SUVIDYA INSTITUTE OF TECHNOLOGY

Mumbai : 400055

SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LUGS

REFERENCE PRESSURE VESSEL DESIGN MANUAL BY D.R.MOSS - (PROCEDUCE 3-7, #2)

SEISMIC DESIGN - VESSEL SUPPORT OF LUGS

IN THIS CALCULATION, EFFECT DUE TO WIND LOAD IS IGNORED AS EQUIPMENT IS
LOCATED WITHIN BUILDING. DESIGN CHECK IS CONDUCTED FOR SEISMIC LOAD

D SHELL OUTSIDE DIAMETER 90.00 in

A LENGTH OF R.F. PAD 28.00 in
B WIDTH OF R.F. PAD 21.00 in
C WIDTH OF BASE PLATE 17.00 in
E HEIGHT OF LUG SUPPORT 23.00 in
F THICKNESS OF BASE PLATE 1.00 in
G THICKNESS OF GUSSETS 0.56 in
H DISTANCE BETWEEN TWO GUSSETS 15.00 in
J PLEASE REFER ABOVE SKETCH 2.00 in
M PLEASE REFER ABOVE SKETCH 2.50 in
X, a ( BCD - D ) / 2 12.00 in
W WEIGHT OF VESSEL - OPERATING CONDITION 60000.00 lb
N NO. OF LUG SUPPORTS 4 Nos.
ts THICKNESS OF SHELL 0.5 in
tp THICKNESS OF PAD 0.5 in

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SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055

SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LUGS

REFERENCE PRESSURE VESSEL DESIGN MANUAL BY D.R.MOSS - (PROCEDUCE 3-7, #2)

SEISMIC DESIGN - VESSEL SUPPORT OF LUGS

IN THIS CALCULATION, EFFECT DUE TO WIND LOAD IS IGNORED AS EQUIPMENT IS
LOCATED WITHIN BUILDING. DESIGN CHECK IS CONDUCTED FOR SEISMIC LOAD

CALCULATE FORCES
FIND OUT BASE SHEAR ; ( V ) (As per procedure given in IS:1893-2002)
SITE MUMBAI, INDIA
ZONE III
Z ZONE FACTOR 0.16
I IMPORTANCE FACTOR (Table - 6 - IS:1893-2002) 1
R RESPONSE REDUCTION FACTOR (Table - 7 - IS:1893-2002) 4
Sa/g AVERAGE RESPONSE ACCELERATION CO-EFFICIENT 2.5
Cl. 6.4.5 - IS:1893 - 2002, Soil - Medium soil sites

Ah DESIGN HORIZONTAL ACCELERATION SPECTRUM

Ah Z x I / R x (Sa/g) 0.016
LATERAL FORCES ; (Fh)
Fh Ah . W 960 lb
HORIZONTAL SHEAR PER LUG; (Vh)
Vh Fh / N 240 lb
VERTICAL FORCE ; (Fv)
Fv W 60000.00 lb
VERTICAL SHEAR PER LUG; (Vv)
Vv Fv / N 15000 lb

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SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055

SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LUGS

REFERENCE PRESSURE VESSEL DESIGN MANUAL BY D.R.MOSS - (PROCEDUCE 3-7, #2)

SEISMIC DESIGN - VESSEL SUPPORT OF LUGS
ALL LUGS ARE MOUNTED OFF-CTR W.R.T PRICIPLE AXIS

VERTICAL LOAD ON LUGS -- ( SIDE CONDITON ), (Q2)

Q2 Vv 15000 lb
LONGITUDINAL MOMENT ; ( ML)
ML Q2 . (a) 180000 lb.in
CIRCUMFERENTIAL MOMENT ; (MC)
MC Vh . (a) 2880 lb.in

2C1 H+ 2.G 16.12 in

2C2 E 23.00 in
2d1 B 21.00 in
2d2 A 28.00 in
c1 2C1 / 2 8.06 in
c2 2C2 /2 11.50 in
d1 2d1 / 2 10.50 in
d2 2d2/ 2 14.00 in
CALCULATE RADIAL LOAD ; (f)
f 3. ML / 4 . C2 16749.3797 lb
STRESS CONCENTRATION FACTOR TO BE FOLLOWED FOR WELD AT ATTACHMENT
2r/ H RATIO OF WELD RADIUS TO ATTACHEMNT 2
Kn STRESS CONCENTRATION FACTOR FOR TENSION ( 5-20) 1.4
Kb STRESS CONCENTRATION FACTOR FOR BENDING (5-20) 1.2
STRESS CONCENTRATION FACTOR TO BE FOLLOWED FOR WELD AT END OF PAD
r/t RATIO OF WELD RADIUS TO ATTACHEMNT 1
Kn STRESS CONCENTRATION FACTOR FOR TENSION ( 5-20) 1.5
Kb STRESS CONCENTRATION FACTOR FOR BENDING (5-20) 1.3

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SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055
SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LUGS

REFERENCE PRESSURE VESSEL DESIGN MANUAL BY D.R.MOSS - (PROCEDUCE 3-7, #2)

SEISMIC STRESS ANALYSIS

COMPUTE GEOMETRIC PARAMETER
At Edge of Attachment At Edge of Pad
Rm = (D - ts + tp) / 2 45.00 in Rm = (D - ts ) / 2 44.75 in
t = ( ts + tp )
2 2 0.5
0.707 in t = ts 0.5 in
= Rm / t 63.640 = Rm / t 89.5
1 = C1 /Rm 0.179 1 = d1 /Rm 0.117
2 = 4C2 /3Rm 0.34 2 = d2 /Rm 0.313
1/ 2 0.526 1/ 2 0.375
1. 2) 0.061 1. 2) 0.037
COMPUTE EQUIVALENT VALUE 1/ 2 < 1

At Edge of Attachment At Edge of Pad

a for N 0.322 a for N 0.268

b for Nx 0.278 b for Nx 0.223
c for M 0.228 c for M 0.172
d for Mx 0.286 d for Mx 0.231
COMPUTING STRESS FOR A RADIAL LOAD ( AT THE EDGE OF ATTACHMENT)
MEMBRANE Fig VALUE FROM FIGURE
a for N 0.322 5-17A N Rm / f 1.8
b for Nx 0.278 5-17B Nx Rm / f 6.2
BENDING
c for M 0.228 5-18A M / f 0.045
d for Mx 0.286 5-18B Mx / f 0.015
COMPUTING RADIAL LOAD AND MOMENTS ( AT THE EDGE OF ATTACHMENT)
MEMBRANE FORCES AND MOMENT
N (N Rm / f) * f / Rm 669.98 lb
Nx (Nx Rm / f) * f/ Rm 2307.69 lb
BENDING
M (M / f) * f 753.72 lb.in
Mx (Mx / f) * f 251.24 lb.in
COMPUTING RADIAL LOAD AND MOMENTS ( AT THE EDGE OF ATTACHMENT)
MEMBRANE STRESS CALCULATION
N 669.98 = Kn.Nt 1326.48 PSI
Nx 2307.69 x = Kn.Nxt 4569.00 PSI
BENDING
M 753.72 = 6Kb.Mt2 10853.60 PSI

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SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055
Mx 251.24 x = 6.Kn.Mxt2 3617.87 PSI

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SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055

SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LUGS

REFERENCE PRESSURE VESSEL DESIGN MANUAL BY D.R.MOSS - (PROCEDUCE 3-7, #2)

SEISMIC STRESS ANALYSIS
COMPUTE GEOMETRIC PARAMETER
At Edge of Attachment At Edge of Pad
Rm = (D - ts + tp) / 2 45.00 in Rm = (D - ts ) / 2 44.75 in
t = ( ts + tp )
2 2 0.5
0.707 in t = ts 0.5 in
= Rm / t 63.640 = Rm / t 89.5
1 = C1 /Rm 0.1791111111 1 = d1 /Rm 0.117
2 = 4C2 /3Rm 0.34 2 = d2 /Rm 0.313
1/ 2 0.526 1/ 2 0.375
1. 2) 0.061 1. 2) 0.037
COMPUTE EQUIVALENT VALUE 1/ 2 < 1

At Edge of Attachment At Edge of Pad

a for N 0.322 a for N 0.268

b for Nx 0.278 b for Nx 0.223
c for M 0.228 c for M 0.172
d for Mx 0.286 d for Mx 0.231
COMPUTING STRESS FOR A RADIAL LOAD ( AT THE EDGE OF PAD)
MEMBRANE Fig VALUE FROM FIGURE
a for N 0.268 5-22A N Rm / f 2.7
b for Nx 0.223 5-22B Nx Rm / f 8.5
BENDING
c for M 0.172 5-23A M / f 0.046
d for Mx 0.231 5-23B Mx / f 0.014
COMPUTING STRESS FOR A RADIAL LOAD ( AT THE EDGE OF PAD)
MEMBRANE FORCES AND MOMENT
N (N Rm / f) * f / Rm 1004.96 lb
Nx (Nx Rm / f) * f/ Rm 3163.77 lb
BENDING
M (M / f) * f 770.47 lb.in
Mx (Mx / f) * f 234.49 lb.in
COMPUTING STRESS FOR A RADIAL LOAD ( AT THE EDGE OF PAD)
MEMBRANE STRESS CALCULATION
N 1004.96 = Kn.Nt 3014.89 PSI
Nx 3163.77 x = Kn.Nxt 8225.81 PSI
BENDING
M 770.47 = 6Kb.Mt2 24038.71 PSI

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SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055
Mx 234.49 x = 6.Kb.Mxt2 7316.13 PSI

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SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055

SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LUGS

REFERENCE Pressure Vessel Design Manual by Dennis R. Moss
COMBINED STRESS ANALYSIS - LUG SUPPORT WITH REINFORCEMENT PAD (AT THE EDGE OF ATTACHMENT)
x
STRESS DUE TO
00 900 1800 2700 00 900 1800 2700
N 1326.48 1326.48 1326.48 1326.48
MEMBRANE
Nx 4569.00 4569.00 4569.00 4569.00
RADIAL LOAD , f
M 10853.60 10853.60 10853.60 10853.60
BENDING
Mx 3617.87 3617.87 3617.87 3617.87

= P. Rm / ts 270.00 270.00 270.00 270.00

INTERNAL PRESSURE , P
x = P. Rm / 2 ts 135.00 135.00 135.00 135.00

Total 8321.86 8321.86 8321.86 8321.86 12450.08 12450.08 12450.08 12450.08

COMBINED STRESS ANALYSIS - LUG SUPPORT WITH REINFORCEMENT PAD (AT THE EDGE OF RF PAD)
x
STRESS DUE TO
00 900 1800 2700 00 900 1800 2700
N 3014.89 3014.89 3014.89 3014.89
MEMBRANE
Nx 8225.81 8225.81 8225.81 8225.81
RADIAL LOAD , f
M 24038.709677 24038.709677 24038.709677 24038.709677
BENDING
Mx 7316.1290323 7316.1290323 7316.1290323 7316.1290323

= P. Rm / ts 270 270 270 270

INTERNAL PRESSURE , P
x = P. Rm / 2 ts 135 135 135 135

Total 15676.94 15676.94 15676.94 15676.94 27323.60 27323.60 27323.60 27323.60

NOTES
1. ALL STRESS VALUE IN ABOVE TABLE IS IN PSI.
2. INTERNAL DESIGN PRESSURE CONSIDERED IN ABOVE CALCULATION IS 3.0 BARG
RESULT
MAXIMUM ALLOWABLE TENSILE STRESS : S :20000 PSI FOR SHELL MATERIAL
WELD JOINT EFFICIENCY : 1.0
ALLOWABLE LIMIT FOR COMBINED STRESS IN CASE OF SEISMIC LOADING : 1.5 . S. E = 30000 PSI
ALL STRESS ARE WELL WITHIN LIMIT HENCE DESING IS SAFE

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SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055

SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LUGS

REFERENCE Pressure Vessel Design Manual by Dennis R. Moss

DESIGN OF LUG SUPPORT MEMBERS

h HEIGHT OF LUG SUPPORT 23.00 in

e (BCD - SHELL OD) / 2 12.00 in
b e+M 14.50 in
tb THICKNESS OF BASE PLATE 1.00 in
tc THICKNESS OF COMPRESSION PLATE - NOT PROVIDED 0 in
ANGLE OF CONTACT 61 deg
X DISTANCE BETWEEN C.L. OF GUSSET 15.56 in
l LENGTH OF BASE PLATE 17.00 in
tg GUSSET THICKNESS 0.56 in
ts SHELL THICKNESS 0.5 in
tp THICKNESS OF R.F. PAD 0.5 in
n NO. OF GUSSETS PER LUG 2 Nos
KINDLY NOTE THAT WE HAVE NOT INCLUDED COMPRESSION PLATE AND HENCE
DIMENSION tc AND y IS NOT APPLICABLE

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SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055

SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LUGS

REFERENCE Pressure Vessel Design Manual by Dennis R. Moss

DESIGN OF GUSSETS AND BASE PLATE

tg ASSUMED THICKNESS OF GUSSETS 0.56 in

Q VERTICAL LOAD ON LUG - REFER PAGE 3 FOR Q2 15000 lb
ANGLE OF CONTACT 61 deg.
Qa Q. SIN 13110.0 lb
Qb Q. COS 7260.0 lb
C b. SIN 6.34 in
A tg. C 3.55 in2
Fy YIELD STRESS OF GUSSETS 36000 PSI
Fa ALLOWABLE AXIAL STRESS : 0.4 . Fy 14400 PSI
Fb ALLOWABLE BENDING STRESS : 0.6. Fy 21600 PSI
Z tg. C / 6
2
3.75 in3
Mb Qb / n A 1022.87 lb.in
fa Qa / n. A 1847.08 PSI
fb Mb / Z 272.89 PSI

INDUCED AXIAL AND BENDING STRESS ARE WITHIN LIMIT AND HENCE PROVIDED GUSSETS
THICKNESS IS ADEQUATE
DESIGN OF BASE PLATE

a BEAM SUPPORT WIDTH UNDER BASE PLATE 6 in

l1 DISTANCE BETWEEN TWO GUSSETS 15.00 in
BOLT HOLE DIAMETER 0.98 in
BENDING MOMENT IN TENSION ; (Mb)
Mb Q.l / 6 42500 lb.in
UNIFORM BEARING LOAD ON BASE PLATE ; (w)
w Q / a. l 147.06 PSI

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SUVIDYA INSTITUE OF TECHNOLOGY
Mumbai - 400 055

SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LUGS

REFERENCE Pressure Vessel Design Manual by Dennis R. Moss

DESIGN OF GUSSETS AND BASE PLATE

BENDING MOMENT DUE TO BEARING LOAD
Mb w. l12 / 10 3308.82 lb.in

Mb GREATER MOMENT FROM TENSION OR BEARINGG 42500 lb.in

REQUIRED BASE PLATE THICKNESS ; (tb')

tb' ( 6. Mb / (b - ) Fb)0.5 0.935 in

tb PROVIDED BASE PLATE THICKNESS 1.00 in

HENCE DESIGN IS SAFE

-x-x-x-

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