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FLUID COOLING | Brazed Plate BPS Series

stainless Steel Construction


Features
Stacked Plate
n

Stainless Steel
n

Copper Brazed
n

Oil to Water Applications


n

High Performance
n

Compact Design
n

SAE Connections
n

Corrosion Resistant Type 316


n

Stainless Steel Plates


Mounting Studs Standard
n

SAE Oil Connections,


n

NPT Water Connections


Optional Mounting Bracket
n Additional Models
Available please consult
WATER COOLED BPS

Optional Nickel/Chrome
n
factory for more information
Brazed Construction

Ratings Materials
Maximum Working Plate Material 316L Stainless Steel
Temperature 350 F at 450 psi* Braze Material C opper Standard
Maximum Working Pressure 450 psi** Nickel/Chrome Optional
Test Pressure 600 psi Stud Bolts 304 Stainless Steel
Front and Back Pressure Plates
304 Stainless Steel
**Maximum working temperature can increase
with derating of working pressure. Connectors 304 Stainless Steel
**Maximum working pressure can increase with Foot Mounting Brackets 3 04 Stainless Steel
a derating of working temperature.

How to Order
BPS
Model Number Model Size Selected Options
Series of Plates 12 x 5 FB - Foot
20 x 10 Mounting
Brackets
BPS

BPS - SAE Oil Connections, NPT Water

120 TTPSales@thermasys.com 262.554.8330 www.thermaltransfer.com


Dimensions
A
C

D H

Oil Water
In Out

HEAT EXCHANGER
MODEL
B SIDE A / SIDE B G E
DESIGN PRESSURE
DESIGN TEMP.
VOLUME
MFRD DATE

WATER COOLED BPS


F

Oil Water
Out In

H Water Net Wt.


Model A B C D E F G Oil SAE
SAE NPT NPT lbs.

BPS-12-12x5 2.61 8
1.25 1.12 #12 3/4
BPS-24-12x5 3.75 12
4.9 12.2 2.7 9.9 2.5 3.5
BPS-36-12x5 5.00 16
1.50 1.25 #20 1-1/4
BPS-70-12x5 8.19 27

BPS-24-20x10 3.99 39

BPS-50-20x10 9.8 20.3 6.44 6.5 17.0 4.0 5.5 1.75 1.38 #24 1-1/2 68
BPS
BPS-80-20x10 9.25 100
NOTE: We reserve the right to make reasonable design changes without notice. Dimensions are in inches.
SAE Connection Thread Forms: #12 SAE = 1-1/16 - 12UN-2B #20 SAE = 1-5/8 - 12UN-2B #24 SAE = 1-7/8 - 12UN-2B
NPT Connections are internal threads (female).

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Performance Curves
600
Model
500
7 1. bps-12-12x5
400 2. bps-24-12x5
6
3. bps-36-12x5
300
4. bps-70-12x5
250
5. bps-24-20x10
200
6. bps-50-20x10
5
4 7. bps-80-20x10
Horsepower Heat Removed

150

100
90
80
3
70
60
50
2
40

30
25 PRESSURE DROP
1
WATER COOLED BPS

20 = 5 PSI
= 10 PSI
15
= 20 PSI

10
9
3 4 5 6 7 8 10 15 20 25 30 40 50 60 70 80 90 100 150 200
GPM Oil Flow

Performance Correction Pressure Drop Correction


4.0 4.0

3.0 3.0

2.0 2.0
Correction Multiplier

Correction Multiplier

1.0 1.0
0.9 0.9
0.8 0.8
0.7 0.7

0.6 0.6

0.5 0.5
BPS

0.4 0.4
40 50 60 70 80 90 100 200 300 400 500 600 700 40 50 60 70 80 90 100 200 300 400 500 600 700

Average Oil Viscosity (SSU) Average Oil Viscosity (SSU)

122 TTPSales@thermasys.com 262.554.8330 www.thermaltransfer.com


Selection Procedure
Performance Curves are based on 100SSU oil at 40F approach temperature
(125F oil leaving cooler, 85F water entering cooler), 2:1 oil: water ratio
(1 GPM water flow for each 2 GPM oil flow).
Determine Curve Horsepower Heat to be Removed.
Step 1 
40
Oil leaving Performance Curve
Horsepower Horsepower
x cooler F x Correction =
heat load Heat to be
Minus water Multiplier
Removed
entering cooler F
Determine Actual Oil Pressure Drop. Pressure drop shown on
Step 2 
curve x Pressure drop correction multiplier = Actual pressure drop.

Oil Temperature
Oil coolers can be selected by using entering or leaving oil tempertures.
Typical operating temperature ranges are:
Hydraulic Motor Oil 110F - 130F
Hydrostatic Drive Oil 130F - 180F
Lube Oil Circuits 110F - 130F
Automatic Transmission Fluid 200F - 300F

WATER COOLED BPS


Desired Reservoir Temperature
Return Line Cooling: Desired temperature is the oil temperature
leaving the cooler. This will be the same temperature that will be found
in the reservoir.
Off-Line Recirculation Cooling Loop: Desired temperature is the
temperature entering the cooler. In this case, the oil temperature change
must be determined so that the actual oil leaving temperature can be found.
Calculate the oil temperature change (Oil #T) with this formula:
Oil #T=(BTUs/Hr.)/GPM Oil Flow x 210).
To calculate the oil leaving temperature from the cooler, use this formula:
Oil Leaving Temperature = Oil Entering Temperature - Oil #T.
This formula may also be used in any application where the only temperature
available is the entering oil temperature.
Oil Pressure Drop: Most systems can tolerate a pressure drop through the
heat exchanger of 20 to 30 PSI. Excessive pressure drop should be avoided.
Care should be taken to limit pressure drop to 5 PSI or less for case drain
applications where high back pressure may damage the pump shaft seals.

BPS

www.thermaltransfer.com TTPSales@thermasys.com 262.554.8330 123

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