Manual Quv

Literature Number: LU-8047
Revised: 26 Apr 07
Operating Manual
Accelerated Weathering Tester
Applicable for Serial Numbers:

XX-XXXX-73 thru 75-basic
XX-XXXX-73 thru 75-se
XX-XXXX-73 thru 75-spray
XX-XXXX-73 thru 75-cw
Table of Contents
1. Safety Information (July 2006) 8. Running a Test
1.1 Electrical Shock hazard (July 2006) 8.1 Selecting a Test Cycle (July 2006)
1.2 European Electromagnetic Compatibility (July 2006) 8.1.1 Standard Test Cycles (Feb 2007)
1.3 Ultraviolet Hazards (July 2006) 8.1.2 Custom Test Cycles (July 2006)
8.2 Mounting Test Specimens (July 2006)
2. General Description (July 2006) 8.3 Repositioning Test Specimens (July 2006)
3. Set up 9. Calibration
3.1 Uncrating (July 2006) 9.1 UV Sensors (July 2006)
3.2 Location (July 2006) 9.1.1 CR10 Calibration Radiometer (July 2006)
3.3 Electrical (July 2006) 9.1.2 AutoCal Calibration Procedure (Apr 2007)
3.4 Water (July 2006) 9.2 Panel Temperature Sensor (July 2006)
3.4.1 Condensation System (July 2006)
3.4.2 Water Spray System (July 2006) 10. Data Logging (Virtual Strip Chart) (July 2006)
3.4.3 Water Drains (July 2006) 10.1 Connecting the QUV to a Computer (July 2006)
10.2 Viewing the Data on a Computer (July 2006)
4. UV Light System
4.1 Lamp Types (July 2006) 11. Maintenance
4.2 Irradiance Control (July 2006) 11.1 Replace Lamps (July 2006)
4.3 Lamp Cooling (July 2006) 11.2 Clean Water Pan (July 2006)
4.4 UV Baffle (July 2006) 11.3 Inspect Spray Nozzles (July 2006)
5. Moisture System (July 2006) 12. Troubleshooting & Repair (July 2006)
5.1 Condensation (July 2006) 12.1 Error Messages (Feb 2007)
5.2 Water Spray (July 2006) 12.2 Insufficient Water Volume (July 2006)
12.3 No Power (July 2006)
6. Temperature Control System 12.4 Loose Lamp Sockets (July 2006)
6.1 Panel Temperature Sensor (July 2006)
6.2 Lab Temperature Sensor (July 2006) 13. Replacement Parts (July 2006)
6.3 Water Temperature Sensor (July 2006)
6.4 During UV (July 2006) 14. Technical Support & Service (July 2006)
6.5 During Condensation (July 2006)
6.6 During Water Spray (July 2006) 15. Warranty Information (July 2006)
7. Controller Operation 16. Wiring Diagrams

7.1 Summary (July 2006) 16.1 V-2056, QUV/Basic (Apr 2007)
7.2 Displays (July 2006) 16.2 V-2057, QUV/se & QUV/cw (Apr 2007)
7.3 Keypad (July 2006) 16.3 V-2058, QUV/spray (Apr 2007)
7.4 Programming (July 2006)
7.4.1 P1: Set Test Duration (July 2006) 17. Plumbing Diagrams
7.4.2 P2: Select Cycle/Step to Run (July 2006) 17.1 V-2059, QUV/spray (Apr 2007)
7.4.3 P3: Modify or Create a Test Cycle (July 2006)
7.4.4 P4: Calibrate Panel Temperature (July 2006)
7.4.5 P5: Set Alarm Volume (July 2006)
7.4.6 P6: Set Ethernet Address (July 2006)
7.4.7 V-2061-L, Flowchart (March 2005)
7.5 Diagnostics (July 2006)
Section 1: Safety Information
1. SAFETY INFORMATION (Revised July 2006)

Q-Lab accepts no responsibility for the consequences if the user fails to comply with the instructions in
this operating manual. Q-Lab will accept responsibility for defective parts or components only if the
machinery was defective at the time that the tester was shipped.
Whenever it is necessary to replace any parts on your QUV, it is important that you use only parts that
have been supplied or recommended by Q-Lab. Q-Lab accepts no responsibility for the consequences if
the operator uses other parts.
This symbol indicates, Attention! Consult the operating manual. All

caution and warning notes in this manual are preceded by this symbol.
Sec 1 pg 1
1.1 Electrical Shock Hazard (Revised July 2006)
This symbol will be found in certain areas or on certain parts of the QUV. It
warns of electrical shock hazards. Only qualified service personnel should
attempt to service areas or parts of the QUV where this label appears.
The QUV uses 400 volts to operate its fluorescent UV lamps. When the QUV is in the UV Cycle, the
rubber lamp sockets are energized with this voltage. If a lamp is plugged into a lamp socket on one side,
but the socket is not attached on the other side, the exposed lamp pins may be energized with 400 volts.
This voltage can be extremely dangerous.
The QUV is equipped with interlock switches that cut off the power to the UV lamps anytime you open
either of the trapezoidal End Covers.
Sec 1.1 pg 1
1.2 European Electromagnetic Compatibility (Revised July 2006)

The QUV Test Chamber meets the European Electromagnetic Directive 89/336/EEC (as amended) and
complies with the requirements of EN55011 and EN50082-2.
This is a Class A product. In a domestic environment this product may cause radio interference in which
case the user may be required to take adequate measures.
Sec 1.2 pg 1
1.3 Ultraviolet Hazards (Revised July 2006)

The QUVs lamps may cause severe sunburn or eye inflammation.
Be sure you understand these hazards before you work with the tester.
Do not open the machine unless it is shut off or you are a qualified technician performing required
maintenance or operation procedures as detailed in this manual.
Shut off lamps before opening machine and removing test panels.
Never look at lighted UV lamps without UV absorbing goggles.
Dont be fooled by the lamps cool blue appearance or by the lack of heat and visible light. The
QUVs lamps are efficient generators of UV light similar to that in sunlight. These lamps require
safety precautions similar to the precautions for the sunlamps used for sun-tanning and medical
therapy. Exposure of a few minutes to unshielded lamps may cause painful sunburn or eye
inflammation. This eye inflammation is much like severe sunburn on the surface of your eyeball, and
is familiar to skiers as snow blindness. As with sunlight, extensive or repeated exposures may lead
to premature aging of the skin or permanent skin damage.
Sunburn and eye inflammation are delayed reactions. Symptoms (pain, redness, hot sensation) dont
appear until 4 to 12 hours after UV exposure.
After severe sunburn and eye inflammation, skin and eyes may be more sensitive to future UV
exposures, including sunlight.
There is no UV hazard from the QUV in normal operation with doors closed. With doors closed, UV
leakage from the QUV is less than 1/20 the intensity of the UV from sunlight transmitted through a
closed window. With doors open but with test panels in place, UV leakage is still less than sunlight
through a window. Note: the QUV does not produce any appreciable infrared radiation.
Burning effects of UV lamps depend on duration of exposure, distance from lamps, and percentage of
lamp surface that is visible. Figures show time of permissible daily exposure to light from the QUV
under various conditions. These times are based on Threshold Limit Values (TLV) for UV exposure
published by the American Conference of Governmental Industrial Hygienists. The Threshold Limit
Values represent conditions under which it is believed that nearly all workers may be repeatedly
exposed without adverse effect. These TLVs should not be used for determining exposure of
photosensitive individuals to UV. The TLVs should be used as guides in control of UV exposure, and
should not be regarded as a fine line between safe and dangerous levels. Note that 12 successive
exposures of 5 seconds during a day is the equivalent of a single exposure of 1 minute.
If exposure to UV lamps is necessary, wear UV absorbing goggles. Protect skin with opaque clothing
or a quality sunscreen lotion (e.g. 5 percent PABA), not a suntan lotion.
Individuals with light complexion are more susceptible to UV, and some individuals are allergic to UV.
Many common medications increase your sensitivity to UV (including sunlight).
Sec 1.3 pg 1
Do not use the UV lamps for any purpose except QUV testing. When discarding the lamps, disable
them to prevent unauthorized use. To disable, remove two of the end-pins with a wire cutter or pliers
(do not break lamps). UV lamps are not useful for plant growth or similar purposes.
Warning - Risk Of Burns. Limit Exposure. Use Protective Gear.
One sample holder removed. Hand 50 mm

from lights (same as sample): allowable
daily exposure is 1 minute.
One sample holder removed. Hand 30 cm

from lights: allowable daily UV lamp
exposure 6 minutes. Face 1 m from lights:
allowable daily exposure 18 minutes.
All sample holders removed. Hand

30 cm from lights: allowable daily
UV lamp exposure 2 minutes. Face
1.0 m from lamps: allowable daily
exposure 6 minutes.
Sec 1.3 pg 2
Section 2: General Description
2. GENERAL DESCRIPTION (Revised July 2006)

The QUV Accelerated Weathering Tester is a laboratory simulation of the damaging effects of
weathering. It is used to predict the relative durability of materials exposed to the outdoor environment.
Rain and dew are simulated by a revolutionary condensation system and/or a water spray system. The
damaging effects of sunlight are simulated by fluorescent UV lamps. Exposure temperature is
automatically controlled, as is the daily sequence of UV periods and moisture periods. In a few days or
weeks, the QUV can produce damage that might occur over months or years of outdoor exposure.
Deterioration observed includes fading, chalking, cracking, crazing, hazing, blistering, gloss loss, strength
loss, and embrittlement.
Simplified Cross Section of QUV
Recognition. The QUV/spray conforms to the following standards (among others).

ASTM G-154 (Previously G-53), Light/Water Exposure of Nonmetallic Materials
ASTM D-4587, Light/Water Exposure of Paint
ASTM D-4329, Light/Water Exposure of Plastics
ASTM D-4799, A. Weathering of Bituminous Roofing Materials
BS2782, Part 5, Methods 540B (Exp. to Lab Light Sources)
ISO 4892 Plastics D Plastics Exposure to Lab Light Sources
SAE J2020, Accelerated Exposure of Automotive Exterior Materials
General Motors TM-58-10
Sec 2 pg 1
Section 3: Set Up
3. SET UP
3.1 Uncrating (Revised July 2006)

Cut the metal straps that hold fiberboard carton to skid. Lift off the fiberboard carton. Cut metal straps
connecting unit to skid. Lift the unit off the skid and move into place. Remove adhesive tape from various
parts on inside and outside of unit.
Caster Installation: To install casters, prop up one end of the QUV on a box and push the casters into the
sockets in the legs.
Sec 3.1 pg 1
3.2 Location (Revised July 2006)

The QUV is intended for indoor use only. The specific environmental conditions are discussed below.
Room Temperature: The optimal place for a QUV is in an air-conditioned lab or office. The QUV
operates best in a room where the temperature is between 70F (21C) and 80F (27C). Room
temperatures outside this range can cause poor control of test temperature. High room temperature can
also prevent proper condensation from forming on the test specimens because of inadequate specimen
cooling.
Ventilation: Each QUV generates an average of 700 watts of heat on a continuous basis. Thats
equivalent to 2400 BTU/hr. This should not strain ordinary air-conditioning because it produces only about
as much heat as two people. Each QUV also evaporates about 8 liters of water per day. The QUV should
be located away from strong drafts that can cause one end of the machine to be cooler than the other.
Relative Humidity: The maximum relative humidity in the room should be 80% for temperatures up to
31C decreasing linearly to 50% at 40 C.
Transport and Storage Temperature: -40C to 80C
Pollution Control: Rated as Pollution Degree II for protection against ambient pollution.
Sound Pressure Level: Sound Pressure Level does not exceed 74dBA.
Altitude: 2000 meters or less.
Operation: The QUV is suitable for continuous operation.
Floor Space: When you get several QUV Weathering Testers in the same room, its very helpful to
maintain proper spacing between testers, and between testers and the wall. If the QUVs are jammed
together too tightly, it becomes difficult to open the doors, remove samples, and perform maintenance. The
figure below shows the spacing that we recommend from our experience.
Floor Plan Multiple QUV Installations
Sec 3.2 pg 1
3.3 Electrical (Revised July 2006)

The QUV comes with its own power cord. The electrical requirements are given below.
Voltage: The electrical voltage is shown on the nameplate on the rear of the QUV next to the power
switch. Two versions are available, 120v and 230v. The voltage supplied to the QUV must be within 10%
of the voltage shown on the nameplate.
Current: The maximum current draw for the 120 volt QUV/se and QUV/spray is 16 amps and the 120 volt
QUV/basic is 14 amps. The maximum current draw for the 230 volt QUV/se and QUV/spray is 8 amps and
the 230 volt QUV/basic is 7 amps.
Frequency: The QUV will operate on either 50 or 60 hz.
Power Switch: The power switch has a built in circuit breaker, 20A for 120 volt machines and 10A for 230
volt machines. Therefore, if you connect several QUVs to a high capacity circuit, each QUV will still have
adequate over-current protection.
Power Receptacle: The power receptacle must be located in close proximity to the QUV and within easy
reach of the Operator. Do not use an extension cord. The power cord plug is the main disconnect device
on the QUV so it must be pulled from the receptacle when servicing the QUV.
Plug: A 3-prong grounding plug is provided for 120V testers. No plug is supplied with 230V machines.
The user must attach their own 3-prong grounding plug according to local electrical codes. The plug
terminals should be connected to the wires as shown below.
120V 230V
Power: Black Brown
Neutral: White Blue
Safety earth ground: Green Green/Yellow
Transient Overvoltage: Installation Category II of transient overvoltages.
Sec 3.3 pg 1
3.4 Water (Revised July 2006)

All QUVs require water for the condensation system. QUV/spray models also require water for the water
spray system. The necessary water connections and requirements are described below.
Note: If the QUV is going to run UV steps only, it is not necessary to connect water to the QUV.
Sec 3.4 pg 1
3.4.1 Condensation System (Revised July 2006)

Water for the condensation system is supplied by connecting a water line to the water feed located on the
right rear of the QUV. We recommend using the 1/4 inch (6 mm) plastic tubing (supplied with the QUV) for
this connection but copper tubing may also be used.
Water Feed
Purity: Ordinary tap water is sufficient. Distilled water is not required, since the water that contacts the
panels is distilled when it vaporizes from the water pan. However, a distilled or de-ionized water source
can reduce periodic clean-out of solids which collect in the bottom of the water pan.
Do NOT pre-treat the water with a water softener as this merely exchanges sodium ions for the ions
previously in your water supply. A water softener can increase the corrosiveness of the water.
Pressure: The water pressure should be at least 2 psi (13.8 kPa) but not more than 80 psi (550 kPa).
Volume: Water consumption is roughly 8 liters per day.
Connections: To make is easier to connect to your water system we have included the kit shown below.
With this kit you can easily connect to an existing water line. No drilling or soldering is necessary because
the saddle valve is self-piercing. Install the saddle valve as shown and then connect the saddle valve to
the QUV water feed valve with 1/4 inch (6 mm) tubing.
Sec 3.4.1 pg 1
Adjustment: Once the water is turned on, water will flow into the water feed and then into the water pan in
the QUV. Be sure the QUV is reasonably level so that water covers the entire bottom of the water pan.
The QUV water feed is adjusted at the factory so that the water level in the water pan is 10 mm to 15 mm.
Water Level Control System
Sec 3.4.1 pg 2
3.4.2 Water Spray System (QUV/spray only) (Revised July 2006)

Water for the spray system is supplied by connecting a water line to the shut off valve located underneath
the right side of the QUV. This connection can be made by pushing a inch (12 mm) hose over the hose
barb fitting and securing it with a hose clamp.
Hose barb fitting
Purity: Unlike the water for the condensation system, the water for the spray system should be purified.
The water should have a resistivity greater than 200 kohms-cm. This will require deionization, distillation,
or reverse osmosis and possibly filters. Less pure water can lead to spotting of the specimens and
clogging of the spray nozzles. To avoid contamination, all pipes, valves, and fittings between the
purification equipment and the QUV/spray should be stainless steel or plastic. Do not use iron, steel,
galvanized, copper, or brass. The pH of the water should be between 6.0 and 8.0.
Pressure: The water pressure must be at least 25 psi (172 kPa) so that the spray spreads out and
completely covers the test specimens. The maximum pressure should be less than 80 psi (550 kPa).
Volume: The water flow rate is 7 liters per minute (LPM). Most test cycles, however, call for water spray
only a few minutes per day.
Water Temperature: The temperature of the spray water may effect the severity of the test. Colder spray
water may cause more severe thermal shock. Warmer spray water might perhaps cause more severe
damage in long term erosion tests. The QUV/spray does not include provisions for heating or cooling the
spray water. Spray water temperature depends on the water system in your factory, your climate, and the
temperature of your water storage tank if any. If you have reason to believe that the spray water
temperature is significantly skewing your particular test results, it will be necessary to add heating or
cooling to the water supply before it enters the QUV/spray.
Sec 3.4.2 pg 1
3.4.3 Water Drains (Revised July 2006)

Water Pan Cleaning Drain: This drain hose is already attached and is clamped at the bottom. This hose
should remain clamped during operation. It is only unclamped to empty the water pan for cleaning or other
maintenance. When doing this, the tube between the water feed and the machine should be clamped shut
so that water does not flow out the water feed.
Water Feed Overflow Drain: The inch (12mm) hose supplied with the QUV should be connected to the
water feed overflow port and run to a floor drain. This is in case the water feed valve fails to shut off. If
water is ever seen in this hose the water feed valve should be replaced.
Water Pan Overflow Drain (QUV/spray only): The 1- inch (32 mm) hose supplied with the QUV must
be attached to the large hose barb fitting under the QUV that extends from the bottom of the water pan. In
order to attach this hose, first soak it for several minutes in hot tap water. Soaking it in hot water will make
it more flexible. Next, lubricate the hose barb fitting. Use alcohol or oil for lubrication. Then, gently work
the 1- inch (32 mm) drain hose onto the hose barb fitting and run the other end to a floor drain.
Water Feed
Overflow Water
Drain Pan
Overflow
Drain
clamp
Water Pan
Cleaning
Drain
Sec 3.4.3 pg 1
Section 4: UV Light System
4. UV LIGHT SYSTEM
4.1 Lamp Types (Revised July 2006)

The QUV uses fluorescent UV lamps to reproduce the damaging effects of sunlight. There are four types
to choose from: UVA-340, UVA-351, UVB-313 EL, and QFS-40. All of these lamps produce mainly
ultraviolet rather than visible or infrared light. In addition to the four types of UV lamps, ordinary cool
white lamps can be used in the QUV/cw. These produce mainly visible light rather than UV. All are
dimensionally and electrically the same as normal 40 watt fluorescent lamps.
The lamps differ in the total amount of energy emitted and in the wavelength spectrum. Differences in
energy output or wavelength spectrum can cause significant differences in test results. The particular
application determines which lamp should be used.
UVA Lamps
UVA lamps are especially useful for comparing different types of polymers. Because UVA lamps do not
have any UV output below the normal solar cutoff of 295nm, they usually do not degrade material as fast
as UVB lamps. However, they usually provide better correlation with actual outdoor weathering.
UVA-340: The UVA-340 provides the best possible simulation of sunlight in the critical short wavelength
region from 365 nm down to the solar cutoff of 295 nm. Its peak emission is at 340 nm. UVA-340 lamps
are especially useful for comparison tests of different formulations.
UVA-351: The UVA-351 simulates the UV portion of sunlight filtered through window glass. It is most
useful for interior applications, the testing of some inks and for polymer damage that can occur to
products in an environment near a window.
UVB Lamps
UVB lamps emit unnatural, short wavelengths of UV below the solar cutoff of 295 nm. As a result, they
typically cause materials to degrade faster than UVA lamps. Consequently, they are popular for QC tests
and for testing very durable materials. Since they emit unnaturally short wavelengths, however, they can
produce anomalous results compared to actual outdoor weathering. Two types of UVB lamps are
available. They have the same spectral distribution but the emit different amounts of total UV.
QFS-40: Also know as FS-40 or F40 UVB, this is the original QUV lamp. FS-40 lamps have been used
for many years, and are still specified in some automotive test methods, particularly for coatings. QFS-40
lamps should only be used in the QUV/basic.
UVB-313 EL: Compared to the QFS-40 lamp, the UVBV-313 EL produces substantially higher UV and,
therefore, faster test results. Also, the UVB-313 EL can be used in place of the QFS-40 in the QUV/se
and QUV/spray to decrease the output of the UVB-313 EL to mimic the irradiance of the QFS-40. This
allows longer lamp life and minimizes lamp replacement costs.
Cool White Lamps

Cool white lamps are commonly used in commercial, retail, and office environments. The same cool
white lamps can be used in the QUV/cw but at much higher intensities to test for indoor photostability of
materials.
Do Not Mix Different Types of Lamps: Mixing different types of lamps in a QUV will produce major
inconsistencies in the light falling on the samples. It also complicates calibration. Some users want to
put UV-A lamps on one side of the QUV and UV-B lamps on the opposite side. Do not do this either. A
small amount of UV from the lamps in each bank travels across the chamber and adds to the UV striking
the samples on the other side. If you have different types of lamps on opposite sides of your QUV, you
will get stripes of different types and severity of degradation (usually visible as a striped pattern).
Sec 4.1 pg 1
1.2
UVB-313 EL Sunlight
(0.67 W/m2 @ 310nm)
1.0
UVA-340
(0.68 W/m2 @ 340nm)
0.8
QFS-40
(0.48 W/m2 @ 310nm)
Irradiance (W/m2)
0.6
Sunlight thru Glass
0.4
UVA-351
(0.45 W/m2 @ 340nm)
0.2
0.0
260 280 300 320 340 360 380 400
Wavelength (nm)
UV Lamps Compared to Sunlight
1.8
Sunlight thru Glass

1.6
1.4
1.2
Irradiance (W/m2)
1.0
Cool Whites in QUV
(20,000 lux)
0.8
0.6
Cool Whites in typical office

0.4 (1,000 lux)
0.2
0.0
300 350 400 450 500 550 600 650 700
Wavelength (nm)
Cool White Lamps Compared to Sunlight
Sec 4.1 pg 2
4.2 Irradiance Control (Revised July 2006)

In addition to speed, one advantage that laboratory weathering testers have over actual outdoor
exposures is reproducibility of results. To achieve this reproducibility, testers must have control of the
critical parameters of light, moisture, and temperature. Control of irradiance in a laboratory tester is
particularly important.
Like any lamps, the QUV lamps loose output as they age. QUVs that do not have Solar Eye irradiance
control (QUV/basic) use a lamp replacement and rotation system to compensate for lamp aging. See
section 11.1 for this procedure. This system works well for many applications but it has an inherent
limitation. The replacement/rotation system cannot compensate for lot-to-lot differences in lamps or for
differences in ambient temperature. Also, there is always some small drop in irradiance between
rotations (for a detailed discussion see Q-Lab Bulletin LU-8010, Controlled Irradiance in Laboratory
Weathering).
QUVs that do have the Solar Eye irradiance control Controller

system (QUV/se, QUV/spray, QUV/cw) control the
irradiance using a feedback system. The user chooses the
exact level of irradiance and the Solar Eye maintains the
irradiance automatically. The controller monitors the UV
intensity via four sensors at the sample plane and a four
Ballast 1
Ballast 2
Ballast 3
Ballast 4
channel feedback loop system compensates for any
variability by adjusting the power to the lamps.
1 3 Detector
2 4
Sample Lamps Sample

Plane (all same age) Plane
The UV sensors are built into special black panels in

the center of the sample exposure area. There are
two sensors in the front and two in the back of the
QUV. Each sensor monitors the irradiance of two
lamps. The controller adjusts the power to each pair
of lamps to maintain the programmed irradiance.
Each sensor must be calibrated separately. Sensor
lenses should be periodically cleaned with a clean,
soft cloth.
Sec 4.2 pg 1
The irradiance level can be set from very low to very high. If you wish to run a particular test method, and
the irradiance is specified in the test method, then use that irradiance. If youre not interested in running a
particular test method, then set the irradiance based on the following suggestions.
UVA-340 Lamps
0.68 W/m2 at 340nm -

equivalent to noon summer
sunlight for quick results
without sacrificing
correlation.
1.38 W/m2 at 340nm -

2x solar maximum for fast
results.
0.35 W/m2 at 340nm -

so called "Average
Optimum" (equivalent to
March/September sunlight)
for "average" or low UV
exposures.
UVB-313 Lamps
0.67 W/m2 at 310nm -

typical
1.23 W/m2 at 310nm -

for extremely fast tests,
quality control applications, or
for testing very durable
materials.
0.48 W/m2 at 310nm -

for greatly extended lamp life
when using UVB-313 lamps
for SAE J2020
Sec 4.2 pg 2
4.3 Lamp Cooling (Revised July 2006)

Fluorescent lamps are mercury vapor lamps. The coolest spot on the bulb wall controls the mercury vapor
pressure. Because fluorescent lamps work most efficiently at about 40C, the QUV has fans at each end
of the control housing to cool the ends of the lamps. These lamp cooling fans pull room air over the ends
of the lamps (air from these fans does not enter the test chamber). The lamp cooling fans operate during
the entire UV cycle to help the lamps operate more efficiently. The end covers (i.e., the two trapezoid
shaped metal covers that go on each end of the QUV and conceal the ends of the lamps) must be in
place to properly direct the air over the ends of the lamps. To check the fans operation, listen for a faint
hum at either end of the control housing.
Sec 4.3 pg 1
4.4 UV Baffle (Revised July 2006)

A special system of UV baffles (patented) creates exceptionally uniform irradiance from the top to the
bottom of the sample plane. In competitive testers lacking these baffles, the UV intensity is significantly
lower at the extreme top and bottom of the sample mounting area than it is near the middle. One reason
for this is that samples in the center of the sample plane receive UV from several lamps at once, while
samples at the top and bottom are effected by only one lamp. A second reason is that some UV light
from one side of the chamber travels to the other side of the chamber and adds to the UV striking that
side. Most of this crossover UV hits in the center of the sample exposure area. The UV baffles
selectively block and reflecs UV crossing over from side to side, thus correcting the top-to-bottom
irradiance profile. The baffle consists of aluminum strips running parallel to the lamps. One of these
baffles is located between the center lamps in each bank. A second baffle is near the top of the test
chamber, midway between the front and back of the chamber.
Sec 4.4 pg 1
Section 5: Moisture System
5. MOISTURE SYSTEM (Revised July 2006)

All QUVs produce the effects of outdoor moisture by condensation. The QUV/spray has the added ability
to spray water on the test specimens.
5.1 Condensation (Revised July 2006)

An essential feature of the QUVs condensation system is that panels actually form the side wall of the
test chamber and provide the closure that keeps the hot water vapor inside the chamber. Room air on
the back side of the panels cools them to a few degrees below the vapor temperature. This temperature
difference causes liquid water to condense on the panels.
The swing-up door covering the panels does not seal, but instead allows room air to reach the backs of
the test panels. However, the swing-up door does regulate the way that convection currents cool the
panels, and it reduces fluctuations in panel temperature due to drafts and room temperature changes.
Thick specimens of insulating material, such as wood or rubber, may exhibit inadequate condensation
because of poor heat transfer. To increase condensation, increase heat transfer by moving the QUV to an
air-conditioned room or increasing the condensation cycle temperature.
During the condensation cycle, the water is heated by a heating element located under the water pan.
Water vapor fills the test chamber, which reaches 100 percent humidity at equilibrium. Vapor continually
condenses on the test panels, which are kept at a lower temperature by room air on their back surface.
Condensation runs off the test panels and back into the water pan.
The condensation on the test panels has a high degree of chemical purity because the water becomes
distilled as it vaporizes from the pan. A vent slot around the top of the water pan assures that the
condensing vapor is saturated with oxygen. Some vapor will escape through this vent and some will be
lost from around the panels.
Sec 5.1 pg 1
Section 5: Moisture System
5.2 Water Spray (Revised

July 2006)
The QUV/spray can spray water on

test specimens to produce thermal
shock or erosion. Any combination
of spray and/or condensation can
be programmed. The spray system
consists of 12 spray nozzles (6 on
each side) and the associated
piping, controls and drain. The
nozzles are mounted between the
UV lamps. When the QUV is
spraying water, the lamps are off.
Spray Flow Rate Adjustment: The recommended flowrate is 7 LPM. This is enough flow to cause the
spray to fan out and cover the entire specimen area. At lower flow rates, the spray will not cover the
entire area. The water flow is regulated by the following components on the lower part of the machine.
All are located in the lower rear, except the Flow Meter, which is on the lower front of the QUV. See the
Plumbing Diagram at the back of the Operating Manual for a detailed description of all the system
components.
Ball Valve allows you to manually shut

off the flow of water.
Spray Water Filter Assembly filters

the water for particulates.
Flow Meter indicates the rate of water

flow in liters per minute (LPM).
Solenoid Valve is opened and closed

by electrical signals from the controller.
This is the valve that turns the sprays
on and off during the test.
Pressure Regulator maintains a

constant water pressure, which helps
maintain a constant flow rate through
the nozzles. To set the pressure, turn
on the water spray and turn the
Pressure Adjustment Screw until the Flow Meter reads 7 LPM.
Sec 5.2 pg 1
Section 6: Temperature Control System
6. TEMPERATURE CONTROL SYSTEM
6.1 Panel Temperature Sensor (Revised July 2006)

The panel temperature sensor measures the temperature of
ypical test specimens placed in the QUV. The sensor is
mounted on a black panel (along with Solar Eye sensors No. 1
& 2) in the front-center of the specimen area.
Sec 6.1 pg 1
6.2 Lab Temperature Sensor (Revised

July 2006)
The lab temperature sensor measures the
temperature of the air surrounding the QUV. The
sensor is mounted under the QUV. The lab
temperature sensor is used to help diagnose if high or
low panel temperature faults are due to the lab
temperature.
Sec 6.2 pg 1
6.3 Water Temperature Sensor

(Revised July 2006)
The water temperature sensor measures the
temperature of the water inside the QUV. The sensor
is mounted in a tube in the water pan. The water
temperature sensor is used to detect if the water pan
is empty and for fast heat up at the beginning of
condensation steps.
Sec 6.3 pg 1
6.4 UV Cycle (Revised July 2006)

The temperature control system during UV steps consists of a blower, air heater, air distribution system,
panel temperature sensor, and controller.
Blower. The blower is located on the underside of the unit. It operates continuously throughout
the UV cycle.
Air Heater. The air heater is located in the air tube above the blower. It heats the air from the
blower when necessary.
Air Distribution. Air from the blower enters the test chamber through the air tube in the center of
the water pan. An air deflector directs the air throughout the test chamber. A water pan cover
insulates the air from the cooling effects of the water. The air eventually vents to the room through
the air vent slot around the top of the water pan.
The minimum panel temperature is about 45C. This is due to the heat from the lamps. To reach higher
temperatures, the controller turns on the air heater based on the set point and actual panel temperature.
Sec 6.4 pg 1
6.5 Condensation Cycle (Revised July 2006)

The temperature control system during condensation steps consists of a water heater, panel temperature
sensor, water temperature sensor, and controller. The water heater is located below the water pan. The
blower does not operate during most of the condensation cycle. However, the blower is operated for the
first few minutes of the condensation cycle to provide a rapid cooling of the test chamber. The controller
sets the length of time that the blower operates. It has been preset at the factory to run until the
temperature drops to the condensation temperature set-point.
Sec 6.5 pg 1
6.6 Spray Cycle (Revised July 2006)

There is no temperature control during spray steps. The water heater, air heater, and blower are all off.
The actual panel temperature is displayed but no set point temperature is possible.
Sec 6.6 pg 1
Section 7: Controller Operation
7. CONTROLLER OPERATION
7.1 Summary (Revised July 2006)

One of the main features of the QUV Accelerated Weathering Tester is the microprocessor controller.
This built in computer controls all functions of the tester. Interactive software allows easy programming
using the keypad and LCD displays. Many common test cycles have been pre-programmed for the user
to choose from, or custom test cycles can be easily created. A timer can be set to automatically stop a
test after a given time. The controller continuously displays all test status conditions, including set points
and actual values and continuously monitors for errors (such as low temperature if a heater burns out)
and will automatically stop a test if an error is detected.
Sec 7.1 pg 1
7.2 Displays (Revised July 2006)

The controller uses LCD displays to show the various test parameters and error messages. These
parameters are always displayed in the same location on the control panel as shown below.
I r ra d i an c e 2
W /m @ C ontr ol W a v el e ngth C S tep Tim e Test T ime To tal Time S tatus
A ct ua l: A ct ua l: El a pse d: El apsed: El apsed:

Se t : Se t : Se t : Set:
1 2 3 4 Hours: Mi nutes Hours Hours M essag e
QUV/se & QUV/spray Displays
Step Test Total

Lamp s C Time Time Time Status
Top Pair: Actual:

Bottom P air: Set:
Front Back Hours: Mi nutes Hours Hours

Messag e
QUV/basic Displays
Irradiance (QUV/se & QUV/spray): This shows the irradiance for the current step running. The bottom
line shows the irradiance set-point as programmed by the user. The top line shows the actual irradiance
for each of the four pairs of lamps. The irradiance is displayed in W/m2 at 310nm for UV-B lamps and
340nm for UV-A lamps.
Lamps (QUV/basic): This shows if the lamps are on or off. The bottom line shows the bottom lamps
and the top line shows the top lamps.
Lamps (QUV/cw): This shows the irradiance for the current step running. The bottom line shows the
irradiance set-point as programmed by the user. The top line shows the actual irradiance for each of the
four pairs of lamps. The irradiance is displayed in lux x104 for cool white lamps.
C: This shows the panel temperature for the current step running. The bottom line shows the
temperature set point as programmed by the user. The top line shows the actual black-panel
temperature. If the temperature is followed by *, this indicates that a heater is currently on.
Step Time: This shows the time for the current step in the test cycle. The bottom line shows the time
required to perform the current step (hours : minutes) as programmed by the user. The top line shows
the elapsed time
Test Time: This shows the time for a particular test. The bottom line shows the desired duration as
programmed by the user (0 to 9999 hours). The top line shows the amount of time the test has run.
Total Time: This shows the total number of hours that the QUV has operated.
Status Display: This tells the user if the machine is running and what test cycle it is running. A typical
status message is RUNNING CYCLE A = ASTM G154 CYCLE 1. The status line is also used for
programming.
Message Display: This tells the user what step in the test cycle is running. A typical message is
A/STEP 1 UV 60C 0.89W/M2 0:00/8:00. The meaning of this message is described in the
programming section. The message display is also used for error/warning messages. Many are intended
to be informational and do not indicate there is something wrong with the QUV. A typical message is
OUTER COVER IS OFF. When the covers are replaced, the message disappears.
Sec 7.2 pg 1
7.3 Keypad (Revised July 2006)

The controller has a 12-button keypad to tell the controller what to do. The keypad is shown below.
? Program Silence Clear

Alarm
Escape Enter RUN STOP
Irrad ian ce
Calibration
RUN: This key is used to start running a test. When pushed, the QUV will resume exactly where it was
when the stop key was pushed, unless the user has selected a different test cycle or step in the program.
The selected test cycle will repeat itself in an endless loop. A green LED on the key lights up when in
RUN mode.
STOP: This key is used to stop a test. When pushed, the QUV blower runs for one hour to cool down
and dry-off the test specimens so they are not exposed to further degradation from heat or moisture. A
blue LED on the key lights up when in STOP mode.
SILENCE: This key silences the alarm beeper when an error occurs to prevent the beeper from annoying
the user. It does not clear the error, it only silences it. If there are multiple errors, the alarm may
immediately sound again.
CLEAR: This key is used to cancel an error message. After pressing the CLEAR key you must press
the ENTER key. If there are multiple messages, each must be cleared separately.
PROGRAM: This key is used to enter the Program Mode. Pressing the PROGRAM key allows the user
to set a test duration, select a test cycle, modify or create a test cycle, calibrate the temperature sensor,
set the alarm volume, or set an Ethernet address to connect to a computer. Programming instructions
are in section 7.4.
UP/DOWN ARROWS: These keys are used to change a parameter in the status display when in the
program mode.
LEFT/RIGHT ARROWS: These keys are used to move the cursor in the status display when in the
program mode.
?: This key is used to enter the Diagnostic Mode. Pressing the ? key allows the user to obtain
information such as how much the air heater is on, the software version, the number of hours since the
UV sensors were last calibrated, etc. The complete list of diagnostic messages is shown in the
diagnostics section.
ENTER: This key is used to accept the current selection when programming, and moves forward one
level in the program menu.
ESCAPE: This key is used to cancel the current selection when programming, and moves back one level
in the program menu.
Sec 7.3 pg 1
Alarm: The alarm LED is a red indicator light that flashes when most errors or messages occur. In
addition to the light, an audible alarm will usually sound. The alarm will also beep whenever a key is
pushed.
Irradiance Calibration: This is a port used to connect the CR10 calibration radiometer to the QUV when
calibrating the UV sensors. This is described in the calibration section.
Sec 7.3 pg 2
7.4 Programming (Revised July 2006)

Press the PROGRAM key to enter the Program Mode and then use the up/down arrow keys to select one
of six programs.
Program 1 allows you to set/reset the duration of a test.

Program 2 allows you to select a test cycle.
Program 3 allows you to modify or create a test cycle.
Program 4 allows you to calibrate the temperature sensor.
Program 5 allows you to change the alarm volume.
Program 6 allows you to set an ethernet address to connect to a computer.
Press the ENTER key to move one level deeper into a program. Once inside each level, use the arrow
keys to move around and to change parameters. Use the ENTER key to move to the next level and to
save the changes to any program. Use the ESCAPE key to move back one level or to exit the program.
Sec 7.4 pg 1
7.4.1 P1: Set Test Duration (Revised July 2006)

Program 1 allows you to set the test time and also what should happen at the end of the test. You can
also reset the elapsed test hours to zero after a test is finished.
1. Press the PROGRAM key to get into the Program Mode. PROGRAM
PROGRAM MODE MENU
5 6
2. Press the Up/Down arrows until the display says P1.
P1 SET TEST DURATION
ENTER
3. Press ENTER.
34 56
4. Press the Up and Down arrows to change the Test Time
Set, which is the total number of hours you want to run the
test. If you want to reset the elapsed hours, for example, to TEST TIME SET = 1000;
begin a new test, use the Left and Right arrow keys to move ELAPSED = 0000 HOURS
over to the elapsed hours and use the Up and Down arrows to
change it.
5. Press the ENTER key to accept your choices. ENTER
6. Use the Up and Down arrows to choose the action the 5 6

controller should take at the end of the test. Choices are: ACTION AT END OF TEST: STOP
STOP, STOP+ALARM, ALARM, MESSAGE ONLY, or NONE
7. Press ENTER to accept your choice. ENTER
8. The controller gives you one last chance to change your

mind. Press ENTER to save the changes you just made, or ENTER = SAVE CHANGES,
press ESCAPE to cancel the changes and move back one ESCAPE = CANCEL
level in the program.
ENTER
Sec 7.4.1 pg 1
7.4.2 P2: Select Cycle/Step to Run (Revised July 2006)

Program 2 allows you to choose any of ten test cycles that have already been programmed (in program
3). Program 2 also allows you to choose which step in the test cycle to begin with and also the time into
the step to begin with.
PROGRAM MODE MENU
5 6
2. Press the up or down key until the display says P2.
P2 SELECT CYCLE/STEP TO RUN
ENTER
3. Press ENTER.
56
4. Press the up or down key until you find the desired test RUN CYCLE A
cycle. NAME = ASTM G154 CYCLE 1
5. Press the ENTER. ENTER
6. Press the up or down key to find the step you want to begin
with. Press the right or left key to scroll over to the time into
the step. Press the up or down key to set this to the desired
34 5 6
time (usually this will be 0:00). A/STEP 1 UV 60C 0.89W/M2 0:00/8:00
7. Press ENTER. ENTER

ENTER
Sec 7.4.2 pg 1
7.4.3 P3: Modify or Create a Test Cycle (Revised July 2006)

Program 3 allows you to modify an existing test cycle or create a new test cycle. A test cycle can contain
up to 25 steps. Once a test cycle is modified or created it must be selected in Program 2 to run.
PROGRAM MODE MENU
5 6
P3 MODIFY OR CREATE CYCLE
ENTER
3. Press ENTER.
56
4. Press the up or down key until you find the desired test RUN CYCLE A
cycle. Press the left or right key to scroll over to the name of NAME = ASTM G154 CYCLE 1
the test cycle. Press the up or down arrows to scroll through
the alpha numeric characters to program the name.
34 5 6
5. Press the ENTER. ENTER
6. Press the up or down key to find the step you want to

program. Press the right or left key to scroll over to the
function, temperature, irradiance, or time. Press the up or
34 5 6
down key to set the desired value. The choices for function
are: UV, condensation, spray (QUV/spray only), subcycle, and A/STEP 1 UV 60C 0.89W/M2 8:00
final step go to step 1. See the instructions on the following
page for programming subcycles. The last step of the test
cycle should be final step go to step 1.

ENTER
Sec 7.4.3 pg 1
Subcycles: The subcycle function can be used to repeat a sequence of steps before advancing to another
step. For example, lets say you want to simulate intermittent light and rain during the day and dew at night.
This could be simulated by programming alternating periods of UV and spray followed by one period of
condensation. The program would look like this:
J/STEP 1 SUBCYCLE STEP 2-3 REPEAT 3X

J/STEP 2 UV 60C 0.89W/M2 3:55
J/STEP 3 SPRAY 0:05
J/STEP 4 CONDENSATION 50C 12:00
J/STEP 5 FINAL STEP GO TO STEP 1
The QUV will run the UV and spray steps three times before the condensation step.
Multiple subcycles can be programmed in a test cycle. However, the controller will not allow one of the steps in
a subcycle to be another subcycle.
Sec 7.4.3 pg 2
7.4.4 P4: Calibrate Panel Temperature (Revised July 2006)

Program 4 allows you to calibrate the black panel temperature sensor.
PROGRAM MODE MENU
5 6
P4 CALIBRATE PANEL TEMPERATURE
ENTER
3. Press ENTER.
IS REFERENCE THERMOMETER
IN PLACE?
4. Press ENTER (refer to the calibration section for the actual ENTER
calibration procedure).
5. Press the up or down key until the displayed temperature

matches the temperature of the reference thermometer.
5 6
REFERENCE TEMPERATURE = XX.X

ENTER
Sec 7.4.4 pg 1
7.4.5 P5: Set Alarm Volume (Revised July 2006)

Program 5 allows you to change the alarm volume.
PROGRAM MODE MENU
5 6
2. Press the up or down key until the display says P5. P5 SET ALARM VOLUME
ENTER
3. Press ENTER.
5 6
4. Press the up or down key to raise or lower the volume.
ALARM VOLUME = 10

ENTER
Sec 7.4.5 pg 1
7.4.6 P6: Set Ethernet Address (Revised July 2006)

Program 6 allows you to set an ethernet address so that the QUV can be connected to a computer. You
may need to consult with your computer systems administrator for the proper ethernet address settings.
See section 10 for additional instructions.
PROGRAM MODE MENU
5 6
2. Press the up or down key until the display says P6. P6 SET ETHERNET ADDRESS
ENTER
3. Press ENTER.
4. Press the up or down key until the display says P6.1. 34 5 6

Press the left or right key to scroll over to the name of the test
cycle. Press the up or down arrows to scroll through the alpha P6.1 TESTER NAME = XXXXXXXXX
numeric characters to program the name.
5. Press the left or right key to scroll to P6.1. Press the up 34 5 6

key to scroll to P6.2. Press the left or right key to scroll over to
P6.2 USE DHCP = NO
NO. Press the up key to change to yes if necessary.

P6.3 IP ADDRESS = XXX.XXX.XXX.XXX
the address. Press the up or down key to change.

P6.4 SUBNET MASK = XXX.XXX.XXX.XXX
the subnet mask setting. Press the up or down key to change.
8. Press the left or right key to scroll to P6.4. Press the up

the default gateway setting. Press the up or down key to
34 5 6
change. P6.5 DEFAULT GATEWAY = XXX.XXX.XXX.XXX
Sec 7.4.6 pg 1

the destination port setting. Press the up or down key to P6.6 DESTINATION PORT = XXXX
change.

ENTER
Sec 7.4.6 pg 2
QUV Programming
Rev. 10 MAR 05
ENTER Enter ke y accep ts current se ctio n & moves one leve l d eepe r in to pro gram.
ESCAPE Escape key ca ncels current sel ecti on & moves back one le ve l in program.
V-2061-L
Up/Dow n a rro ws sel ect prog ram 1 , 2, or 3 and cha nge test setti ngs.
Left/R ight a rrows scrol l across di splay to sel ect pa ra mete rs show n i n
BOLD . Acti ve pa rameter fla sh es.
PROGRA M
P1
SET TEST ENTER DURATION SET = 100 0; ENTER ACTION AT END OF TEST: STOP ENTER ENTER = SAVE CHANGES ENTER
ELAPSED = 000 0 HOURS ESCAPE = CANCEL
DURATION
Cho ices are: STOP, ALARM,

STOP+ALARM, MESSAGE ONL Y,
NONE
P2
SELECT CYCL E/ ENTER RUN CYCL E A NAME = ENTER ENTER = SAVE CHANGES
ASTM G1 54 CYCLE 1 A/STEP 1 UV 50C 0.68W/M2 2:41/4:0 0 ENTER ESCAPE = CANCEL ENTER
STEP TO RUN
P3
MODIFY OR MODIFY CYCLE A NAME = ENTER = SAVE CHANGES
ENTER ENTER A/STEP 1 UV 5 0C 0 .6 8W/M2 4:00 ENTER ENTER
CREATE CYCL E ASTM G1 54 CYCLE 1 ESCAPE = CANCEL
Cho ices for function are: UV, COND ,

SPRAY*, SUBCYCLE,
FINAL STEP - GO TO STEP 1
(*QUV/spra y on ly)
P4 IS REFERENCE
CALIBRATE PANEL ENTER THERMOMETER ENTER CALIBRATE PANEL ENTER ENTER = SAVE CHANGES ENTER
IN PL AC E? TEMPERATURE = XX.XC ESCAPE = CANCEL
TEMPERATURE
P5
ENTER ALARM VOLUME ENTER ENTER = SAVE CHANGES ENTER
SET ALARM = 10 ESCAPE = CANCEL
VOL UME
P6 P6.1 P6.2 P6.3

SET ETH ER NET ENTER TESTER NAME USE DHCP IP ADDRESS
ADDRESS = XXX = NO = XXX.XXX.XXX.XXX
P6.4 P6.5 P6.6

DEFAU LT GATEWAY DESTINATION PORT ENTER ENTER = SAVE CHANGES ENTER
SUBNET MASK ESCAPE = CANCEL
= XXX.XXX.XXX.XXX = XXX.XXX.XXX.XXX = XXXX
Sec 7.4.7 pg 1
7.5 Diagnostics (Revised July 2006):

The diagnostic mode can be entered by pressing the ? key. The diagnostic mode is used to find the
following information, some of which may be useful for troubleshooting certain error messages.
DIAG 1 LABORATORY TEMPERATURE = XXC

DIAG 2 UV PROP=XXC, INT=XX ON = XX% * (* appears when air heater is on)
DIAG 3 COND PROP=XXC, INT=XX, ON=XX% * (* appears when water heater is on)
DIAG 4 WATER TEMPERATURE = XXC
DIAG 5 CONTROLLER TEMPERATURE = XXC
DIAG 7 VERSION X.XXX CHECKSUM=XXXX
DIAG 8 XXXX HOURS SINCE LAMP SERVICE (QUV/basic only)
DIAG 9 JOULES/M2 = XXX,XXX,XXX (QUV/se & QUV/spray only)
DIAG 10 XXXX HOURS SINCE UV SENSOR CAL (QUV/se & QUV/spray only)
DIAG 11 UV% CH1=XXX CH2=XXX CH3=XXX CH4=XXX (QUV/se & QUV/spray only)
Sec 7.5 pg 1
Section 8: Running a Test
8. RUNNING A TEST
8.1 Selecting a Test Cycle (Revised July 2006)

There are many standard test cycles written for the QUV by organizations such as ASTM, SAE, ISO, etc.
Generally, it is best to use one of the standard cycles thats already been developed. The standard test
cycles pre-programmed in the QUV are shown in section 8.1.1. Occasionally, however, you may want to
develop your own custom cycle for a particular application. Guidelines for choosing settings for custom
cycles are given in Section 8.1.2.
In addition to the test cycle, an important part of any test -maybe the most important - is the type of lamp
to use. Refer to section 4.1 for a description of the various types of lamps and what type to use for a
particular application. Make sure the correct lamp type is installed before starting a test. The lamp type is
printed on the wall of the lamp near one of the ends. If you need to change lamps refer to section 11.3.
Sec 8.1 pg 1
8.1.1 Standard Test Cycles (Revised February 2007)

Shown below are the test cycles pre-programmed in the QUV. These can be selected by pressing the
PROGRAM key and going to the P2 menu. The lamp type specified for each test method is also listed.
Some cycles can only be run in certain QUV models, for example, cycle G contains a spray step so only the
QUV/spray model can run this cycle. Cycle G on the other models will be blank.
Cycle A: ASTM G154 CYCLE 1

Lamp type: UVA-340
Models: basic, se, spray (irradiance is not programmed on QUV/basic model)
Step Function Irradiance (W/m2) Temperature (C) Time (hours:minutes)
1 UV 0.89 60 8:00
2 condensation n/a 50 4:00
3 Final step - Go to step 1
Cycle B: ASTM G154 CYCLE 2

Lamp type: UVB-313
1 UV 0.71 60 4:00
Cycle C: SAE J2020 (also ASTM G154 CYCLE 3)

Lamp type: QFS-40 (UVB-313 lamps can be used in QUV/se and QUV/spray models)
1 UV 0.49 70 8:00
Cycle D: ASTM G154 CYCLE 4

Lamp type: UVA-340
Models: se, spray
1 UV 1.55 70 8:00
Cycle E: ASTM G154 CYCLE 5

Lamp type: UVB-313
1 UV 0.62 80 20:00
Sec 8.1.1 pg 1
Cycle F: ASTM G154 CYCLE 6

Lamp type: UVA-340
Models: se, spray
1 UV 1.55 60 8:00
Cycle G: ASTM G154 CYCLE 7

Lamp type: UVA-340
Models: spray
1 UV 1.55 60 8:00
2 spray n/a n/a 0:15
Cycle H: ISO 11507 Meth. A

Lamp type: UVB-313, UVA-340, UVA-351
1 UV 0.71 60 4:00
Cycle I: EN 927-6
Lamp type: UVA-340
Models: spray
2 Subcycle repeat steps 3-4 48x
3 UV 0.89 60 2:30
Cycle J: Cool Whites

Lamp type: Cool White
Models: cw
Step Function Irradiance (x104 lux) Temperature (C) Time (hours:minutes)
1 UV 0.60 40 24:00
Cycle K: ISO 4892-3 Cycle 1

Lamp type: UVA-340
1 UV 0.76 60 8:00
Sec 8.1.1 pg 2
Cycle L: ISO 4892-3 Cycle 2

Lamp type: UVA-340
Models: spray
1 UV 0.76 60 8:00
Cycle M: ISO 4892-3 Cycle 6

Lamp type: UVB-313, QFS-40
Models: basic, se, spray
(QFS-40 lamps must be used in QUV/basic model and irradiance is not programmed)
1 UV 0.48 70 8:00
Sec 8.1.1 pg 3
8.1.2 Custom Test Cycles (Revised July 2006)

Custom test cycles can be programmed by pressing the PROGRAM key and then scrolling to the P3
menu. See section 7.4.3 for details on programming custom test cycles. Generally, a custom test cycle
should be programmed in one of the blank test cycles (cycle J for models basic, se, and spray) rather
than changing one of the pre-programmed test cycles. Following are some guidelines on setting an
irradiance level and the moisture cycle.
Irradiance Set Point Guidelines

The irradiance can be set anywhere from very dim to very bright. As a guide, we recommend using either
the normal or maximum set points shown in the table below. It may be possible to reach irradiance levels
even higher than shown but these are not recommended because they may not always be possible to
reach with other lamps, higher room temperatures, etc.
IRRADIANCE SET POINT

Lamp Type normal maximum
1
UVA-340 0.68 W/m2 @ 340 nm 1.55 W/m2 @ 340 nm
UVA-351 0.872 W/m2 @ 340 nm 1.55 W/m2 @ 340 nm
UVB-313 0.673 W/m2 @ 310 nm 1.23 W/m2 @ 310 nm
QFS-40 0.484 W/m2 @ 310 nm 0.86 W/m2 @ 310 nm
Cool White 0.60 x104 lux (6,000 lux) 2.00 x104 lux (20,000 lux)
1
0.68 W/m2 at 340 nm is the maximum irradiance of sunlight (CIE 85 table 4).
2
0.87 W/m2 at 340 nm is a typical irradiance of UVA-351 lamps in non-Solar Eye QUVs
3
0.67 W/m2 at 310 nm is a typical irradiance of UVB-313 lamps in non-Solar Eye QUVs
4
0.48 W/m2 at 310 nm is the irradiance specified in SAE J2020 and is a typical irradiance
of QFS-40 lamps in non-Solar Eye QUVs
Factors To Consider When Choosing An Irradiance Set Point

Acceleration: The irradiance set point will obviously have a major effect on the rate of degradation of most
materials. Maximum irradiance is recommended if you want the fastest results possible. It is especially
useful for Quality Control applications and for durable materials where lower irradiance gives
unacceptably long test times.
Lamp Life: The irradiance set point effects lamp life. The higher the set point - the shorter the lamp life.
Typically, lamps will maintain maximum irradiance for about 1,000 hours and normal irradiance for much
longer. However, lamps should always be changed once a year, even if they are still maintaining the
irradiance set point. This is because they get dirty due to the condensation and air flow through the
chamber and, as a result, the spectral power distribution is affected.
Correlation: The irradiance set point can have an effect on correlation. Theoretically, tests run at normal
irradiance may correlate with natural outdoor exposures better than tests run at maximum irradiance
(although we have not yet observed this in practice). This is because the maximum irradiance is much
higher than natural sunlight.
Tests run at normal irradiance will also correlate with tests run in non-solar eye QUVs better than tests
run at maximum irradiance. This is because the typical irradiance in non-solar eye QUVs is about the
same as the normal set points shown.
Sec 8.1.2 pg 1
Black Panel Temperature Range: Although temperature is controlled by the air heater, the irradiance set point
has an effect on the minimum and maximum temperature the QUV can achieve. This is because the
lamps give off considerable heat, and the higher the irradiance the more heat they give off. Therefore, to
achieve black panel temperatures above 75C, you may need to set a high irradiance. To achieve black
panel temperatures below 55C, you may need to set a low irradiance.
Moisture Cycle Guidelines

Condensation: This is a traditional QUV moisture cycle. All QUV models are capable of producing
condensation. It typically utilizes several hours of hot (50C) condensate to reproduce and accelerate
outdoor moisture attack. Condensation temperature should be a minimum of 40C to insure adequate
heat transfer for condensation to occur. Because condensation requires about an hour to fully develop,
the controller requires that at least a 2 hour condensation cycle be used.
Spray and Condensation (QUV/spray models only): Thermal shock can be produced on test specimens by
programming short periods of water spray. Usually only a few minutes of water spray is needed to rapidly
cool the specimens. Because the sprays operate for only a few minutes, a relatively small amount of
purified water is consumed. After the spray step, a condensation step usually follows for maximum
acceleration of the damaging effects of moisture.
Spray only (QUV/spray models only): Mechanical erosion and can be produced on test specimens by
programming long periods of water spray. This has been found particularly useful for wood coatings.
During spray steps, the specimen temperature is relatively cool because the specimens assume the
same temperature as the spray water. This type of cycle uses large volumes of DI water.
Sec 8.1.2 pg 2
8.2 Mounting Test Specimens (Revised July 2006)

The QUV can test any material in a wide variety of shapes and sizes. The most convenient shape and
size is 3 x 6 (75mm x 150mm) flat panels up to (6mm) thick. Two of these panels will fit in each of
the 24 (25 for QUV/basic) standard panel holders supplied with the QUV.
Flat panels up to 1/4" thick (6 mm) are fastened to the

holders by snap-in rings. Simply push the ring snugly
against the panel. For proper tension, keep the
opening of the ring in the center of the holder, away
from the edge, as shown. To remove the ring, pick up
one side near the opening.
A small cylindrical stop keeps the test panels from falling down.
Install the panel holders with this stop at the bottom.
To mount odd-shaped samples, first attach them to a 3 x

6" (75 x 150 mm) aluminum blank. Then mount the
blank in the standard panel holder. Use water-resistant
glue or fasteners made of corrosion-resistant metal
(brass, aluminum or stainless steel -- not plated steel).
To insure adequate cooling for condensation, odd
shaped parts should be mounted to give reasonably
good thermal contact with the blank panel.
Sec 8.2 pg 1
For samples thicker than 1/4" (6mm), such as wood, use

the optional Thick Panel Retainer springs. Part No. V-
133.
Extra large samples can be mounted to a large aluminum

blank that is installed on the frame in place of several holders.
The blank must be 12.75" high (325 mm). Make sure that the
blanks are exactly as wide as the opening of the sample
mounting area to avoid loss of water vapor during the
condensation cycle.
Thin, flexible film samples are mounted by simply wrapping

them around an aluminum blank.
Sec 8.2 pg 2
Once the test specimens are mounted in the holders

they can be placed in the QUV. Panel holders stack
conveniently for carrying. Simply cradle them in your
arm and stack, alternating flanges up and flanges
down.
Panel holders are mounted by

placing them in a slot on the QUV's
frame. The extreme right and left-
hand panel holders receive slightly
less UV than the other holders
because they are close to the ends
of the lamps. Due to the reduced
UV in these positions, ASTM G154
does not allow the use of these
holders. We recommend that you
do not use these holders unless
absolutely necessary.
The rubber end seals are necessary to prevent

the vapor from escaping from the chamber.
Install the seals with the end marked TOP
up.
Sec 8.2 pg 3
The test panels actually make up the

side wall of the test chamber. To
properly seal the chamber, its
important to have all the panel
holders in place, and its important to
have all holders filled with test
specimens or blank panels. Missing
panels will cause vapor loss, poor
condensation, and loss of
temperature control. The panel
holders should be pushed together
so that there are no gaps larger than
1/32 inch (1 mm).
Sec 8.2 pg 4
8.3 Repositioning Test Specimens (Revised July 2006)

In order to compensate for variability in UV and temperature uniformity, we recommend repositioning the
test specimens at least once a week. This is best done by removing the two panel holders on the left
end, sliding all the other holders to the left, and replacing the two that were removed on the right end. To
prevent unnecessary UV exposure, make sure the UV lamps are off during specimen rotation.
Remove two panel holders on left end.
Slide all other panel holders to the left.
Replace two panel holders on right end.
Sec 8.3 pg 1
Section 9: Calibration
9. CALIBRATION
9.1 UV Sensors (QUV/se, QUV/spray, QUV/cw only) (Revised July 2006)

The UV sensors require frequent calibration because they are located inside the harsh climate of the
QUV. A Time to Calibrate message will appear every 500 hours of UV time. Calibration is done with
the CR10 calibration radiometer.
Sec 9.1 pg 1
9.1.1 CR10 Calibration Radiometer (Revised July 2006)

The CR10 calibration radiometer was specially developed for the Solar Eye Irradiance Control system. It
allows you to calibrate the system quickly and easily. Although it is a necessary accessory to the system,
you can use a single radiometer to calibrate any number of QUVs.
The CR10 is designed to measure fluorescent UV lamps only. It should not be used to measure sunlight,
xenon arc lamps or other visible light lamps. It has been calibrated to measure UV-A lamps at 340nm
and UV-B lamps at 310nm in W/m2.
The CR10/cw is designed to measure cool white fluorescent lamps in a QUV/cw only. It has been
calibrated to measure in the units of 104 lux. Therefore, if the CR10 reads 0.60 this is really 0.60 x104 lux
or 6000 lux.
The radiometer itself must be returned to Q-Lab periodically for re-calibration. This is to adjust for any
changes that may occur over time. We recommend that it be re-calibrated be every year.
Sec 9.1.1 pg 1
9.1.2 AutoCal Calibration Procedure (Patented) (Revised April 2007)

With the AutoCal feature, you can calibrate your Solar Eye system in seconds.
Warning:
Make sure that all panel holders are in place and filled, so that the
operator is not exposed to any UV light during calibration.
Note: On QUVs equipped with door interlocks, the lamps would normally turn off when the door is
opened to calibrate the UV sensors, thus making calibration impossible. However, when the calibration
cord is plugged into the controller, a special override circuit allows the lamps to remain on even if the door
is open. Do not leave the CR10 plugged in when the CR10 is not in use.
1. Locate the four built-in Solar Eye sensors in the QUVs

sample mounting area. Two sensors are mounted on
the front of the QUV and two are mounted on the back.
You will find them on the black aluminum panels. The
sensor window must be kept clean for accurate
results. We suggest periodically cleaning it with
alcohol and a clean soft cloth.
2. For the most accurate results, make sure the QUV is stable at the normal operating temperature before
inserting the CR10 sensor. For example, if the QUV is normally run at a 70C UV temperature, make
sure it is at 70 before starting the calibration procedure.
3. Plug the CR10 connection cable into the radiometer and into the control panel. The radiometer gets
its power from the controller.
4. Select the lamp type (i.e., UV-A or UV-B) by pushing the

Lamp Type button on the radiometer. Be sure that the
lamp type you have chosen is the same as the type of
lamps used in the QUV. The radiometer will read 0.00
until a lamp type is chosen.
Sec 9.1.2 pg 1
5. Place the CR10 sensor into calibration port number 1.

The display on the radiometer will show the actual
irradiance at the sample plane.
6. Push and hold down the Cal 1 button until the two
lights next to the cal button flash and you hear an
audible beep. This sends a signal to the controller telling
it the actual irradiance. The controller automatically
updates the calibration for that sensor. In a few
seconds, the irradiance shown on the QUV and the
irradiance shown on the CR10 should match the set
point. If not, push the cal button again.
7. Repeat this process for each of the other three sensors. Make sure you push the cal button that
corresponds to the port that the CR10 sensor is in.
Note: Make sure you push the cal button even if the irradiance shown on the CR10 is the same as that
shown on the QUV. If you dont push all four cal buttons, the time to calibrate message will not disappear
and the time to calibrate timer will not be reset.
Sec 9.1.2 pg 2
9.2 Panel Temperature Sensor (Revised July 2006)

All thermometers require occasional calibration to insure accuracy. To assure accurate temperature
readings, calibrate the thermometer every six months in accordance with ASTM E-220. To calibrate:
1. Press the STOP button to suspend the test.
2. Locate the black sensor panel mounted

in the front sample area of the QUV.
1
3. Unfasten the black sensor panel by loosening

the thumbscrew at the top center.
4. Turn the sensor panel around to

locate the temperature sensor
housing. The housing is attached by
two thumbscrews found on the
1
reverse side of the panel. Loosen
these screws, remove the housing
and set it aside.
Housing
Sec 9.2 pg 1
5. Next, remove the clip located above the top

thumbscrew. Pull the temperature sensor through the
panel.
6. Place the QUV temperature sensor in an insulated cup (or thermos) of hot water along with a
calibrated reference thermometer. The temperature of the water should be approximately the same as
the highest temperature set point in the test cycle being run. Allow 10 minutes for the sensors to
stabilize. Compare the readings. The water will be cooling during this process so be sure to read the
two sensors at the same time. A large insulated cup will minimize this problem. If the QUV
temperature sensor does not agree with the reference thermometer then the QUV temperature sensor
should recalibrated.
7. To recalibrate, see section 7.4.4.
Sec 9.2 pg 2
Section 10: Data Logging
10. DATA LOGGING (VIRTUAL STRIP CHART) (Revised July 2006)

The QUV can be connected to a computer to continuously record and store all test parameters during an
exposure test. This is useful for documenting that all parameters were in tolerance throughout a test.
The software to record and store the data and the installation instructions are available from Q-Lab.
Contact the Q-Lab service/repair or sales department to obtain the software and instructions.
Note: The computer must use the Microsoft Windows XP operating system.
Sec 10 pg 1
10.1 Connecting the QUV to a Computer (Revised July

2006)
The QUV can be connected to a computer by plugging an Ethernet cable
into the QUV. The other end of the cable can be connected to a
computer in a number of ways.
a) Directly to a computer.
b) To a hub to monitor multiple QUVs.
Hub
c) To a local area network (LAN) to monitor one or more QUVs on one or more computers.
Router
Sec 10.1 pg 1
10.2 Viewing the Data on the Computer (Revised July 2006)

After the QUV is connected to a computer and the data logging software is installed, the computer can
store all QUV operating parameters as long as the computer and QUV are both on. The data can be
viewed at any time in either strip chart form or tabular form.
This is an example of the data in strip chart form.
This is an example of the data in tabular form. The data can also be exported to a spreadsheet such as
Microsoft Excel and manipulated or graphed as desired.
Contact Q-Lab for the software and detailed installation instructions if you would like to continuous record
all QUV operating parameters.
Sec 10.2 pg 1
Section 11: Maintenance
11. MAINTENANCE
11.1 Replace Lamps (Revised July 2006)

QUV/se, QUV/spray, and QUV/cw: The Solar Eye Irradiance control in the QUV/se, QUV/spray, and QUV/cw
automatically maintains the programmed irradiance. As a result, the lamps generally need to be changed
only once a year. After one year the lamps should be replaced because they tend to get dirty from the
condensation and air flow through the chamber. This dirt can change the spectral power distribution
emitted from the lamps.
With the Solar Eye Irradiance control, the only time the lamps need to be changed before one year is if
they no longer reach set point. This should only happen if you are running a higher than normal
irradiance set point. Lamps may only last about 1,000 hours if run at maximum set point but should last
the full year if run at normal set point. An error message will appear when the irradiance falls 0.10 W/m2
below the set-point. If this happens, replace the pair of lamps that is low. It is not necessary to replace
all the lamps. Always re-calibrate after changing lamps.
QUV/basic: Like any lamps, the light output of fluorescent lamps decreases with use. During the first 100
hours of lamp's operation, there is a rapid decline in lamp output, followed by a more gradual decline over
the remaining life. To compensate for this decline, the QUV/basic requires a simple rotation/replacement
system. This system involves replacing the oldest lamp in each bank after every 400 hours of lamp
operation. At that time the remaining six lamps are rotated as shown below. Thus, each bank will have
lamps near the following ages: 0 hours, 400 hours, 800 hours, and 1200 hours. The irradiance that the
test specimen receives is therefore an average of lamps at four different points on the age/output curve.
The total output from the bank is an average of several lamps and is relatively stable. An interval of 400
hours of light operation works out to about 4 to 6 weeks, depending on the UV/Condensation cycle
chosen. An error message will remind you every 400 hours to rotate lamps.
Sec 11.1 pg 1
Replacing the UV lamps is as simple as

changing ordinary fluorescent tubes. Begin by
lifting up the doors, unscrew the sensor panel
and hang it on the door ledge. Lift up the panel
holders and place them on the door ledge.
Now remove the trapezoid-shaped outer cover and

unplug the black lamp sockets on both end of the
lamps. Hold the lamp and slide it to one side until
it pulls out of the lamp gasket and repeat for the
other end.
Occasionally very new lamps will flicker or spiral for the first few days of operation. Do not be alarmed,
this does not effect their spectral power distribution or the overall light intensity.
Sec 11.1 pg 2
11.2 Clean Water Pan -every 6 months (Revised July 2006)

Dirty water in the pan does not affect the test, because only pure vapor condenses on the test samples.
However, the water should be cleaned whenever enough scum forms on the waters surface to prevent
evaporation, or when solids accumulate 1/8 inch (3mm) in the bottom. To clean the pan, first slide out the
water pan cover. Most labs drain the pan, although some simply remove the scum with a wet/dry vacuum
cleaner. Its not necessary to remove all the scale from the bottom of the pan, since a thin layer doesnt
hurt and may even act as an extra protective coating.
You will notice a magnesium anode in the water pan when you are cleaning out the pan. This provides
cathodic protection to the pans iron substrate in case the glass lining on the pan chips. The anode is
immersed in the water and electrically connected to the pan by a wire. If the glass lining chips, exposing
the iron substrate, a galvanic cell will form with magnesium as the anode, iron as the cathode, and water
the electrolyte. This cell is in effect an iron/magnesium battery generating an E.M.F. of about 1 volt. The
voltage causes sacrificial corrosion of the magnesium and cathodic protection of the iron. Under these
conditions, the iron cannot rust. The magnesium anode should be replaced whenever it corrodes
completely away.
Sec 11.2 pg 1
11.3 Check Spray Nozzles - every 3 months (QUV/spray only) (Revised July
2006)
Over time, spray nozzles may become clogged and not spray properly. The spray nozzles can be
inspected using the two glass panels supplied with every QUV/spray. Simply remove the panel holders
from one side of the QUV and insert the glass panels in their place. Run a spray step and check to see
that the entire surface of the glass panels are wet. If a portion of the glass panel is not wet, the spray
nozzle in that area should be removed and cleaned.
A spray nozzle can be removed from the spray bar using a wrench. Once the nozzle is removed, it can
be taken apart for cleaning with an air hose or small brush.
Sec 11.3 pg 1
Section 12: Troubleshooting and Repair
12. TROUBLESHOOTING & REPAIR (Revised July 2006)

The QUV is designed so that virtually all repairs can be made by the user. Whenever it is necessary to
replace any parts on your QUV, it is important that you use only parts that have been supplied or
recommended by Q-Lab. Q-Lab accepts no responsibility for the consequences if the operator uses
other parts.
Sec 12 pg 1
12.1 Error Messages (Revised February 2007)

Most problems will be accompanied by an error message that describes the problem. Many are intended
to be informational only and do not indicate that there is something wrong with your tester. For example,
the message OUTER COVER IS OFF appears every time that that an outer cover is removed. As soon
as the cover is replaced, the message will disappear.
Some messages indicate a true failure. For example, M33 WATER PAN TOO HOT XXC will appear if
the water pan runs out of water. The XXC at the end of the message will show the temperature that
the pan reached before the controller shut the test off.
Contact the Q-Lab Technical Services Department for guidance in solving any problems at 440/835-8700
or fax your inquiries to 440/835-8738 .
Code Message Reason
M1 DOOR IS OPEN Door is open
M2 OUTER COVER IS OFF Outer Cover is off
M10 END OF TEST Test completed (QUV continues to run with

message only)
M11 END OF TEST Test completed (QUV continues to run with
message and alarm)
M12 END OF TEST SHUTDOWN Test completed (QUV stops running without
alarm)
M13 END OF TEST SHUTDOWN Test completed (QUV stops running with
alarm)
M20 PANEL TEMPERATURE TOO HOT XXC UV CYCLE:
1. Air Heater is not shutting off because
the air heater relay is stuck closed.
2. Lab temperature is too hot.
CONDENSATION CYCLE:
3. Water heater is not shutting off because
the water heater relay is stuck closed.
4. Lab temperature is too hot.
M21 PANEL TEMPERATURE TOO COLD XXC UV CYCLE:
1. Air Heater is not on because the air
heater relay is stuck open.
2. Air heater is broken.
3. Lower blower is not on because the
blower relay is stuck open.
4. Lower blower is not on because it is
broken.
5. Lab temperature is too cold.
CONDENSATION CYCLE:
6. Panel holders are missing which allows
heat to escape.
7. Lower blower stays on because the
blower/fan relay is stuck closed.
8. Water heater is not on because the
water heater relay is stuck open.
9. Water heater is broken.
10. Lab temperature is too cold.
M22 UV TEMPERATURE FAULT XXC Step time is too short.
Sec 12.1 pg 1
Code Message Reason
M23 CONDENSATION TEMPERATURE FAULT Step time is too short.

XXC
M24 PANEL TEMP RUNAWAY XXC UV CYCLE: Air Heater is not shutting off
because the air heater relay is stuck closed.
CONDENSATION CYCLE: Water heater is
not shutting off because the water heater
relay is stuck closed.
M25 LAB TEMPERATURE AT ALARM XXC Lab temperature may be the cause of a
chamber temperature fault.
M30 REPLACE BATTERY Battery voltage is low
M33 WATER PAN TOO HOT XXC - MAY BE Water supply is shut off.
EMPTY
M34 CONTROLLER TOO HOT XXC Lab is too hot.
M43 WATER SPRAY OFF: SHOULD BE ON 1. Water supply is shut off.

2. Water filter is clogged.
3. Solenoid valve is stuck in the closed
position. Check by restarting the spray
cycle. If the solenoid is working, it will
make a noise when it opens. Replace if
necessary.
4. Spray relay is stuck in the open position.
5. Flow switch is stuck in the open
position.
M44 WATER SPRAY ON: SHOULD BE OFF 1. Solenoid valve is stuck open.
2. Spray relay is stuck closed.
3. Flow switch is stuck in the closed
position.
M50 UV IRRADIANCE TOO HIGH 1. Ballast is broken.
2. UV sensor is broken.
3. Irradiance set point is too low.
M51 UV IRRADIANCE TOO LOW 1. Rubber lamp socket is off or loose (see
the figure below for tightening
procedure).
2. Lamp is burned out.
3. Lamps are old.
4. UV sensor is broken.
5. Irradiance set point is too high.
M52 BALLAST OR BALLAST RELAY FAULT 1. Ballast is broken.
2. Ballast relay is stuck open.
M53 BALLAST RELAY STUCK ON Ballast relay is stuck closed.
M54 RUN RELAY STUCK ON Run relay is stuck closed.
M55 RELAY CHECK IN PROGRESS This message occurs when the controller is
checking for bad relays.
M60 LAMP FAULT BALLAST 1 1. Rubber lamp socket is off or loose (see
procedure).
3. Ballast is broken.
Sec 12.1 pg 2
Code Message Reason
procedure).
procedure).
procedure).
M65 SERVICE LAMPS Time to change lamps (QUV/basic only).
Occurs every 400 hours.
M66 CALIBRATE UV SENSORS Time to calibrate UV sensors (QUV/se &
QUV/spray only). Occurs every 500 hours
M69 LAMPS ON - SHOULD BE OFF Ballast relay is stuck closed.
M70 HEATER ON - SHOULD BE OFF Run relay and heater relay are stuck closed.
M80 FLASH MEMORY ERROR Indicates a problem with the controller. Turn
the QUV off and back on. If the problem
persists, contact Q-Lab.
M81 FLASH DATA CORRUPT Indicates a problem with the controller. Turn
the QUV off and back on. If the problem
persists, contact Q-Lab.
M82 RAM CORRUPTED, RAM RELOADED Indicates a problem with the controller.
Press the clear and enter buttons, if the
problem persists, contact Q-Lab.
M92 PANEL TEMPERATURE SENSOR FAIL Panel temperature sensor is broken
M93 WATER TEMPERATURE SENSOR FAIL Water temperature sensor is broken
M94 LAB TEMPERATURE SENSOR FAIL Lab temperature sensor is broken
To clear an error message, key in CLEAR, then ENTER. Repeat for each message you want to clear.
Alarm and message will reoccur if fault persists.
Sec 12.1 pg 3
12.2 Insufficient Water Volume (Revised July 2006)

If the spray water is on but the volume is less than 7 litres per minute adjust the pressure regulator to
maximum. If the volume is still less than 7 lpm check each of the following.
check the input water pressure and make sure that it is at least 25 psi.
check the nozzles to make sure they are not clogged (see section 11.3).
check the water filter to make sure it is clean. This can be done by first turning off the ball valve
and pushing the red pressure release button on the top of the housing. Unscrew the bottom of
the housing and remove the filter element.
replace the pressure regulator.
Sec 12.2 pg 1
12.3 No Power (Revised July 2006)

No power at all.
1. Power switch is broken
2. Transformer is broken.
Power Switch/Circuit Breaker Trips.

1. Power Switch is broken.
2. Air and water heater are on at the same time because the air or water heater relay is stuck closed.
3. Short circuit.
Sec 12.3 pg 1
12.4 Loose Lamp Sockets (Revised July 2006)

If the rubber socket is loose and falls off the lamp pins, squeeze the socket with a pair of pliers. This will
tighten up the brass bushings inside the socket. Be sure the power is turned off before performing this
procedure.
Sec 12.4 pg 1
Section 13: Replacement Parts
13. REPLACEMENT PARTS (Revised July 2006)

Whenever it is necessary to replace any parts on your QUV, it is important that you use only parts that
have been supplied or recommended by Q-Lab. When ordering parts specify QUV model, serial number,
Volts, Hz and Part Number.
Part Number
100V-120V 200V-240V Description basic se spray cw
V-131.0-X V-131.0-X 3 Tensile Bar Adapter
V-130.12-X V-130.12-X 3 end seal assy - right side
V-130.11-X V-130.11-X 3 end seal assy left side
V-131.3-X V-131.3-X 3 Panel Holder w/rings
V-130.13-X V-130.13-X 4 end seal assy - left side
V-130.15-X V-130.15-X 6 end seal assy- left side
CV-256 CV-257 Air Heater
IC-1308-K IC-1308-K Ballast
V-2048 V-2048 Ballast
CV-153 CV-154 Blower
CR10 CR10 Calibration Radiometer
CR10/cw CR10/cw Calibration Radiometer for QUV/cw
V-4049-K V-4049-K Control Board
V-4086 V-4086 Controller Battery
V-2077-X V-2078-X Controller Transformer
IC-1065 IC-1065 CR10 to Controller Cable
IC-1440 n/a CR10 Wall Plug Adapter (9V)
V-4040-K V-4040-K Current Sensor Board
V-2292-X V-2292-X Flow Switch
V-2285 V-2285 Flowmeter
V-2342 V-2342 Fuse, 0.5A
IC-8999 IC-8999 Interlock Switch
V-4041-K V-4041-K Keypad/Radiometer Interface Board
IC-1500 IC-1505 Lamp Cooling Fan
V-106 V-106 Lamp Gasket
UVB-313 EL UVB-313 EL Lamp UVB-313
QFS-40 QFS-40 Lamp QFS-40
UVA-340 UVA-340 Lamp UVA-340
Sec 13 pg 1
Section 13: Replacement Parts
Part Number
100V-120V 200V-240V Description basic se spray cw
UVA-351 UVA-351 Lamp UVA-351
V-2089 V-2089 Lamp cool white
V-4051-X V-4051-X LCD Display
V-131.3T-X V-131.3T-X Long Tensile Bar Holders
CV-207 CV-207 Magnesium Anode
V-2202 V-2200 Main Power Switch/Circuit Breaker
CV-234 n/a Power Cord
IC-1520 n/a Power Cord
n/a CV-234.1 Power Cord
IC-1525 n/a Power Cord Plug
HS-4650 HS-4650 Pressure Regulator
F-8385 F-8385 Relay
V-132-3 V-132-3 Retaining Ring for 3" Holders
V-155 V-155 Rubber Lamp Socket
V-141 V-141 Safety Goggles
HS-4680 HS-4680 Shut Off Valve
V-4059-K V-4059-K Software/Processor Board
HS-4660 HS-4661 Solenoid Valve
V-440-K V-440-K Space Saver Frame
V-4116 V-4116 Spray Nozzle
V-2156-X V-2156-X Temperature Sensor
V-133-K V-133-K Thick Panel Retainers, Set of 50
IC-1124-X IC-1124-X UV Sensor
CV-218 CV-218 Water Feed Assembly
F-8887-X F-8887-X Water Feed Filter Assembly
CV-218V CV-218V Water Feed Valve Only
V-2287-X V-2287-X Water Filter Assembly
V-2288 V-2288 Water Filter Element
CV-230 CV-231 Water Heater
CV-210-K CV-210-K Water Pan
HS-4550-K HS-4550-K Water Pan
Sec 13 pg 2
Section 14: Technical Support and Service
14. TECHNICAL SUPPORT AND SERVICE (Revised July 2006)

Technical support and service is available over the telephone Monday through Friday from 8:30 AM to
5:00 PM, E.S.T. Call 440/835-8700 or Fax 440/835-8738.
Sec 14 pg 1
Section 15: Warranty Information
15. WARRANTY INFORMATION (Revised July 2006)

One Year Limited Warranty. The QUV is guaranteed against defects in workmanship or materials for
one year. Liability is limited to replacing or repairing any part or parts that are defective in materials or
workmanship and are returned to our factory, shipping costs prepaid. Liability in all events is limited to
the purchase price paid. Damage due to accident or abuse is not covered. Labor cost is not covered.
Q-Lab makes no other warranties, including implied warranties of merchantability or fitness for a particular
purpose, except as may be expressly provided by Q-Lab in writing. Q-Lab shall not be liable for any
incidental, consequential, special, or contingent damages arising out of the sale or use of any product.
Copyright 1997
The QUV is made in the USA
QUV, Solar Eye, UVA-340 and UVB-313 are trademarks of Q-Lab Corporation.
Sec 15 pg 1

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Literature Number: LU-8047

Accelerated Weathering Tester

Applicable for Serial Numbers:

7. Controller Operation 16. Wiring Diagrams

1. SAFETY INFORMATION (Revised July 2006)

This symbol indicates, Attention! Consult the operating manual. All

1.1 Electrical Shock Hazard (Revised July 2006)

1.2 European Electromagnetic Compatibility (Revised July 2006)

1.3 Ultraviolet Hazards (Revised July 2006)

Never look at lighted UV lamps without UV absorbing goggles.

Warning - Risk Of Burns. Limit Exposure. Use Protective Gear.

One sample holder removed. Hand 50 mm

One sample holder removed. Hand 30 cm

All sample holders removed. Hand

2. GENERAL DESCRIPTION (Revised July 2006)

Simplified Cross Section of QUV

Recognition. The QUV/spray conforms to the following standards (among others).

3.1 Uncrating (Revised July 2006)

3.2 Location (Revised July 2006)

Transport and Storage Temperature: -40C to 80C

Altitude: 2000 meters or less.

Operation: The QUV is suitable for continuous operation.

Floor Plan Multiple QUV Installations

3.3 Electrical (Revised July 2006)

Frequency: The QUV will operate on either 50 or 60 hz.

Transient Overvoltage: Installation Category II of transient overvoltages.

3.4 Water (Revised July 2006)

3.4.1 Condensation System (Revised July 2006)

Volume: Water consumption is roughly 8 liters per day.

Water Level Control System

3.4.2 Water Spray System (QUV/spray only) (Revised July 2006)

Hose barb fitting

3.4.3 Water Drains (Revised July 2006)

4.1 Lamp Types (Revised July 2006)

Cool White Lamps

UV Lamps Compared to Sunlight

Sunlight thru Glass

Cool Whites in typical office

Cool White Lamps Compared to Sunlight

4.2 Irradiance Control (Revised July 2006)

QUVs that do have the Solar Eye irradiance control Controller

Sample Lamps Sample

The UV sensors are built into special black panels in

0.68 W/m2 at 340nm -

1.38 W/m2 at 340nm -

0.35 W/m2 at 340nm -

0.67 W/m2 at 310nm -

1.23 W/m2 at 310nm -

0.48 W/m2 at 310nm -

4.3 Lamp Cooling (Revised July 2006)

4.4 UV Baffle (Revised July 2006)

5. MOISTURE SYSTEM (Revised July 2006)

5.1 Condensation (Revised July 2006)

5.2 Water Spray (Revised

The QUV/spray can spray water on

Ball Valve allows you to manually shut

Spray Water Filter Assembly filters

Flow Meter indicates the rate of water

Solenoid Valve is opened and closed

Pressure Regulator maintains a

6. TEMPERATURE CONTROL SYSTEM

6.1 Panel Temperature Sensor (Revised July 2006)

6.2 Lab Temperature Sensor (Revised

6.3 Water Temperature Sensor