Manufacturers One Year
Cat Part No. 164-2084
High pressure pump has a light-weight die cast aluminum housing
Suction and discharge ports 50 mm (2.0 in)
Large pump casing allows for fast priming
Maximum flow 455 l/min (120 gpm)
Built-in check valve for fast repriming
Maximum pressure 606 kPa (88 PSI)
Aluminum closed impeller for high efficiency and a cast iron volute for long life
Maximum suction lift 5.5 m (18 ft)
Stainless steel internal screws and shaft sleeve
Priming time at 15 ft. 1 minute
Other features include: horizontal discharge, threaded connections, NPT threads,
carrying handle, and strainer to eliminate clogging Ship weight 29 kg (64 lbs)

Repair Information
Cam Spray
P.O. Box 726
520 Brooks Road
Iowa Falls, IA 50126
Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013
Email: service@camspray.com
Web site: www.camspray.com

ID: C80217T1

164-2088 Pressure Pump Hose Kit


Warranty: Manufacturers One Year

Provides all the hoses and fittings required to make connections Repair Information
to a 2 inch high-pressure pump Cam Spray
Contains 100 feet of 1.5 inch flame resistant high pressure hose P.O. Box 726
with a maximum working pressure of 150 PSI and a burst pressure 520 Brooks Road
of 450 PSI Iowa Falls, IA 50126
Allows for suction lifts of up to 10 feet and water delivery within Phone: (641) 648-5011 or (800) 648-5011
100 feet of the pump (for greater distances, additional discharge hose Fax: (515) 648-5013
can be added) Email: service@camspray.com
Includes one each of the following: 112 inch spray/stream nozzle, lug Web site: www.camspray.com
wrench, 112 x 2 inch male/female adapter, 15 foot x 2 inch plastic
suction hose, and 100 feet of 112 inch high-pressure discharge hose

Contamination Control 2007 7-19


Cleaning Equipment

Fuel Injection
Pump Cleaning 210-5700 Spray Wand
Warranty: Manufacturer's One Year
Pressure Washers
360 degree spray head Repair Information
Produces 25580 kPa (4000 PSI) pressure at 15 lpm (4 gpm) Cam Spray
Miscellaneous
P.O. Box 726
520 Brooks Road
Parts Cleaners Iowa Falls, IA 50126
Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013
Email: service@camspray.com
Web site: www.camspray.com

4C-6025 Rotating Brush 4C-6022 Foamer


Warranty: Manufacturers One Year Warranty: Manufacturers One Year

178 mm (7 in) diameter Lexan brush saves time Creates foam when using chemical cleaners or soap
and soap removing road film and dirt Foam sticks to surface longer so detergent will have more time
Feathered PVC bristles are safe to use to work on film, dirt, or grease
on any surface without scratching Used with washers having 4823 to 20670 kPa (700 to 3000 PSI)
Rated for use on any machine up to 4.0 GPM Includes twist fast adapter to couple directly to wand
Rotates under garden hose pressure
Features strong Lexan construction, bronze Repair Information
bearings, anti-splash design, and 178 mm (7 in) Cam Spray
angle adjusting wand with twist-fast P.O. Box 726
adapter to hook up directly to wand 520 Brooks Road
Operates under low pressure enabling use Iowa Falls, IA 50126
of soap injector Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013
Repair Information Email: service@camspray.com
Cam Spray Web site: www.camspray.com
P.O. Box 726
520 Brooks Road
Iowa Falls, IA 50126
ID: C79722T1 ID: C79723T1
Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013
Email: service@camspray.com
Web site: www.camspray.com

164-2091 Swivel Reel


164-2092 Mini Swivel Reel
Warranty: Manufacturers One Year

164-2091 Swivel Reel Swivel Reel Brackets


Hose reel holds up to 61 meters (200 ft) of 9.5 mm (38 in) hose 164-2453 Universal Bracket
Turns 360 (pull hose off in any direction) 164-2454 Wall Mount Bracket
Rated up to 27560 kPa (4000 PSI) 164-2455 Floor Mount Bracket
Mounting bracket must be ordered separately

164-2092 Mini Swivel Reel Repair Information


Cam Spray
Hose reel holds up to 30 meters (100 ft) of 9.5 mm (38 in) hose
P.O. Box 726
Turns 360 (pull hose off in any direction) 520 Brooks Road
Rated up to 27560 kPa (4000 PSI) Iowa Falls, IA 50126
Mounting bracket must be ordered separately Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013
Email: service@camspray.com ID: C79724T1
Web site: www.camspray.com

7-20 Contamination Control 2007


Cleaning Equipment

Fuel Injection
4C-6024 Stationary Brush Turbo Lasers Pump Cleaning
Warranty: Manufacturers One Year Warranty: Manufacturers One Year
Pressure Washers
152 mm (6 in) brush saves time and soap removing road film and dirt High pressure water going in a circular motion boosts
Feathered PVC bristles are safe to use on any surface cleaning impact up to 85%
Miscellaneous
Operates on any machine producing up to 4.0 gpm Connects to a wand with a twist fast connection
Strong Lexan construction with a twist fast connector adapts to end
of wand Repair Information Parts Cleaners
Operates under low pressure enabling use of low pressure soap Cam Spray
injector P.O. Box 726
520 Brooks Road
Iowa Falls, IA 50126
Repair Information
Cam Spray Phone: (641) 648-5011 or (800) 648-5011
P.O. Box 726 Fax: (515) 648-5013
520 Brooks Road Email: service@camspray.com
Iowa Falls, IA 50126 Web site: www.camspray.com
Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013
Email: service@camspray.com
Web site: www.camspray.com

ID: C79728T1
Machine Use
4C-6026 #4 Turbo Laser 1000 PSI @ 2.0-2.2 gpm,
3000 PSI @ 4.0-4.5 gpm
4C-6027 #5 Turbo Laser 1500 PSI @ 3.0-3.5 gpm
ID: C79726T1
164-2462 #6 Turbo Laser 2000 PSI @ 4.0-4.5 gpm

Multi-Reg Kits
Warranty: Manufacturers One Year

Allows you to adjust both pressure and spray pattern Repair Information
You can select high or low pressure by pushing forward or pulling Cam Spray
backward P.O. Box 726
You can select spray pattern from 0 to 60 degrees by turning nozzle 520 Brooks Road
Operates up to 20670 kPa (3000 PSI) Iowa Falls, IA 50126
Phone: (641) 648-5011 or (800) 648-5011
Machine Use Fax: (515) 648-5013
Email: service@camspray.com
4C-6028 #4 Multi-Reg Kit 1000 PSI @ 2.0-2.2 gpm
Web site: www.camspray.com
4C-6029 #5 Multi-Reg Kit 1500 PSI @ 3.0-3.5 gpm
164-2463 #6 Multi-Reg Kit 2000 PSI @ 4.0-4.5 gpm

Field Attachable Ground Fault Circuit Interrupter


Warranty: Manufacturers One Year

Ground Fault Circuit Interrupter (G.F.C.I.) plug provides protection from Repair Information
dangerous ground fault hazards Cam Spray
Handles wire sizes from 18 AWG to 12 AWG up to 10 amps P.O. Box 726
520 Brooks Road
Iowa Falls, IA 50126
Part No. Voltage Phone: (641) 648-5011 or (800) 648-5011
164-2466 110 Volt
Fax: (515) 648-5013
Email: service@camspray.com
164-2467 220 Volt Web site: www.camspray.com

Contamination Control 2007 7-21


Cleaning Equipment

Fuel Injection Miscellaneous


Pump Cleaning

Pressure Washers

Miscellaneous
Filters and Chemicals
Warranty: Six Months

Parts Cleaners Waste water reclamation system filters and chemicals are available from your Caterpillar dealer

Filters and Media for RGF, DMSL, DMSL-W Pleated Cartridge Filters
Offer an alternative to the 157-0648 Filter
RGF Bag Filter (4 or 6 required)
Part Number Ref. Number Specifications Part Number Ref. Number Specifications
157-0640 Poly Filter Bag, FL085 178 x 813 mm 161-8365 Pleated
5 Micron1 (7 x 32 in) Cartridge Filter, 1 Micron IRM-001 248 mm (9.75 in)
157-0641 Poly Filter Bag, FL084 178 x 813 mm 161-8366 Pleated
10 Micron1 (7 x 32 in) Cartridge Filter, 5 Micron IRM-005 248 mm (9.75 in)
157-0642 Poly Filter Bag, FL009 178 x 813 mm 161-8367 Pleated
25 Micron1,2 (7 x 32 in) Cartridge Filter, 10 Micron IRM-010 248 mm (9.75 in)
157-0643 Poly Filter Bag, FL010 (7 x 32 in) 161-8368 Pleated
100 Micron1 178 x 813 mm Cartridge Filter, 20 Micron IRM-020 248 mm (9.75 in)
1 Pressure suggested. 161-8369 Pleated
2
Cartridge Filter, 50 Micron IRM-050 248 mm (9.75 in)
Gravity suggested.

RGF Series I
Part Number Ref. Number Specifications
157-0644 Filter Media FL101 1 set required
Filters and Media for LSL, DLSL, LSL-W
157-0645 HCA-2 FL096X 1 each required

RGF Series I
RGF Series II
Part Number Ref. Number Specifications
Part Number Ref. Number Specifications
157-0649 Filter Media FL102 1 set required
157-0646 HCA-3 FL003X 1 each required
157-0650 HCA-2 FL001X 1 each required
157-0647 HCA-3 FL059 1 each required;
black high solids
systems only RGF Miscellaneous Filter Parts
157-0648 Polish FL046 7 each required Part Number Ref. Number
Filter Cartridge1
157-0651 Harmsco Rim Gasket FL007
1 The 157-0648 Filter is a triple length washable filter. If one section
is damaged, the entire cartridge must be replaced. The filter also
has depth plugs and cannot be continuously washed and reused
like the single length pleated washable filters.

Chemicals for Recycling Wash Water


Part Number Ref. Number Specifications
157-0652 Coagulant
(Super Solids Settling) 6427 5 gallon container
157-0653 Detergent
(Light-duty Quick Split) 5460 55 gallon drum
157-0654 Detergent
(Medium-duty Quick Split) 5461 55 gallon drum
157-0655 Detergent
(Heavy-duty Quick Split)1 5462 55 gallon drum
157-0656 Detergent
(Very Heavy-duty Quick Split) 5463 55 gallon drum

229-0766 Filter Bag


Model: 3126 CARB Bus Engines and C9 NJT Engines
Warranty: None

Used to collect ashes when cleaning diesel particulate filter element


Inside diameter 338 mm (13.3 in)
Designed with open top and built-in drawstring with a flat bottom
Length 610 mm (24.0 in)
Material: 5 micron polypropylene felt

7-22 Contamination Control 2007


Cleaning Equipment

Parts Cleaners Fuel Injection


Pump Cleaning

Pressure Washers

Stand Mounted Parts Cleaners Miscellaneous


Warranty: Manufacturers One Year

300 GPH pump Parts Cleaners


Repair Information
165 F fusible linked fire cover Build-All Corporation
Rectangular 30 gallon base tank 5203 West Clinton Avenue
Milwaukee, WI 53223
Flow regulating valve
Phone: (414) 716-0023 or (800) 558-2148
Recirculating solvent flexhose Fax: (414) 716-0030
Deluxe work lamp
Drain assembly
Cat black units are made of 14 Ga. steel

Solvent Stands with 3-Stage Filtration


Include 3-stage filtration (polypropylene sock,
canister fuel and an oil absorbent unit).
Ensures fresh, clean solvent.
Standard 2 micron fuel filter (15 micron available)

Service/Repair Parts
Part No. Description
4C-8077 Fusible Link
4C-3905 Plastic Liner
184-2319 25 Micron Poly Filter Bag (Standard)
289-0995 10 Micron Poly Filter Bag (Optional)
189-5637 In-sink filter Sock (Diatomaceous Earth)
1R-0749 2 Micron External Filter (Standard)
1R-1712 15 Micron External Filter (Optional) ID: C80372T1
Part No. Volt Hz Description
4C-6796 Mineral Spirits (Low Odor)
4C-3874 115 60 32 in x 22 in x 10 in tub with fire cover
4C-3875 115 60 48 in x 22 in x 10 in tub with fire cover
4C-3876 115 60 48 in x 28 in x 14 in tub with fire cover
191-4964 220 50 32 in x 22 in x 10 in tub with fire cover
191-4965 220 50 48 in x 22 in x 10 in tub with fire cover
191-4968 220 50 48 in x 28 in x 14 in tub with fire cover

Unfiltered Stand
Includes a 25 micron polypropylene sock filter

Part No. Volt Hz Description


194-3988 115 60 32 in x 22 in x 10 in tub with fire cover
194-3989 115 60 48 in x 22 in x 10 in tub with fire cover
194-3990 115 60 48 in x 28 in x 14 in tub with fire cover
194-3991 220 50 32 in x 22 in x 10 in tub with fire cover
194-3992 220 50 48 in x 22 in x 10 in tub with fire cover
194-3993 220 50 48 in x 28 in x 14 in tub with fire cover

ID: C80365T1

Contamination Control 2007 7-23


Cleaning Equipment

Fuel Injection
Pump Cleaning Rinse Tanks
Warranty: Manufacturers One Year
Pressure Washers
165 F fusible linked fire cover Part No. Description
Heavy-duty steel removable legs 4C-3877 26 in x 17 in x 16 in deep tank
Miscellaneous
1 inch NPT drain with plug 4C-8058 Recirculating/Agitating Pump Includes steel housing,
1200 GPH submersible pump, 30 micron filter, flex hose,
flow reg. valve, hand held spray gun, w/5 ft hose,
Parts Cleaners Repair Information agitation control valve and agitation venturi. 120 V.A.C.
Build-All Corporation 4C-8061 Workshelf Removable Platform 2712 in x 20 in x 10 in
5203 West Clinton Avenue
4C-8079 Fusible Link Replacement
Milwaukee, WI 53223
Phone: (414) 716-0023 or (800) 558-2148
Fax: (414) 716-0030

ID: C58290T1

Drum Mounted Parts Cleaners (110 Volt Electric Powered)


Warranty: Manufacturers One Year
Service/Repair Parts
165 F fusible linked fire cover
Part No. Description
Rugged 14 gauge steel construction on DM 32
4C-8077 Fusible Link
Heavy duty flex nozzle, plumbed in through bottom of tub
4C-3901 Plastic Liner (Used in 4C-3872)
Formed down corners
4C-3903 Plastic Liner (Used in 4C-3873)
Baggie liners

Repair Information Part No. Description Pump


Build-All Corporation 4C-3872 26 in x 17 in x 7 in tub with fire cover 7.25 kg (16 gal) drum 170 GPH
5203 West Clinton Avenue 4C-3873 32 in x 22 in x 10 in tub with fire cover 13.6 kg (30 gal) drum 300 GPH
Milwaukee, WI 53223
Phone: (414) 716-0023 or (800) 558-2148
Fax: (414) 716-0030

ID: C58277T1

4C-3883 Worklamp Assembly Flow Regulating Valves


Warranty: Manufacturers Warranty: Manufacturers

Heavy-duty flexible worklamp Controls solvent flow through flexible nozzle.


assembly with shatter-guard
Deluxe for 4C-3873 Drum Mounted
Part No. Description For
Parts Cleaner
4C-3885 Flow Regulating Valve 4C-3872
4C-3886 Flow Regulating Valve 4C-3873

ID: C58280T1

Dual Flex Nozzle Conversion Kits


Warranty: Manufacturers
Part No. Description For
Includes second flexhose, second valve, and necessary fittings 4C-3887 Dual Flex Nozzle Conversion Kit 4C-3873, 4C-3874
4C-3888 Dual Flex Nozzle Conversion Kit 4C-3875

Hand Held Spray Gun Assemblies


Warranty: Manufacturers

Pistol grip nozzle with adjustable spray


Includes hose and necessary fittings

Part No. Description For


4C-3890 Hand Held Spray Gun Assembly 4C-3872 and 4C-3915
4C-3891 Hand Held Spray Gun Assembly 4C-3873, 4C-3916 and 4C-3874
4C-3892 Hand Held Spray Gun Assembly 4C-3875, 4C-3876
ID: C58281T1

7-24 Contamination Control 2007


Cleaning Equipment

Fuel Injection
Flow Thru Cleaning Brush Assemblies Pump Cleaning
Warranty: Manufacturers
Pressure Washers
Includes nylon cleaning brush, hose, and necessary fittings
Miscellaneous
Part No. Description For
4C-3893 Flow Thru Cleaning Brush Assembly 4C-3872 and 4C-3915
Parts Cleaners
4C-3894 Flow Thru Cleaning Brush Assembly 4C-3873, 4C-3916
and 4C-3874
4C-3895 Flow Thru Cleaning Brush Assembly 4C-3875 and 4C-3876

ID: C58282T1

Caster Base 4C-3898 Caster Set


Warranty: Manufacturers Warranty: Manufacturers

Includes base Includes four 3 inch heavy-duty casters


with four 3 inch For 4C-3874, 4C-3875, and 4C-3876
heavy-duty casters

ID: C58283T1
Part No. Description For
4C-3896 Caster Base 4C-3872 and 4C-3915
4C-3897 Caster Base 4C-3873 and 4C-3875

ID: C58284T1

4C-3899 Small Parts Basket


Warranty: Manufacturers

Part No. Description For Size


4C-3899 Small Parts Basket Fits all 203 mm (8 in) x 305 mm (12.0 in)
102 mm (4.0 in) Deep

ID: C58285T1

Baggie Liners
Warranty: Manufacturers
Part No. Description For
Reduces downtime during solvent changes by allowing the sludge 4C-3901 Baggie Liners 4C-3872 and 4C-3915, 10 /CTN
to be lifted out within the baggie 4C-3903 Baggie Liners 4C-3873 and 4C-3916, 10 /CTN
4C-3905 Baggie Liners 4C-3874 and 4C-3875, 10 /CTN

Agi-Kleen Air Powered Immersion Cleaner


Warranty: Manufacturers
4C-3913
Special hanger bracket
Convenient basket hook
Durable steel reservoir pail or drum Part No. Description
Heavy-duty reversing air motor 4C-3913 Cleaning Tank, 23 L (6 gal) pail,
rotates basket in both directions 254 mm (10 in) dia. parts basket
Operating air pressure range: 20-90 PSI
Cover locking band
Rugged 30 lb capacity metal spun basket has 18 inch diameter holes
for containing extra small parts.

ID: C58292T1

Contamination Control 2007 7-25


Cleaning Equipment

Fuel Injection
Pump Cleaning

Pressure Washers

Miscellaneous

Parts Cleaners

7-26 Contamination Control 2007


Lubricating Equipment

Lubricating Equipment Lubricating Equipment

The Graco Warranty


Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects
in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. With the exception
of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair
or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed,
operated and maintained in accordance with Gracos written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or
substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance or structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and
transportation.
This warranty is exclusive, and is in lieu of any other warranties, express or implied, including but not limited to warranty
of merchantability or warranty of fitness for a particular purpose.
Gracos sole obligation and buyers sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other
remedy (including, but no limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the
date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY
GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if
any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach
of warranty, the negligence of Graco, or otherwise.

Special Warranties for Lubrication Equipment


Graco offers an extended warranty for the following products at no additional cost. All other terms and conditions of the Graco warranty
shall apply.
Fire-Ball 300 Pumps: oil and grease 30 years
Fire-Ball 425 Pumps: grease 30 years
Fire-Ball 425 Pumps: oil 10 years
Fire-Ball 225 Pumps: oil 5 years
Falcon Pumps: grease 5 years
Diaphragm Pumps 15 years air valve center section; 5 years pump
250 & 500 Series Hose Reel 3 years
Electronic Fluid Meters 2 years
Matrix 2 years
These extended warranties reflect Gracos high degree of confidence in the quality and consistency of our products.

For GRACO Canada Customers


The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent
avoir convenu que la rdaction du prsente document sera en Anglais, ainsi que tous documents, avis et procdures judiciaries excubs,
donns ou intents la suite de ou en rapport, directement ou indirectement, avec les procedures concernes.

Contamination Control 2007 8-1


Lubricating Equipment

Lubricating Equipment
Typical Lubrication System

4a

7b

ID: C55004T1 Item Description Item Description


1 Oil Supply Pumps, also A.T.F., 6 Air Controls
Gear Lube, and Hydraulic Oil 6a Regulators
2a Oil Valves and Meters 6b Filters
2b Oil Dispense Bar 6c Lubricators
3a Oil Reels 7 Used Oil Equipment
3b Grease Reels 7a Drain Funnels
3c Air and Water Reels 7b Evac Systems
4a Grease Pumps 8 Fluid Inventory Control System
4b Grease Valve and Swivel 9 Diaphragm Pumps
5 Anti-Freeze Supply 10 Portable Lube Units

Fire-Ball Pump
Industry leader for lubrication equipment in fast lubes, car dealerships,
and medium-sized fleet and equipment service garages
Quiet
Provides the power to supply several remote outlets in stationary
installations, yet is economical enough for use with portable lubricators
7.6 cm (3 in) air motor
Available in stubby length for wall mounting or various tube lengths to
fit containers from 20 to 1100 liters (5 gallon to 275 gallon) and larger

President Pump
Power leader top choice in large fleet and mass transit Simple in-line design
service installations Double acting
10:1 ratio Priming piston (grease only)
Available in stubby length for wall mounting or various tube lengths Variable volume
to fit containers from 60 to 1100 liters (16 gallon to 275 gallon) Adjustable throat packing
and larger
Simple design for continuous use
With a big 10.8 cm (414 in) air motor, it can supply many outlets
for simultaneous use Provides uniform power on up and down strokes
Rugged, industrial design Corrosion-resistant rust-free for longer working life
Valve-in-piston designonly four moving parts Positive sealing even with contaminated air provides high air flow
Balanced differential design Continuous operation without icing
Hard-coat aluminum construction No operational costs while pump holds stalled pressure
Nonmetallic poppet air valves Rigid alignment for withstanding abuse
Open-exhaust porting Positive pump feed even with heavy greases
Demand-only operation Pump adjusts speed to match system demands
Proven reliability for long life under demanding operating
conditions and infrequent maintenance intervals

8-2 Contamination Control 2007


Lubricating Equipment

Pump Performance Specifications


Lubricating Equipment
Fast-Ball 1:1 Fire-Ball 5:1 President 10:1
Air motor size 3.6 cm (1.48 in) 7.6 cm (3 in) 10.8 cm (4.25 in)
Continuous duty flow rate 18.92 lpm (5 gpm) 9.56 lpm (2.5 gpm) 25 lpm (3 gpm)
Free flow 37.85 lpm (10 gpm) 22.71 lpm (6 gpm) 28.39 lpm (7.5 gpm)
Maximum fluid pressure 12 bar (180 PSI) 62 bar (900 PSI) 124 bar (1800 PSI)
Maximum air inlet pressure 12 bar (180 PSI) 12 bar (180 PSI) 7 bar (100 PSI)
Air inlet size 1 inch npt(f) 3 inch npt(f) 1 inch npt(f)
4 8 2

Fluid outlet size 3 inch npt(f) 1 inch npt(f) 3 inch npt(f)


4 2 4

Fluid inlet size 112 inch npt(f) 112 inch npt(f) 112 inch npt
Pump type Double Ball Double Ball Double Ball
Stroke length 101.6 mm (4 in) 76.2 mm (3 in) 101.6 mm (4 in)
Air consumption .042 m3/min. 1.35 m3/min. 6 m3/min.
(1.5 cfm per gallon) (7.5 cfm per gallon) (13 cfm per gallon pumped)
Instruction manual 307-906 306-518 306-726
Air Motor Repair Kit 9U-6777 9U-6776 9U-6778

Lubrication Fast-Ball Drum Pumps


Warranty: Manufacturers (See The Graco Warranty)
Part No. Description
1:1 ratio 4C-7359 Stubby Length Fast-Ball Pump
2.8-12.6 bar (40-180 PSI) air pressure range 4C-7379 Drum Length Fast-Ball Pump, 208 liter (55 Gallon)
1 inch(f) air inlet Comes complete with bung adapter for drum mounting
4
3 inch(f) fluid outlet 4C-7380 Drum Length Fast-Ball Pump, 275 Gallon (1041 liter)
4
15 lpm (5 gpm) maximum delivery Comes complete with bung adapter for drum mounting
4C-7383 Metered Power-Fil1
Consists of Fast-Ball pump (bung mounted)
for 208 liter (55 gallon) drum and metered dispense kit
4C-8969 Un-metered Power-Fil1
Consists of Fast-Ball pump (bung mounted)
for 208 liter (55 gallon) drum and un-metered kit
1 Power-Fil dispensers include a 0-60 PSI regulator to minimize splashing
during dispensing.
Power-Fil dispensers fit any workbench tank having a 35 inch height.

Fast-Ball Pump Accessories


Part No. Description Use
4C-8964 Bung Adapter Allows direct pump mounting into 50.8 mm
(2 in) drum bung
ID: C44157T1 4C-7346 60.5 L (16 gal) Tubes can be used with stubby Fast-Ball to
ID: C44156T1 Suction Tube provide pump length to fit specific drum sizes
4C-7348 208 L (55 gal)
Suction Tube
4C-7349 1041 L (275 gal)
Suction Tube
4C-7190 Low Level Cut-Off Prevents air from entering metered dispense
valves by closing pump intake when oil
supply is exhausted; has 112 inch npt(f)
connection.
4C-7261 Suction Hose Kit Consists of tube, hose and fittings; use with
wall bracket; for use with 208 liter (55 gallon)
drum
4C-7196 Wall Bracket For wall mounting of stubby Fast-Ball pump
4C-7260 Open Drum Pump Allows Fast-Ball pump to be mounted in
Clamp any open head drum
4C-8962 457.2 mm (18 in) Comes with 6.4 mm (14 in) air hose,
Hose and Fitting Kit 19 mm (34 in) fluid
ID: C44158T1 ID: C44159T1 4C-8851 Air Filter Prevents pipe scale, rust, etc. from damaging
pump. 14 inch npt(f)
4C-8852 Air Regulator Controls air pressure to pump. 0-200 PSI
Adjustable range. 14 inch npt(f)
4C-8853 Air Lubricator Adds controlled amount of lubricant to air
supply; prolongs pump life. 14 inch npt(f)

Contamination Control 2007 8-3


Lubricating Equipment

Lubricating Equipment 4C-7261 Suction Hose Kit


Warranty: Manufacturers (See The Graco Warranty)

Consists of drum tube and hose to allow the use


of Fire-Ball 5:1 or President 10:1 Universal pumps with barrels
Kit includes 4C-8905 suction tube.
Use with 4C-7190 low-level cutoff when metering fluids
Includes instruction form

ID: C55013T1

Suction Tube Extension Tubes


Warranty: Manufacturers (See The Graco Warranty)

Used with universal Fire-Ball or President pumps to allow


cover or bung mounting
B
A

Tube Extension Tube


ID: C58218T1
Pump 16 gallon 55 gallon 275 gallon Suction Tube Extension Tubes
Fire-Ball 5:1 Cover Mtd. 4C-7345 4C-7347 N.A. Part No. A Dim. A Part No. B Dim. B
Fire-Ball 5:1 Bung Mtd.1 4C-7346 4C-7348 4C-7349 4C-7345 16.31 in 4C-9001 46.00 in
President 10:1 Cover Mtd. 4C-7345 4C-7347 N.A. 4C-7346 19.06 in
President 10:1 Bung Mtd.1 4C-7346 4C-7348 4C-7249 4C-7347 23.81 in
President 3:1 Cover Mtd. N.A. 4C-7345 N.A. 4C-7348 28.06 in
1 Also order bung adapter. 4C-7349 38.06 in
4C-8999 31.81 in
4C-9000 41.81 in

4C-8964 Bung Adapter 4C-7190 Low-Level Cutoff


Allows direct mounting of Fire-Ball 5:1 and President 10:1 pumps Use with pumps supplying metered outlets
into standard 2 inch drum bung Prevents air from entering pump by closing intake when supply
is exhausted
Connection thread: 112 inch npt(f)
Can be used with suction hose kit or standard suction tube
without changing tube length
Replaces stand-off of suction tube

ID: C58157T1

ID: C58158T1

8-4 Contamination Control 2007


Lubricating Equipment

Oil Dispense Accessories Lubricating Equipment


Warranty: Manufacturers (See The Graco Warranty)

4C-7044 Oil Line Shutoff Valve, 12 inch npt(f) 4C-7240 Thermal Relief Kit, 63 bar (900 PSI)
4C-7045 Oil Line Shutoff Valve, 38 inch npt(f) Used to relieve heat-induced excess pressure from dispense
system back to inlet of Fire-Ball and President pumps
Shutoff valves for isolation of oil dispense lines
112 inch npt(m) x 112 inch npt(f) porting on inlet adapter allows
Use 4C-7044 for branch lines
use on male or female threads
Use 4C-7045 for main header lines
Recommended for use with Fluid Commander inventory
Both valves rated for 138 bar (2000 PSI) working pressure control systems

4C-7215 Strainer, 60 Mesh


Has 12 inch npt(f) Swivel x 12 inch npt(m) ports
Prevents foreign material from entering dispense lines
Not for use with grease systems
52.5 bar (750 PSI) working pressure

Replacement Elements
Part No. Description
4C-8868 40 Mesh
4C-8867 60 Mesh
4C-8866 100 Mesh
ID: C58149T1

Dispense Pump Hose and Fitting Kits


Warranty: Manufacturers (See The Graco Warranty)

4C-7361 18 inch Hose and Fitting Kit Consist


for Fire-Ball 5:1 4C-7361 4C-7362 Description
4C-7362 72 inch Hose and Fitting Kit 4C-7208 3
8 inch Air Hose
for Fire-Ball 5:1 4C-7102 4C-7102 3
8 inch Swivel Elbow
Use 18 inch kit for connecting wall mounted pumps to piping 4C-7337 4C-7334 1
2 inch Fluid Hose
Use 72 inch kit with drum mounted pumps 4C-7101 4C-7101 1
2 inch Swivel Elbow
Use 4C-7046 38 inch air regulator as required (not included, 306-520 307-883 Instruction Form
sold separately)

4C-7364 72 inch Hose and Fitting Kit Consist Service/Repair Parts for
for President 10:1 Part No. Description Discontinued 4C-7366 18 inch Hose
Use 18 inch kit for connecting wall mounted pumps to piping and Fitting Kit for President 10:1
4C-7221 1 inch Air Hose
2
4C-7101 1 inch Swivel Elbow
Use 72 inch kit with drum mounted pumps 4C-7101 1 inch Swivel Elbow
2
2
4C-7048 3 inch Fluid Hose
Use 4C-7046 38 inch air regulator as required (not included, 4C-7047 3 inch Fluid Hose
4
4
sold separately) 4C-7145 3 inch Swivel Elbow
4
4C-7145 3 inch Swivel Elbow
4
306-520 Instruction Form
307-883 Instruction Form

1 inch I.D. 207 bar (3000 PSI) 3 inch I.D. 157.5 bar (2250 PSI)
2 4

Part No. Length Fittings Part No. Length Fittings


4C-7340 12 in 1 in M x 12 in M 4C-7048 18 in 3 in M x 34 in M
2 4

4C-7085 15 in 1 in M x 1 in M 4C-7047 72 in 3 in M x 34 in M
2 2 4

4C-7337 18 in 1 in M x 1 in M 4C-9019 10 in 3 in M x 34 in M
2 2 4

4C-7339 48 in 1 1
2 in M x 2 in M

4C-7334 72 in 1 in M x 12 in M
2

4C-7333 10 ft 1 in M x 12 in M
2

4C-7335 16 ft 1 in M x 12 in M
2

4C-7336 20 ft 1 in M x 12 in M
2

4C-7341 25 ft 1 in M x 12 in M
2

4C-7354 50 ft 1 in M x 12 in M
2
ID: C58160T1
ID: C58159T1

Contamination Control 2007 8-5


Lubricating Equipment

Lubricating Equipment Air Operated Oil Pumps Universal Length


Warranty: Manufacturers (See The Graco Warranty)

Universal Length Dispense Pumps consist of a short Stubby length pump with a threaded inlet, allowing the use
of a variety of inlet tubes or hoses
Can be wall mounted for use with a suction hose kit or add a suction tube to create a drum pump of the length of your choice
For cover mounting, add only the appropriate suction tube
For bung mounting, add the appropriate suction tube and a bung adapter

4C-7195 Universal Fire-Ball 5:1 4C-7228 Universal Air Pump 10:1


The pump of choice for most installations Use this pump for large installations having long dispense
Pump free flow is approximately 28.5 lpm (712 gpm) lines where low air pressures would otherwise limit pump
and will deliver 7.6-11.4 lpm (2-3 gpm) under performance, or for cold weather operation
typical operating conditions Similar to Fire-Ball 5:1 but uses the President air motor
Includes instruction form 306-518 and has a higher ratio
Does not include hoses or accessories Pump free flow is approximately 28.5 lpm (712 gpm)
and will deliver 11.4-15.2 lpm (3-4 gpm) under typical
operating conditions
Maximum air inlet pressure 12.6 bar (180 PSI)
3
Includes instruction form 306-726
Air inlet 8 in npt(f)
1
Does not include hoses or accessories
Fluid outlet 2 in npt(f)
Fluid inlet 112 in npt(f)
Maximum air inlet pressure 12.6 bar (180 PSI)
Air inlet 1 in npt(f)
2

Fluid outlet 1 in npt(f)


ID: C55006T1 Fluid inlet 112 in npt(f) ID: C44173T1

Air Operated Oil Pumps Cover-Mounted


Warranty: Manufacturers (See The Graco Warranty)

9U-6762 Cannon-Ball 3:1


Designed for direct mounting on 205 liter (55 gallon) open-head product drum
Includes pump, cover, hose and fitting kit, 38 inch air regulator with gauge, shut-off valve,
instruction manual

4C-7406 President 10:1


Pump, cover, inlet and outlet hoses and all hardware needed for direct mounting
on 205 liter (55 gallon) open-head product drum
Order low level cut-off separately for metered dispense systems.
Use 4C-7033 12 inch air regulator as required (not included, sold separately)

ID: C55009T1

Air Operated Oil Pumps Bung-Mounted


Warranty: Manufacturers (See The Graco Warranty)

Pumps are both designed for direct bung mounting in 51 mm (2 in) bung
in 205 liter (55 gallon) closed-head drums
Order low level cut-off separately for metered dispense systems (sold separately)

Fire-Ball 5:1 President 10:1


Pump 4C-7195 4C-7228
Tube 4C-7348 4C-7348
Hose and Fitting Kit 4C-7362 4C-7364
Adapter 4C-8964 4C-8964

ID: C44172T1

8-6 Contamination Control 2007


Lubricating Equipment

Bulk Tank Assembly Air Operated Lubricating Equipment


Warranty: Manufacturers (See The Graco Warranty)
Order tanks separately
4
Stubby Mounted Pump Assemblyuse on 120-2,000 gallon tanks
Item Part No. Description 3
1 4C-7195 Fire-Ball 5:1 pump (Stubby) 2 Stubby Mounted
2 4C-7362 Air/Fluid Hose Kit 1.8 m (6 ft)
Pumps Assembly
3 4C-7044 Fluid Shut Off Valve
4 4C-7046 Air Regulator with Gauge
1

ID: D01984T1

5
Tank Mounted Pump Assembly
Item Part No. Description
4
1 4C-7195 Fire-Ball 5:1 pump (Stubby) Tank Mounted
3 1 2
2 4C-8964 Bung Adapter Pump Assembly
3 4C-7362 Air/Fluid Hose Kit 1.8 m (6 ft) 5
4 4C-7044 Fluid Shut Off Valve
5 4C-7046 Air Regulator with Gauge
6 4C-7190 Low Level Cut Off 7
7 Pump Tubes

6
ID: D01990T1

Above Ground Storage Tanks


Availability: NACD
Warranty: Manufacturers (See The Graco Warranty)
Typical U/L Listed Single Wall Bulk Tank
Multi-purpose tanks for storage of lubricants and used oil. 4 inch welded bottom Capacity
skids keep the tank bottom off the floor Gal. Liter Length Width Height1

Tanks are painted white. 120 456 2 ft 2 in 2 ft 6 in 3 ft

Locking fill cap 280 1064 5 ft 2 ft 6 in 3 ft

In-tank level gauge provides a means of inventory control. 500 1900 5 ft 2 ft 8 in 5 ft

Single and double wall available 650 2470 6 ft 6 in 2 ft 8 in 5 ft

Portable 1000 3800 10 ft 2 ft 8 in 5 ft

Underwriters Laboratory approved 1500 5700 15 ft 2 ft 8 in 5 ft

3-year manufacturers warranty 2000 7600 18 ft 2 ft 6 in 6 ft


1 Add 4 inch for skids.
Call for quote

Typical U/L Listed Double Wall Bulk Tank


Capacity
Gal. Liter Length Width Height1
120 456 2 ft 2 in 3 ft 12 in 3 ft 4 in
280 1064 5 ft 3 in 3 ft 12 in 3 ft 4 in
500 1900 5 ft 3 in 3 ft 212 in 5 ft 4 in
650 2470 7 ft 312 in 3 ft 5 ft 4 in
1000 3800 10 ft 912 in 3 ft 5 ft 4 in
1500 5700 15 ft 912 in 3 ft 5 ft 4 in
2000 7600 18 ft 912 in 2 ft 10 in 6 ft 4 in
1 Add 11 inch for skids.
2

ID: C58142T1

Contamination Control 2007 8-7


Lubricating Equipment

Lubricating Equipment Remote Drum Pump Assemblies Air Operated


Warranty: Manufacturers (See The Graco Warranty)

Drum not included 2

Bung Mount, 60 liter (16 gallon) 1


Item Part No. Description
1 4C-7044 Fluid Ball Valve 3 4
2 4C-7046 Air Regulator
3 4C-8858 Air Quick Disconnect Coupler 38 inch(f) Bung Mount,
4 4C-7159 Air Quick Disconnect Nipple 38 inch(m) 60 liter (16 gallon)

ID: D01996T1

Drum Cover Mount, 2


60 liter (16 gallon)
1
Drum Cover Mount, 60 liter (16 gallon)
3 4 Item Part No. Description
1 4C-7044 Fluid Ball Valve
2 4C-7046 Air Regulator with Gauge
3 4C-8858 Air Quick Disconnect Coupler 38 inch(f)
4 4C-7159 Air Quick Disconnect Nipple 38 inch(m)

ID: D01105T1

5
Wall Mount, 60 liter (16 gallon)
Item Part No. Description 1 2
3 Wall Mount,
1 4C-7195 Wall Mounted Fire-Ball 5:1 Pump, 60 liter (16 gallon)
457.2 mm (18 in) Air and Fluid Hoses 4
2 4C-7044 Fluid Ball Valve 6
3 4C-7046 Air Regulator with Gauge
4 4C-8858 Air Quick Disconnect Coupler
3 inch(f)
8

5 4C-7159 Air Quick Disconnect Nipple


3 inch(m)
8

6 4C-7261 Suction Hose Kit

ID: C58147T1

4C-9710 Hand-Lever Diaphragm Pump


Warranty: Manufacturers (See The Graco Warranty)

4C-9710 replaces discontinued 4C-9769 Quartstroke Pump


Double-action, high volume diaphragm pump transfers approximately 3.7 liters (1 gal) per 9 strokes
Telescopic suction tube mounts in 2-inch npt bung opening of 60 or 205 liter (16 or 55 gal) drum
Package includes 1.8 m (6 ft) hose and fitting kit and bung adapter

ID: C55088T1

8-8 Contamination Control 2007


Lubricating Equipment

Pump Mounting Accessories Lubricating Equipment


Warranty: Manufacturers (See The Graco Warranty)

4C-7166 400 lb (55 gallon) Drum Cover 4C-7209 120 lb (16 gallon)
Use with 400 lb (55 gallon) open head drums or 70 lb (10 gallon) Drum Cover
Mounts any Fire-Ball or President lubrication pump Use with 120 lb (16 gallon) or 70 lb (10 gallon) open head drums
Use with 4C-7146 Adapter for cover mounting bung pumps Mounts any Fire-Ball or President lubrication pump
Use with 4C-7146 Adapter for cover mounting bung pumps

ID: C44174T1
ID: C44175T1

4C-7234 35 lb (5 gallon) Pail Cover 4C-7360 35 lb (5 gallon) Pail Cover


Use with 35 lb (5 gallon) pails Use with 35 lb (5 gallon) pails
Mounts Fire-Ball 50:1 pump using friction type clutch lock Mounts Fire-Ball 50:1 pump using friction type clutch lock
Allows use of 70 lb length pump with 35 lb pail Allows use of 70 lb length pump with 35 lb pail

ID: C58153T1

ID: D01592T1

4C-7146 Cover to Bung Adapter Plate 4C-7196 Wall Bracket Universal


Mounts to standard 55 gallon (400 lb) or 16 gallon (120 lb) Use with Fast-Ball 1:1, Fire-Ball 5:1, President 10:1
drum cover and converts mounting to standard 2 inch npt Clamps on Universal pump tube
bung opening
Allows use of bung-mounted pumps with drum covers

ID: C55011T1

ID: C44176T1

Contamination Control 2007 8-9


Lubricating Equipment

Lubricating Equipment Bulk Lube Pump Accessories


Warranty: Manufacturers (See The Graco Warranty)

4C-7261 Suction Hose Kit 4C-8858 Air Quick Disconnect Coupler, 38 inch (f)
Drum not included

ID: C54826T1
Suction Hose Kit
ID: C58144T1
4C-7159 Air Quick Disconnect Nipple, 38 inch (m)

ID: C55010T1

Portable Bases
Warranty: Manufacturers (See The Graco Warranty)

4C-7216 Band Dolly, 5 gallon Pail 4C-7189 2 Wheel Cart 10/16 gallon Drums
4C-7199 Band Dolly 10/16 gallon Drums Drum fits into recess on formed base
Pail nests inside band ring Rim clamps hold drum securely onto base
Ring clamps hold pail/drum secure Wheels provide portability
Casters provide portability

4C-7187 Caster Base 10/16 gallon Drums


ID: C58154T1 Drum fits into recess on formed base
Rim clamps hold drum securely onto base
Casters provide portability
ID: C55012T1

ID: C58217T1

8-10 Contamination Control 2007


Lubricating Equipment

1U-6156 Barrel Cover Lubricating Equipment


Warranty: Six Months
K EEP IT CL
Used to cover open or closed top drums cover snaps onto top of drum
EA
N

Supports the Caterpillar contamination control efforts

C L EAN

Protects drum contents from water induction when stored outside

R
KEE

E
S

IT
V
R FL UID O
Keeps drum top clean and contents ready for use E C

P
M
E

P
US
A BLE D R U
CL KE

IT
EAN
Made of long lasting, low density polyethylene resistant to petroleum-based fluids and ultraviolet rays
10 covers per package
Material thickness 1.5 mm (.06 in)
Inside diameter 571 mm (22.5 in)
Color Yellow

ID: C66952T1

Un-metered Dispensing Valves


Warranty: Manufacturers (See The Graco Warranty)
Flow rate 0-11.3 lpm (0-3 gpm)
In-line style gear lube and A.T.F. mechanical valves for dispensing oil Inlet 1
2 inch NPT
Each valve includes non-drip nozzle

ID: C44169T1 ID: C44170T1

Part No. Description


4C-7242 Un-metered Oil Dispensing Valve
4C-7182 Un-metered Gear Lube Dispensing Valve
4C-7241 Un-metered A.T.F. Dispensing Valve

ID: C44171T1

157-5548 Electronic Meter Valve


157-5550 Electronic Preset Meter Automatic Shut-off Valve
Warranty: Manufacturers (See The Graco Warranty)
European Union compliant, CE marked
Meter valve dispenses bulk service fluids such as motor oil, gear oil, automatic transmission
fluid, hydraulic oil, or antifreeze
157-5550 has preset capability to allow hands-free operation with automatic shut-off
Dispenses in pints, quarts, gallons, or liters change units of measure in seconds
Other features include protective swivel cover, impact guard, non-drip nozzle, and battery
operated internal memory
Resettable memory totals will track daily or weekly volumes of fluids
Non-resettable memory for lifetime accumulated total
Comes with both flexible hose and rigid tube extensions
FM and CSA approved
ID: C79753T1
Maximum flow rate 18.5 lpm (5 gpm)
Operating pressure 6.9 to 69 bar (10 to 1000 PSI)
Weight 1.14 kg (2.5 lbs)
Inlet thread 1 NPT
2

Outlet thread 3 NPT


8

Battery 1U-9534, 9V alkaline

ID: C79749T1

Contamination Control 2007 8-11


Lubricating Equipment

Lubricating Equipment Metered Dispensing Valve, English or Metric


Warranty: Manufacturers (See The Graco Warranty)
European Union compliant, CE marked (157-5556)
Great for applications where up to 45 lpm (12 gpm) is required
Locking trigger allows hands-free dispensing
Electronic meter designed to withstand rugged environment
Easy trigger pull for operator comfort
Maximum recommended flow rate 45 lpm (12 gpm)
Meets CSA and FM approvals
Maximum operating pressure 10.5 MPa, 105 bar (1500 PSI)
Part No. Description Operating temperature range -20 to 55C (-4 to 130F)
ID: C79771T1
157-5553 Metered Dispensing Valve (English) Inlet 3 inch NPT
4

157-5556 Metered Dispensing Valve (Metric) Outlet 1 inch NPT


2

157-5567 Dispensing Valve


Warranty: Manufacturers (See The Graco Warranty)

Great for applications where up to 45 lpm (12 gpm) is required


Locking trigger allows hands-free dispensing
Easy trigger pull for operator comfort
Meets CSA and FM approvals Maximum recommended flow rate 45 lpm (12 gpm)
Maximum operating pressure 10.5 MPa, 105 bar (1500 PSI)
Weight 0.18 kg (.4 lbs)
Operating temperature range -40 ID:
to 82C (-40 to 180F)
C79769T1
Inlet 3 inch NPT
4

Outlet 1 inch NPT


2

4C-7330 Meter Kit


Warranty: Manufacturers (See The Graco Warranty)

Fluid meter can be added to any individual tap by the installation of a meter kit
Kit includes all necessary mounting hardware (mechanical meter)

ID: C44188T1
Inventory Control Systems
What It Does... How It Works...
The Fluid Commander provides the key to making bulk dispensing of 1. The service technician requests a desired quantity of product and gives
lubricants practical. From a centrally-mounted console, a manager can his service bay number.
determine when and in what quantity lubricants are dispensed to a specific
2. The manager then enters the type of product, the quantity, and the
service location.
service location, and then activates a dispense button.
Reduce Product Costs By purchasing in bulk, product costs are
3. A ready light, located on the technicians hose reel or dispense bar,
reduced. The Fluid Commander allows dispensing from a hose reel or oil
indicates when dispensing can begin.
bar only in the quantity authorized
Prevent Theft A key lock on the control prevents unauthorized 4. As product is dispensed, the Fluid Commander keeps count of the
dispensing of fluids, even after hours. Eliminates inventory shrinkage amount dispensed and shuts off when the preset amount is reached.
The system is then closed to further dispensing until again authorized.
Eliminate Forgotten Charges By controlling dispense from a central
point, entering charges on a job ticket or fleet record no longer depends Contact the Dealer Service Tools Division for design of these systems.
on the memory or record-keeping ability of the service technician
Inventory Management A digital display on each product module
shows the total amount dispensed. This allows usage totals to be
recorded and bulk tanks to be refilled according to actual demands,
eliminating an out-of-stock situation
Labor Savings Dispensing lubricants from bulk eliminates the costly
and labor-intensive use of individual cans and containers, allowing the
service technician to be more productive

Fluid Commander
ID: C58161T1
8-12 Contamination Control 2007
Lubricating Equipment

Electronic Fluid Commander Fluid/Dispense Station Options Lubricating Equipment


Warranty: Manufacturers (See The Graco Warranty)

Maximum number of fluids 2


Maximum dispense stations (bays) 6
Air solenoids required One per pump
Fluid solenoids required One per fluid dispense station
Electrical requirements 120 volt, 60 hz, single phase, .25 Amps
Digital readout Liquid crystal display
Incremental measurements Pints, quarts or gallons
Dimensions 234 mm L x 203 mm W x 114 mm H
(912 inch x 8 inch x 412 inch)
Weight 1.6 kg (3 lbs, 7 oz)

ID: D01111T1

Part No. Description


9U-6013 Fluid Dispensing System, 2 x 6

ID: C58163T1

Typical Fluid Dispensing System Consist


Air shutoff valve, bleed type
Accessories (Sold Separately)
Air filter
Part No. Description
Air solenoid valve
4C-7215 Strainer (included in 4C-7308)
Air regulator
9U-6016 Pulse Meter
Pump (as required) (See Air Operated Oil Pumps)
9U-6017 Air Solenoid
Fluid strainer
4C-7308 Fluid Solenoid Valve and Strainer Ready Light Kit
Pulse meter at each pump assures precise fluid flow measurement. Solid-state
4C-7240 Thermal Relief Kit
design for maintenance-free performance. Rated at 10 342 kPa (1500 PSI)
4C-7215 Fluid Strainer
Thermal relief kit protects the system from the potential damage of thermal
pressure expansion. Excess fluid pressure is harmlessly directed through the valve 9U-6019 Wall Mounting Bracket
back to the supply container 4C-7044 Fluid Shutoff Valve
Fluid shutoff valve 9U-6020 Preconnected Cable 30 m (100 ft)
Fluid solenoid valve 9U-6021 Preconnected Cable 3 m (10 ft)
Hose reel 9U-6022 Preconnected Cable 15 m (50 ft)
Reel kit includes a low voltage solenoid with ready light mounted on the hose reel 9U-6026 Fluid Solenoid (included in 4C-7308)
Light remains illuminated until technician dispenses authorized fluid amount
Ready light
Dispense valve (as required)

Contamination Control 2007 8-13


Lubricating Equipment

Lubricating Equipment
Air-Operated Grease Pumps Fire-Ball and President Pumps
Fire-Ball Pumps
Heavy-duty quiet Fire-Ball pumps are the industry choice for manufacturing, process and maintenance applications
The Fire-Ball 50:1 provides the power to supply several remote outlets in stationary installations, yet is economical enough
for use with portable lubricators
The 50:1 pump is available in three standard tube lengths to fit 15.8 kg (35 lb), 54.4 kg (120 lb) and 181.4 kg (400 lb) grease containers

President Pumps
Heavy-duty, high-capacity President 50:1 pump is the top choice for in-plant, construction, mining and railroad maintenance facilities
Available with tube lengths to fit 54.4 kg (120 lb) or 181.4 kg (400 lb) drums
With a big 10.1 cm (414 in) air motor, the President pump can supply grease to many outlets for simultaneous use
For use in supplying grease to heavy equipment in high volumes

Pump Performance Specifications


Fire-Ball 50:1 President 50:1
Flow capacity (grease at 8 lbs/gal)
Free flow 1.8 kg/min (4 lbs/min) 5 kg/min (11 lbs/min)
60 cycles/min .90 kg/min (2 lbs/min) 1.8 kg/min (4 lbs/min)
Maximum fluid pressure 550 bar (8100 PSI) 510 bar (7500 PSI)
Fluid inlet Priming piston (slot) 3 inch npt(f)
8

Fluid outlet 1 inch npt(f) 3 inch npt(f)


4 8

Pump design Priming piston (shovel) Priming piston (shovel)


Air motor diameter 3 in (7.6 cm) 414 in (10.1 cm)
Air inlet 3 inch npt(f) 1 inch npt(f)
8 2

Maximum inbound air pressure 10.2 bar (150 PSI) 23.3 bar (180 PSI)
Service kit for pump lower 204-164 206-928
Service kit for air motor 206-728 207-385

Air-operated grease pumps are available in the 76.2 mm (3 in) Fire-Ball and 108 mm
(414 in) President, with a variety of tube lengths to fit any size container, from small
pails to 181.4 kg (400 lb) drums to bulk tanks. These pumps are available as cover
mounted, roll-around portable, or with elevators to facilitate drum changing.

WARNING
Very high pressure. Read instruction manual for safe use of grease pumps.

Drum-Length Pumps
Warranty: Manufacturers (See The Graco Warranty)

Fire-Ball 50:1 President 50:1 High-Volume


The pump of choice of most installations The pump of choice for applications where higher flow is
Free flow is approximately 1 gpm, and the pump will necessary
provide flow for up to two dispense valves, operated Free flow is approximately 1.4 gpm, and pump will provide
simultaneously, although the number of dispense drops flow for up to four dispense valves operated simultaneously,
is unlimited although the number of dispense drops is unlimited
Does not include hoses or accessories Does not include hoses or accessories
Maximum inlet air pressure 180 PSI Maximum inlet air pressure 180 PSI
Air inlet 3 inch npt(f) Air inlet 1 inch npt(f)
8 2

Fluid outlet 1 inch npt(f) Fluid outlet 3 inch npt(f)


4 8

ID: C54807T1 ID: C54808T1


Part No. Description Weight Part No. Description Weight
4C-7193 Drum-Length Pump, Fire-Ball 50:1 181.4 kg (400 lb) 4C-7220 Drum-Length Pump, President 50:1 181.4 kg (400 lb)
4C-7194 Drum-Length Pump, Fire-Ball 50:1 54.4 kg (120 lb) 4C-7219 Drum-Length Pump, President 50:1 54.4 kg (120 lb)

8-14 Contamination Control 2007


Lubricating Equipment

Air Operated Portable Grease Dispensers Lubricating Equipment


Warranty: Manufacturers (See The Graco Warranty)

E-Line System
The caster base of this system provides maximum portability; the pump and cover mount directly
on a 54.4 kg (120 lb) product drum
The exposed drum provides ready product identification
Includes pump, cover, base, follower plate, holster, 1.8 m (6 ft) dispense kit, instruction form
Dispenser does not include drum
Use 4C-7046 38 inch Air Regulator as required (not included, sold separately)

Part No. Description Weight


4C-7389 Air Operated Portable Grease Dispenser, Fire-Ball 50:1 54.4 kg (120 lb)

ID: C58219T1

System with Cart


Same as 4C-7389 but has a two-wheel cart
Includes pump, cover, cart, follower plate, holster, dispense kit, instruction form
Use 4C-7046 38 inch Air Regulator as required (not included, sold separately)

Part No. Description Weight


4C-7392 Air Operated Portable Grease Dispenser, Fire-Ball 50:1 54.4 kg (120 lb)

ID: C44199T1

Pail Dispenser
Hand-portable assembly mounts directly on a 35 lb pail and is the best choice for maximum portability
Includes pump, cover, follower plate, 1.8 m (6 ft) dispense kit, instruction form
Use 4C-7046 38 inch Air Regulator as required (not included, sold separately)

Part No. Description Weight


4C-7367 16 kg (35 lb) Pail Dispenser, Fire-Ball 50:1 16 kg (35 lb)

ID: C44196T1

Hand Operated Portable Grease Dispenser


Warranty: Manufacturers (See The Graco Warranty)
Hand operated grease dispensers deliver lubricants from 16 kg (35 lb) pail or from portable bulk containers.
They provide portability to the job site even when no source of power is available.

Pail Dispenser
This lever operated pump and cover mount directly on a 35 lb (5 gallon) pail
The pump delivers 14 oz. of grease per stroke at pressures to 207 bar (3000 PSI)
It includes a 1.5 m (5 ft) hose with coupler and 4C-7191 Hot-Shot Booster Gun
The pump can service fittings directly or can be used with a booster gun for more
portability and higher pressures

Part No. Description Weight


4C-7414 Pail Dispenser (Buckshot 16 kg (35 lb)
Luber with Booster Gun)

ID: C44198T1

Contamination Control 2007 8-15


Lubricating Equipment

Lubricating Equipment Cover Mounted Grease Pumps


Warranty: Manufacturers (See The Graco Warranty)

181.4 kg (400 lb) System


Pump, cover, hoses and hardware are ready for direct mounting on 181.4 kg (400 lb) open-head product drum
Both systems consist of pump, cover, follower plate, 1.8 m (6 ft) hose and fitting kit, instruction kit
4C-7391 Use 4C-7046 38 inch Air Regulator as required (not included, sold separately)
4C-7405 Use 4C-7033 12 inch Air Regulator as required (not included, sold separately)

Part No. Description Weight


4C-7391 Cover Mounted Grease Pump, Fire-Ball 50:1 181.4 kg (400 lb)
4C-7405 Cover Mounted Grease Pump, President 50:1 181.4 kg (400 lb)

ID: C54833T1
54.4 kg (120 lb) System
Pump, cover, hoses and hardware are ready for direct mounting on 181.4 kg (120 lb) open-head product drum
Includes pump, cover, follower plate, 1.8 m (6 ft) hose and fitting kit, instruction kit
Use 4C-7046 38 inch Air Regulator as required (not included, sold separately)

Part No. Description Weight


4C-7390 Cover Mounted Grease Pump, Fire-Ball 50:1 54.4 kg (120 lb)

ID: C54834T1

Follower Plates
Warranty: Manufacturers (See The Graco Warranty)

Follower plates ride on the surface of the grease in a drum to reduce


aeration and channeling
The plates have a center rubber grommet to seal around the pump tube
and a formed cone to allow the pump to fully empty the drum without
uncovering the pump inlet slots

Part No. Drum Size Fits Pumps


4C-7198 181.4 kg (400 lb) Fire-Ball 50:1 and 15:1
4C-7218 181.4 kg (400 lb) President 50:1
ID: C44194T1
4C-7344 1 31.7/54.4 kg (70/120 lb) Fire-Ball 50:1 and 15:1
4C-7343 1 16 kg (35 lb) Fire-Ball 50:1 and 15:1
1 Has flexible lip for use with tapered drums/pails.

Dispense Hose
Warranty: Manufacturers (See The Graco Warranty)

Dispense Kit for Fire-Ball 50:1 72 inch Hose and Fitting Kit for President 50:1
For use with portable 50:1 Fire powered lubricators For use with stationary drum mounted President 50:1 pumps
Use 4C-7046 38 inch Air Regulator, as required Use 4C-7046 38 inch Air Regulator, as required
(not included, sold separately) (not included, sold separately)

Consist Consist
Part No. Description Size Part No. Description Size
4C-7300 Grease Dispense Valve 4C-7221 Air Hose 1
2 inch x 72 inch
4C-7253 Air Coupler 1 inch npt 4C-7101 Swivel Elbow 1 inch npt
4 2
4C-7159 Air Nipple 3 inch npt 4C-8862 Fluid Hose 3 inch x 72 inch
8 8
307-878 Instruction Form 4C-7102 Swivel Elbow 3
8 inch npt
307-880 Instruction Form

8-16 Contamination Control 2007


Lubricating Equipment

Grease Dispense Valves and Accessories Lubricating Equipment


A full selection of lubrication accessories to complete a lubrication system includes nozzles, meters,
dispense valves, hydraulic couplers, and similar accessories to make all lubrication work easier and faster.

Dispense Valves
Warranty: Manufacturers (See The Graco Warranty)

4C-7300 Grease Dispense Valve 4C-7171 Power-Shot Booster Gun


High-pressure grease valve with knurled grip handle for Boosts pressure of incoming grease to 1260 bar (18,000 PSI)
operator comfort For use with any high-pressure lubricator or a booster/dispense valve
545 bar (8000 PSI) working pressure with hose reels
Includes 4C-7167 Nozzle Has molded rubber grip handle
Order 4C-7169 Swivel separately Not for use with flexible hose nozzle
Order 4C-7170 Hose Swivel separately
Includes 4C-7167 Nozzle

Inlet and outlet 1 inch npt(f)


8

Maximum inlet pressure 560 bar (8000 PSI)

ID: C54835T1

ID: C44200T1
4C-7174 Grease Dispense Line Shut-off Valve 4C-7169 Swivel, 14 inch npt(m) x 14 inch npt(f)
1
2 inch npt(f) ported valve for drop-line isolation 4C-7170 Swivel, 18 inch npt(m) x 14 inch npt(f)
Needle valve construction rated for 345 bar (5000 PSI) Three way z-type hose swivel
High pressure ball bearing pivots 360prevents hose tangling
and allows free movement of grease valves
For use with 4C-7300 Valve

ID: C54802T1

ID: C54801T1

4C-7191 Hot-Shot Booster Gun


For portable operation without continuous connection to grease supply
Has 4 oz. self-contained grease reservoir in handle capable
of servicing up to 100 fittings before recharge
Has grease fitting for recharge from manual- or air-powered luber
Single-hand operation squeeze handle develops
up to 700 bar (10,000 PSI)
Includes standard taper nose hydraulic coupler

ID: C54803T1

Contamination Control 2007 8-17


Lubricating Equipment

Lubricating Equipment Hose Swivels


Warranty: Six Months

Used with recommended ecology valve


Used to quickly and easily drain oil from machine or component without spilling

Part No. Ecology Valve Thread Connection Hose Connection


4C-8563 106-8186 1516-12 25.4 mm (1.00 in)
126-7914 8J-8782 1-1112 NPSM, 2B-THD 25.4 mm (1.00 in)
176-6545 193-7364 11516-12 50.8 mm (2.00 in)
204-3559 173-0566 3 -14 BSPP 25.4 mm (1.00 in)
4

ID: C66846T1

290-5686 Spanner Wrench Assembly


SMCS Code: 5067-010
Model: Various Caterpillar Machines
Warranty: Six Months

Allows easy access to remove and install 106-8186 Ecology Drain Valve to replace
077-3241 O-Ring Seal
Used with 12 inch square drive wrench

ID: D01164T1

Grease Nozzles
Warranty: Manufacturers (See The Graco Warranty)

4C-7167 Standard Grease Nozzle 4C-7197 7 inch Swivel Grease Nozzle


Provided as standard with most grease dispense valves 4C-7212 14 inch Swivel Grease Nozzle
Has 18 inch npt(m) Nozzles have straight 18 inch npt(m) 7 inch or 14 inch extension
6 inch extension tube to reach out-of-the-way fittings and taper tubes and taper nose coupler.
nose coupler Coupler has 360 swivel adapter for maximum
adaptability.

ID: C80210T1 ID: C54804T1

4C-7201 Hose Nozzle 4C-7065 30 inch Hose Nozzle (Less Coupler)


4C-7185 Hose Nozzle with Lock Sleeve Connector 30 inch flex hose having 18 inch npt(m) both ends
12 inch flex hose provides ability to reach difficult-to-reach fittings Use as alternate for rigid nozzle
Nozzles include taper nose coupler Use with taper nose coupler
4C-7201 has 18 inch npt(m) inlet Warning: Potential injection hazard. Not for use above
4C-7185 includes lock sleeve connector for quick connection 345 bar (5000 PSI)
to any grease nozzle having taper nose coupler
Warning: Potential injection hazard. Not for use above 345 bar (5000 PSI)

Hydraulic Couplers
Warranty: Manufacturers (See The Graco Warranty)

4C-7162 Standard Buttonhead Hydraulic Coupler


4C-7163 Giant Buttonhead Hydraulic Coupler
Gives fast, positive seal on buttonhead fittings
Choice of two sizes for standard or giant buttonhead fittings
Both have 18 inch npt(f) inlet

8-18 Contamination Control 2007


Lubricating Equipment

Adapters Lubricating Equipment


Warranty: Manufacturers (See The Graco Warranty)

6V-4057 Hydraulic-To-Push Adapter 4C-7184 Lock Sleeve Connector


4C-7222 Hydraulic-To-Steel Needle Adapter Allows quick connection to taper nose coupler
Inlet is standard grease fitting with sleeve to lock connector in place
4C-7225 Hydraulic-To-Nylon Needle Adapter Outlet is 18 inch npt(f)
Adapters have lock sleeve connector for quick connection to any
grease nozzle having taper nose coupler 4C-7213 Grease Loader Valve
Use 6V-4057 for U-joints and low pressure service For use with lever operated high volume grease pumps
Use 4C-7222 for flush fittings, and 4C-7225 for removable plugs Permits fast bulk refilling of hand-operated grease lever guns
equipped with 4C-7214 Easy Fill Valve
4C-7186 360 Grease Swivel with Coupler Valve has 38 inch npt(f) inlet
4C-7178 360 Grease Swivel Only
Swivels and locks full 360 4C-7226 Hydraulic Adapter Assortment Pack
Use for maximum coupler adaptability and reach Complete package contains assorted adapters for servicing bearings
1 inch npt(f) x 1 inch npt(m)
8 8
with plugs and flush fittings: needle adapter, 4C-7224 Plug Adapter,
4C-7186 includes taper nose coupler 4C-7225 Nylon Needle Adapter, 4C-7222 Hydraulic-to-Steel Needle
Adapter, 4C-7185 Whip Hose Nozzle Connector

Air Operated Diaphragm Pumps


Warranty: Manufacturers (See The Graco Warranty)

4C-7342 1:1 Husky Diaphragm Pump 62 lpm (16 gpm)


With acetal plastic construction, Buna-N seals, and stainless steel trim, this 1:1 diaphragm pump
is ideally suited for handling antifreeze and water or windshield wash solvent and water
It can also be used for short distance transfer of light oils such as A.T.F. and 10 wt. motor oil
Accessories for 4C-7342 Pump
4C-8971 6 ft Suction Hose (12 inch)
with Filter Screen
Permits 4C-7342 pump to be wall
mounted using 6 ft suction tube
with a stainless steel filter

ID: C54839T1

ID: C54812T1
4C-7326 1:1 Husky Diaphragm Pump 114 lpm (30 gpm)
Cast aluminum construction and Buna-N seals for use in high volume transfer of light oils
and service fluids such as A.T.F., 10 wt. motor oil, antifreeze or windshield wash solvent
Can also be used in oil evacuation systems
Maximum free flow delivery 114 lpm (30 gpm)
Maximum free flow air consumption 45 scfm
Air pressure operating range 1.7-8.7 bar (25-125 PSI)
Maximum suction lift wet/dry 25 ft/16 ft
Air inlet size 3 inch npt(f) on 4C-7326
8

Fluid inlet size 1 inch npt(f)


Fluid outlet size 1 inch npt(f)
Diaphragm repair kit 227-8913

ID: C54815T1
4C-6786 1:1 Husky Diaphragm Pump 55 lpm (145 gpm) Maximum free flow delivery 55 lpm (145 gpm)
Cast aluminum construction and Buna-N diaphragm seals for use in high volume lubricant Gallons/cycle 0.8 gal.
fluid transfer Fluid inlet size 2 inch npt(f)
Fluid outlet size 2 inch npt(f)
Air pressure operating range .7-8.4 bar (10-120 PSI)
Maximum fluid pressure 8.4 bar (120 PSI)
Maximum fluid temperature 100C (212F)
Maximum pumpable solid size 1 inch
4

Maximum recommended viscosity 20,000 cps


Maximum suction lift wet 20 ft
Maximum suction lift dry 15 ft
Air inlet size 3 inch npt(f)
4

Maximum decibel level 90 dBA


Weight Aluminum 33 kg (72.2 lbs)
Size 22 inch H x 18 inch W x 14 inch D
Mounting hole layout 10.4 inch x 13.3 inch
ID: C54816T1

Contamination Control 2007 8-19


Lubricating Equipment

Lubricating Equipment 9U-6771 Used Oil Evacuation System


Warranty: Manufacturers (See The Graco Warranty)

Provides a quick and simple method of evacuating used oil from portable roll-around style used
tank
oil receivers (not included); included are diaphragm pump, air on-off valving, air regulator To waste oil
and 6 ft suction hose with valving to eliminate spills
System fully groundable and bondable for safe transfer of waste oil
Includes 34 inch U.L. approved pump, 4C-8854 Filter Regulator, hose and fitting kit,
9U-6772 Receiver Adapter Kit, wall mount bracket, piping kit

NOTE: Order 4C-7374 Grounding Kit or use locally supplied grounding wires and clamps
in accordance with applicable codes. Funnel and drum not included; sold separately.

ID: C58178T1

4C-9013 Used Oil Pump Assembly 9U-6037 Drum-Mounted, Portable


for Tank Mounting Fluid Evacuation System
Warranty: Manufacturers (See The Graco Warranty)
Warranty: Manufacturers (See The Graco Warranty)
Nothing is faster than the evacuation system for routine used fluid
Pump system used to suction used oil from portable disposalhydraulic oil, motor oil, cutting oils, and coolants
containers and pump into holding tank
Drum-mounted, portable fluid evacuation system utilizing U.L.
Pump mounted on tank approved, air-powered double diaphragm pump
Assembly includes 4C-7377 Pump with 10 ft suction hose, air Designed to empty used fluids from hard-to-reach reservoirs
filter, and lubricator. on many types of machinery and equipment
Order UL double wall tank separately. Request mounting Portable so you can move it wherever on the plant floor
bracket for used oil pump mounting. is convenient for you and your operation
No installation required; just connect the air supply
Use 4C-8854 Filter-Regulator-Lubricator
and 9U-6038 Mounting Bracket
(not included, sold separately)
Mounts on a user-supplied
205 L (55 gal) closed head drum
System includes a pump, hoses,
dolly with casters and handle,
and a 12 inch x 32 inch
O.D. nylon wand

ID: C58179T1

ID: C58180T1

9U-6042 Suction Wand Kits 187-1458 QuickEvac Service Kit


for Fas-Vac Model: Most Caterpillar Off-Highway Trucks
Essential Tool
Warranty: Manufacturers (See The Graco Warranty) Warranty: Manufacturers (See The Graco Warranty)

All tubes are nylon unless otherwise specified. Saves time on engine oil changes (removes and fills engines with oil)
4-wand kit with 48 inch tubes Evacuates most engine oil sumps in less than one minute
O.D. 316 in, 14 in, 38 in, 12 in
Provides environmentally safe oil changes (minimizes oil spillage by
pumping oil directly to PM truck or waste container)
Contributes to increased profit margins
Quick and easy connections (Flush Faced Quick Disconnects) to
machine and/or containers
Purging tool virtually eliminates oil spillage by removing trapped oil
from filter elements and/or oil coolers
Can be retrofitted to most machines
Equipped with Deutsch electrical connectors
ID: C58181T1

8-20 Contamination Control 2007


Lubricating Equipment

212-7769 Adapter Cart Group Lubricating Equipment


SMCS Code: 4050, 4100, 5050
Model: Off-Highway Trucks and Wheel Loaders with a Service Center
Warranty: Six Months
Quick Disconnect Fittings
Used to quickly and easily remove fluids
from machines equipped with a Service Center Part No. Port Designation Qty
All fluids can be drained simultaneously into 126-7539 793 and 797 engine oil 2
one bulk fluids container 9S-9273 994 engine oil 1
This unit should not be used to refill fluids due 108-5453 994 and 793 hydraulic tank 1
to possible contamination of clean fluids 127-9088 793 and 797 hydraulic tank 1
Equipped with six clear (see-through) hoses so operator 126-7538 793 and 797 engine
knows when a particular system is completely drained or transmission oil 1
Five different sizes of quick disconnect fittings, with
on/off valves, allow connection to almost any fluid port
A two inch NPT on/off outlet valve allows users to connect
unit into their fluid recovery/pumping system
Lightweight design with large diameter wheels for
easier movement of cart Suction line length 3 m (10 ft) ID: D00159T1

Adapter cart is not self-contained Suction line diameter 33 mm (1.3 in)


Caster size 127 mm (5.0 in) diameter x 32 mm (1.25 in) wide
Overall size (LxWxH) 915 x 623 x 930 mm (36.0 x 24.5 x 36.6 in)

1P-2850 Oil Drain Cart Drum Cover and Hold-Down Kit


Warranty: Six Months Warranty: Manufacturers (See The Graco Warranty)

Low profile and caster mounting 16 Gallon (120 lb) Drum


Can be conveniently positioned under any machine
Easily transports waste oil from machine to receptacle 4C-7203 Hold-Down and Cover Kit (Open-Head)
Cover kit allows center mounting of Fire-Ball or President pumps
45 gallon capacity; provided with baffles to prevent sloshing
on 16 gallon (120 lb) open head drums
Hold-down kit can be used with cover kit or separately to secure
Item Part No. Description
drums by clamping directly on drum chine
1 8S-9574 Caster
Includes: Cover kit, hold-down kit
2 5B-7666 Elbow
3 8S-9573 Caster (Qty. 2)

ID: C07934T1

Lubrication Hose
Warranty: Manufacturers (See The Graco Warranty)

Wire reinforced hose


Use with oils, greases, and undercoating material
Color: black

1 3 inch I.D. 276 bar (4000 PSI) 1 inch I.D. 207 bar (3000 PSI) 3 inch I.D. 157.5 bar (2250 PSI)
4 inch I.D. 345 bar (5000 PSI) 8 2 4

Part No. Length Fittings Part No. Length Fittings Part No. Length Fittings Part No. Length Fittings
1 4C-7074 12 in 1 in F x 12 in M 4C-7340 12 in 1 in M x 12 in M 4C-7048 18 in 3 in M x 34 in M
4C-7062 12 in in M x 18 in M
8 4 2 4
(with Bend Restrictor) 4C-7075 24 in 3 in M x 38 in M 4C-7085 15 in 1
2 in M x 12 in M 4C-7047 72 in 3 in M x 34 in M
8 4
4C-7065 30 in 1in M x 18 in M 1
8 4C-7076 48 in 3
8 in M x 38 in M 4C-7337 18 in 2 in M x 12 in M
(with Bend Restrictor) 1
4C-7077 72 in 3
8 in M x 38 in M 4C-7339 48 in 2 in M x 12 in M Suction Hose
4C-7068 15 ft 1 in M x 14 in M
4 1
4C-7078 15 ft 14 in M x 14 in M 4C-7334 72 ft 2 in M x 12 in M Part No. Length Fittings
4C-7069 20 ft 1 in M x 3 in M
4 8 1
4C-7079 25 ft 1
4 in M x 14 in M 4C-7333 10 ft 2 in M x 12 in M 4C-9019 10 ft 3
4 in M x 34 in M
4C-7080 40 ft 1 in M x 38 in M 4C-7335 16 ft 1 in M x 12 in M
4 2

4C-7081 50 ft 1 in M x 38 in M 4C-7336 20 ft 1 in M x 12 in M
4 2

4C-7341 25 ft 1 in M x 12 in M
2

4C-7354 50 ft 1 in M x 12 in M
2

Contamination Control 2007 8-21


Lubricating Equipment

Lubricating Equipment

8-22 Contamination Control 2007


Pneumatics

Air Supply Accessories Air Supply Accessories

4C-8854 Filter-Regulator-Lubricator Kit


Warranty: Six Months

Requires 9U-6038 Mounting Kit if mounted directly on the pump

9U-6038
Max. inlet pressure 21 bar (300 PSI)
4C-8854
Regulated range 0-12.4 bar (0-180 PSI)
Inlet and outlet 1 inch npt(f)
4

Gauge port (gauge included) 1 in


8

Capacity for filter and lubricator 1 oz. and 20 micron


Overall width 130 mm (5.1 in)
Overall height 130 mm (5.1 in)
Overall depth 40 mm (1.6 in)

ID: C58182T1

9U-6038 Filter Regulator Mounting Kit


Warranty: Six Months

Includes mounting Bracket, two 90 air fittings, air line

Air Supply Accessories


Warranty: Six Months

Air Filters
Centrifugal action and 40 micron element remove water and foreign particles from plant air supply.
Maximum working pressure: 13 bar (180 PSI)

Filter Maximum
Part No. Description Working Pressure Bowl Capacity Micron SCFM
4C-8851 Air Inlet 14 inch npt(f) 21 bar (300 PSI) 30 ml (1 oz) 20 22
4C-7041 Air Inlet 38 inch npt(f) 17.5 bar (250 PSI) 150 ml (5 oz) 20 77
4C-7042 Air Inlet 12 inch npt(f) 17.5 bar (250 PSI) 240 ml (8 oz) 20 106
4C-7043 Air Inlet 34 inch npt(f) 17.5 bar (250 PSI) 480 ml (16 oz) 40 250
ID: C80202T1

Combination Units
Easy-to-install combination packaged units include filter, regulator, pressure gauge,
lubricator, and connection fittings.
Complete, convenient
Maximum working pressure: 13 bar (180 PSI)

Part No. Description Working Pressure


4C-8854 Air Inlet 14 inch npt(f) 21 bar (300 PSI)
4C-8855 Air Inlet 38 inch npt(f) 17.5 bar (250 PSI)
4C-7272 Air Inlet 12 inch npt(f) 17.5 bar (250 PSI)
4C-7273 Air Inlet 34 inch npt(f) 17.5 bar (250 PSI)
9U-6038 Filter Regulator Mounting Kit for
all of the above ID: C54825T1

Contamination Control 2007 9-1


Pneumatics

Air Supply Accessories

9-2 Contamination Control 2007


Shop Supplies

Caps and Plugs Caps and Plugs

Chemical Spill Protection

Caps and Plugs Towels and Wiper


Products
Used to help protect against damage, dirt and moisture contamination, and corrosion during shipping and storage
Miscellaneous

Storage Products for


Hazardous Material
Tape and Tape
Dispensers
Packaging Material
and Accessories

Janitorial Products

ID: C79732T1
ID: C79465T1

ORFS Plugs JIC 37 Plugs


A A L A A L
Thread Thread Thread Thread
Dash Size Length Dash Size Length
Part No. Size (in - TPI) (in) (mm) Part No. Size (in - TPI) (in) (mm)
6V-9507 -4 9 - 18 0.67 17 9S-5518 -4 7 - 20 0.79 20
16 16

6V-9508 -6 11 - 16 0.75 19 5P-4996 -5 1 - 20 0.79 20


16 2

6V-9509 -8 13 - 16 0.87 22 9S-8927 -6 9 - 18 0.83 21


16 16

6V-9510 -10 1 - 14 1.02 26 5P-2909 -8 3 - 16 0.94 24


4

6V-9511 -12 1316 - 12 1.06 27 2P-9697 -10 7 - 14 1.10 28


8

6V-9512 -16 1716 - 12 1.10 28 9S-8895 -12 1116 - 12 1.26 32


6V-9513 -20 11116 - 12 1.10 28 5P-4299 -14 1316 - 12 1.30 33
231-3942 -24 2-12 1.10 28 5P-2299 -16 1516 - 12 1.34 34

ID: C79777T1 ID: C79800T1 ID: C79487T1

Straight Thread O-Ring Hex Head Plugs Straight Thread O-Ring Allen Drive Plugs Pipe Hex Head Plugs
Thread Thread Thread
Size O-ring Size O-ring Size
Part No. (in - TPI) Seal Part No. (in - TPI) Seal Part No. (in - TPI)
9S-8001 5 2S-7905 1 - 27
16 - 24 4J-7533
9S-4180 5
16 - 24 4J-7533 16

1N-5999 3 - 24 7J-0204 9S-8007 3 - 24 7J-0204 5M-6214 1 - 27


8 8 8

9S-4182 7 - 20 3J-7354 9S-8002 7 - 20 3J-7354 5M-6213 1 - 18


16 16 4

3K-8460 1 - 20 1J-9671 9S-8003 1 - 20 1J-9671 3J-5390 3 - 18


2 2 8

9S-8004 9 4J-4382 1 - 14
16 - 18 3J-1907
9S-4191 9
16 - 18 3J-1907 2

9S-4185 3 - 16 3K-0360 9S-8005 3 - 16 3K-0360 3M-7045 3 - 14


4 4 4

9S-4190 7
8 - 14 2M-9780 9S-8006 7
8 - 14 2M-9780 090-9019 1 - 1112
9S-4183 1116 - 12 3D-2824 9S-8008 1116 - 12 3D-2824
9S-4188 1316 - 12 4K-1388 9S-8009 1316 - 12 4K-1388
9S-4181 1516 - 12 7M-8485 9S-9334 1516 - 12 7M-8485
9S-6130 158 - 12 2S-4078 9S-8010 158 - 12 2S-4078
1N-5998 178 - 12 6K-6307 5P-7684 178 - 12 6K-6307
9S-7583 212 - 12 030-4606

Contamination Control 2007 10-1


Shop Supplies

Caps and Plugs

Chemical Spill Protection

Towels and Wiper


Products
ID: C79607T1 ID: C79770T1 ID: C79466T1
Miscellaneous
Pipe Square Head Plugs Pipe Square Drive Plugs Pipe Allen Drive Plugs
Storage Products for Thread Thread Thread
Hazardous Material Size Size Size
Part No. (in - TPI) Part No. (in - TPI) Part No. (in - TPI)
Tape and Tape 2B-7408 1 - 27 7F-9504 1 - 18 4D-0514 1 - 27
8 4 16
Dispensers 1 3 1
2B-7409 4 - 18 4B-4845 8 - 18 9F-2247 8 - 27
Packaging Material 2B-7457 3
8 - 18 2B-0858 1
2 - 14 7H-3171 1
4 - 18
and Accessories 5B-9169 1
2 - 14 1B-5174 3
4 - 14 7M-7410 3
8 - 18
5P-3320 3 - 14 3B-0551 1 - 1112 3L-1850 1 - 14
4 2
Janitorial Products
7L-2505 1 - 1112 1B-5170 114 - 1112 6L-8355 3
4 - 14
068-0710 114 - 1112 7B-9665 112 - 1112 2R-5657 1 - 1112
4B-8586 2 - 1112 6V-1897 2 - 1112
6V-3280 212 - 8
6V-3257 312 - 8

ID: C79608T1 ID: C79767T1


ID: C79799T1

JIS-BSPP Shipping Plugs Metric Plugs SAE Code 61 Flange Port Cover
JIS-BSPP A Light Heavy L A A
Thread Metric Duty Duty Head Flange
Size Thread Tube Tube Size Dash
Part No. (in - TPI) Size O.D. O.D. Length Part No. (in) (mm) Size
1 Part No. (dia x pitch) (mm) (mm) (in) (mm) 5H-4017 1.19 30.2 -8
093-1321 4 - 19
105-5211 M12 x 1.5 6 1 0.65 17
096-6073 3
8 - 19 5H-4018 1.50 38.1 -12
1 2Y-6462 M14 x 1.5 8 6 0.63 16 5H-4019 1.75 44.5 -16
093-1322 2 - 14
3 9T-6322 M14 x 1.5 8 6 0.87 22 5H-4020 2.00 50.8 -20
093-1323 4 - 14
2Y-5841 M16 x 1.5 10 8 0.63 16 2J-2668 2.38 60.3 -24
096-3829 1 - 11
2Y-6461 M16 x 1.5 10 8 0.71 18 2J-5608 2.81 71.4 -32
8C-4424 M22 x 1.5 14 14 1.06 27
1 Size not available.

Caterpillar Flange Port Cover


A A
Head Flange
Size Dash
Part No. (in) (mm) Size
5P-0045 1.25 31.8 -8
5P-0046 1.63 41.3 -12
5P-0047 1.88 47.6 -16
5P-0048 2.12 54.0 -20
5P-0049 2.50 63.5 -24
ID: C79767T1
5P-0050 3.13 79.4 -32

10-2 Contamination Control 2007


Shop Supplies

Tapered Dual-Function Caps and Plugs


The tapered design allows the part to plug multiple inner diameters or cap multiple outside diameters Caps and Plugs
Protects against damage, dirt, moisture and corrosion during storage and shipping
Material: Low-Density Polyethylene Chemical Spill Protection
Color: Blue
Applicable Spec: NAS 834 (supercedes MIL-C-5501/7, MIL-C-52078) Towels and Wiper
Products

Miscellaneous

Storage Products for


Hazardous Material
Tape and Tape
ID: D01665T1 Dispensers
To assure a proper fit, dimension E should be approximately .020 in smaller than the opening diameter of Packaging Material
the part to be protected, or dimension A should be approximately .020 in larger than the opening diameter and Accessories
of the part to be protected.
Janitorial Products
Tapered Dual-Function Caps and Plugs
Use as a plug Use as a cap
Pkg. A B C D E F Supplier
Part No. Qty. (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) Part No.
276-0731 250 0.18 5 0.11 3 0.31 8 0.40 10 0.05 1 0.11 3 1 T-0-X
276-0740 250 0.24 6 0.17 4 0.37 10 0.37 10 0.10 3 0.17 4 2 T-1
276-0741 250 0.27 7 0.20 5 0.43 11 0.37 10 0.15 4 0.20 5 4 T-1-X
276-0742 250 0.30 8 0.24 6 0.46 12 0.37 10 0.17 4 0.24 6 5 T-2
276-0743 250 0.33 9 0.26 7 0.46 12 0.37 10 0.20 5 0.27 7 6 T-2-X
276-0744 250 0.36 9 0.30 8 0.53 13 0.37 10 0.23 6 0.30 8 7 T-3
9U-7067 250 0.40 10 0.33 8 0.56 14 0.38 10 0.27 7 0.33 8 8 T-3-X
9U-7068 250 0.43 11 0.36 9 0.59 15 0.38 10 0.30 8 0.37 9 9 T-4
276-0745 250 0.46 12 0.39 10 0.62 16 0.37 10 0.32 8 0.39 10 10 T-4-X
9U-7069 250 0.49 12 0.42 11 0.59 15 0.38 10 0.36 9 0.42 11 11 T-5
276-0746 250 0.51 13 0.44 11 0.62 16 0.40 10 0.38 10 0.44 11 12 T-5-X
9U-7070 250 0.55 14 0.49 12 0.72 18 0.50 13 0.41 10 0.49 12 13 T-6-5
276-0747 250 0.56 14 0.50 13 0.75 19 0.43 11 0.43 11 0.50 13 14 T-6-X
9U-7071 250 0.62 16 0.53 13 0.75 19 0.50 13 0.47 12 0.55 14 16 T-7-X
9U-7072 250 0.63 16 0.55 14 0.78 20 0.50 13 0.49 12 0.57 14 17 T-8
276-0748 250 0.67 17 0.58 15 0.87 22 0.53 13 0.52 13 0.60 15 18 T-8-X
276-0749 250 0.69 18 0.61 15 0.84 21 0.50 13 0.54 14 0.63 16 20 T-9
9U-7073 250 0.73 18 0.64 16 0.88 22 0.50 13 0.58 15 0.67 17 21 T-9-X
9U-7074 250 0.75 19 0.67 17 0.88 22 0.63 16 0.62 16 0.69 18 22 T-10
9U-7075 250 0.79 20 0.69 18 0.94 24 0.63 16 0.63 16 0.72 18 23 T-11
9U-7076 250 0.85 22 0.75 19 1.03 26 0.63 16 0.69 17 0.79 20 27 T-12
9U-7077 250 0.91 23 0.80 20 1.09 28 0.75 19 0.74 19 0.85 21 28 T-12-X
276-0750 250 0.93 24 0.82 21 1.12 29 0.62 15 0.75 19 0.86 22 29 T-13-A
9U-7078 250 0.98 25 0.87 22 1.11 28 0.63 16 0.81 21 0.92 23 31 T-13-X
9U-7079 250 1.04 26 0.90 23 1.16 29 0.75 19 0.83 21 0.98 25 35 T-14
9U-7080 250 1.09 28 0.97 25 1.25 32 0.75 19 0.90 23 1.03 26 40 T-14
9U-7081 250 1.15 29 1.00 25 1.31 33 0.75 19 0.94 24 1.08 27 41 T-14-X
9U-7082 250 1.23 31 1.11 28 1.52 39 0.75 19 1.04 26 1.18 30 42 T-15-X
7E-8716 250 1.29 33 1.18 30 1.44 37 0.75 19 1.11 28 1.22 31 44 T-15-S
276-0751 250 1.35 34 1.22 31 1.50 38 0.75 19 1.16 29 1.29 33 45 T-16
9U-7084 250 1.35 34 1.24 31 1.50 38 0.75 19 1.17 30 1.30 33 46 T-16
276-0752 250 1.45 40 1.29 33 1.62 41 1.00 25 1.22 31 1.39 35 48 T-17
276-0753 250 1.46 37 1.31 33 1.62 41 0.75 19 1.24 32 1.40 36 49 T-17
9U-7085 250 1.60 41 1.45 37 1.75 44 0.75 19 1.39 35 1.54 39 53 T-18
9U-7086 100 1.60 41 1.52 39 1.75 44 0.75 19 1.46 37 1.54 39 54 T-18-X
9U-7087 100 1.68 43 1.56 40 1.88 48 0.75 19 1.50 38 1.62 41 55 T-19
276-0754 100 1.75 44 1.60 41 1.93 49 0.75 19 1.56 40 1.68 43 56 T-19
9U-7088 100 1.88 48 1.75 44 2.03 52 0.75 19 1.69 43 1.82 46 57 T-210
9U-7089 100 1.94 49 1.81 46 2.13 54 1.00 25 1.75 44 1.88 48 58 T-21
276-0755 100 2.02 51 1.84 47 2.12 54 1.00 25 1.78 45 1.93 49 60 T-22-S
276-0756 100 2.16 55 1.98 50 2.25 57 1.00 25 1.91 49 2.11 54 63 T-25-A
276-0757 100 2.25 57 2.06 52 2.43 62 1.03 26 2.00 51 2.17 55 66 T-240
9U-7090 50 2.26 57 2.23 57 2.50 64 0.50 13 2.17 55 2.20 56 68 T-240
9U-7091 50 2.47 63 2.30 58 2.63 67 1.00 25 2.24 57 2.40 61 71 T-43-A
Contamination Control 2007 10-3
Shop Supplies

Tapered Dual-Function Caps and Plugs (contd)


Caps and Plugs
Use as a plug Use as a cap
Pkg. A B C D E F Supplier
Part No. Qty. (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) Part No.
Chemical Spill Protection
276-0758 50 2.60 66 2.39 61 2.62 67 1.00 25 2.33 59 2.54 65 73 T-44
Towels and Wiper 276-0759 50 2.69 68 2.56 65 2.87 73 0.75 19 2.50 64 2.62 67 77 T-44
Products 9U-7092 50 2.79 71 2.65 67 3.00 76 0.50 13 2.58 66 2.73 69 78 T-45-A
6V-7494 50 3.00 76 2.74 70 3.13 79 1.00 25 2.68 68 2.94 75 81 T-57-A
Miscellaneous 276-0760 50 3.24 82 2.98 76 3.37 86 1.00 25 2.90 74 3.16 80 85 T-501
9U-7094 50 3.45 88 3.32 84 3.63 92 0.50 13 3.24 82 3.37 86 87 T-1050
Storage Products for
9U-7095 50 3.58 91 3.24 82 3.94 100 1.00 25 3.16 80 3.49 89 88 T-1051
Hazardous Material
276-0761 50 3.75 95 3.55 90 4.00 102 1.00 25 3.47 88 3.67 93 K-851 T-502
Tape and Tape 276-0762 50 3.92 100 3.80 97 4.12 105 0.68 17 3.71 94 3.84 98 91 T-1063
Dispensers 9U-7096 50 4.46 113 4.22 107 5.00 127 1.00 25 4.14 105 4.38 111 94 T-1076
Packaging Material 6V-7496 50 4.62 117 4.37 111 5.00 127 1.00 25 4.29 109 4.50 114 95 T-1076
and Accessories
Straight Cap
Janitorial Products

ID: D01671T1 Straight Cap


Pkg. A B C D E
Part No. Qty. Material (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm)
217-1591 50 1 1.25 31.65 0.67 17 1 25.22 1.06 26.82 0.05 1.4

Non-threaded Caps

ID: D01677T1
Non-threaded Cap Protectors
Pkg. Dia.. A Length B Pkg. Dia.. A Length B
Part No. Qty. Material1 (in) (mm) (in) (mm) Part No. Qty. Material1 (in) (mm) (in) (mm)
9U-7166 250 1 0.13 3 0.63 16 9U-7181 100 1 1.25 32 0.88 22
9U-7167 250 1 0.25 6 0.88 22 9U-7182 100 1 1.31 33 0.88 22
9U-7168 250 1 0.30 7 0.88 22 9U-7183 100 1 1.38 35 0.88 22
9U-7169 250 1 0.38 10 0.88 22 9U-7184 100 1 1.44 37 0.88 22
9U-7170 250 1 0.44 11 0.88 22 9U-7185 100 1 1.50 38 0.88 22
9U-7171 250 1 0.50 13 0.88 22 9U-7186 100 1 1.63 41 1.00 25
9U-7172 250 1 0.56 14 0.88 22 9U-7187 100 1 1.69 43 0.88 22
9U-7173 250 1 0.63 16 0.88 22 9U-7188 100 1 1.75 44 0.88 22
9U-7174 100 1 0.69 17 0.88 22 9U-7189 100 1 1.88 48 0.88 22
9U-7175 100 1 0.75 19 0.88 22 9U-7190 100 1 2.00 51 0.88 22
9U-7176 100 1 0.81 21 0.88 22 9U-7191 100 1 2.13 54 0.88 22
9U-7177 100 1 0.88 22 0.88 22 9U-7192 100 1 2.38 60 0.88 22
9U-7178 100 1 1.00 25 0.75 19 9U-7193 100 1 2.50 64 0.88 22
9U-7179 100 1 1.06 27 0.88 22 9U-7194 50 1 3.13 79 1.38 35
9U-7180 100 1 1.19 30 1.00 25 1 1 - Grade 1 Virgin Polyethylene 2 - Low Density Polyethylene
3 - High Density Polyethylene

10-4 Contamination Control 2007


Shop Supplies

Threaded Caps
Caps and Plugs

Chemical Spill Protection

Towels and Wiper


Products

Miscellaneous

Storage Products for


Hazardous Material
Tape and Tape
Dispensers
Packaging Material
ID: D01227T1 and Accessories

Metric Threaded Cap Protectors Janitorial Products


Metric
Pkg. Thread Size A B C
Part No. Qty. Material1 (dia x pitch) (in) (mm) (in) (mm) (in) (mm)
9U-7145 100 2 M10 x 1.0 0.39 10 0.54 14 0.29 8
9U-7146 100 2 M12 x 1.5 0.47 12 0.62 16 0.37 10
9U-7147 100 2 M14 x 1.5 0.47 12 0.70 18 0.37 10
9U-7148 100 2 M16 x 1.5 0.47 12 0.78 20 0.37 10
9U-7149 100 2 M18 x 1.5 0.55 14 0.85 22 0.45 12
9U-7150 100 2 M20 x 1.5 0.55 14 0.92 24 0.37 10
9U-7151 50 2 M22 x 1.5 0.54 14 1.02 26 0.45 12
9U-7152 50 2 M24 x 1.5 0.55 14 1.14 29 0.45 12
9U-7153 50 2 M26 x 1.5 0.55 14 1.18 30 0.45 12
1 1 - Grade 1 Virgin Polyethylene 2 - Low Density Polyethylene 3 - High Density Polyethylene

ID: D01689T1

Metric Threaded Plug Protectors


Metric
Thread
Pkg. Size A B C
Part No. Qty. Material1 (dia x pitch) (in) (mm) (in) (mm) (in) (mm)
9U-7136 100 2 M10 x 1.0 0.57 15 0.60 15 0.41 10
9U-7137 100 2 M12 x 1.0 0.66 17 0.73 19 0.42 11
9U-7138 50 2 M14 x 1.5 0.68 17 0.73 19 0.37 10
9U-7139 50 2 M16 x 1.5 0.68 17 0.87 22 0.50 13
9U-7140 50 2 M18 x 1.5 0.72 18 0.96 24 0.54 14
9U-7141 50 2 M20 x 1.5 0.72 18 1.04 26 0.55 14
9U-7142 50 2 M22 x 1.5 0.72 18 1.11 28 0.54 14
9U-7143 50 2 M24 x 1.5 0.73 19 1.23 31 0.54 14
9U-7144 50 2 M26 x 1.5 0.73 19 1.46 37 0.54 14
1 1 - Grade 1 Virgin Polyethylene 2 - Low Density Polyethylene 3 - High Density Polyethylene

Contamination Control 2007 10-5


Shop Supplies

Caps and Plugs

Chemical Spill Protection

Towels and Wiper


Products

Miscellaneous

Storage Products for


Hazardous Material
Tape and Tape
Dispensers
ID: D01695T1
Packaging Material
and Accessories Threaded and Slotted Plug Protectors
Thread Tube
Janitorial Products Pkg. Size Diameter A B C D
Part No. Qty. Material1 (in - TPI) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm)
9U-7104 250 3 7 - 20 0.43 11 0.62 16 0.18 5 0.30 8
16

9U-7105 100 3 1 - 20 0.50 13 0.68 12 0.18 5 0.36 9


2

9U-7106 100 3 9 - 18 0.50 13 0.75 19 0.18 5 0.33 8


16

9U-7107 100 3 3 - 16 0.68 17 0.94 24 0.19 5 0.44 11


4

9U-7108 100 3 7 - 14 0.75 19 1.06 27 0.24 6 0.50 13


8

9U-7109 100 3 11 - 14 0.87 22 1.31 33 0.25 6 0.62 16


16

9U-7110 50 3 13 - 12 1.00 25 1.50 38 0.30 8 0.70 18


16

9U-7111 50 3 15 - 12 1.00 25.4 1.07 27 1.62 41 0.30 8 0.70 18


16

9U-7112 50 3 158 - 12 1.13 29 1.88 43 0.30 8 0.75 19


9U-7113 50 3 178 - 12 1.50 38 2.13 54 0.30 8 0.75 19
1 1 - Grade 1 Virgin Polyethylene 2 - Low Density Polyethylene 3 - High Density Polyethylene

ID: D01701T1

Threaded Plug Protectors for Flared Fittings


Thread Tube
Pkg. Size Diameter
Part No. Qty. Material1 (in - TPI) (in) (mm)
9U-7114 250 1 7 - 20 0.25 6.4
16

9U-7115 250 1 9 - 18 0.38 9.5


16

9U-7116 250 1 3 - 16 0.50 12.7


4

9U-7117 100 1 7 - 14 0.63 15.9


8

9U-7118 100 1 11 - 12 0.75 19.1


16

9U-7119 100 1 15 - 12 1.00 25.4


16
1 1 - Grade 1 Virgin Polyethylene
2 - Low Density Polyethylene
3 - High Density Polyethylene

10-6 Contamination Control 2007


Shop Supplies

Caps and Plugs

Chemical Spill Protection

Towels and Wiper


Products

Miscellaneous

Storage Products for


Hazardous Material
Tape and Tape
Dispensers
ID: D01713T1
Packaging Material
and Accessories
Plug Protectors for NPT Thread Knurled Head
Thread Janitorial Products
Pkg. Size A B C D
Part No. Qty. Material1 (in - TPI) (in) (mm) (in) (mm) (in) (mm) (in) (mm)
9U-7103 100 3 1 - 1112 0.50 13 1.57 40 0.25 6 1.18 30
1 1 - Grade 1 Virgin Polyethylene 2 - Low Density Polyethylene 3 - High Density Polyethylene

ID: D01239T1
Plug Protectors for NPT Thread Square Head
Thread
Pkg. Size A B
Part No. Qty. Material1 (in - TPI) (in) (mm) (in) (mm)
9U-7098 250 3 1 - 27 0.28 7 0.38 10
8

9U-7099 250 3 1 - 18 0.38 10 0.44 11


4

9U-7100 250 3 3 - 18 0.44 11 0.50 13


8

9U-7101 250 3 1 - 14 0.56 14 0.56 14


2

9U-7102 100 3 3 - 14 0.69 17 0.63 16


4
1 1 - Grade 1 Virgin Polyethylene
2 - Low Density Polyethylene
3 - High Density Polyethylene

276-7018 Cap and Plug Kit


Protects against damage, dirt and corrosion during storage,
shipping and repair
Tapered caps/plugs are designed to plug multiple inner
diameters and cap multiple outside diameters
Three individual plastic boxes all found in one kit to keep
caps/plugs organized and clean

ID: D01849
Contamination Control 2007 10-7
Shop Supplies

Tear Cap Protectors for Standard Thread


Caps and Plugs
Thread
Pkg. Size JIC/SAE A B
Part No. Qty. Material1 (in - TPI) Fitting (in) (mm) (in) (mm)
Chemical Spill Protection
9U-7120 250 1 7 - 20 4-TS 0.46 12 0.43 11
16

9U-7121 250 1 1 - 20 5-TS 0.46 12 0.49 12


Towels and Wiper 2
Products 9U-7122 250 1 9
16 - 18 6-TS 0.48 12 0.55 14
9U-7123 250 1 11 - 16 7-TS 0.48 12 0.67 17
16
Miscellaneous 9U-7124 250 1 3
4 - 16 8-TS 0.56 14 0.74 19
9U-7125 250 1 13 - 16 9-TS 0.56 14 0.80 20
16
Storage Products for 7
9U-7126 250 1 8 - 14 10-TS 0.65 17 0.87 22
Hazardous Material
9U-7127 250 1 1 - 14 11-TS 0.65 17 0.99 25
Tape and Tape 9U-7128 250 1 11
16 - 12 12-TS 0.75 19 1.05 27
Dispensers 9U-7129 250 1 13 - 12 13-TS 0.75 19 1.17 30
16
ID: D01719T1
9U-7130 100 1 15 - 12 16-TS 0.75 19 1.30 33
Packaging Material 16
and Accessories 9U-7131 100 1 1716 - 12 17-TS 0.75 19 1.43 36
9U-7132 100 1 158 - 12 20-TS 0.83 21 1.62 41
Janitorial Products 9U-7133 100 1 11116 - 12 21-TS 0.83 21 1.67 42
9U-7134 100 1 178 - 12 24-TS 0.95 24 1.87 48
9U-7135 50 1 212 - 12 32-TS 1.20 30 2.49 63
1 1 - Grade 1 Virgin Polyethylene 2 - Low Density Polyethylene 3 - High Density Polyethylene

British Thread BSP/GAS Plug Protectors


Thread
Pkg. Size A B C
Part No. Qty. Material1 (in - TPI) (in) (mm) (in) (mm) (in) (mm)
9U-7195 100 2 1 - 28 0.41 11 0.65 16 0.16 4
8

9U-7196 100 2 1 - 19 0.50 13 0.74 19 0.26 7


4

9U-7197 100 2 3 - 19 0.47 12 0.90 23 0.27 6


8

9U-7198 100 2 1 - 14 0.68 17 1.10 28 0.41 10


2

9U-7199 50 2 5 - 14 0.72 18 1.23 31 0.51 13


8

9U-7200 50 2 3 - 14 0.67 17 1.27 32 0.43 11


4
ID: C79725T1 7
9U-7201 50 2 8 - 14 0.71 18 1.50 38 0.53 14
9U-7202 50 2 1 - 11 0.66 17 1.57 40 0.42 11
1 1 - Grade 1 Virgin Polyethylene 2 - Low Density Polyethylene 3 - High Density Polyethylene

ID: C79746T1 ID: C79775T1

SAE Code Flange 61 Bolted Protectors SAE Code 62 and Caterpillar Flange Bolted Protectors
Thread Thread
Pkg. Size Pkg. Size
Part No. Qty. Material1 (in - TPI) Part No. Qty. Material1 (in - TPI)
9U-7154 25 1 1 NPT 9U-7161 25 1 3 NPT
2 4

9U-7155 25 1 3 NPT 9U-7162 25 1 1 NPT


4

9U-7156 25 1 1 NPT 9U-7163 25 1 114 NPT


9U-7157 25 1 114 NPT 9U-7164 25 1 112 NPT
9U-7158 25 1 112 NPT 9U-7165 25 1 2 NPT
9U-7159 25 1 2 NPT 1 1 - Grade 1 Virgin Polyethylene
9U-7160 25 1 212 NPT 2 - Low Density Polyethylene
3 - High Density Polyethylene
1 1 - Grade 1 Virgin Polyethylene
2 - Low Density Polyethylene
3 - High Density Polyethylene

10-8 Contamination Control 2007


Shop Supplies

Chemical Spill Protection Caps and Plugs

Chemical Spill Protection

245-5836 Oil Absorbent Pads Towels and Wiper


Products
Exclusive micro-webs absorbs up to 100% more oil than other leading
melt-blown oil absorbents Miscellaneous
Improved absorbency means more liquid pickup, with less product,
which can result in lower costs for the user Storage Products for
Hazardous Material
Very little lint to minimize contamination
One bale picks up an average of 25 gallons of oil Tape and Tape
Comes as one bale of 50, 43.2 x 48.3 cm (17 x 19 in) pads Dispensers
Supplier-branded product Packaging Material
and Accessories

Janitorial Products

ID: C41257T1

Absorbent Socks
Tubular absorbent socks absorb and contain leaks and spills around machinery
(hydraulic oil, coolants, non-aggressive fluids, water, and even hazardous fluids,
such as PCB oils and solvents)
Superior diking and damming capability (hugs the floor, creating an effective
barrier or dike that holds back fluids, in emergency situations, even after total absorption)
Used primarily for everyday housekeeping around machines that leak, seep, or spill fluids
Fits snugly against machine bases and wrap-around corners, keeping work area safe and dry
Fine-grade vermiculite filler (non-biodegradable) quickly soaks up leaks and drips
Durable, stitch-bonded polypropylene skin improves strength
Self-contained, no messy cleanup (no loose absorbents to spread, sweep, scatter, shovel,ID:orD00476T1
track around)
Reusable for water spills only
Meets OSHA regulation 29 CFR 1910.22(a)(2)
for dry and clean workplace floors Quantity Absorption Absorption Shipping
Material Safety Data Sheets (MSDS) available Part No. Per Box Per Box Per Sock Size Weight
Supplier-branded product 235-0844 40 113 l (30 gal) 2.8 l (.7 gal) 75 mm (3 in) diameter x
121 cm (48 in) long 23 kg (50 lbs)
Reference 254-3969 8 57 l (15 gal) 6.8 l (1.8 gal) 75 mm (3 in) diameter x
3 m (10 ft) long 11 kg (25 lbs)
NELG5036

Absorbent Pillows
Absorbent pillow soaks up small to medium-size spills of oil and other non-aggressive fluids
(works best once a spill has been contained)
Fast, effective way to control leaks
Use only as many as required (pillow's large surface area and superior wicking
ability speeds cleanup time)
High absorption/fast-wicking cellulose fibers begin to work when pillow contacts
liquid and continue until fully saturated
Strong, polypropylene cover will not tear when handling
Easy cleanup (simply pick up and place into proper disposal container) ID: D01413T1
Meets OSHA regulation 29 CFR 1910.22(a)(2) for dry and clean workplace floors
Material Safety Data Sheets (MSDS) available
Supplier-branded product

Reference
NELG5036
ID: D00477T1

Quantity Absorption Absorption


Part No. Per Box Per Box Per Sock Size Shipping Weight
235-0845 40 76 l (20 gal) 1.9 l (64 oz) 25 x 25 x 5 cm (10 x 10 x 2 in) 10 kg (23 lbs)
193-0768 14 53 l (14 gal) 3.7 l (1 gal) 51 x 20 x 3.8 cm (20 x 8 1.5 in) 6.8 l (15 lbs)

Contamination Control 2007 10-9


Shop Supplies

Caps and Plugs Heavyweight Absorbent Material for Most Oil, Water-Based Fluids,
and Chemicals
Chemical Spill Protection

Towels and Wiper


Products Heavyweight, gray, absorbent material designed to absorb chemicals, Dimple design helps absorb more liquid in less time (material retains
solvents, oils, coolants, petroleum products, water, water-based fluids, liquid, even when fully saturated)
and even acids and bases Roll material cuts easily with scissors or razor knife easily shaped
Miscellaneous
Multiple uses in maintenance, repair, and operating (MRO) areas; to fit virtually any area
cover areas prone to overspray and spills, leaving a cleaner, safer Material: 100% polypropylene
Storage Products for work area; ideal for heavy, concentrated machine leaks and large,
Hazardous Material Multiple layers are held together with thermal bond points for added
spreading spills; keep floors and walk areas safer by absorbing
strength and durabilitywill not fall apart or leave behind residue,
Tape and Tape leaks, spills, drips, and overspray
even when fully saturated
Dispensers Dark gray color hides dirt and grime of foot traffic
235-0848 is packaged in convenient, easy-to-carry dispenser box
Thin profile slides into hard-to-reach areas
Packaging Material Meets OSHA regulation 29 CFR 1910.22(a)(2) for dry and clean
and Accessories Made from flame-resistant material which can be used around workplace floors
spark-prone areas, such as welding or grinding equipment
Material Safety Data Sheets (MSDS) available
Janitorial Products Material will not degrade or have a chemical reaction
Supplier-branded product unless otherwise indicated
to a wide variety of chemicals and strong solvents
Absorbs 10 times its weight, reducing material purchase
and disposal costs

Absorbs the following fluids and chemicals


Acetone Formaldehyde Nitrobenzene
Acetonitrile Gasoline Perchloroethylene
Aluminum Salts Glycol Ether Phenol
Ammonium Hexane Potassium Hydroxide 50%
Hydroxide Hydrazine Propylene Glycol
Barium Salts Anhydrous Sodium Hydroxide (50%)
Benzyl Alcohol Hydrochloric Acid (37%) Styrene
Boric Acid Hydrogen Peroxide (30%) Sulfuric Acid (50%) ID: D00483T1
Butanol Hydrofluoric Acid (48%) Sulfuric Acid (98%)
Calcium Chlorite Isopropanol Tetrachloroethylene
Carbon Disulfide Jet Fuel (JP-5) Tetrahydrofuran
Carbon Tetrachloride Kerosene Thionyl Chloride
Chloroform Methanol Toluene
Cupric Chloride Methyl Ethyl Ketone 1, 1, 1-Trichloroethane
Cyclohexanone Mineral Oil Trichloroethylene
Dichloromethane Mineral Spirits Triethylamine
Diethylamine Naphtha Turpentine
Dimethylformamide Nitric Acid (70%) Water
Ethyl Acetate Nitric Acid fuming (90%)

ID: D01371T1
Quantity Absorption Absorption Shipping
Part No. Description per Box per Box/Roll per Pad Size Ply Weight
235-0847 Absorbent Roll 1 roll 155 l (41 gal) 76 cm (30 in) wide 8 14 kg (30 lbs)
46 m (150 ft) long
perforated to 25 cm (10 in) x 38 cm (15 in)
235-0848 Absorbent Pad 100 pads 91 l (24 gal) 917 ml (31 oz) 41 x 51 cm 8 9 kg (19 lbs)
(16 x 20 in)
235-0865 Absorbent Pad 100 pads 80 l (21 gal) 798 ml (27 oz) 43 x 48 cm 3 8 kg (17 lbs)
(17 x 19 in)
235-0866 Absorbent Pad, 100 pads 80 l (21 gal) 798 ml (27 oz) 43 x 48 cm 3 8 kg (17 lbs)
non-branded product (17 x 19 in)
235-0867 Absorbent Roll 1 roll 163 l (43 gal) 96 cm (38 in) wide 3 15 kg (34 lbs)
44 m (144 ft) long
235-0868 Absorbent Roll, 1 roll 163 l (43 gal) 96 cm (38 in) wide 3 15 kg (34 lbs)
non-branded product 44 m (144 ft) long
perforated every 25 cm (10 in)
261-0114 Absorbent Mat 1 roll 53.06 l (14 gal) 76.2 cm (30 in) wide 8 5 kg (11 lbs)
15.25 m (50 ft) long

10-10 Contamination Control 2007


Shop Supplies

261-0115 High-Visibility Yellow Mat Caps and Plugs

Absorbs oils, coolants, solvents and water Chemical Spill Protection


Ideal for any leak-, spill-, or drip-prone areas
Absorbs a wide range of chemicals without degrading or causing Absorbency 125 l (33 gal) per bag Towels and Wiper
a dangerous chemical reaction Products
Length 46 m (150 ft)
High-visibility yellow color alerts workers to potential dangers where Width 61 cm (24 in)
work or repairs are taking place Miscellaneous
Weight 10.9 kg (24 lbs)
Flame-resistant safe for spark-prone areas such as welding robots
Material 100% polypropylene Storage Products for
Comes with a variety of socks and pillows along with a roll
Ply 8 Hazardous Material
of universal mat
Low profile slides into hard-to-reach areas Tape and Tape
Supplier-branded product Dispensers
Packaging Material
and Accessories
ID: D01365T1

Janitorial Products

Oil-Only Absorbent Material


Heavyweight, white, absorbent material used for spill cleanup and everyday Roll material cuts easily with scissors or razor knife easily
maintenance absorption of non-flammable petroleum products shaped to fit virtually any area
and petroleum-based fluids, such as oil, gasoline, kerosene, diesel Material: 100% polypropylene
fuel, solvents, etc. Multiple layers are held together with thermal bond points
Absorbs petroleum-based fluids onlyideal for situations where water for added strength and durabilitywill not fall apart or leave
absorption is not necessary behind residue, even when fully saturated
Roll material works great for factory floors saturated with oils or other Material can be incinerated with less than 0.1% ash while
petroleum-based fluids producing 21,000 Btu/lb
Less expensive than a universal absorbent (ideal for oil-only spills or drips) Meets OSHA regulation 29 CFR 1910.22(a)(2) for dry and clean
Material will not degrade or have a chemical reaction workplace floors
to petroleum-based fluids Material Safety Data Sheets (MSDS) available
Absorbs 10 times its weight, reducing material purchase and disposal costs Supplier-branded product unless otherwise indicated
Dimple design helps absorb more liquid in less time (material retains liquid
even when fully saturated)

ID: D00489T1

Quantity Absorption Absorption Shipping


Part No. Description per Box per Box/Roll per Pad Size Weight Ply Color
235-0850 Oil-Only Absorbent Roll 1 roll 155 l (41 gal) 76 cm (30 in) wide 14 kg (30 lbs) 8 White
46 m (150 ft) long
235-0853 Oil-Only Absorbent Pad 50 pads 45 l (12 gal) 917 ml (31 oz) 41 x 51 cm 4 kg (9 lbs) 8 White
(16 x 20 in)
235-0869 Oil-Only Absorbent Pad 100 pads 76 l (20 gal) 739 ml (25 oz) 43 x 48 cm 8 kg (17 lbs) 3 White
(17 x 19 in)
235-0870 Oil-Only Absorbent Pad, 100 pads 76 l (20 gal) 739 ml (25 oz) 43 x 48 cm 8 kg (17 lbs) 3 White
non-branded product (17 x 19 in)
235-0871 Oil-Only Absorbent Roll 1 roll 151 l (40 gal) 96 cm (38 in) wide 15 kg (34 lbs) 3 White
44 M (144 ft) long
235-0872 Oil-Only Absorbent Roll, 1 roll 151 l (40 gal) 96 cm (38 in) wide 15 kg (34 lbs) 3 White
non-branded product 44 M (144 ft) long

Contamination Control 2007 10-11


Shop Supplies

Caps and Plugs 235-0849 Lightweight Absorbent Roll


Chemical Spill Protection Lightweight, gray, absorbent mat designed to cover areas prone to overspray and spills, leaving
a cleaner, safer work area
Towels and Wiper Ideal for light machine overspray and small, annoying leaks of oils, coolants, solvents, and water
Products Great for day-to-day housekeeping and repair work
Cross roll perforations easily and quickly tear Quantity per box 1 roll
Miscellaneous to any size sheet, as small as 25 x 61 cm (10 x 24 in) Absorption per box 125 l (33 gal)
Works well in narrow walkways Size 61 cm (24 in) wide
Storage Products for
Multiple layers are held together with thermal bond by 91 M (300 ft) long
Hazardous Material
points for added strength and durabilitywill not Material 100% polypropylene
Tape and Tape fall apart or leave behind residue Ply 8
Dispensers Absorbs 10 times its weight, reducing purchase Shipping weight 11 kg (23 lbs)
and disposal costs
Packaging Material
Dark gray color hides dirt and grime
and Accessories
Dimple design absorbs more liquid in less time and greater liquid retention holds liquid even when roll is saturated
ID: D00482T1
Janitorial Products Meets OSHA regulation 29 CFR 1910.22(a)(2) for dry and clean workplace floors
Material Safety Data Sheets (MSDS) available
Supplier-branded product

Sorbent Spill Kits


Most versatile spill kit on todays market 170-8604 Spill Kit, 5 Gallon 170-8605 Spill Kit, 31 Gallon
Chemical Sorbent Folded Spill Kit is Absorb 5 gallons of petroleum-based fluid Absorb 31 gallons of petroleum-based fluid
a non-selective sorbent which will sorb Roll of folded sorbent, 13 x 66 cm (5 x 26 in); 20 gallon drum with lid and plastic closure
most aggressive chemicals fully opened 48 x 66 cm (19 x 26 in); Qty 1 ring, Qty 1
170-8604 fits into small places where Disposal bag and tie, Qty 1 Roll of folded sorbent, 13 x 127 cm (5 x 50 in);
accessibility is important; unique fully opened, 48 x 127 cm (19 x 50 in), Qty 2
construction and compressibility allows
Sorbent pads, 43 x 48 cm (17 x 19 in), Qty 30
storage behind or under seats and/or lab
benches where other spill kits will not fit Disposal bags and ties, Qty 3
170-8605 is packaged in a 20 gallon drum
and can be placed in key locations throughout
a facility
Most complete spill kit in a roll (material can
be used as a pillow, pad, roll, or boom)
Scrim coating on one side increases strength
and eliminates linting
Each kit contains a containment bag and tie
Molded handles makes transportation easier

ID: D01101T1

ID: D01113T1

254-3767 Small Spill Response Bag


Highly-visible wall mounted bag
Absorbs oils, coolants, solvents, and water
Can absorb up to 38 liters (10 gallons)
Water resistant bag with hook and loop closure opens and closes easily
Compact size can be mounted throughout the shop where spills are most
likely to occur
Weight: 6.4 kg (14 lbs)
Helps to comply with 40 CFR 263:30 (a)
Material Safety Data Sheets (MSDS) available
Supplier-branded product

Consist Qty. Reorder


Part No.
Absorbent sock, 8 cm x 122 cm (3 in x 48 in) 4 235-0844
Universal mat pads, 51 cm x 41 cm (20 in x 16 in) 28 235-0848
Disposable bags and ties 5

ID: D01425T1
10-12 Contamination Control 2007
Shop Supplies

254-3768 Small Spill Response Cart Caps and Plugs

Absorbs oils, coolant, solvents, and water Chemical Spill Protection


Ideal for spill-prone areas
Comes with a variety of socks, mat pads, pillows, and wipers Towels and Wiper
Products
Products in cart can absorb up to 59 liters (15.5 gallons)
Eight-inch rubber wheels or handles on both top and bottom for carrying
Miscellaneous
Cleanup instructions on cart door
Cart can be locked for security Storage Products for
Weight: (29.5 kg) 65 lbs Hazardous Material
Helps to comply with 40 CFR 112.7(c) (1) (vii) where absorbents
Tape and Tape
can be used to control oil discharges
Dispensers
Material Safety Data Sheets (MSDS) available
Supplier-branded product Packaging Material
and Accessories
Reorder
Consist Qty. Part No. Janitorial Products
Absorbent sock, 8 cm x 122 cm 3 235-0844
(3 in x 48 in)
Absorbent sock, 8 cm x 250 cm 2 254-3969
(3 in x 10 ft)
Universal mat pads, 52 235-0865/235-0848 1
38 cm x 22 cm (15 in x 8.5 in)
Absorbent pillows, 25 cm x 25 cm 10 235-0845
(10 in x 10 in)
Wipers, 33 cm x 30 cm (13 in x 12 in) 56 235-0859
Disposable bags and ties 5
Nitrile gloves 1 4C-5522, 4C-5523,
or 4C-5526 ID: D01419T1
Safety goggles 1 233-8583
Disposable boots 1
Repair putty, 178 mm (7 in) tube 2
Emergency response guidebook 1
Instruction manual 1
1 Equivalent not an exact replacement

254-3770 Small Spill Response Cart


Absorbs oils, coolant, solvents, and water
Ideal for spill-prone areas
Comes with a variety of socks and pillows along with a roll of universal mat
Products in cart can absorb up to 53 liters (14 gallons)
Eight-inch rubber wheels on board and handles on both top and bottom
Cleanup instructions on cart door
Shelves and compartments inside cart for easy organization
Cart can be locked for security
Weight: (18 kg) 40 lbs
Helps to comply with 40 CFR 112.7(c) (1) (vii) where absorbents
can be used to control oil discharges
Material Safety Data Sheets (MSDS) available
Supplier-branded product

Reorder
Consist Qty. Part No.
Absorbent socks, 8 cm x 122 cm (3 in x 48 in) 5 235-0844
Universal mat, 38 cm x 18 m (15 in x 60 ft) 1
Absorbent pillows, 25 cm x 25 cm (10 in x 10 in) 4 235-0845
Disposable bags and ties 5
Nitrile gloves 1 4C-5522,
4C-5523, or
4C-5526
Safety goggles 1 233-8583
Repair putty, 178 mm (7 in) tube 1
When the Spill Strikes poster 1 ID: D01437T1

Contamination Control 2007 10-13


Shop Supplies

Caps and Plugs 254-3769 Large Spill Response Kit


Chemical Spill Protection Absorbs oils, coolants, solvents, and water
Comes with a variety of socks, mats, pillows, and loose absorbents
Towels and Wiper Products in cart can absorb up to 144 liters (38 gallons)
Products
Polyethylene container with hinged lid stores and protects absorbents from moisture,
dirt, and damage
Miscellaneous
Equipped with eight-inch rubber wheels and built-in handles for easy mobility
in tight spaces
Storage Products for
Weight: 48.5 kg (107 lbs)
Hazardous Material
Helps to comply with 40 CFR 112.7(c) (1) (vii) where absorbents can be used
Tape and Tape to control oil discharges
Dispensers Material Safety Data Sheets (MSDS) available
Packaging Material Supplier-branded product
and Accessories
Reorder
Janitorial Products Consist Qty. Part No.
Absorbent sock, 8 cm x 122 cm (3 in x 48 in) 4 235-0844
Absorbent sock, 8 cm x 250 cm (3 in x 10 ft) 1 254-3969
Absorbent pillows, 53 cm x 43 cm (21 in x 17 in) 2 235-0845 or 193-0768 1
Universal mat pads, 51 cm x 41 cm (20 in x 16 in) 50 235-0848
Disposable bags and ties 5
Shop floor sweep material 1
Loose absorbent material 2
Tamper-proof labels 6
Instructions 1
1 Equivalent not an exact replacement

ID: D01443T1

Towels and Wiper Products

288-4209 DRC Quarter-Fold Wipers


Highly absorbent materialcleans up oil, grease, water, and other messy fluids
Strong and abrasion-resistantresists tearing even when wet
Offers a low-lint alternative
Size 31.75 x 33.02 cm (12.5 x 13 in)
Economical alternative to shop
rags or towels Color White
Soft cloth-like feel Quantity 56 wipers per bundle, 18 bundles per case

ID: D01699T1

10-14 Contamination Control 2007


Shop Supplies

DRC Pop-Up Shop Towels Caps and Plugs

Highly absorbent materialcleans up oil, grease, water, and other messy fluids Chemical Spill Protection
Soft cloth-like feel
Strong and abrasion-resistantresists tearing even when wet Towels and Wiper
Products
Offers a low-lint alternative in a handy pop-up container
Miscellaneous

Part No. Size Color Quantity Storage Products for


288-4210 24.13 x 41.91 cm (9.5 x 16.5 in) White 100 towels per box, 9 boxes per case Hazardous Material
288-4211 24.13 x 41.91 cm (9.5 x 16.5 in) Blue 100 towels per box, 9 boxes per case Tape and Tape
Dispensers
ID: D01705T1
Packaging Material
and Accessories

Janitorial Products
288-4212 DRC Center-Pull Roll Dry 301-9696 DRC Jumbo Roll Shop
Shop Towels Towels
Highly absorbent materialideal for use on grease, oils, and other Highly absorbent materialcleans up oil, grease, water, and other
messy fluids messy fluids
Strong and abrasion-resistantresists tearing even when wet Soft cloth-like feel
Center-pull wiper wrapped in clear plastic film with re-closeable Strong and abrasion-resistantresists tearing even when wet
top tab for easy dispensing

ID: D01687T1 ID: D01711T1


Size 22.86 x 33.02 cm (9.0 x 13.0 in) Size 31.75 x 33.02 cm (12.5 x 13 in)
Color White Color White
Quantity 300 towels per roll, 1 roll per pack Quantity 692 towels per roll, 1 roll per case

265-2255 All-Purpose Wipers


Highly absorbentcleans up oil,
grease, water and other messy fluids
Strong and abrasion resistant
great wet-strength for scrubbing
Pliable for reaching into
tight places
Soft for personal cleaning
Low lint and won't leave
a residue
Economical alternative to shop rags
or towels
ID: D00970T1
Size 30.5 x 33 cm (12 x 13 in) quarter-folded
Color blue
Quantity 56 wipers per pack, 18 packs per case

Contamination Control 2007 10-15


Shop Supplies

Caps and Plugs 254-3422 WypAll X60


Chemical Spill Protection Designed to outperform rags with Hydroknit
technology in lightweight wiper
Towels and Wiper Reinforced for extra scrubbing
Products and cleaning power
Leaves no residue
Miscellaneous Good on grease and oil, adhesive
cleaning and cable lubricant removal
Storage Products for Good for applying thinners and solvents
Hazardous Material
Tape and Tape
Dispensers
Packaging Material ID D00964T1
and Accessories Size 23.1 x 42.7 cm (9.1 x 16.8 in)
Color white
Janitorial Products Quantity 126 wipers per box, 10 boxes per case

265-2256 Low Lint Task Wipers 267-6532 WypAll Manufactured Rags


For lab environments where HydroKnit fast-absorbing material
clean rooms require low lint highly absorbent
Excellent for surface wiping in Cleans up oil, grime,
clean manufacturing and solvents
environmentsfuel systems, Good for applying thinner
hydraulics, diagnostic equipment and solvents
and precision instruments
Pound for pound absorbs more
Continuous filament rayon/polyester oil and water than shop rags
spun-like blend for cloth-like feel
Use with 1U-5432 Paper
Excellent absorption rate Wiper Dispenser
and capacity
Solvent resistant
Double wrapped in anti-stat ID: D00952T1
packaging
Size 20.3 x 20.3 cm (8 x 8 in) Size 31.8 x 36.6 cm (12.5 x 14.4 in)
Color white Color white
Quantity 100 wipers per pack, 3 packs per case Quantity 76 wipers per bundle, 12 bundles per case

WypAll Manufactured Pop-up Rags


HydroKnit fast-absorbing materialhighly absorbent
Reinforced for heavy maintenance cleaning and long-lasting performance
that also reduces waste
Cleans up oil, grime, and solvents
Good for applying thinner and solvents
Pound for pound absorbs more oil and water than shop rags
Packaged in sturdy corrugated pop-up dispenser cartons
Can also use with 269-3368 Dispenser

ID: D01207T1
Part No. Wiper Size Color Quantity
267-6535 23.1 x 42.7 cm white 100 rags per carton,
(9.1 x 16.8 in) 10 cartons per case
267-6536 23.1 x 42.7 cm blue 100 rags per carton,
(9.1 x 16.8 in) 10 cartons per case

10-16 Contamination Control 2007


Shop Supplies

Dispensers for Manufactured Rags and Paper Wipers Caps and Plugs

Chemical Spill Protection

Towels and Wiper


Products

Miscellaneous

Storage Products for


Hazardous Material
Tape and Tape
Dispensers
Packaging Material
and Accessories
ID: D01822T1 ID: D01822T1

Janitorial Products
Part No. Description Usage
1U-5432 Paper Wiper Dispenser, Plastic use for 267-6532 Manufactured Rags and 162-5791 Shop Towel
269-3368 Dispenser, White Metal use for 267-6535 and 267-6536 Manufactured Rags

263-0892 Hard Roll Towels


Towels compressed on roll so more towels fit in same space no sacrifice
in performance, change roll less often
Size: 20.3 cm x 304.8 m (8 in x 1000 ft) roll
Color: white
Material: paper
Package quantity: 12 rolls

ID: D01251T1

162-5791 Shop Towel


Excellent absorbency
Perfect to use on grease or oil
Low-lint, 100% polypropylene construction
Good for cleaning and disinfecting surface
Stands up well to spirits and solvents Size 30.7 x 42.7 cm (12.1 x 16.8 in)

Use with 1U-5432 Paper Wiper Dispenser Quantity 180 per box

ID: D00976T1

Contamination Control 2007 10-17


Shop Supplies

Caps and Plugs Miscellaneous


Chemical Spill Protection

Towels and Wiper 1U-7427 Engine Cover


Products
Protects engine from dirt and debris
Miscellaneous
Can be used as drop cloth or dust cover
Affordable and disposable
Storage Products for
Hazardous Material
Tape and Tape Size 122 x 183 cm (48 x 72 in)
Dispensers Quantity 50 sheets per case
Packaging Material
and Accessories

Janitorial Products
ID: D00982T1

Dust Cap for 55 Gallon Drum


Excellent for covering open drum containers
Ideal for most industrial, food, chemical, and pharmaceutical applications
Low cost protection from dirt, dust, and moisture
Prevents contamination and evaporation
Elastic around entire opening helps keep cover in place
Provides easy access to contents
Fits a 208.2 l (55 gal) drum

Part No. Size Quantity


270-5347 863.6 mm (34 in) diameter 100 per box
ID: D01942T1

Rugs Diamond Plate Sponge Cote Floor Mats


Keep shop floors cleaner Tough vinyl surface tile bonded to non-absorbent sponge base
and safer Diamond plate surface tread is durable
Absorb most shop fluids and slip resistant
and oils 9.5 mm (38 in) vinyl sponge base
Tough and tear resistant reduces fatigue and strain
wont break down Grease and chemical resistant,
Durable enough to withstand non-flammable
heavy traffic Edges beveled for
Coated rug has a poly-backed maximum safety
coating to provide extra
protection to shop floors

ID: C79369T1

Part No. Description Size Absorbent Capacity


159-5155 Rug 91 cm x 91.5 m (36 x 300 ft) 121 l (32 gal) / roll
Part No. Size
159-5160 Rug (Coated) 91 x 254 cm (36 x 100 in) 40 l (10.5 gal) / roll
4C-8102 51 x 76 cm (2 ft x 3 ft)
ID: C41221T1
4C-8103 76 x 127 cm (3 ft x 5 ft)

10-18 Contamination Control 2007


Shop Supplies

Safety-Zone Interlock Floor Mats Caps and Plugs

The first molded, two-color interlocking runner matting Chemical Spill Protection
Slip-resistant deck-plate surface ensures safe footing
Thousands of buoyant air pockets cushion feet, reducing strain to legs and back Towels and Wiper
Products
Sections interlock to create runners of any length, zip apart easily for removal and cleaning
12.7 mm (12 in) thick non-marking, non-staining high quality rubber
Miscellaneous

Part No. Size Unit


Storage Products for
4C-8104 61 W x 91.4 cm L (24 in x 36 in) Center Hazardous Material
4C-8105 61 cm W x 91.4 cm L (24 in x 36 in) End
Tape and Tape
4C-8106 91.4 W x 61 cm L (36 in x 24 in) Center
Dispensers
4C-8107 91.4 W x 61 cm L (36 in x 24 in) End
Packaging Material
ID: C41222T1 and Accessories

Janitorial Products

Abrasive Coated Kushion Walk Floor Mats


Anti-slip protection in hazardous situations
9.5 mm (38 in) thick, 100% Koroseal vinyl, coated with abrasive diamond-hard mineral particles
Underside is knobbed for aeration and sanitation
Reliable, anti-slip protection provides cushioned comfort and resiliency underfoot
Available in unslotted or slotted design for drainage
Edges beveled for maximum safety
Earthtone gray Part No. Size
4C-8116 61 cm x 9.14 m (2 ft x 30 ft)
4C-8117 91.4 cm x 9.14 m (3 ft x 30 ft)
4C-8118 61 cm x 18.3 m (2 ft x 60 ft)
4C-8119 91.4 cm x 18.3 m (3 ft x 60 ft)
4C-8120 91.4 cm x 121 cm (3 ft x 4 ft)
4C-8121 91.4 cm x 182.9 cm (3 ft x 6 ft)
ID: C41223T1

Ultra-Tred Armor Cote Floor Mats


Long-lasting comfort and safety all in one
Urethane coating protects against chemicals, abrasions, dirt and moisture
Wears five times longer than comparable uncoated products
Yellow beveled edges maximize safety
9.5 mm (38 in) thick vinyl compound for buoyancy underfoot

Part No. Size


4C-8112 61 cm x 91.4 cm (2 ft x 3 ft)
4C-8113 91.4 cm x 152.4 cm (3 ft x 5 ft)
4C-8114 61 cm x 18.3 m (2 ft x 60 ft)
4C-8115 91.4 cm x 18.3 m (3 ft x 60 ft)

ID: C41228T1

Contamination Control 2007 10-19


Shop Supplies

Caps and Plugs TileTop Sponge-Cote Floor Mats


Chemical Spill Protection Ultimate cushioned support for employees who stand at work
Unlimited uses in industrial, professional, laboratory
Towels and Wiper and commercial settings
Products Buoyant sponge dramatically reduces stress and back fatigue,
improving efficiency
Miscellaneous Comfortable 12.7 mm (12 in) thickness is beveled for safety
Marbleized rubber stays beautiful, is easy to maintain
Storage Products for
Not for use with spike heels, casters or stool legs
Hazardous Material
Part No. Size
Tape and Tape
Dispensers 4C-8108 45.7 cm x 76.2 cm (18 in x 30 in)
4C-8109 45.7 cm x 121.9 cm (18 in x 48 in)
Packaging Material
4C-8110 61 cm x 91.4 cm (24 in x 36 in)
and Accessories
4C-8111 91.4 cm x 152.4 cm (36 in x 60 in)
Janitorial Products ID: C41224T1

Clean Walk Mats


SMCS Code: 7951-580
Model: None

Used to remove dirt and contamination from shoes, wheels, and other passing objects
keeps dirt and grease from being tracked into office area
Comes in three sizes
Provides an inexpensive way to keep carpets and office
Part No. Size
areas clean
138-3852 457.2 mm x 914.4 mm (18 x 36 in)
Ideal for shop-to-office, paint, or cleaning areas
138-3855 457.2 mm x 1143 mm (18 in x 45 in)
Mat has 30 peelable layer, providing a fresh cleaning
surface with each exposed layer 138-3856 609.6 mm x 1143 mm (24 in x 45 in)

ID: C78589T1

Fluid Sampling Extraction Tools for Pressurized Compartments


Valve locations provide oil sample confidence and continuity Comparative data
of pressurized oil samples is more reliable because the sample is taken from
a continuous flow of oil at a known location.
A probe is provided that allows the valve to be quickly flushed prior
to taking the oil sample
The sample bottle group is packaged, and sealed in a plastic bag
to insure cleanliness
Pressurized oil sampling is a fast, economical and clean method of obtaining
oil samples from pressurized systems
Better represents oil condition because the oil is continually mixed
and circulated
10 to 20 times faster than sampling oil from non-pressurized systems
Mailing container is available so the oil sample can be conveniently mailed to the testing laboratory
ID: C80305T1
Item Part No. Description Item Part No. Description
1 169-8373 Bottle Group, 300 per box 12 8C-8456 Sealed Cap
2 162-8873 Probe, Holder 13 8C-3446 Oil Sampling Valve (716 inch-20 ext. thread)
3 177-9343 Cap and Probe Group, 500 per box 3J-7354 O-Ring Seal for 8C-3446 (not pictured)
4 4C-4600 Mailer Container reusable 14 7X-3387 Oil Sampling Valve (14 inch-18 NPTF ext. thread)
Tube 30.5 m rolls (100 ft) 15 8C-3345 Oil Sampling Valve (M10 x 1 ext thread)
5 1U-8757 6.35 mm O.D. x 30.5 m rolls 8T-7876 O-Ring Seal for 8C-3345 (not pictured)
(14 in x 100 ft) (5 rolls per box) 16 8C-3445 Dust Cap (Engine)
6 4C-4056 7.9 mm O.D. x 30.5 m rolls (516 in x 100 ft) 8C-3447 Dust Cap (Transmission) (not pictured)
(5 rolls per box) (not pictured) 8C-3451 Dust Cap (not pictured)
6V-0852 Dust Cap (Blank) (not pictured)
7 169-7373 Clear Bottle, 71g (2 12oz), 200 per box
Not shown
8 169-7372 Clear Bottle, 114g (4 oz), 200 per box
Tube, 2.1 m (7 ft) pieces
9 1U-5718 Vacuum Pump
1U-5719 Seal Kit for 1U-5718 Pump (not pictured) 4C-4055 6.35 mm O.D. x 2.1 m (14 in x 7 ft), 250 pieces per box

10 8T-9208 Probe, purging 4C-4057 7.9 mm O.D. X 2.1 m (516 in x 7 ft), 240 pieces per box
11 1U-7648 Tube Cutter 4C-3602 Frosted Bottle, 57g (2 oz), 700 per box
1U-8589 Replacement Blades (not pictured)

10-20 Contamination Control 2007


Shop Supplies

169-8373 Bottle Group (Package Qty. 300) 8T-9208 Probe Assembly (Package Qty. 1)
This bottle group is sealed in a plastic bag with sampling instructions The 8T-9208 Probe Assembly can be attached to a 6.35 mm (14 in) I.D. Caps and Plugs
included. The bottle group is ready to use when it is removed from the rubber hose (6K-0713 Hose 228.6 mm (9 in) long or any desired length
bag after the valve has been purged and the sample is ready to be taken. cut from bulk 5P-6442 Hose or equivalent 100R6 type high temperature Chemical Spill Protection
The bottle included in this group (169-7372) has the capacity to provide low pressure hose). The 8T-9208 Probe and hose connected to a
a 114 g (4 oz) sample. The 169-7372 can also be ordered by itself, locally obtained waste container provide a method to purge or flush
200 per case. the 8C-3446, 8C-3345, or 7X-3387 sample valves prior to obtaining Towels and Wiper
the desired oil sample using either the 169-8373 Bottle Group or Products
After the sample is obtained, the probe and tube are removed from the
177-9343 Probe and Cap Group with the desired bottle. Approximately
bottle cap and holder, and discarded, and the cap-cover seals the bottle.
14.8 cm3 to 29.6 cm3 (12 to 1 ounce) of expelled fluid purges the valves. Miscellaneous
Labels for identifying the sample (obtained locally) can then be attached
to the bottle for identification purposes. The 4C-4600 mail tube is Pressurized systems on many Caterpillar products are factory equipped
available to send the oil sample to the laboratory. The laboratory with sampling valves to quickly extract oil samples with the above tools. Storage Products for
also provides the mailing label. Special Instruction SEHS9043 details retrofitting some earlier models Hazardous Material
with oil sampling valves, as well as pointing out the respective valve Tape and Tape
locations on models currently factory equipped with the oil sample valves Dispensers
177-9343 Probe and Cap Group (Package Qty. 500) Packaging Material
The probe and cap group provides the same probe and cap that are used The following valves, fittings and adapters are required or are commonly and Accessories
in the 169-8373 Bottle Group, however, without the bottle. This group used for retrofitting the sampling valves to pressurized systems:
is also sealed in a plastic bag with sampling instructions included. This
Janitorial Products
group allows the dealer the flexibility to use other bottles such as the
smaller 71 g (212 oz) 169-7373 bottle assembly (which must be ordered Oil Sampling Valves and O-Ring Seals
separately). (The cap requires that the bottles have a 38 M thread.)
Part No. Description
8C-3446 Oil Sampling Valve (716 inch-20 ext. thread)
3J-7354 O-Ring Seal for 8C-3446
169-7373 Bottle Assembly (Package Qty. 200) 8C-3345 Oil Dampling Valve (Mid X1 ext. thread)
This smaller bottle assembly (169-7373) can be used with the 177-9343
8T-7876 O-Ring Seal Form 8C-3345
Probe and Cap Group and reduces mailing expense by approximately
one-half for dealers whose oil sample labs can provide effective full 7X-3387 Oil Sampling Valve (14 inch-18 NPTF ext. thread)
service analysis with 71 g (212 oz) or less of oil. These bottles can be Protective Dust Caps for Oil Sampling Valves
used for engine samples since particle count is not used for engine (These are rubber caps with embossed symbols to indicate
samples. This bottle can also be used with the 1U-5718 Vacuum Pump system being sampled.)
used for non-pressurized oil sampling. 8C-3445 Dust Cap (Engine)
8C-3447 Dust Cap (Transmission)
8C-3451 Dust Cap (Hydraulic)
6V-0852 Dust Cap (Blank)
8C-8456 Sealed Cap

The 8C-8456 Sealed Cap can be applied to the valves with the valve dust cap
retention ring left in place. This cap enables the user to quickly seal a leaking valve
and prevents the need to immediately deadline (or stop) the machine or compartment.
The leaking valve can then be repaired (flushed) or replaced during the scheduled
maintenance period.
Some retrofit applications of the various valves may require the 8C-8456 Sealed Cap
to provide maximum protection for both sealing and environmental contamination,
such a brake and hydraulic system exposed to severe elements. This cap serves
ONLY as a temporary solution to a leaking sampling valve.

Miscellaneous fittings and adapters commonly


used for oil sampling valve retrofit installations
Part No. Description
3B-7722 Reducer 38 inch-18 NPTF to 14 inch-18 NPTF
8C-6427 Adapter 14 inch-18 NPTF external to 716 inch-20 SAE internal
6V-7529 Adapter 18 inch-27 NPTF external to 716 inch-20 SAE internal
7J-8611 Adapter 90 street elbow 14 inch-18 NPTF
5P-9617 Adapter Reducer 916 inch-18 SAE external to 716 inch-20 SAE internal
3J-1907 O-Ring Seal for 5P-9617 Adapter
3J-5390 Adapter Reducer 38 inch-18 NPTF external to 18 inch-27 NPTF internal
9T-6865 Adapter Plug 58 inch-12 SAE external to 716 inch-20 SAE internal
2S-4078 O-Ring Seal for 9T-6865 Adapter Plug
5P-3501 Adapter 916 inch-18 SAE external to 14 inch-18 NPTF internal
3J-1907 O-Ring Seal for 5P-3501 Adapter
3L-6521 Adapter Tee 14 inch-18 NPT(two internal and one external)
1P-9369 Adapter Tee 18 inch-27 NPT (two internal and one external)
6V-3966 Pressure Test Valve 14 inch-18 NPTF external
7M-8489 Adapter 90 elbow 916 inch-18 SAE external to 14 inch-18 internal
5P-3413 Pipe Sealant 123 oz (85 g) tube.

Contamination Control 2007 10-21


Shop Supplies

Caps and Plugs Fluid Sampling Extraction Tools for Non-Pressurized Compartments
Chemical Spill Protection
Fluid sampling extraction tools are used to obtain fluid samples from The 1U-8757 Tubing consists of five 30.5 m (100 ft) rolls of 6.35 mm
Towels and Wiper non-pressurized vehicle compartments such as final drives, differential (14 inch) O.D. plastic tubing. Random lengths of tubing can be easily
Products compartments, transfer cases, axle housings, etc. dispensed from the tubing package. The tubing connects the vacuum
pump to the fluid in the compartment. The tubing is discarded after
The 1U-5718 Vacuum Pump is capable of pulling 25 inch (7.62 mm)
each sample extracted.
Miscellaneous Mercury (vacuum). The pump is compact and accepts the 169-7372,
114 g (4 oz), and 169-7373 Bottle Assembly, 71 g (212 oz), bottles, The 4C-4056 Tubing consists of five 30.5 m (100 ft) rolls of 7.9 mm
Storage Products for or any 38 M threaded plastic bottle, and 6.35 mm (14 inch) O.D. (516 inch) O.D. plastic tubing. Again, random lengths of tubing can be
Hazardous Material and/or 7.9 mm (516 inch) O.D. plastic tube. easily dispensed from the tubing package. This tubing permits extraction
of heavier oils when using the vacuum pump.
The 1U-5719 Kit provides replacement seals for the vacuum pump.
Tape and Tape Both tubing sizes are also available in pre-cut 2.1 m (7 ft) lengths that
Dispensers The 169-7372 Bottle has 4 oz (114 g) capacity. The bottle is marked
are packaged 250 pieces per box. This eliminates cutting the tube for
showing fluid fill range at 34 capacity. The fill range provides a reminder
Packaging Material each sample.
to not overfill the bottle. Partially filling the bottle satisfies both mailing
and Accessories and lab requirements. Full bottles expand because of temperature The 4C-4055 Tubing contains 250 pieces of 6.35 mm (14 inch) O.D.
changes that can possibly rupture within the mailing container. The tubing each 2.1 m (7 ft) long.
Janitorial Products partially filled bottle also allows the lab to shake the fluid sample prior The 1U-7648 Tube cutter is a convenient tool that easily cuts the
to extracting fluid for testing. Labels identifying the fluid are obtained desirable length of either 6.35 mm (14 inch) or 7.9 mm (516 inch) plastic
locally. The label is processed locally and attached to the sample bottle. tubing. The cutter can cut the tubing at 90 or at a bias. The 1U-8589
The 169-7373 Bottle is the same as the 169-7372 bottle except the blades are available as replacement blades for the cutter.
capacity is 71 g (212 oz) rather than 114 g (4 oz). Both are clear high The following summarizes various sampling tools available through
performance plastic rated at 91C (195F). the Caterpillar Parts Distribution System:

Part No. Description


4C-4056 Tube, 7.9 mm (516 inch) O.D. by 30.5 m (100 ft) lengths (5 rolls per box)
4C-4057 Tube, 7.9 mm (516 inch) O.D. by 2.1 m (7 ft) length (250 per box)
4C-4055 Tube, 6.35 mm (14 inch) O.D. by 2.1 m (7 ft) length (250 per box)
177-9343 Probe and Cap Group
8C-3345 Oil Sampling Valve
8C-3446 Oil Sampling Valve
8C-3445 Dust Cap (Engine)
8C-3447 Dust Cap (Transmission)
8C-3451 Dust Cap (Hydraulic)
8C-8456 Sealed Cap
3J-7354 O-Ring Seal for 8C-3446 Valve
8T-7876 O-Ring Seal for 8C-3345 Valve
169-8373 Bottle Group
8T-9208 Purging Probe, brass
1U-5718 Vacuum Pump
1U-5719 Seal Kit for 1U-5718 Vacuum Pump
169-7372 Bottle, 114 g (4 oz)
169-7373 Bottle, 71 g (212 oz)
4C-4600 Mail Tube
1U-7648 Tube Cutter
1U-8589 Replacement Blades
1U-8757 Tube, 6.35 mm (14 inch) O.D. by 30.5 m (100 ft) length (5 rolls per box)
6V-0852 Dust Cap (Blank)
7X-3387 Oil Sampling Valve

10-22 Contamination Control 2007


Shop Supplies

Storage Products for Hazardous Material Caps and Plugs

Chemical Spill Protection

1U-6156 Barrel Cover Towels and Wiper


EA
K EEP IT CL
Products
N
Used to cover open or closed top drums cover snaps onto top of drum

C L EAN

Miscellaneous
Supports the Caterpillar contamination control efforts

R
KEE

E
S

IT
V
FL UID
Protects drum contents from water induction when stored outside R
E C
O

P
M
E

P
CL
US
A BLE D R U
KE Storage Products for

IT
Keeps drum top clean and contents ready for use EAN
Hazardous Material
Made of long lasting, low density polyethylene resistant to petroleum-based fluids
and ultraviolet rays Tape and Tape
Dispensers
10 covers per package
Material thickness 1.5 mm (.06 in) Packaging Material
Inside diameter 571 mm (22.5 in) and Accessories
Color Yellow
Janitorial Products
ID: C66952T1
Oil Safe Containers

Tape and Tape Dispensers

Aluminum Tape
A variety of sizes of aluminum tape that can be used to seal openings of various machine components
such as cylinder assembly tubes during shipping and storage
Also useful to seal pump ports and other openings
3.5 Mil thick
Tough but flexible
Hi-tack
Part No. Description Size
Waterproof
9U-6910 Aluminum Tape 63.5 mm x 45.7 m (212 in x 50 yd)
9U-6911 Aluminum Tape 101.6 mm x 45.7 m (4 in x 50 yd)
9U-6912 Aluminum Tape 152.4 mm x 45.7 m (6 in x 50 yd)
9U-7042 Aluminum Tape 304.8 mm x 45.7 m (12 in x 50 yd)

ID: C68819T1

Contamination Control 2007 10-23


Shop Supplies

Caps and Plugs


Packaging Material and Accessories
Chemical Spill Protection

Towels and Wiper Handwrappers


Products
Full rolls to 558.8 mm (22 in) wide 4C-4776
Miscellaneous Fits 76.2 mm (3 in) core
Heavy duty mast Part No. Description Use
Storage Products for 4C-4776 Handwrapper all 279 mm (11 in), 400 mm (15.75 in), 457
Hazardous Material Ball bearings
mm (18 in) films with 76 mm (3 in) cores
Adjustable tension
Tape and Tape 4C-4777 Handwrapper all 279 mm (11 in), 692 mm (27.25 in), 457
Ring rotates freely mm (18 in) films with 57 mm (2.25 in) and
Dispensers 76 mm (3 in) cores
Foam grip
Packaging Material
and Accessories

Janitorial Products
ID: C34409T1

Oil Safe Containers

4C-4779 Adjustable Stretch 4C-4780 Stretch Band-it Tool


Band-it Tool
Hand Squeeze control
No assembly, no maintenance, no additional
Fully mechanical
adhesives
Adjustable stretch control
Use with 4C-4880 Film
No spare partsno parts to replace
or wear out
Use with 4C-4880 Film

Rolls/ Film Film ID: C34407T1Roll Film


Part No. Case Gauge Width Length Color ID: C34477T1
4C-4880 12 135 127 mm (5 in) 198 m (650 ft) Blue

4C-4880 Heavy-Duty Master Wrap Film


Holds anything, any shape, anywhere
Applicator packed in all cases
Heavy-duty gauge

ID: C41596T1

10-24 Contamination Control 2007


Shop Supplies

Stretch Film Caps and Plugs

Revolutionary performance standard one of the strongest films in the industry Chemical Spill Protection
Cast formula
Stiff high force Towels and Wiper
Products
No neck-down films
Has highest holding-force-to-load possible without breaks
Miscellaneous
Visually able to see through to wrapped product
Storage Products for
Rolls/ Film Roll Film Hazardous Material
Part No. Case Width Length Color
291-6711 4 279.4 mm (11 in) 457 m (1500 ft) Clear Tape and Tape
291-6710 4 457.2 mm (18 in) 457 m (1500 ft) Clear Dispensers
ID: C41597T1 Packaging Material
and Accessories

Janitorial Products
293-2978 Hand Wrap Standard-Duty Stretch Film
Oil Safe Containers
Convenient stretch film system
Extra wide508 mm (20 in) compared to 457.2 mm (18 in)
Standard-duty gauge

Rolls/ Film Roll Film


Part No. Case Width Length Color
293-2978 4 508 mm (20 in) 305 m (1000 ft) Clear

ID: C54434T1

Heat Shrink Bags


Strong durable plastic excellent for pallet unitization and load retention Part No. Size Thickness Quantity
Ensures product will arrive at destination (width x depth x height)
clean and undamaged Gusseted Heat Shrink Bag
To determine the size 270-5329 800 x 495 x 710 mm 5 mil 135 bags/roll
of opening for gusseted (31.5 x 19.5 x 28 in)
bags, add the width 270-5331 1257 x 495 x 1370 mm 5 mil 65 bags/roll
and depth (49.5 x 19.5 x 54 in)
UVI protection will Size
protect bag from sun (width x height)
damage in outdoor storage. Flat Heat Shrink Bag
270-5332 1 2438 x 1829 mm 5 mil 35 bags/roll
(96 x 72 in)
270-5333 1 3810 x 2970 mm 5 mil 15 bags/roll
(150 x 117 in)
ID: D01864T1
1 5% UVI

Heat Shrink Sheeting


Strong durable plastic excellent for pallet unitization and load retention
Ensures product will arrive at destination clean and undamaged
5% UVI protection will protect bag from sun damage in outdoor storage

Part No. Roll Size Thickness Color Quantity


270-5334 5.5 x 61 m (18 x 200 ft) 7 mil white 1 roll
270-5335 914 mm x 198 m (36 in x 650 ft) 5 mil clear 1 roll
270-5336 1.37 x 198 m (54 in x 650 ft) 5 mil clear 1 roll

ID: D01864T1

Contamination Control 2007 10-25


Shop Supplies

Caps and Plugs 4C-4515 Shrinkfast Shrink Gun


Chemical Spill Protection Portable 3.5 lb
Fast shrinkwrap a 1016 x 1219.2 x 1524 mm
Towels and Wiper (40 x 48 x 60 in) pallet in less than two minutes
Products UL listed
Fast shrinkwrapping the shrink gun is faster
Miscellaneous and holds more securely than either
stretch-wrapping or banding
Storage Products for Versatile the shrink gun can be used
Hazardous Material on machinery, bagged products, boxes,
Tape and Tape pallets, construction materials, chemicals,
petroleum containers, metals cabinets, Heat capacity 125,000 BTU/hr Repair Parts (Warranty: Six Months)
Dispensers
and shelving Propane usage 2.59 kg/hr Part No. Description
Packaging Material Safe operates with a safety latch trigger (5.7 lb/hr) 4C-4511 Fuel Line
and Accessories to prevent unintentional firing and shuts off Operating pressure 22 PSIG 4C-4512 Valve Assembly
automatically when put down ID: C34406T1
Air consumption 21 CFM 4C-4513 Hose Adapter
Janitorial Products Product support repair parts are available
4C-4514 Spark Plug
through the Caterpillar Parts Distribution system
4C-4516 Regulator Assembly
Oil Safe Containers 4C-4517 Gauge (Pressure)
4C-4518 U.L. Guard

Plastic Bags with Cat Logo


Two-color Caterpillar logo on front, clear on the back
Great for parts storage and shipping
Exceptional strength
Material: linear low density polyethylene (LLDPE)

Part No. Roll Size Thickness Quantity


270-5337 305 x 457 mm (12 x 18 in) 3 mil 1000 bags/carton
270-5338 457 x 710 mm (18 x 28 in) 3 mil 500 bags/carton
270-5339 610 x 813 mm (24 x 32 in) 3 mil 250 bags/carton

ID: D01876T1

Zipper-Top, Clear Bags for Contamination Control


Exceptional strength
Plastic slider top for easy opening and closing
Material: linear low density polyethylene (LLDPE)

Part No. Size Thickness Quantity


270-5341 203 x 178 mm (8 x 7 in) 2 mil 250 bags/carton
270-5342 229 x 305 mm (9 x 12 in) 2 mil 250 bags/carton

ID: D01882T1

10-26 Contamination Control 2007


Shop Supplies

263-0891 Poly Coat Paper Caps and Plugs

Used for protecting metal parts and tools, metal sheeting interleaving, Chemical Spill Protection
protecting goods on pallets from moisture and debris
Fifty pound virgin kraft paper with 10 pound polycoating Towels and Wiper
Heavy duty protection from water, grease, and oil Products
Fits standard dispenser 3-inch core with plugs that
reduce it to 1 inch Miscellaneous
Size: 914.4 mm x 274.3 m (36 in x 900 feet) roll
Storage Products for
ID: D01179T1
Hazardous Material
Tape and Tape
Dispensers
Packaging Material
and Accessories

Janitorial Products Janitorial Products

Oil Safe Containers

Brooms
Push Broom
100% Select black tampico
Clear lacquered half-round
hardwood block
Recommended for dry sweeping
semi smooth floors
Handle not included

Handle
Selected hardwood with clear
lacquered finish
One end rounded and other end
equipped with crimped on metal
thread to fit standard floor brush blocks ID: D00814T1

Whisk Broom Part No. Description Size Qty


Made of selected fine broom corn 263-0794 Push Broom 609 mm (24 in) wide 1
Sewn twice for strength 263-0796 Broom Handle 23.8 x 1524 mm (1516 x 60 in) 1
Plated ring cap 263-0799 Whisk Broom 138 cm (15 in) long 1

Janitorial Equipment
Janitorial Bucket
Side pressure wringer
7.6 cm (3 in) casters
Color: yellow
Size: (L x W x H) 33 x 33 x 68.6 cm
(13 x 13 x 27 in)

Mop Heads
Lay-flat style
Screw-type mount
Use with 264-4364 Mop Handle

Mop Handle
Lay-flat style
Screw-type mount ID: D00685T1
Metal cap
Part No. Description Material Size Qty.
264-4360 Janitorial Bucket rubber 33.1 l (35 qt) capacity 1
264-4361 Rayon Mop Head 4-ply rayon 0.9 kg (32 oz) 1
264-4363 Cotton Mop Head 4-ply cotton 0.68 kg (24 oz) 1
264-4364 Mop Handle hardwood 152.4 cm (60 in) long 1

Contamination Control 2007 10-27


Shop Supplies

Caps and Plugs Trash Can or Waste Receptacle Liners


Chemical Spill Protection Plastic, super durable trash can liners with superior stretch and tear resistance
Bottom designed for added strength and greater leak resistance
Towels and Wiper
Products Quantity
Part No. Strength Capacity Liner Size per Roll
Miscellaneous 263-0885 Medium 57 l 60.96 cm x 81.28 cm 500
(10-12 micron) (15 gal) (24 in x 32 in)
Storage Products for 263-0886 Heavy 125 l 83.82 cm x 99.06 cm 250
Hazardous Material (12-14 micron) (33 gal) (33 in x 39 in)
263-0887 Extra-Heavy 208 l 91.44 cm x 144.78 cm 200
Tape and Tape (15-17 micron) (55 gal) (36 in x 57 in)
Dispensers
Packaging Material
ID: D01197T1
and Accessories

Janitorial Products Heavy Duty Garbage Bags


Oil Safe Containers Made from the highest quality raw materials
Mineral reinforced to enhance physical properties
Exceptional strength
Performance bottom seal resists leakage
Individually-folded in space-saving packaging

Part No. Size Capacity Color Quantity


270-5346 1092 x 1193.8 cm 22.7 kg HMW-HDPE Gray 100 bags/case
(43 x 47 in) (50 lb) 212 l (56 gallon)

ID: D01870T1

Oil Safe Containers

310-5744 Contamination Prevention Kit


Prevents oil contamination
Speeds up lubrication jobs 310-5744 Contamination Prevention Kit
Dispenses easily to awkward points Part No. Description Part No. Description
Reduces spills and resulting accidents 310-5682 Pump 310-5711 Stretch Hose Extension
Expedites filling and refilling 310-5677 Drum (3 l) 310-5715 Stumpy Spout Lid (Yellow)
Leads to an organized workplace 310-5678 Drum (5 l) 310-5720 Stretch Spout Lid (Blue)
310-5679 Drum (10 l) 310-5725 Utility Lid (Red)

Accessories
Part No. Description Part No. Description
310-5675 Drum (1.5 l) 310-5721 Stretch Spout Lid (Yellow)
310-5676 Drum (2 l) 310-5722 Stretch Spout Lid (Lt. Green)
310-5712 Stumpy Hose Extension 310-5723 Stretch Spout Lid (Black)
310-5713 Stumpy Spout Lid (Red) 310-5724 Stretch Spout Lid (Purple)
310-5714 Stumpy Spout Lid (Blue) 310-5726 Utility Lid (Blue)
310-5716 Stumpy Spout Lid (Lt. Green) 310-5728 Utility Lid (Yellow)
310-5717 Stumpy Spout Lid (Black) 310-5730 Utility Lid (Lt. Green)
310-5718 Stumpy Spout Lid (Purple) 310-5733 Utility Lid (Black)
310-5719 Stretch Spout Lid (Red) 310-5734 Utility Lid (Purple)

ID: D01897T1

10-28 Contamination Control 2007


Chemicals

Solvents and Lubricants Solvents and Lubricants

Specialty Products

Caterpillar 450 Rust Preventive Oil Caterpillar 4A Rust Preventive Oil


Water displacing rust preventive oil is more Long lasting, heavy-duty waxy film
strongly attracted to bare metal than water Apply by dipping, brushing, or spraying
Apply by dipping, brushing, or spraying Leaves a long lasting, rust preventive
Leaves a long lasting, rust preventive film that protects from damage by
film that protects against rusting outside condensation, rainfall, etc.
for a year in covered storage conditions up to a year
Should be protected from dirt and dust Must be removed by solvent or hot
accumulation to prolong its effectiveness alkaline cleaner

ID: C44119T1
Part No. ID: C44118T1 Part No.
Part No. (EAME only) Qty. Size Part No. (EAME only) Qty. Size
1U-8809 185-5127 4 3.79 l (1 gal) 1U-8801 185-5123 4 3.79 l (1 gal)
1U-6523 N/A 1 208 l (55 gal) 1U-6526 N/A 1 208 l (55 gal)

V.C.I. Oil
Use for storing vehicles and vehicle components such as engines
and transmissions for periods of up to one year
Protects all ferrous parts when maintained at the proper concentration
in a closed container
Has a vapor phase that is more strongly attracted to bare ferrous
metals than water
Will continue to perform indefinitely as long as it stays sealed
in the compartment
Meets Mil-P-46002A
Part No.
Part No. (EAME only) Qty. Description
Reference 4C-6792 N/A 12 .95 l (1 qt)
SEHS9031 Special Instructions
4C-6793 185-4769 4 3.78 l (1 gal)
4C-6794 185-4770 1 18.93 l (5 gal)
4C-6795 N/A 1 208 l (55 gal)
ID: C44120T1l

Contamination Control 2007 11-1


Chemicals

Solvents and Lubricants


Specialty Products
Specialty Products

Orange Hand Cleaner


Excellent hand cleaning for dirty, oily, greasy hands. For exceptionally dirty
or greasy hands, use Hand Cleaner with Pumice.
Mild citrus smell
Contains Corn Huskers Lotion, aloe, lanolin and jojoba to help prevent dermatitis
Contains NO petroleum solvents
Biodegradable
Works with or without water

Part No.
Part No. (EAME only) Description Size Qty.
9U-5026 N/A Orange Hand 225 ml (7.5 fl oz) 12
Cleaner (smooth)
9U-5027 185-4000 Orange Hand 3.8 l (1 gal) 4 ID: C79581T1 ID: C41473T1
Cleaner (smooth)
9U-5028 N/A Orange Hand 225 ml (7.5 fl oz) 12
Cleaner (w/ pumice)
9U-5029 185-4001 Orange Hand 3.8 l (1 gal) 4
Cleaner (w/ pumice)
9U-5030 Wall Mount Bracket 1
for 1 gal container
All 1 gallon jugs come with individual pumps included. 7.5 fl.oz. bottles have
self-sealing flip top caps.

Orange Hand Wipes


Premoistened, heavy-duty towel with pumice like performance
Removes grease, adhesive, oil, lubricant, ink, wax, sealant, paint, and much more
Quickly absorbs dirt and grease from your hands
Contains germ fighting Triclosan and hand conditioners
Available in two sizes 72 count bucket and 250 count counter display which
includes one bucket
Individually packaged towels are easy to store and carry (works great for field repair
trucks, etc.) keep in a pocket in freezing temperatures

Part No. Towel Size Quantity Units per case Minimum purchase
144-3393 266 x 311.2 mm 72 per bucket 6 1 case
(10.5 x 12.25 in)
144-3394 203 x 311.2 mm 250 per display 250 count counter display
(8.0 x 12.25 in) and one bucket

ID: C79348T1

Heavy-Duty Hand Cleaners


Heavy-duty hand cleaner for oil, grease, tar, grime, soil, resins, printers ink, epoxies, paint, and cements
Works faster than standard orange hand cleaner
Fine ground pumice provides a deep scrubbing action to remove difficult grease and grime
Pleasantly scented, containing lanolin and aloe
Will not irritate most hands and does not leave a greasy residue

Item Part No. Description Size


1 191-6310 Heavy-Duty Hand Cleaner 15 oz
2 191-6311 Heavy-Duty Hand Cleaner 128 oz

ID: C80422T1

11-2 Contamination Control 2007


Chemicals

Gojo Lemon with Pumice Hand Cleaner Solvents and Lubricants

Removes grease, tar, and oil from hands, with or without water Specialty Products

Pkg.
Part No. Size Qty.
269-1937 2.04 kg (4.5 lb) plastic bucket 4

ID: D01627T1

Zep Cherry Bomb Hand Cleaner


Multipurpose cherry-scented hand cleaner for dirt, grease, and oils

Pkg.
Part No. Size Qty.
269-1939 3.79 l (1 gal) plastic jug 4

ID: D01633T1

Contamination Control 2007 11-3


Chemicals

Solvents and Lubricants

Specialty Products

11-4 Contamination Control 2007


Index

030-4606 10-1 144-3394 11-2 164-2466 7-21 191-4965 7-23 201-8553 3-7, 3-17
030-8190 3-11 150-7745 7-15 164-2467 7-21 191-4968 7-23 202-2266 2-3
068-0710 10-2 150-7746 7-15 165-0018 3-11 191-6310 11-2 202-2267 2-3
077-3241 8-18 150-7747 7-15 169-7158 3-4, 04-2 191-6311 11-2 202-2301 2-3
077-8298 3-17, 4-3 150-7748 7-15 169-7159 3-5, 4-1, 4-3 192-1560 3-7, 3-17, 4-3 204-3559 8-18
090-9019 10-1 150-7749 7-15 169-7160 3-4 192-6432 3-10 204-7392 3-1, 3-5, 3-6,
093-1321 10-2 150-7750 7-15 169-7372 2-3, 10-20, 192-6433 3-10 3-10, 3-13
093-1322 10-2 150-7751 7-15 10-21, 10-22 193-0768 10-9, 10-14 205-7379 4-2
093-1323 10-2 150-7752 7-15 169-7373 10-20, 10-21, 193-5900 3-13 205-7380 4-2, 5-3
095-1608 3-13 150-7753 7-15 10-22 193-5903 3-13 205-7381 4-2, 5-3
096-3829 10-2 150-7754 7-15 169-8373 2-1, 10-20, 193-7364 8-18 209-1799 3-17
096-6073 10-2 150-7755 7-15 10-21, 10-22 194-2897 3-1, 3-7, 3-8 209-1800 3-17
105-5211 10-2 150-7756 7-15 170-8500 2-2 194-3988 7-23 209-1801 3-17
106-8186 8-18 150-7757 7-15 170-8505 2-1 194-3989 7-23 210-5530 2-1
108-5453 8-21 150-7758 7-15 170-8506 2-2 194-3990 7-23 210-5700 7-20
120-9143 5-1 150-7759 7-15 170-8604 10-12 194-3991 7-23 212-1503 7-1
120-9144 5-1 150-7760 7-15 170-8605 10-12 194-3992 7-23 212-1504 7-1
120-9146 5-1 150-7761 7-15 171-5688 5-1 194-3993 7-23 212-1505 7-1
120-9147 5-1 150-7762 7-15 173-0566 8-18 195-3164 3-7, 3-9 212-1506 7-1
120-9148 5-1 150-7763 7-15 173-8839 3-14 196-9504 3-7, 3-15, 212-1508 7-1
120-9152 5-1 152-2994 3-11 173-9842 3-2 3-16, 3-17 212-7125 3-7, 3-17, 4-3
120-9153 5-1 152-2995 3-11 174-8912 6-1 197-4626 3-13 212-7768 4-3
120-9154 5-1 152-2996 3-11 174-9158 3-1, 3-5, 4-1, 197-4627 3-13 212-7769 8-21
126-7538 8-21 152-2997 3-11 4-3 198-1051 3-12 215-4565 6-4
126-7539 8-21 152-8181 3-11 176-6545 8-18 198-1052 3-12, 3-13 215-4566 6-4, 6-5
126-7914 8-18 152-8182 3-11 177-9343 10-20, 10-21, 198-1053 3-12 215-4567 6-4, 6-5
127-8781 3-5, 4-1, 4-3 153-7093 7-15 10-22 198-3150 5-1 215-4568 6-4, 6-5, 6-6
127-8782 3-5 156-0050 6-2 180-9549 4-1, 4-2 198-3188 3-5, 4-1, 4-3 215-4569 6-4, 6-5, 6-6
127-8783 3-5 156-0055 6-2 183-3873 3-7, 3-8 198-8795 3-12 215-4570 6-4, 6-5, 6-6
127-8784 3-5 157-0640 7-22 183-7264 2-1 198-8796 3-12 215-4571 6-4, 6-5, 6-6
127-9088 8-21 157-0641 7-22 183-8652 2-1 199-1003 3-12 215-4572 6-4, 6-5
129-0849 3-5 157-0642 7-22 183-9301 3-16, 3-17 1B-5170 10-2 215-4573 6-4, 6-5, 6-6
130-6062 6-2 157-0643 7-22 184-2319 5-1, 7-23 1B-5174 10-2 215-4574 6-4, 6-5
130-6068 6-2, 6-3 157-0644 7-22 184-7679 2-2 1H-2815 3-7, 3-8 215-4575 6-4, 6-5
130-6069 6-2, 6-3, 6-4, 157-0645 7-22 185-1152 4-3 1J-9671 10-1 215-4576 6-4, 6-5, 6-6
6-5, 6-6 157-0646 7-22 185-1153 4-4 1L-2782 3-7, 3-8 215-4577 6-4, 6-5
130-6070 6-2, 6-3, 6-4 157-0647 7-22 185-1154 4-4 1N-5998 10-1 215-4578 6-4, 6-5, 6-6
130-6071 6-2, 6-3, 6-4, 157-0648 7-22 185-1375 3-7, 3-17, 4-3 1N-5999 10-1 215-4579 6-4, 6-5, 6-6
6-5, 6-6 157-0649 7-22 185-1376 4-4 1P-2850 8-21 215-4580 6-4, 6-5, 6-6
130-6072 6-2, 6-3, 6-4, 157-0650 7-22 185-1377 4-4 1P-9369 10-21 215-4581 6-4, 6-5, 6-6
6-5, 6-6 157-0651 7-22 185-1378 4-4 1R-0749 7-23 215-4582 6-4, 6-5, 6-6
130-6073 6-2, 6-3, 6-4, 157-0652 7-22 185-1379 4-4 1R-1712 7-23 215-4583 6-4, 6-5, 6-6
6-5, 6-6 157-0653 7-22 185-4000 11-2 1U-5432 10-16, 10-17 215-4584 6-4, 6-6
130-6074 6-2, 6-3, 6-4, 157-0654 7-22 185-4001 11-2 1U-5490 5-1 215-4585 6-2, 6-3, 6-5
6-5, 6-6 157-0655 7-22 185-4769 11-1 1U-5718 2-3, 10-20, 215-4952 6-5
130-6075 6-2, 6-3, 6-4, 157-0656 7-22 185-4770 11-1 10-21, 10-22 215-4956 6-5
6-5, 6-6 157-5548 8-11 185-5123 11-1 1U-5719 2-3, 10-20, 217-1591 10-4
130-6076 6-2, 6-3, 6-4, 157-5550 8-11 185-5127 11-1 10-22 217-3554 3-4
6-5, 6-6 157-5553 8-12 187-1458 8-20 1U-5793 5-3 218-8445 2-4, 3-7, 4-3
130-6083 6-2, 6-4 157-5556 8-12 188-0639 2-2 1U-6156 8-11, 10-23 221-0575 3-11
130-6084 6-2, 6-4, 6-5 157-5567 8-12 188-3242 3-1, 3-7, 3-9, 1U-6523 11-1 221-4490 3-17, 4-3
130-6085 6-2, 6-4 159-5155 10-18 3-12, 3-13, 4-1, 1U-6526 11-1 223-2105 6-1
130-6086 6-2, 6-4, 6-5 159-5160 10-18 4-3 1U-7427 10-18 223-2106 6-1
130-6087 6-2, 6-4, 6-5 161-7059 3-15, 3-16, 3-17 188-7018 3-7 1U-7648 10-20, 10-22 225-3114 3-11
130-6088 6-2, 6-4, 6-5 161-8365 7-22 188-7019 3-7, 3-9 1U-8589 10-20, 10-22 225-3115 3-11
130-6089 6-2, 6-4, 6-5 161-8366 7-22 188-7020 3-7, 3-17, 4-3 1U-8757 10-20, 10-22 225-3116 3-11
130-6090 6-2, 6-4, 6-5 161-8367 7-22 188-7027 3-5, 3-9, 4-1 1U-8801 11-1 226-5492 3-10
130-6091 6-2, 6-3, 6-4, 161-8368 7-22 189-5637 7-23 1U-8809 5-1, 11-1 226-5493 3-10
6-5, 6-6 161-8369 7-22 190-8316 3-7, 3-9 1U-9161 5-5 227-2479 3-1, 3-9
130-6092 6-2, 6-3, 6-4, 162-5791 10-17 190-8317 3-9 1U-9400 5-2, 5-4 227-8913 8-19
6-6 162-8873 10-20 190-8318 3-4, 3-9 1U-9533 2-3 228-6507 3-12, 3-13
130-6094 6-5 164-2059 7-19 190-8319 3-4, 3-7, 3-9 1U-9534 8-11 228-7902 6-1
130-6095 6-5 164-2067 7-16 190-8320 3-8 1U-9697 5-3 229-0766 7-22
130-6096 6-5 164-2073 7-17 190-8321 3-7, 3-17 1U-9919 1-1 229-1463 4-2
130-6097 6-2, 6-3, 6-4, 164-2074 7-17 190-8322 3-8 1U-9920 1-1 229-5465 2-1
6-5 164-2075 7-17 190-9935 3-6, 3-7, 3-17 1U-9922 1-1 229-7259 4-1
130-6098 6-4, 6-5 164-2076 7-18 190-9936 3-6, 3-7, 3-17 1U-9977 1-1 229-7260 4-1
131-5047 2-2 164-2084 7-19 190-9937 3-6, 3-7, 3-17 1U-9978 1-1 229-7261 4-1
135-7643 5-1 164-2088 7-19 190-9938 3-6, 3-7, 3-17 1U-9979 1-1 231-3942 10-1
138-3852 10-20 164-2091 7-20 190-9939 3-6, 3-7, 3-17 201-8057 3-4, 3-9 231-6284 3-2, 3-15
138-3855 10-20 164-2092 7-20 190-9940 3-6, 3-7, 3-17 201-8059 3-4, 3-9 231-9405 2-3
138-3856 10-20 164-2453 7-20 190-9941 3-6, 3-7, 3-17 201-8128 3-7, 3-17 232-4686 5-1
140-7971 4-1 164-2454 7-20 190-9942 3-6, 3-7, 3-17 201-8129 3-7, 3-17 233-7189 6-3
141-1454 3-7 164-2455 7-20 190-9943 3-6, 3-7, 3-17 201-8131 2-4, 3-1, 3-6, 233-7190 6-2
141-2502 3-7 164-2462 7-21 190-9944 3-6, 3-7, 3-17 3-16, 3-17 233-7191 6-3, 6-4, 6-5,
144-3393 11-2 164-2463 7-21 191-4964 7-23 201-8552 3-7, 3-17 6-6

Contamination Control 2007 1


Index

233-7192 6-2, 6-4, 6-5, 235-3113 7-6, 7-14 263-0794 10-27 276-7018 10-7 3B-7296 3-8
6-6 235-3114 7-5, 7-6 263-0796 10-27 283-5665 4-2 3B-7722 10-21
233-7193 6-2, 6-4, 6-5, 235-3115 7-5 263-0799 10-27 284-0413 5-6 3D-2824 3-11, 3-13, 10-1
6-6 235-3116 7-3 263-0885 10-28 284-0415 5-6 3H-0976 3-9, 3-17, 4-3
233-8583 10-13 235-3118 7-2, 7-4, 7-5, 263-0886 10-28 284-0416 5-6 3J-1907 3-11, 10-1,
235-0844 10-9, 10-12, 7-7, 7-10, 7-11, 263-0887 10-28 288-4209 10-14 10-21
10-13, 10-14 7-12, 7-13 263-0891 10-27 288-4210 10-15 3J-5390 10-1, 10-21
235-0845 10-9, 10-13, 235-3120 7-2, 7-3, 7-5, 263-0892 10-17 288-4211 10-15 3J-7354 10-1, 10-20,
10-14 7-6, 7-7, 7-11, 263-9523 3-8 288-4212 10-15 10-21, 10-22
235-0847 10-10 7-14 263-9602 3-7, 3-8 289-0995 7-23 3K-0360 3-11, 10-1
235-0848 10-10, 10-12, 235-3125 7-3 263-9956 3-8 290-5686 8-18 3K-8460 10-1
10-13, 10-14 235-3126 7-2, 7-3, 7-4, 264-4360 10-27 291-6710 10-25 3L-1850 10-2
235-0849 10-12 7-5, 7-6, 7-7, 264-4361 10-27 291-6711 10-25 3L-6521 10-21
235-0850 10-11 7-10, 7-11, 7-12, 264-4363 10-27 292-8713 3-16 3L-8993 3-8
235-0853 10-11 7-13, 7-14 264-4364 10-27 293-2978 10-25 3M-7045 10-1
235-0859 10-13 235-3128 7-5, 7-6, 7-12, 265-1527 6-4 293-8413 2-3 3N-9409 3-8
235-0865 10-10, 10-13 7-13, 7-14 265-2255 10-15 293-8414 2-3 4B-4276 3-8
235-0866 10-10 235-3129 7-2, 7-3, 7-4, 265-2256 10-16 293-8415 2-3 4B-4845 10-2
235-0867 10-10 7-7, 7-10, 7-11 265-4659 6-4, 6-5 293-8416 2-3 4B-8586 10-2
235-0868 10-10 236-2516 3-13 265-4949 6-4 293-8417 2-3 4C-3052 5-3
235-0869 10-11 236-9919 7-3, 7-7 265-4952 6-4 293-8418 2-3 4C-3054 5-3
235-0870 10-11 236-9920 7-3 265-4953 6-4 295-0048 5-6 4C-3056 5-3
235-0871 10-11 236-9922 7-4 265-4954 6-4 295-5490 3-15 4C-3498 4-2
235-0872 10-11 236-9923 7-3, 7-5, 7-7 265-4955 6-4 295-5589 3-15 4C-3602 10-20
235-3035 7-3 236-9924 7-4 265-4956 6-4 295-5590 3-15 4C-3872 7-24, 7-25
235-3044 7-3 236-9925 7-5 265-4957 6-4 295-5591 3-15 4C-3873 7-24, 7-25
235-3046 7-2 236-9926 7-7 265-4958 6-3 295-8468 3-15 4C-3874 7-23, 7-24, 7-25
235-3047 7-2 236-9927 7-6, 7-14 265-4959 6-3, 6-6 295-8469 3-15 4C-3875 7-23, 7-24, 7-25
235-3048 7-2 236-9928 7-6 267-1527 6-4, 6-5 2B-0858 10-2 4C-3876 7-23, 7-24, 7-25
235-3049 7-2 236-9929 7-6 267-6532 10-16, 10-17 2B-4317 1-1 4C-3877 7-24
235-3050 7-3 236-9930 7-6, 7-13 267-6535 10-16, 10-17 2B-7408 10-2 4C-3883 7-24
235-3051 7-4 237-9161 7-5 267-6536 10-16, 10-17 2B-7409 10-2 4C-3885 7-24
235-3052 7-4 237-9162 7-5 269-1937 11-3 2B-7457 10-2 4C-3886 7-24
235-3053 7-4 237-9166 7-4 269-1939 11-3 2D-6235 3-8 4C-3887 7-24
235-3054 7-4 237-9167 7-4 269-3368 10-16, 10-17 2J-2668 10-2 4C-3888 7-24
235-3055 7-5 237-9168 7-2 270-5329 10-25 2J-5608 10-2 4C-3890 7-24
235-3057 7-5 237-9169 7-2 270-5331 10-25 2M-9780 3-11, 10-1 4C-3891 7-24
235-3058 7-5 238-6875 5-3 270-5332 10-25 2P-7636 3-11 4C-3892 7-24
235-3059 7-5 238-6876 5-3 270-5333 10-25 2P-9697 10-1 4C-3893 7-25
235-3060 7-7 238-6877 5-3 270-5334 10-25 2R-5657 10-2 4C-3894 7-25
235-3061 7-7 239-3939 7-8 270-5335 10-25 2S-4078 10-1, 10-21 4C-3895 7-25
235-3062 7-7 239-3940 7-8 270-5336 10-25 2S-7905 10-1 4C-3896 7-25
235-3063 7-7 239-3941 7-8 270-5337 10-26 2Y-5841 10-2 4C-3897 7-25
235-3064 7-7 239-3955 7-9 270-5338 10-26 2Y-6461 10-2 4C-3898 7-25
235-3065 7-7 239-3956 7-9 270-5339 10-26 2Y-6462 10-2 4C-3899 7-25
235-3066 7-6 239-3958 7-9 270-5341 10-26 301-9696 10-15 4C-3901 7-24, 7-25
235-3067 7-6 239-3959 7-9 270-5342 10-26 310-5675 10-28 4C-3903 7-24, 7-25
235-3068 7-6 239-3960 7-9 270-5346 10-28 310-5676 10-28 4C-3905 7-23, 7-25
235-3069 7-10 239-3967 7-9 270-5347 10-18 310-5677 10-28 4C-3913 7-25
235-3071 7-10 243-3130 2-2 273-3273 3-4 310-5678 10-28 4C-3915 7-24, 7-25
235-3072 7-11 243-3131 2-2 274-6783 3-10 310-5679 10-28 4C-3916 7-24, 7-25
235-3073 7-11 243-3132 2-2 275-8688 4-1 310-5682 10-28 4C-4055 10-20, 10-22
235-3074 7-13 243-3133 2-1 276-0731 10-3 310-5711 10-28 4C-4056 10-20, 10-22
235-3075 7-14 243-3144 2-2 276-0740 10-3 310-5712 10-28 4C-4057 10-20, 10-22
235-3076 7-11 245-5836 10-9 276-0741 10-3 310-5713 10-28 4C-4511 10-26
235-3077 7-12 246-1157 3-7, 3-8 276-0742 10-3 310-5714 10-28 4C-4512 10-26
235-3078 7-12 249-2931 3-11 276-0743 10-3 310-5715 10-28 4C-4513 10-26
235-3093 7-4, 7-7, 7-13 249-2932 3-11 276-0744 10-3 310-5716 10-28 4C-4514 10-26
235-3094 7-12 249-2933 3-11 276-0745 10-3 310-5717 10-28 4C-4515 10-26
235-3095 7-4, 7-7, 7-13 250-6597 5-1 276-0746 10-3 310-5718 10-28 4C-4516 10-26
235-3097 7-12 250-6807 6-1 276-0747 10-3 310-5719 10-28 4C-4517 10-26
235-3098 7-3 250-6808 6-1 276-0748 10-3 310-5720 10-28 4C-4518 10-26
235-3099 7-3 251-1207 6-1 276-0749 10-3 310-5721 10-28 4C-4600 10-20, 10-21,
235-3100 7-3, 7-5, 7-6, 254-3422 10-16 276-0750 10-3 310-5722 10-28 10-22
7-14 254-3767 10-12 276-0751 10-3 310-5723 10-28 4C-4614 5-3
235-3101 7-3, 7-4, 7-5, 254-3768 10-13 276-0752 10-3 310-5724 10-28 4C-4615 5-3
7-6, 7-7, 7-14 254-3769 10-14 276-0753 10-3 310-5725 10-28 4C-4616 5-3
235-3103 7-3, 7-4, 7-7 254-3770 10-13 276-0754 10-3 310-5726 10-28 4C-4617 5-3, 5-5
235-3105 7-3, 7-11, 7-12 254-3969 10-9, 10-13, 276-0755 10-3 310-5728 10-28 4C-4776 10-24
235-3106 7-3, 7-5, 7-7, 10-14 276-0756 10-3 310-5730 10-28 4C-4777 10-24
7-10, 7-11, 7-12, 255-4302 3-7, 3-8 276-0757 10-3 310-5733 10-28 4C-4779 10-24
7-14 255-4305 3-7, 3-8 276-0758 10-4 310-5734 10-28 4C-4780 10-24
235-3108 7-7, 7-10, 7-13 257-8444 3-10 276-0759 10-4 310-5744 10-28 4C-4877 5-3
235-3109 7-2, 7-4, 7-7 257-8843 3-10 276-0760 10-4 3B-0551 10-2 4C-4878 5-3
235-3110 7-2, 7-4, 7-5, 261-0114 10-10 276-0761 10-4 3B-6492 3-6 4C-4880 10-24
7-6, 7-7 261-0115 10-11 276-0762 10-4 3B-7280 3-7 4C-5093 4-4

2 Contamination Control 2007


Index

4C-5094 4-4 4C-7190 8-3, 8-4, 8-7 4C-7405 8-16 4J-7533 10-1 7X-3387 2-1, 3-4, 3-7,
4C-5095 5-3 4C-7191 8-15, 8-17 4C-7406 8-6 4K-1388 10-1 3-8, 10-20,
4C-5096 5-3 4C-7193 8-14 4C-7414 8-15 5B-7666 3-6, 3-7, 3-8, 10-21, 10-22
4C-5522 10-13 4C-7194 8-14 4C-8058 7-24 8-21 8B-5774 3-7
4C-5523 10-13 4C-7195 4-4, 8-6, 8-7, 4C-8061 7-24 5B-9169 10-2 8C-3345 2-1, 10-20,
4C-5526 10-13 8-8 4C-8077 7-23, 7-24 5H-4017 10-2 10-21, 10-22
4C-5977 7-16 4C-7196 8-3, 8-9 4C-8079 7-24 5H-4018 10-2 8C-3346 2-1
4C-6009 7-18 4C-7197 8-18 4C-8102 10-18 5H-4019 10-2 8C-3445 10-20, 10-21,
4C-6017 7-16 4C-7198 8-16 4C-8103 10-18 5H-4020 10-2 10-22
4C-6018 7-18 4C-7199 8-10 4C-8104 10-19 5M-6213 10-1 8C-3446 2-1, 10-20,
4C-6022 7-20 4C-7201 8-18 4C-8105 10-19 5M-6214 10-1 10-21, 10-22
4C-6024 7-21 4C-7203 8-21 4C-8106 10-19 5P-0045 10-2 8C-3447 10-20, 10-21,
4C-6025 7-20 4C-7208 8-5 4C-8107 10-19 5P-0046 10-2 10-22
4C-6026 7-21 4C-7209 8-9 4C-8108 10-20 5P-0047 10-2 8C-3451 3-7, 3-9, 3-17,
4C-6027 7-21 4C-7212 8-18 4C-8109 10-20 5P-0048 10-2 10-20, 10-21,
4C-6028 7-21 4C-7213 8-19 4C-8110 10-20 5P-0049 10-2 10-22
4C-6029 7-21 4C-7214 8-19 4C-8111 10-20 5P-0050 10-2 8C-4424 10-2
4C-6064 7-18 4C-7215 8-5, 8-13 4C-8112 10-19 5P-0306 3-6, 3-17 8C-6427 10-21
4C-6065 7-18 4C-7216 8-10 4C-8113 10-19 5P-2299 10-1 8C-8456 2-4, 10-20,
4C-6066 7-16 4C-7218 8-16 4C-8114 10-19 5P-2909 10-1 10-21, 10-22
4C-6108 5-3 4C-7219 8-14 4C-8115 10-19 5P-3320 10-2 8J-8782 8-18
4C-6109 5-3 4C-7220 8-14 4C-8116 10-19 5P-3413 10-21 8J-8877 3-7
4C-6110 5-3 4C-7221 8-5, 8-16 4C-8117 10-19 5P-3501 10-21 8J-8879 4-3
4C-6111 5-3 4C-7222 8-19 4C-8118 10-19 5P-4299 10-1 8S-9573 8-21
4C-6112 5-3 4C-7224 8-19 4C-8119 10-19 5P-4996 10-1 8S-9574 8-21
4C-6605 2-3 4C-7225 8-19 4C-8120 10-19 5P-6442 10-21 8T-0840 5-3
4C-6786 3-17, 8-19 4C-7226 8-19 4C-8121 10-19 5P-7684 10-1 8T-0846 3-9
4C-6792 11-1 4C-7228 4-4, 8-6 4C-8563 8-18 5P-7701 3-12 8T-0848 5-3
4C-6793 11-1 4C-7234 8-9 4C-8589 5-3 5P-9617 10-21 8T-0850 5-3
4C-6794 11-1 4C-7240 8-5, 8-13 4C-8656 5-3 6K-0713 10-21 8T-0851 5-3
4C-6795 11-1 4C-7241 8-11 4C-8682 5-3 6K-6307 10-1 8T-0852 5-3
4C-6796 7-23 4C-7242 8-11 4C-8684 5-3 6L-8355 10-2 8T-3613 2-4
4C-7033 8-6, 8-16 4C-7249 8-4 4C-8685 5-3 6V-0852 3-4, 10-20, 8T-3614 2-4
4C-7041 9-1 4C-7253 8-16 4C-8686 5-3 10-21, 10-22 8T-7876 10-20, 10-21,
4C-7042 9-1 4C-7260 8-3 4C-8687 5-3 6V-1897 10-2 10-22
4C-7043 9-1 4C-7261 8-3, 8-4, 8-8, 4C-8688 5-3 6V-3257 10-2 8T-9208 10-20, 10-21,
4C-7044 8-5, 8-7, 8-8, 8-10 4C-8689 5-3 6V-3280 10-2 10-22
8-13 4C-7272 9-1 4C-8690 5-3 6V-3965 2-4 9F-2247 10-2
4C-7045 8-5 4C-7273 9-1 4C-8691 5-3 6V-3966 2-4, 10-21 9M-4584 3-11
4C-7046 8-5, 8-7, 8-8, 4C-7300 8-16, 8-17 4C-8692 5-3 6V-3989 2-4 9S-4180 10-1
8-15, 8-16 4C-7308 8-13 4C-8693 5-3 6V-4057 8-19 9S-4181 10-1
4C-7047 8-5, 8-21 4C-7326 8-19 4C-8694 5-3 6V-4142 2-4 9S-4182 10-1
4C-7048 8-5, 8-21 4C-7330 8-12 4C-8695 5-3 6V-4144 2-2 9S-4183 10-1
4C-7062 8-21 4C-7333 8-5, 8-21 4C-8851 8-3, 9-1 6V-4362 3-11 9S-4185 10-1
4C-7065 8-18, 8-21 4C-7334 8-5, 8-21 4C-8852 8-3 6V-4433 2-4 9S-4188 10-1
4C-7068 8-21 4C-7335 8-5, 8-21 4C-8853 8-3 6V-6015 6-1 9S-4190 10-1
4C-7069 8-21 4C-7336 8-5, 8-21 4C-8854 8-20, 9-1 6V-6050 7-1 9S-4191 10-1
4C-7074 8-21 4C-7337 8-5, 8-21 4C-8855 9-1 6V-6060 7-1 9S-5518 10-1
4C-7075 8-21 4C-7339 8-5, 8-21 4C-8858 8-8, 8-10 6V-6188 7-1 9S-6130 10-1
4C-7076 8-21 4C-7340 8-5, 8-21 4C-8862 8-16 6V-7494 10-4 9S-7583 10-1
4C-7077 8-21 4C-7341 8-5, 8-21 4C-8866 8-5 6V-7496 10-4 9S-8001 10-1
4C-7078 8-21 4C-7342 8-19 4C-8867 8-5 6V-7529 10-21 9S-8002 10-1
4C-7079 8-21 4C-7343 8-16 4C-8868 8-5 6V-7691 2-4 9S-8003 10-1
4C-7080 8-21 4C-7344 8-16 4C-8905 8-4 6V-8397 3-6 9S-8004 10-1
4C-7081 8-21 4C-7345 8-4 4C-8962 8-3 6V-9449 2-3 9S-8005 10-1
4C-7085 8-5, 8-21 4C-7346 8-3, 8-4 4C-8964 8-3, 8-4, 8-6, 6V-9507 10-1 9S-8006 10-1
4C-7101 8-5, 8-16 4C-7347 8-4 8-7 6V-9508 10-1 9S-8007 10-1
4C-7102 8-5, 8-16 4C-7348 8-3, 8-4, 8-6 4C-8969 8-3 6V-9509 10-1 9S-8008 10-1
4C-7145 8-5 4C-7349 8-3, 8-4 4C-8971 8-19 6V-9510 10-1 9S-8009 10-1
4C-7146 8-9 4C-7354 8-5, 8-21 4C-8999 8-4 6V-9511 10-1 9S-8010 10-1
4C-7159 8-8, 8-10, 8-16 4C-7359 8-3 4C-9000 8-4 6V-9512 10-1 9S-8895 10-1
4C-7162 8-18 4C-7360 8-9 4C-9001 8-4 6V-9513 10-1 9S-8927 10-1
4C-7163 8-18 4C-7361 8-5 4C-9013 8-20 6Y-8134 3-7, 4-3 9S-9273 8-21
4C-7166 8-9 4C-7362 8-5, 8-6, 8-7 4C-9019 8-5, 8-21 7B-7138 3-6 9S-9334 10-1
4C-7167 8-17, 8-18 4C-7364 8-5, 8-6 4C-9475 3-4, 4-2 7B-9665 10-2 9T-6322 10-2
4C-7169 8-17 4C-7366 8-5 4C-9476 3-4 7E-8716 10-3 9T-6865 10-21
4C-7170 8-17 4C-7367 8-15 4C-9478 3-4 7F-9504 10-2 9U-5000 5-4
4C-7171 8-17 4C-7374 8-20 4C-9479 3-4, 5-5 7H-3171 10-2 9U-5026 11-2
4C-7174 8-17 4C-7377 8-20 4C-9621 6-1 7J-0204 10-1 9U-5027 11-2
4C-7178 8-19 4C-7379 8-3 4C-9710 8-8 7J-8611 10-21 9U-5028 11-2
4C-7182 8-11 4C-7380 8-3 4C-9769 8-8 7L-2505 10-2 9U-5029 11-2
4C-7184 8-19 4C-7383 8-3 4C-9828 3-4 7M-7410 10-2 9U-5030 11-2
4C-7185 8-18, 8-19 4C-7389 8-15 4C-9910 5-5 7M-8485 3-12, 3-13, 10-1 9U-5082 5-5
4C-7186 8-19 4C-7390 8-16 4D-0514 10-2 7M-8489 10-21 9U-5192 5-5
4C-7187 8-10 4C-7391 8-16 4I-0722 3-12 7T-3251 3-6 9U-5194 5-5
4C-7189 8-10 4C-7392 8-15 4J-4382 10-1 9U-5210 5-5

Contamination Control 2007 3


Index

9U-5211 5-5 9U-6985 3-4, 3-5, 3-9, 9U-7138 10-5 Fire-Ball 5:1 8-3, 8-4, 8-5,
9U-5212 5-5 3-14, 4-1 9U-7139 10-5 8-6, 8-7, 8-8,
9U-5826 5-5 9U-6986 2-4, 3-9 9U-7140 10-5 8-9
9U-5845 5-5 9U-6987 3-4, 4-2 9U-7141 10-5 FT2976 3-6
9U-5846 5-5 9U-6988 4-2 9U-7142 10-5 FT3016 3-7
9U-5847 5-5 9U-6989 4-1 9U-7143 10-5 FT3017 3-8
9U-5848 5-5 9U-6991 4-1 9U-7144 10-5 FT3018 3-8
9U-5849 5-5 9U-7042 10-23 9U-7145 10-5 President 10:1 8-3, 8-4,
9U-5850 5-5 9U-7067 10-3 9U-7146 10-5 8-5, 8-6, 8-9
9U-5851 5-5 9U-7068 10-3 9U-7147 10-5 President 3:1 8-4
9U-5852 5-5 9U-7069 10-3 9U-7148 10-5 President 50:1 8-14, 8-16
9U-5853 5-5 9U-7070 10-3 9U-7149 10-5
9U-5854 5-5 9U-7071 10-3 9U-7150 10-5
9U-5855 5-5 9U-7072 10-3 9U-7151 10-5
9U-5856 5-5 9U-7073 10-3 9U-7152 10-5
9U-5859 5-5 9U-7074 10-3 9U-7153 10-5
9U-5860 5-5 9U-7075 10-3 9U-7154 10-8
9U-5861 5-5 9U-7076 10-3 9U-7155 10-8
9U-5862 5-5 9U-7077 10-3 9U-7156 10-8
9U-5864 5-5 9U-7078 10-3 9U-7157 10-8
9U-5865 5-5 9U-7079 10-3 9U-7158 10-8
9U-5866 5-5 9U-7080 10-3 9U-7159 10-8
9U-5867 5-5 9U-7081 10-3 9U-7160 10-8
9U-5868 5-5 9U-7082 10-3 9U-7161 10-8
9U-5869 5-5 9U-7084 10-3 9U-7162 10-8
9U-5870 3-4, 3-5, 3-9, 9U-7085 10-3 9U-7163 10-8
3-14, 4-1, 5-1, 9U-7086 10-3 9U-7164 10-8
5-5 9U-7087 10-3 9U-7165 10-8
9U-5871 5-5 9U-7088 10-3 9U-7166 10-4
9U-5872 5-5 9U-7089 10-3 9U-7167 10-4
9U-5873 5-5 9U-7090 10-3 9U-7168 10-4
9U-5874 5-5 9U-7091 10-3 9U-7169 10-4
9U-5875 5-5 9U-7092 10-4 9U-7170 10-4
9U-5876 5-5 9U-7094 10-4 9U-7171 10-4
9U-5877 5-5 9U-7095 10-4 9U-7172 10-4
9U-5878 5-5 9U-7096 10-4 9U-7173 10-4
9U-5879 5-5 9U-7098 10-7 9U-7174 10-4
9U-5880 5-5 9U-7099 10-7 9U-7175 10-4
9U-5881 5-5 9U-7100 10-7 9U-7176 10-4
9U-5966 4-4, 5-3 9U-7101 10-7 9U-7177 10-4
9U-5967 4-4 9U-7102 10-7 9U-7178 10-4
9U-5968 4-4 9U-7103 10-7 9U-7179 10-4
9U-5969 4-4 9U-7104 10-6 9U-7180 10-4
9U-5970 4-1 9U-7105 10-6 9U-7181 10-4
9U-6013 8-13 9U-7106 10-6 9U-7182 10-4
9U-6016 8-13 9U-7107 10-6 9U-7183 10-4
9U-6017 8-13 9U-7108 10-6 9U-7184 10-4
9U-6019 8-13 9U-7109 10-6 9U-7185 10-4
9U-6020 8-13 9U-7110 10-6 9U-7186 10-4
9U-6021 8-13 9U-7111 10-6 9U-7187 10-4
9U-6022 8-13 9U-7112 10-6 9U-7188 10-4
9U-6026 8-13 9U-7113 10-6 9U-7189 10-4
9U-6037 8-20 9U-7114 10-6 9U-7190 10-4
9U-6038 8-20, 9-1 9U-7115 10-6 9U-7191 10-4
9U-6042 8-20 9U-7116 10-6 9U-7192 10-4
9U-6099 5-3 9U-7117 10-6 9U-7193 10-4
9U-6707 4-2 9U-7118 10-6 9U-7194 10-4
9U-6762 8-6 9U-7119 10-6 9U-7195 10-8
9U-6771 8-20 9U-7120 10-8 9U-7196 10-8
9U-6772 8-20 9U-7121 10-8 9U-7197 10-8
9U-6776 8-3 9U-7122 10-8 9U-7198 10-8
9U-6777 8-3 9U-7123 10-8 9U-7199 10-8
9U-6778 8-3 9U-7124 10-8 9U-7200 10-8
9U-6794 2-2 9U-7125 10-8 9U-7201 10-8
9U-6910 10-23 9U-7126 10-8 9U-7202 10-8
9U-6911 10-23 9U-7127 10-8 9U-7319 6-1
9U-6912 10-23 9U-7128 10-8 9U-7320 6-1
9U-6978 4-2 9U-7129 10-8 9U-7447 3-5
9U-6980 4-2 9U-7130 10-8 9U-7448 3-5
9U-6981 4-2 9U-7131 10-8 9U-7449 3-5
9U-6982 4-2 9U-7132 10-8 9U-7450 3-5
9U-6983 3-4, 3-5, 3-9, 9U-7133 10-8 Fast-Ball 1:1 8-3, 8-9
3-14, 4-1, 5-1 9U-7134 10-8 Fire-Ball 50:1 8-9, 8-14,
9U-6984 3-5, 3-9, 3-14, 9U-7135 10-8 8-15, 8-16
4-1 9U-7136 10-5
9U-7137 10-5

4 Contamination Control 2007

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