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Electromagnetic Floater
by J_Hodgie on June 8, 2007
Table of Contents
Electromagnetic Floater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
File Downloads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Step 1: Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
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Related Instructables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
http://www.instructables.com/id/Electromagnetic-Floater/
Author:J_Hodgie author's website
Currently doing masters in Mechatronics Engineering, but still create in my spare time
It is much like the floating globes you can buy, except it works by balancing the forces of permanent magnets with electromagnets, rather then simply using combinations
of permanent magnets.
This is done by using a microcontroller and an IR sensor to detect where an object is floating below. Then based on a set value, the microcontroller uses the
electromagnets to to hold the floating object at a given height.
The place the object floats at depends on the weight of the object and the power of the magnets in the object. The height is set by holding the object under the magnets
and sensor and pushing the button.
The object floats at the point where the force of gravity down equals the force of the magnets pulling up, which allows it to use non-industrial electromagnets and less
power to float. The program also dynamically adjusts so the object is always at the perfect height.
I decided to make the electromagnetic floater because I have always been fascinated by the floating globes in the store, but I never wanted to pay their prices, and I
never liked how they only floated objects that you had to buy or came with it. So, I decided to make my own that could float anything with a magnet. The results are what
you see here.
http://www.instructables.com/id/Electromagnetic-Floater/
File Downloads
http://www.instructables.com/id/Electromagnetic-Floater/
- Vinyl Tubing
- 3 or more 1/4" diameter x 1/4" thick rare earth magnets (for the base)
- 2 or more 1/2" diameter x 1/8" thick rare earth magnets (for the objects)
Tools:
- Soldering Iron
- Hot Glue Gun
- Desoldering Pump
- 3rd Hand
- Plexiglas cutter
First you need to drill a hole in the back of each box for the support wire to go through. Also cut holes for the power switch, power input, set height button and LED
indicator. You also need to cut most of the bottom of the ring box out, just leaving a lip on the bottom.
Support the ring box above the base box by using some heavy gauge steel wire, bent to the shape and height you want. Next, wrap the electrical wire around the steel
wire, then cover all of it with the vinyl tubing (optional) as seen below.
Next, bend the bottom end of the support in a zig zag pattern and use hot glue to secure it to the inside of the bottom case (see second picture below). I secured the ring
box to the top of the support wire by using a magnet, but it could also stuck on by hot glue.
http://www.instructables.com/id/Electromagnetic-Floater/
Image Notes Image Notes
1. I used some hockey tape darkened with a sharpie to protect against the sharp 1. Holes for the set height button and bi-colour LED
edges. 2. Power switch
2. This magnet holds the ring box on the steel wire, It also holds the box closed. 3. 1/8" audio jack for power
When you put the electromagnets in the box when finished, put the permanent magnets inside the coil.
Next cut a piece of Plexiglas to fit inside the bottom of the ring box but so the bottom lip holds it up. The next step is to attach the IR emitters and sensor to the Plexiglas
as seen in the pictures below using hot glue then finish attaching and labeling the wires.
Image Notes
1. a larger magnet on the other side is holding it up, later I replaced it with another
1/4" x 1/4" magnet because it was too powerful for the electromagnets to change
it's strength enough.
2. Both electromagnets are here, one is 2/3 the size of the other and up against
the Plexiglas.
http://www.instructables.com/id/Electromagnetic-Floater/
Image Notes
1. It's optional, but I drilled a hole here for the wires to pass through.
It is very important to plan where all of the parts go, so all of the electronics will fit in the box the first time, If not it could be very frustrating and cause much grief.
It is also important to note that the NPN power transistor(s) will heat up, to overcome this I mounted them to contact the aluminum base of my project box, This way it acts
as a heat sink, preventing a spectacular fire. You will also need to come up with something similar to remove most of the heat from the box.
Once the electronics are built, there is a section of code in the program to uncomment and and then load onto the chip to test the orientation of the coils. It pulses the
coils off, pulling up, and pushing down, also indicated by the LED. If you hold a magnet under the electromagnets and it doesn't follow the pattern, reverse the wires.
http://www.instructables.com/id/Electromagnetic-Floater/
http://www.instructables.com/id/Electromagnetic-Floater/
File Downloads
The object shown here is a heavy cardboard tube covered in electrical tape with 2 1/2" diameter x 1/4" thick rare earth metal magnets (from Digi-Key). I have also
successfully floated a die I crocheted using a granny square pattern, and a ruby made from construction paper.
http://www.instructables.com/id/Electromagnetic-Floater/
http://www.instructables.com/id/Electromagnetic-Floater/
Step 6: Start Floating
All that is left to do is start floating the objects.
This is done by holding the object under the magnets and slowly bringing it up. When It nears the point where it wants to float up, push the button. This will set the level to
float at to the current height.
Next, hold it just below where you set the hold height, so the LED lights up. Hold it there until it simply floats out of your hand. This happens because the microcontroller
slowly adjusts the hold height up, to where the electromagnets have enough power to control the object.
You may also notice some buzzing coming from the electromagnets. This can be easily fixed by inserting some padding around the electromagnets.
If you do make this I would love to see some photos. It would also be great to hear any comments you have.
http://www.instructables.com/id/Electromagnetic-Floater/
http://www.instructables.com/id/Electromagnetic-Floater/
Related Instructables
http://www.instructables.com/id/Electromagnetic-Floater/
Comments
50 comments Add Comment view all 449 comments
2. Is it possible to drive the electromagnet (via transistor/bridge) with the PWM output of the Arduino? Or does this higher frequency switching cause the
magnetic field to not behave properly? I ask because this project has inspired me for another project I want to do (and post on instructables, of course).
http://www.instructables.com/id/Electromagnetic-Floater/
TheIronHobo says: May 4, 2011. 6:38 PM REPLY
is it strong enough to hold a pen?
thanks
I could understand this if a lone electromagnet couldn't be switched quickly enough... is that the case?
The full H-bridges let the electromagnets push as well as pull, which should increase the range in which something should float, but that doesn't seem strictly
necessary either. Can anyone comment?
Thanks very much.
http://www.instructables.com/id/Electromagnetic-Floater/
killerdynamo says: Dec 30, 2010. 9:38 PM REPLY
no, it'd be a really badass waterbed
http://www.instructables.com/id/Electromagnetic-Floater/