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Proposal Study of

CONDITION OF STEEL INDUSTRY IN INDONESIA


FACING THE FREE MARKET AC-FTA, 2010
June 2010

The condition of steel industry in 2008 had a spectacular achievement, but in the following year,
2009, it fell down to the extreme point. Although in 2008, in the first half, this sector was able to gain
significant profit from the steel price movement in the global market, but the profit gained by the producer
was vanished just in three months. Several upstream and downstream steel companies gained the profit
from the high price of global steel, such as HRC-hot rolled coil that reached the price of US$ 1,250 per ton
in July 2008, however, since September, the steel price was decreased rapidly to only US$ 450 per ton in
December of the same year. The price decrease of HRC steel was maintained almost during the year of
2009, even in May 2009, it reached the lowest point of only US$ 395 per ton.

Therefore, the performance of production and sales of domestic steel industry was drastically
decreased during the year of 2009. So, the utilization level of the installed capacity was recorded only 35%
- 40% of the normal condition of about 60%. Meanwhile, the consumption side tended to be stagnant
compared with the market absorption in 2008, which reached 10 million tons. The production decrease of
raw material utilization in form of iron ore and semi finished steel product, which mostly imported, was
decreased sharply. The decrement of the performance during the year of 2009 was caused by the impact of
the global financial recession that pressed down the steel price more than 50%.

Data that was released by the Central Bureau of Statistics (Badan Pusat Statistik - BPS) at 1
February 2010, indicated the import value of iron and steel products (tariff post group No. 72), during the
year of 2009 was decreased 47.37%, from US$ 8.282 billion to become only US$ 4.357 billion. On the other
hand, iron and steel goods import (HS No. 73) in 2009 was also decreased 16.55% compared with the year
of 2008, from US$ 3.335 billion to become US$ 2.783 billion. So based on this data, the Ministry of Industry,
during 2009, the growth of iron and steel basic metal industry was decreased to the lowest point during
the last five years to become -7.19% compared with the year of 2008, which was still grew about 1.3%.

The condition of global steel price was recovered to have a significant increase at the end of 2009,
in December 2009, the global HRC price reached US$ 585 per ton and in February 2010, it was increased to
become US$ 620 per ton. It is estimated that this year, the global HRC price could reach the highest point
of US$ 800 per ton, encourages by the increase of iron ore price and the global economic recovery since
November 2009.

World Steel Association (World Steel), revealed that the iron ore supplying countries, such as
Brazil and Australia, recently are raising the raw material price, because China, India, and Middle East
Region are still maintaining the stability of steel production at the highest point. Meanwhile, scrap price
that is the raw material of steel long product group, such as iron profile and infrastructure support, are
also increased at the lower range.

China as the largest steel producer in the world has overflowing steel supply in facing the current
year increasing demand. In the middle of the global recession, China is forcing steel production in mass, so
it increased 13.5% to become 567.8 million tons. Therefore, the business circle is worried of the impact of
the market liberalization implementation of ASEAN - China Free Trade Agreement (ACFTA), which could
encourage the steel import in huge amount from China. Moreover, the Ministry of Industry has predicted
that the implementation of ACFTA could cause the steel import from China in 2010 to increase 170.76%
compared with the import realization in 2009, from 554,000 tons to become 1.5 million tons.

The implementation of ACFTA would cause the component value of tariff duty of Chinese steel
product would be eliminated, whereas, China is still providing the facility of export VAT rebate of 9% -
13% in the steel sector. This condition could cause the Chinese steel price becoming more competitive than
the local steel product. Therefore, the global steel price could be controlled by them, while the domestic
producer would be difficult in competing with China because they are faced by the increment of the
production cost, raw material cost, and transportation cost, as well as the government expenditure that
absorbs local steel product is still low.

In facing the free market of ACFTA, the government plans to postpone the implementation
schedule, especially for steel product, which previously in this year, to become the year of 2018. Likewise,
the effort of the Ministry of Industry to tighten the steel product import from China by implementing the
compulsory SNI for some products that have not obtained SNI, such as CRC (cold rolled coil). Then the
regulation of Minister of Commerce (Permendag) No.21/ M-DAG/PER/6/2009, about iron and steel
product import, should be verified first at the originating loading port, starting 25 July 2009.

On the other hand, to improve the competitiveness, PT Krakatau Steel would accelerate the
development of upstream steel factory of PT Meratus Jaya in this year in South Kalimantan with the value
of US$ 250 million. Meratus is a joint venture company between PT Krakatau Steel and PT Aneka
Tambang Tbk. Then, cooperating with government owned company of South Korea, Pohang Iron and
Steel Company (Posco), in August 2010, PT KS would start the first phase development of plate mill
factory with production capacity of 3 million tons in Cilegon, Banten. This plan is the part of the integrated
steel factory development based on hot rolled coils (HRC), slab (plate and HRC raw material), and steel
plate with total capacity of 6 million tons, with investment value of US$ 6 billion. Even, to reach the target
of fund acquisition of Rp 1 – 2 trillion, PT KS would conduct initial public offering (IPO) in October 2010 at
the Jakarta Stock Exchange.

Therefore, the interesting condition of the recent steel industry dynamics, PT Media Data Riset as
one of the service companies of data and information provider, has prepared the study of “Condition of
Steel Industry in Indonesia in facing the Free Market AC-FTA. This study discussed the recent condition
of upstream steel industry (raw material and basic steel), slab and billet, intermediary steel of HRC/CRC,
and other various downstream products. This product covered the production capacity, production
development, new and expansion project, consumption, consumption projection, price development, and
its prospect.

This comprehensive study is very useful for the players in the steel industry sector, prospective
investors, financing institution, or other related industries. The book of study is prepared in two volumes,
the first volume consisted of upstream and semi finished steel industry, and the second volume consisted
of downstream steel industry. This book of study is offered with the price of Rp 6,500,000 (Six million five
hundred thousand rupiah) per copy (for two volumes) for the Indonesian version, or US$ 900 (Nine
hundred US Dollar) per copy (two volumes) for the English version. For those who are interested could
directly contact PT Media Data Riset, Jakarta, by telephone number (021) 809 6071,Mobile :0812 1031 5177
(Sumadi) or by facsimile number (021) 809 6071. The Order Form is attached. For overseas or outside
Jakarta order, delivery fee would be charged.

Thank you for your kind attention.

Jakarta, June 2010


PT Media Data Riset

Drh. H. Daddy Kusdriana M.Si


President Director
TABLE OF CONTENT
CONDITION OF STEEL INDUSTRY IN INDONESIA
FACING THE FREE MARKET AC-FTA, 2010
June 2010
1. INTRODUCTION 3.5.4. Revitalization of China steel industry
1.1. Back Ground 3.6. China steel industry and its impact in South
1.2. Purpose East Asia
1.3. Scope 3.7. China steel export and its impact in ASEAN
1.4. Approach and Research Method 3.8. Impact on China steel price weakening in
South East Asia
2. MACRO CONDITION OF NATIONAL STEEL 3.8.1. Steel price in China decreased
INDUSTRY 3.8.2. Movement of steel price
2.1. General Description of Steel 3.8.3. Implication on steel price movement
2.1.1. Steel Manufacturing Process 3.9. Steel industry in India
2.1.2. Steel Classification 3.9.1. Domestic steel needs in India
2.1.3. Steel Type 3.9.2. Domestic steel production in India
2.1.4 The influence of some combining 3.9.3. Iron ore and scrap
elements of steel 3.9.4. Nippon Steel and Tata built steel sheet
2.1.5. General Specification of Steel factory in India
2.1.6. Industry Structure 3.10. Steel industry in Indonesia in the middle of
2.2. Problem Faced by Steel Industry Global competition
2.2.1. Dependency of Raw Material from 3.10.1. Steel industry growth was conservative
Import 3.10.2. Indonesia steel industry loss Rp 3.76
2.2.2. Supply of Gas and Electricity Energy is trillion as the result of CAFTA
insufficient 3.10.4. Need to study Consolidation Strategy
2.2.3. Manipulating HS (Harmony System) 3.10.5. IISIA Form
Number 3.10.6. Implementation of SNI for steel
2.2.4. Impact of Free Market ACFTA industry should be tightened
2.3. General Condition of National Steel Industry
2.3.1. Production Capacity Development 4. GOVERNMENT POLICY
2.3.2. Description of the Main Players 4.1. Import Duty Tariff (BM)
2.3.3. Production Development 4.2. Tariff Harmonization
2.3.4. Steel Price tends to be recovered 4.3. Certain Steels are re-imposed by BM 0%
2.3.5. New Investment and Expansion 4.4. Hot Rolled Coil Steel Import from 5 countries
2.4. Steel Import of Indonesia was imposed by BMAD
2.4.1. Import Development 4.5. Special Steel Import Policy
2.4.2. Import Verification Obligation 4.5.1. BM 0% for 4 Industry sectors
2.4.3. Illegal imported steel rampant 4.5.2. 12 companies obtained Steel Import
2.5. Steel Export of Indonesia Duty 0% facility
2.5.1. Export boost does not have Added 4.6. ACFTA steel would be postponed until 2018
Value 4.7. National Standard Indonesia (Standar National
2.6. Consumption of Indonesia still low Indonesia - SNI)
4.7.1. Revision of compulsory Steel SNI
3. STEEL MARKET IN ASEAN, 2008 - 2009 4.7.2. Kemenperin expanded the compulsory
3.1. Economic Condition steel product SNI
3.2. Stimulus Packet 4.7.3. Import Duty Tariff of steel downstream
3.3. Steel Industry in ASEAN before and after the product is still low
global economic crisis 4.8. Steel Import should be verified
3.3.1. Supply and Demand of ASEAN Steel 4.8.1. Exception
3.3.2. Economic weakening – the impact on 4.8.2. Consumer protection
steel demand 4.8.3. Steel import limitation is effective in
3.3. Consumption of ASEAN apparent steel was suppressing smuggling
sharply decreased after the global crisis 4.9. Preparing wire safeguards 20 Jan 2010
3.4. Global and ASEAN Scrap Supply
3.4.1. Global supply development of ferrous 5. BASIC STEEL METAL INDUSTRY
scrap and its impact in ASEAN 5.1. Raw Material of Steel Metal Industry
3.4.2. Consumption analysis of steel scrap in 5.1.1. Iron ore
ASEAN 5.1.2. KS seeks Raw Material
3.5. Steel Industry in China 5.1.3. Iron Ore Import is still high
3.5.1. China Economic development 5.1.4. Iron Ore Export
3.5.2. Steel industry grew moderately in 2008 5.2. Iron and Steel Making Industry
3.5.3. Import and export of China steel product 5.2.1. Description of Problems
in 2008
5.2.2. Product description and manufacturing 7.8.2. Import HR-Coil According to
process Originating Country
5.2.3. Development of Smelting Technology of 7.8.3. Import HR-Plate According to
Steel Product Originating Country
5.2.4. Pig Iron factory with Mini Blow Furnace 7.8.4. Export HRC/Plate
5.2.5. Economic Value and Investment of DRI 7.8.5. Export According to Destination
and Pig Iron Factories Country
5.2.6. Post Tariff 7.8.6. Price at the International Market
5.2.7. Producer and Capacity 7.8.7. BMAD HRC has triggered the Price
5.2.8. New Investment increase and supply scarcity
5.2.9. Production was decreased 7.9. Total Domestic Supply
5.2.10. Until 2008 Import was increasing 7.9.1. Consumption by CRC/S Industry
5.2.11. Import from Russia is still potential 7.10. Government Policy
5.2.12. Export 2008 was high, 3,581 tons 7.10.1. Investment policy in HRC/P Industry
5.2.13. Export Destination Countries 7.10.2. Import Policy of HRC (BM ACFTA 0%)
5.2.14. Consumption tends to be negative 7.10.3. Prospect of HRC/P Industry in
5.2.15. Market Development Indonesia
5.3. Procurement of Scrap Iron
5.3.1. Scrap Needs 8. STEEL COLD ROLLED COIL/SHEET (CRC/S)
5.3.2. Export was Relatively Small INDUSTRY
5.3.3. Scrap Import was very high 8.1. Production Process
5.3.4. Scrap supply is limited 8.2. Producer and Installed Capacity of CRC/Sheet
5.3.5. Domestic Scrap Consumption 8.3 Production Development of CRC/S
5.3.6. Total Steel raw material Supply 8.3.1. Influenced by the Global Steel Condition
5.3.7. Consumption Raw material Industry and BM Policy
Steel 8.3.2. Production of Krakatau Steel is
increasing
6. SLAB INDUSTRY / INTERMEDIARY 8.3.3. Production of KS is mostly absorbed by
PRODUCT (SLAB, BILLET/INGOT) GI-sheet Product
6.1. Flat Steel Products (Steel Making/Slab) 8.4. Product Classification
6.1.1. Product Description 8.5. CRC with special quality (special steel)
6.1.2. Manufacturing Process 8.6. Development of CRC/S Import
6.1.3. Product Specification 8.6.1. Import of Non-Alloy CRC is rapidly
6.1.4. Post Tariff growing
6.1.5. Producer and Production Capacity 8.6.2. Import of CRC with thickness of 1- 3 mm
6.1.6. New Investment is relatively stable
6.1.7. Production tended to increase again 8.6.3. Silicon Electrolytic Steel Sheet/Plate
6.1.8. Slab Import-Export 8.6.4. Japan is the largest supplier
6.1.9. Consumption increased 6.4% per Year 8.7. Export Development
6.1.10. Market Development 8.7.1. Tended to decrease
6.2. Long Products (Billet) 8.7.2. CRC Export is dominated by the
6.2.1. Product Description thickness of < 0.5 mm
6.2.2. Production Process 8.7.3. Export of Silicon Electrolytic Steel Sheet
6.2.3. Product Specification is still low
6.2.4. Post Tariff 8.7.4. Export to China is the largest
6.2.5. Billet Producer and its capacity 8.8. Price is fluctuated
6.2.6. Production Development of Billet and 8.9. Production Cost
Ingot 8.10. Market Size Development - Consumption
6.2.7. Import-Export Billet/Ingot Steel Trend
6.2.8. National Consumption of Billet and
Ingot Steel 9. STEEL WIRE ROD INDUSTRY
9.1. Product Description
7. HOT ROLLED COIL/PLATE (HRC/P) 9.2. Production Process
INDUSTRY 9.2.1. Steel Wire Rod Mill
7.1. Product Description 9.2.2. Ispatindo Steel Wire Rod Mill
7.2. Production Process 9.3. Producer and Production Capacity
7.3. Producer of HRC/Plate 9.4. New Investment
7.4. New Investment 9.5. Production Development
7.5. Production Development 9.6. Import Duty Tariff
7.6. Bakrie Pipe absorbs most of the domestic sales 9.7. Wire Rod Import
of HRC from PT KS 9.8. Wire Rod Export
7.7. Production Cost 9.9. Price Development
7.8. Import-Export HRC/P 9.10. Wire rod Supply and Demand
7.8.1. Import was decreased 9.11. Projection
10. DESCRIPTION AND CONDITION OF STEEL 11.8.2. India the largest Raw material
PIPE INDUSTRY supplier
10.1. Introduction 11.8.3. Import Duty 0% up to 15%
10.1.1. General Condition 11.9. Stainless Steel Export Development
10.1.2. Capacity utilization is still low 11.9.1. Re-Export
10.1.3. Raw material problem 11.9.2. Brazil the largest Market
10.2. Product Description of Steel Pipe 11.10. Downstream Stainless Steel Producer
10.3. Welded Pipe Industry 11.11. Stainless Steel Consumption
10.3.1. Product Description of Welded Pipe 11.11.1. Average increase of 12.9% per Year
10.3.2. Production Process 11.11.2. Household equipment is the largest
10.3.3. Technology used 11.11.3. Raw material Contribution Cost
10.3.4. Post Tariff 11.11.4. Utilization is not optimal
10.3.5. Production Capacity 11.11.5. Stainless Steel Pipe
10.3.6. New Investment 11.12. Market Development
10.3.7. Production of Welded Pipe 11.13. Projection
10.3.8. Procurement of Raw material was 11.14. Prospect
increased
10.3.9. Welded Pipe Import 12. GALVANIZED IRON SHEET INDUSTRY
10.3.10. Welded Pipe Export 12.1. Product Description
10.3.11. Consumption of Welded Pipe 12.2. Producer and Production Capacity
10.3.12. Demand 12.2.1. Essar processes CRC
10.3.13. Condition of Market Development 12.2.2. Kalisco operates new factory with US$
10.3.14. Domestic Distribution of Welded 65 Million
Steel Pipe 12.2.3. National Capacity 1.3 million tons
10.3.15 Projection 12.3. Painted Coating Steel
10.4. Industry Seamless Pipe 12.4. BlueScope strengthened the market
10.4.1. Product Description penetration
10.4.2. Manufacturing Process 12.5. Production in 2008 was decreased up to 19.1%
10.4.3. Post Tariff 12.6. About half of them are the 0.20 mm product
10.4.4. Producer of Seamless Pipe 12.7. Fumira Production was held
10.4.5. No New Investment 12.8. Revision of compulsory SNI started in
10.4.6. Production tended to increase December 2008
10.4.7. Utilization of Production Service of 12.9. Metal Coating Sheet Import
Heat Treatment and Threading is still 12.9.1. Import duty
low 12.9.2. Import is getting higher
10.4.8. Turn over of Citra Tubindo Tbk 12.9.3. Zinc-alum type is dominant
reached Rp 781.9 billion 12.9.4. Export was decreased again
10.4.9. Seamless Pipe Import 12.10. Domestic Consumption
10.4.10. Seamless Pipe Export 12.10.1. Consumption grew average 3.4% per
10.4.11. Seamless Pipe Consumption year
10.4.12. Market Development 12.10.2. Construction sector is the largest
10.4.13. Price absorber
10.4.14. Prospect and Conclusion 12.10.3. Some are distributed to the roll
10.5. Gas Piping Project former companies
10.5.1. Gas Pipeline in Indonesia 12.11. Distribution System
10.5.2. Gas Transportation System in 12.11.1. Raw material Procurement
Sumatera and Natuna 12.11.2. CRC Import Duty
10.5.3. Mater Plan of gas transmission and 12.12. Prospect of Demand and Investment
distribution network in Indonesia Opportunity
10.5.4. Absorbed Local Steel Pipe Product
10.5.5. Transmission of Kaltim-Jateng 13. STEEL SECTION AND PROFILE INDUSTRY
10.5.6. Gas Pipe Network 2010-2025 would 13.1. Introduction
be tendered soon 13.2. Product Description
13.3. Manufacturing Process
11. STAINLESS STEEL 13.4. Post Tariff
11.1. Introduction 13.5. Capacity reached 1.3 Million Tons
11.2. Product Description 13.6. Production is still drowning
11.3. Producer and Capacity 13.7. Production of Gunung Garuda was the
11.4. Raw material is fully imported largest
11.5. No New Investment 13.8. Steel Section Import
11.6. Production is increased 13.8.1. Import tended to increase again
11.7. Utilization level is quite high 13.8.2. Profile H Import is dominant
11.8. Stainless Steel Import Development 13.8.3. The largest is supplied by China
11.8.1. Import is increased again 13.9. Steel Section Export
13.9.1. Average Export increase 42% per year
13.9.2. The largest is exported to Malaysia 17.1. Introduction
13.10.Analysis of Consumption/demand, and 17.1.1 Product Description
Consuming Industry 17.1.2. SNI Standard
13.10.1. Consumption increases averagely 17.1.3. Raw material requirement
8.1% per year 17.1.4. Tube manufacturing method
13.10.2. Construction Industry as the largest 17.1.5. Cost Structure
consumer 17.2. Review of Steel tube Industry
13.11. Market Development Analysis 17.2.1. Review of 3 Kg LPG Steel tube
13.11.1. Price depends on US$ dollar 17.2.2. Review of Non 3 Kg LPG Steel tube
exchange rate 17.3. Condition of Liquefied Petroleum Gas (LPG)
13.12. Projection 17.3.1. Product Description
13.13. Prospect and Conclusion 17.3.2. LPG Refinery Pertamina
17.3.3. LPG Refinery Private
14. REINFORCEMENT BARS 17.3.4. LPG competing with Blue Gas and
14.1. Reinforcement Bars My Gas
14.2. New Investment and Extension 17.3.5. Development of LPG domestic sales
14.3. Production increased averagely 8.5% per 17.3.6. Projection of LPG Supply and
year Demand
14.4. Tariff of reinforcement bar and Light Profile 17.4.1. Producer and Installed Capacity
14.5. Concrete Steel Import is still low 17.4.2. Raw material aspect
14.6. Concrete Steel Export is still low 17.4.3. Domestic Raw material Procurement
14.7 Concrete Steel sales is manipulated of Steel tube 2008-2009
14.8. Consumption Development 17.4.4. Estimated Production of 12 Kg Steel
14.9. Projection of Demand (Needs) tube
17.4.5. Production Development 12 Kg Steel
15. CONDITION OF SUPPORTING SECTOR tube
(NATURAL GAS FUEL) 17.4.6. Steel tube import
15.1. Energy Needs in Steel Industry 17.5. Demand analysis of Non 3 Kg LPG tube
15.1.1. Needs Gas PT Krakatau Steel 17.5.1. Domestic Sales development of LPG
15.1.2. 33 Steel companies utilizes Gas 17.5.2. LPG Consumption and total Steel 12
15.1.3. KS built 320 MW power plant for Kg LPG steel tube
energy conversion 17.5.3. Export of LPG tube
15.1.4. National Steel Industry has to save 17.5.4. Singapore is the largest absorber
energy 17. 6. LPG Distribution Pattern
15.2. Development of Gas proven reserve in 17.6.1. Infrastructure is met
Indonesia 1993 - 2009 17.6.2. LPG distribution facility in Indonesia
15.3. Gas refinery in Indonesia (Existing) 17.6.3. LPG Distribution is handled by
15.4. Gas refinery according to operator affiliated company
17.6.4. Fee SPPBE and Margin of Agent are
16. INFRASTRUCTURE PROJECTS getting smaller
DEVELOPMENT PLAN IN INDONESIA 17.6.5. Supply pattern and LPG utilization
16.1. Land Transportation 17.7. Analysis of Supply - Demand
16.1.1. Road development of economic 17.7.1. Consumption is fluctuated
Corridor in Java and Sumatera 17.7.2. Supply Trend
16.1.2. Bridge 17.7.3. Demand Trend
16.1.3. Toll Road 17.7.4. Market Potential Trend
16.1.4. Railway Track 17.7.8. Market Potential of LPG and City
16. 1.5. Strategic Program of Sea Gas
Transportation Sub Sector 17.7.9. Investment Cost of Kerosene to LPG
16.1.6. Strategic Program of Air Conversion Program
Transportation Sub Sector 17.7.10. Prospect and Conclusion
16.2. Energy Sector
16.2.1. Electricity Project 18. COMPANY PROFILE OF KRAKATAU STEEL
16.2.2. Infrastructure of national gas (Status GROUP
2009) - PT KS as the integrated steel Industry
16.2.3. Road Map of Gas Infrastructure - Gunung Garuda Group
development for household
16.5. Conclusion 19. CLOSURE
16.4. Clean Water Supplying Project 19.1. Demand Aspect
19.2. Development of Upstream Steel Industry
19.3. Demand (Needs) Projection
19.4. Conclusion and Recommendation
17. LPG STEEL TUBE
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Study of:
STEEL INDUSTRY CONDITION IN INDONESIA
FACING THE FREE MARKET AC-FTA, 2010

June, 2010
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