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Article history: Load-reversed push-out tests have been carried out on 6 rectangular concrete-lled steel tubular (CFST) col-
Received 4 February 2012 umns with the aim of investigating the nature of the bond between the concrete inll and the steel tube, the
Accepted 3 November 2012 contribution of each bond stress component (i.e. chemical adhesion, microlocking and macrolocking) and the
Available online 29 November 2012
development of macrolocking within four half-cycles of loading. The contribution of microlocking to the total
bond strength was obtained from the comparison between the ultimate strength of normal specimens and
Keywords:
Concrete-lled steel tubes (CFST)
lubricated specimens, which also revealed the detrimental effect of lubrication on the bond strength. The
Interface bond strength macrolocking contribution was obtained from the comparison between the ultimate strength achieved in
Interface condition the rst half-cycle of loading u1 and the ultimate strength achieved in the third half-cycle of loading u3 of
Load-reversal the non-lubricated specimens. The developed bond mechanisms were explained and details of the interface
Macrolocking bond stress distribution were obtained from the recorded axial strain gradients in the steel tube. Finally, the
Microlocking concept of a critical shear force transfer length was introduced, and its implications on practical design
Push-out test discussed.
Crown Copyright 2012 Published by Elsevier Ltd. All rights reserved.
1. Introduction whilst, more recently, concrete lled elliptical hollow sections (EHS)
have been introduced [6,7].
Concrete-lled steel tube (CFST) compression members have at- Key to the satisfactory structural response of CFST is the effective
tracted considerable attention from both practising engineers and re- shear stress transfer from one material to the other (i.e. composite
searchers owing to their favourable structural properties and signicant action) particularly in regions of geometric discontinuity of the struc-
nancial advantages over their structural steel or reinforced concrete tural members, where bond stress demand is the greatest [2]. Com-
counterparts that make them well-suited for structural applications. posite action may be achieved via the natural bond between steel
The steel tube connes the concrete inll thus enhancing its strength and concrete, similarly to the bond between steel reinforcing bars
and ductility, whilst the concrete core delays the onset of local buckling and surrounding concrete, or with the aid of shear connectors of var-
of the tube wall, particularly for RHS and SHS. Hence the resulting com- ious forms, including structural bolts [810], Hilti nails [9], threaded
posite columns possess high strength, stiffness and ductility thereby lead- bars [10], self-taping screws [11] and tab stiffeners [12].
ing to smaller column sizes and to larger lettable areas particularly in the Early research on the bond strength in circular CFST was con-
lower storeys of multi-storey buildings [1]. Moreover the steel tubes act ducted by Virdi and Dowling [13] who performed push-out tests on
as permanent formwork for the concrete and can support signicant con- stocky CHS lled with concrete of various grades. They examined
struction loads before the hardening of the concrete thereby speeding up the effect of various parameters on the bond strength, such as the
construction times and lowering the cost. The slenderness of the steel age, strength, compaction and curing conditions of concrete, the in-
tubes and the strength of the concrete inll utilised in practical applica- terface length, the tube size and various surface treatments and
tions vary from one country to another [2], with the majority of the concluded that the most signicant factor contributing to the bond
research being directed towards relatively thick-walled tubes lled with strength is the mechanical keying between steel and concrete.
normal strength concrete, whilst thin-walled tubes lled with high- Morishita et al. [4,14] tested CHS, SHS and octagonal hollow sections
strength concrete have received less attention [3]. Traditionally CFST lled with concrete to investigate the effects of cross-section shape
have employed square, rectangular and circular hollow sections (SHS, and concrete grade on bond strength. They reported that concrete-
RHS and CHS respectively) or even octagonal hollow sections [4,5], lled CHS display increased bond strength compared to SHS and
octagonal cross-sections and that high strength concrete results in
decreased bond strength compared to normal strength concrete for
* Corresponding author. Tel./fax: +86 22 27403736.
E-mail addresses: quxiushu@bucea.edu.cn (X. Qu), zhchen@tju.edu.cn (Z. Chen),
CHS due to increased shrinkage. Similar observations regarding the
d.nethercot@imperial.ac.uk (D.A. Nethercot), leroy.gardner@imperial.ac.uk effect of the concrete grade on bond strength were also made else-
(L. Gardner). where [8,13], and have also been attributed to the higher shrinkage
0143-974X/$ see front matter. Crown Copyright 2012 Published by Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.jcsr.2012.11.003
36 X. Qu et al. / Journal of Constructional Steel Research 81 (2013) 3543
Table 1
Specimen details for the load-reversed push-out tests.
Specimen Depth D (mm) Width B (mm) Thickness t (mm) Length L (mm) Interface length Li (mm) Concrete grade Steel grade Interface treatment
2.2. Preparation of specimens the top end was measured by means of two linearly varying displace-
ment transducers (LVDTs) placed at the two sides of the specimen.
The interface bond strength was measured by means of load- The deection of the concrete core was then taken as the average of
reversed push out tests. The ends of the steel tubes were cut and ma- the two transducer values. In order to study the strain distribution
chined to the required length before delivery, ensuring that the two in the steel hollow section, strain gauges were xed on the narrow
ends were parallel to each other and normal to the sides. Any deposits and wide faces of the steel tubes along the longitudinal length of
of dust or oil on the inside of the steel tubes were removed. The inter- each specimen. The spacing between two adjacent strain gauges
face of specimen CP5 was lubricated with butter prior to the casting of was 100 mm. Since the strain may vary signicantly near to the load-
the concrete core. The concrete was cast within the steel tubes, leav- ed end, two strain gauges, placed 50 mm from the loaded end, were
ing approximately 50100 mm air gap at one end of each specimen. added to the two faces of the steel tube. Details of the strain gauges
All the specimens were compacted by hand. for specimen CP1 are shown in Fig. 4.
During testing, load was applied at the top of the specimen to the
2.3. Material properties concrete core and was resisted at the base by the steel section alone.
Initially, load was increased at the rate of 10 kN/min and the deec-
Two different grades of commercial concrete were used in the tions were recorded at every 2 kN step. Once the specimen started
tests. For each batch, six 100 mm concrete cubes were cast and to show a marked change in the slip between the steel tube and con-
cured in standard laboratory conditions for 28 days [25]. After that crete core, as indicated by the LVDTs, the recordings were taken after
period, experiments to measure the concrete elastic modulus and every 2 mm of movement of the concrete core. Loading continued
concrete compressive strength were conducted. The average values until the recorded load showed little change for large increases of
of the material parameters are shown in Table 2. slip. At this point, the rst load application was complete. After that,
The material properties of the steel tubes were obtained by means the specimen was inverted and reversed load was applied to the spec-
of tensile coupon tests. Four coupons (see Fig. 2) were tested in accor- imens following the above-mentioned procedure until the recorded
dance with [26]. The key average measured properties are shown in load showed little change for large increases of slip. Then, the speci-
Table 3. men was reversed again to apply a further cycle. Each specimen was
subjected to 4 half-cycles of loading.
2.4. Experimental set-up
2.5. Experimental results
All specimens were tested at around 40 days of age. The load-
reversed push-out tests were conducted using a 500 kN capacity hy- For each test, the slip between the steel and the concrete core was
draulic jack as depicted in Fig. 3. The specimens were set up in the initially linearly related to the increments in loading. At a certain
testing machine in the vertical position with the air gap at the bottom. stage, slip developed more rapidly and the interface carrying capacity
A layer of sand was rst spread on the top surface of the specimens. was observed to vary with the loading direction and the load reversal.
Then, a steel block, which had a slightly smaller cross-section than Generally, for loading in the same direction, the interface carrying ca-
that of the concrete core, was placed on the top of the specimen. pacity decreased as the load cycles increased. After the test, the state
This ensured that the load was applied only on the concrete core of the concrete contact surface was examined. A general view of the
and allowed the concrete core to be pushed downward when testing. top and bottom contact surface of the specimens observed after test-
The load was measured by a load cell placed on the hydraulic jack. ing is shown in Fig. 5. It may be seen that the concrete had been
The movement of the concrete core with respect to the steel tube at slightly crushed in some local contact surface regions.
For design purposes, the average interface bond stress is used to
z represent the interface bond strength. This is determined from:
Flat coupon
N=CLi 1
t
in which N is the push-out load value, C is the perimeter of the con-
y y
D
crete section in contact with the steel tube and Li is the interface
length.
Table 2
Measured concrete properties.
Table 3
Key material properties from tensile coupons tests.
(a) CP1 (b) CP1 1-1 (c) CP1
cross-section cross-section 2-2 cross-section
Specimen Young's modulus Yield stress Ultimate tensile
ES (MPa) fy (MPa) strength fu (MPa)
300
interface bond stress () versus slip (S) curves of Fig. 6. As expected,
1
the peak bond stress under the rst application of loading is typically
higher than under subsequent loading. Additionally, two somewhat
different forms of curve may be observed: for the rst, second and 200
fourth half-load cycles, the curves of all the specimens have the
same feature, with an initial linear portion followed by a transitional
2
portion. After reaching the peak strength, a rapidly declining portion
appears before a relatively stable residual strength is attained. For the 200 300
third load reversal, the curves of all the specimens are characterized
by the lack of any falling branch. The reason for the behaviour in
the third half-load cycle being different from the others is explained Fig. 4. Specimen details: CP1 (dimensions in mm).
in Section 3.4.
Fluctuation may be observed in some of the bond stressslip 3. Analysis of test results
curves, especially for specimen CP5. A possible explanation for the
higher uctuations in the case of CP5 is that lubrication on the inside 3.1. Bond mechanisms
of the tube may not have been entirely uniform. For all other speci-
mens, uctuations may be attributed to the nonhomogenous conn- As discussed in Section 1, the interface bearing capacity arises
ing pressure exerted by the tubes on the concrete core, due to local from three distinct mechanisms: chemical adhesion, microlocking
irregularities of the corner surface of the steel tubes, causing extra and macrolocking. Chemical adhesion is generated by capillary action,
microlocking in these regions. which arises during the cement hydration process. According to
The ultimate average bond strength and its corresponding slip for all previous research [22] chemical adhesion makes only a minor contri-
specimens at every load reversal are shown in Table 4. For each speci- bution to the bond strength and is inuenced by many factors, such as
men, un (n = 1, 2, 3 or 4) is the ultimate average bond strength at the the cement content and watercement ratio. Microlocking, is caused
nth (n = 1, 2, 3 or 4) load reversal, as derived from Eq. (1), where Nun by the roughness of the bond interface from the micro-perspective
is the peak load in the nth curve, un = Nun / CLi. For all specimens, the [2,13,8,20]. Macrolocking, also referred to as interface friction, arises
slip at the peak load in the nth half-cycle of loading is Sun (n = 1, 2, 3 due to the manufacturing tolerances associated with variations of
or 4). For specimen CP5, although the peak interface bond strength of the internal dimensions of the tube [2,13]. A graphical representation
0.112 MPa can be observed after approximately 10 mm of slip, at the of each component is shown in Fig. 7.
uctuation of the rst curve, the rst peak point at the bond strength During load-reversed push-out tests, the contribution of each of the
of 0.106 MPa and lower slip is believed to be a more relevant value. It aforementioned factors to the bond strength is different for different
should be noted that all S curves displayed a lack of a maximum in load reversals and load levels. Generally, at the beginning of the rst
the third half-cycle, similarly to some results reported in [8,13,20]. loading cycle, there is no slip between the steel tube and the concrete
Hence Su3 is the displacement which corresponds to the maximum core and the interface bond strength is due entirely to chemical adhe-
recorded average stress during the third half-cycle of loading. Although sion. As the push-out load increases, slip between the steel tube and con-
this is not indicative of the ultimate bond stress of the specimens, it still crete core occurs over part of the end regions, where the chemical
provides some useful information about the behaviour of the speci- adhesion is damaged and microlocking starts to engage. As the load is
mens. In this case it is the shape of the loadslip curve rather than the further increased, the interface slippage grows and begins to move to-
actual value of the u3 that is signicant. wards the middle part of the interface length, the chemical adhesion
only exists in the areas without slippage, whilst the interface bond
strength in the areas with slip develops mainly from microlocking.
Once relative slip occurs along the whole interface length, chemical ad-
hesion ceases to contribute and microlocking is also broken in the
areas of greater slip. At this stage, the push-out load equals the interface
carrying capacity and the interface bond strength results mainly from
microlocking and macrolocking. As slip increases further, the effect of
the roughness of the bond interface reduces and the microlocking contri-
Reaction frame bution begins to decline. Eventually, the interface bond strength is due
solely to macrolocking. After the rst reversal, there is no chemical adhe-
Load cell sion and microlocking is very small and may be assumed to be zero.
Therefore, the interface bond strength may be assumed to be provided
LVDTs Hydraulic jack almost entirely from macrolocking under all subsequent load reversals.
is the axial load in the steel tube at location x, then the bond stress, (x), occur at the bottom of the steelconcrete interface and may be
can be obtained from: inuenced by the pinching effect, which causes the steel tube to
deform outwards at this location.
dN x
x : 2
2B 2t 2D 2t dx 3.3. Inuence of different parameters
Figs. 8 and 9 illustrate the bond stress distributions on the narrow As discussed above, the interface bond carrying capacity included
and wide faces of the steel tube for specimen CP1 at different load all three bond mechanisms only in the rst load cycle. Therefore, the
levels. The bond stress distribution is not uniform along the tube study of the effect of different factors on bond strength in this section
length, but the value of local bond stress increases as the load refers to their inuence on the ultimate bond strength under the rst
increases until the ultimate load is reached. Some local calculated load application. As shown in Fig. 6, the slip initially varies linearly
bond stress values were zero in Figs. 8 and 9. These conditions usually with load. To illustrate this more clearly, the bond stress versus slip
0.05 0.2
Third half-cycle Third half-cycle
0.00 0.1
0 20 40 60 80 100
-0.05 0.0
0 10 20 30 40 50 60
-0.10 Fourth half-cycle -0.1
Fourth half-cycle
Second half-cycle Second half-cycle
-0.15 -0.2
Slip (mm) Slip (mm)
Fig. 6. Bond stress versus slip S curves from load-reversed push-out tests for each specimen.
40 X. Qu et al. / Journal of Constructional Steel Research 81 (2013) 3543
0.2
0.5
0.1
0.0 0.0
0 100 200 300 400 500 600 700 800 0 100 200 300 400 500 600 700 800
Distance away from the loaded end (mm) Distance away from the loaded end (mm)
4
N=0.292Nu
N=0.307Nu
N=0.523Nu
N=0.525Nu
N=0.705Nu
3 N=0.661Nu
N=Nu
N=0.789Nu 0.2
N=Nu
0.1
1
0 0.0
0 100 200 300 400 500 600 700 800 0 100 200 300 400 500 600 700 800
Distance away from the loaded end (mm) Distance away from the loaded end(mm)
Fig. 8. Bond stress distribution in the narrow face of the steel tube along specimen CP1 length at different load levels.
components of the CFST column is given by their respective yield or length and B the outer SHS width), whilst the opposite trend was
crushing resistances, the minimum failure load Nf is: observed for circular tubes. Hence it can be concluded that there is
n o no consensus regarding the effect of interface length on the bond
Nf min Ac f c; As f s 4 strength for concrete-lled RHS, which indicates that the interface
length cannot be considered a dominant factor affecting bond stress.
where Ac is the cross-sectional area of concrete core, As is the cross-section For specimens CP14 and 6, which have a D/t ratio of approxi-
area of steel tube, fc is the compressive cylinder strength of concrete, mately 50, the experimental average value of Ls,cr is 5445 mm. If the
taken as fc =0.79fcu ( fcu being the cube strength) and fy is the yield full bond between the steel tube and the concrete core is to be relied
strength of the steel. upon in design, then the member length adopted in practice should
Hence, the critical length Ls,cr required for full shear transfer exceed Ls,cr or suitable measures to ensure effective load transfer,
(i.e. Nu = Nf ) can be obtained as: such as through-plate connections or shear connections, should be
adopted.
n o
min Ac f c; As f s
Ls;cr : 5
2B 2t D 2t u 4. Conclusions
It should be noted that the aforementioned derivation is based on Six load-reversed push-out tests have been conducted to investi-
the assumption that interface length has a negligible effect on bond gate the bond mechanisms in rectangular CFST columns, and the rel-
strength. As mentioned in Section 1, numerous researchers [8,13,20] ative contribution of each component. Each specimen was subjected
have studied the effect of interface length on bond strength without to four half-cycles of loading. Bond stress versus slip curves were
being able to verify a direct link. In [13] it was concluded that for obtained for each specimen. The axial bond strain distribution in the
circular CFST the contact length has no appreciable effect on bond narrow and wide faces of the steel tube, and along the entire length
strength, whilst Shakir-Khalil [8] pointed out that the interface length of the specimen at the point of the interface reaching its ultimate
does not seem to have a direct and proportional effect on the load load-carrying capacity, and, in the case of specimen CP1, at a range
carrying capacity of the specimens. Tao et al. [20] reported that the of different load levels, have been successfully recorded. Based on
bond strength increased with increasing Li / B (Li being the interface the experimental data, bond stress distributions in the narrow and
42 X. Qu et al. / Journal of Constructional Steel Research 81 (2013) 3543
0.3
0.2 0.2
0.1
0.0 0.0
0 100 200 300 400 500 600 700 800 0 100 200 300 400 500 600 700 800
Distance away from the loaded end (mm) Distance away from the loaded end (mm)
N=0.307Nu N=0.292Nu
N=0.552Nu N=0.523Nu
1.2
N=0.661Nu N=0.705Nu
2 N=0.789Nu N=Nu
N=Nu 0.9
0.6
1
0.3
0 0.0
0 100 200 300 400 500 600 700 800 0 100 200 300 400 500 600 700 800
Distance away from the loaded end (mm) Distance away from the loaded end (mm)
Fig. 9. Bond stress distribution in the wide face of the steel tube along specimen CP1 length at different load levels.
wide faces of specimen CP1 were determined. The bond stress distri- full shear transfer was studied, and design recommendations were
bution was found to be non-uniform along the length of the tube. By made.
analysing the average ultimate bond stress for each of the four half
cycles of loading (u1, u2, u3 and u4), the relative contributions of Symbols
the three bond mechanisms were assessed. Macrolocking was found
to be the dominant mechanism contributing to bond strength,
followed by microlocking, whereas the effect of chemical adhesion
appeared to be limited. Finally, the critical interface length to ensure Ac cross-sectional area of concrete core
As cross-section area of steel tube
B width of the rectangular steel tube
0.35
C perimeter of the concrete section in contact with the steel
tube
0.30
D depth of the rectangular steel tube
Ec modulus of elasticity of concrete
0.25
Bond stress (MPa)
N N N
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