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Conception Makes Technology Fun

Catalogue No.T12-1421N5

BRUSHLESS RESOLVERS

BUILT-IN RESOLVERS
SHAFT RESOLVERS
HOLLOW SHAFT RESOLVERS
BRUSHLESS RESOLVERS
MEET YOUR NEEDS IN
MOTION CONTROL APPLICATIONS
Wide Range of Built-in types
for Direct Mounting onto Motors

Smartsyn, and brushless resolvers, are to offer you highly


enhanced reliability which has been enabled by excluding
human-dependent works in the major production /
inspection procedures from parts processing, assembling to
shipping.

Wed like to offer the resolvers for such applications as


follows.
Commutation of brushless motors
Feedback sensor of servo systems
Robots
Machine tools
Aerospace servo systems
Others where harsh environmental condition is involved

Smartsyn is a name of our brushless resolvers of a new


type. They have their inherent characteristics as a resolver :
maintenance-free brushless design, immunity to noise,
vibration, shock, and high temperature.
And now they have more to offer : homogeneity in the ever-
variable parameters like accuracy, transformation ratio,
phase shift, etc., which has been realized by highly
automated production. Now this new quality can be taken
for granted.

FEATURES

Wide Operating Temperature Range High reliability and long life owing to brushlessness
55 to +155C (Built-in type)
30 to +100C (All Shaft types, Operating speed up to :
TS2028, and TS2054) 100~500-1 (6000~30000min-1) / (Built-in type)
100s -1 (6000min-1) / (Shaft type)
Usable in Demanding Environments
Vibration : 196m/s2 (20G) at 10~500Hz Free from electrical and mechanical noise
Shock : 981m/s2 (100G) for 11ms
Humidity : 90% Rh Min. at 60 C

1
MOUNTING REQUIREMENTS

The following mounting requirements should be kept to


satisfy the specifications.

Shaft Run-out
A motor shaft on which Rotor is mounted should have
a run-out less than 0.050mm (TIR). (Built-in type)

Cover
Concentricity
Centers of resolver and motor shaft should be Motor shaft
aligned within 0.050mm (TIR). Adhesion

Perpendicularity
Resolver case should be perpendicular to the
motor shaft within 0.050mm (TIR).

Motor
Axial Alignment
For built-in types, Stator and Rotor should be axially
aligned within the tolerance of MTG.DIM.

PRINCIPLE

Resolver is a rotary transformer, which outputs AC voltage BRX resolver is excited by AC voltage to the rotor winding,
in accordance with angular position of the shaft.There are and outputs from the stator windings sine and cosine
two types of resolvers, BRX and BRT, having different voltages proportion to the rotation angle .
types of winding.
BRT resolver is excited by sine and cosine voltages to the
stator windings, and outputs from the rotor winding a sine
voltage phase-shifted in proportion to .
The difference is illustrated as follows.

BRX
RED/WHT

RED Excitation : ER1-R2=Esin t
R1 S1 Output : ES1-S3=K ER1-R2 Cos
ER1-R2 ES1-S3 ES2-S4=K ER1-R2 Sin (Normal Type)
YEL/WHT BLK
R2 S3 ES2-S4= K ER1-R2 Sin (Reverse Type)
ES2-S4 K : Transformation Ratio
(BLK/WHT)
S4 S2
BLU YEL

PRIMARY SECONDARY

BRT
RED

RED/WHT
Excitation : ES1-S3=Esin t
S1 R1 ES2-S4=E Cos t
ES1-S3 ER1-R2 Output : ER1-R2=K ES1-S3 Cos K ES2-S4 Sin
BLK YEL/WHT
S3 R2 =KE Sin (t-) (Normal Type)
ES2-S4 ER1-R2=K ES1-S3 Cos + K ES2-S4 Sin
(BLK/WHT)
S4 S2
BLU YEL =KE Sin (t + ) (Reverse Type)
K : Transformation Ratio
PRIMARY SECONDARY

+:CCW is positive when viewed from mouting end.


2
United States Patent
Europatent Registered
Japan Patent Registered

BUILT-IN RESOLVERS

SIZE 08 10 15 21
Model No. TS2605N1E64 TS2610N171E64 TS2620N21E11 TS2620N271E14 TS2640N321E64 TS2640N691E125

Type BRX

Primary R1-R2

Input Voltage/Frequency 7Vrms 10kHz 7Vrms 10kHz 7Vrms 10kHz 10Vrms 4.5kHz 7Vrms 10kHz 5Vrms 4kHz

Transformation Ratio 0.55% 0.55% 0.55% 0.510% 0.55% 0.510%

Error 10 Max. 10 Max. 10 Max. 10 Max. 10 Max. 8 Max.

Null Voltage 20mVrms Max. 20mVrms Max. 20mVrms Max. 20mVrms Max. 25mVrms Max.

Phase Shift +10 Nom. +5 Nom. 0 Nom. +8 Nom. -5 Nom. +0 ~ +10

ZRO 140 160 70+j100 90+j180 110+j140 290 Nom.

Impedance ZSO 160 180+j300 220+j350 150+j270

ZSS 120 130 175+j257 210+j300 130+j240 420 Nom.

Operating Temperature 55~+155C 55~+155C

Max. Operating Speed 500s -1 333.3s -1 166.7s -1

Mass 0.03kg 0.04kg 0.06kg 0.07kg 0.22kg 025kg

Output Type Reverse Reverse Normal Normal Normal Normal

OUTLINE (DIMENSION : mm)

SIZE 08 TS2605N1E64

L=350 Min.

(5.4) (6.5)
20.32 -0.011
0

4+0.01
19-0.1

20.3
0

PLATE
NAME

2.6 0.1
1.57 +0.2
0

18 0.2

3
SIZE 10 TS2610N171E64

L=300 Nom

26 Max.
25-0.01
(30)
0

6+0.01
0

N.P.
2.50.1 2.5
22

SIZE 15 TS2620N21E11
L=300 Min.

MTG. DIM. 00.25

37.5 Max.
36.83-0.025

9.52 +0.015
34.3
0

2.4+0.2
-0.1 N.P.
2
0
16 -0.2

SIZE 15 TS2620N271E14

L=400 Min.

MTG. DIM. 30.25


37.5 Max.
-0.025

+0.015
41
0
36

08

N.P.

3 2.5
0
16-0.2

SIZE 21 TS2640N321E64 TS2640N691E125

1.1 L=400Min
MTG. DIM. L=400 Min.

C0.5
2-M390
50.1 Max.

52.4-0.025

50.77-0.05

0.025

25.8 0.05
52.4
0

(34)

(22)
(34)

C0.5
50
12.7 +0.025

0
55
0
N.P.

N.P.

12.5+0.025

60.1 2.5
0

2+0.15
0 26
*MTG.DIM.
0
10.25 29
2.45-0.2
(30)
1.5+0.15
0

0
27.1 -0.2
MTG. DIM (Mounting Dimension)
4
BUILT-IN RESOLVERS

Products on this page are whithin FA-SOLVER series.

SIZE 25 30 35 43 47
Model No. TS2013N211E57 TS2142N1E63 TS2158N21E63 TS2028N41E48 TS2054N91E51

Type BRX

Primary R1-R2

Input Voltage/Frequency 10Vrms 4.5kHz 7Vrms 5kHz 10Vrms 5kHz 10Vrms 4.5kHz 6Vrms 10kHz

Transformation Ratio 0.5 10% 0.5 10% 0.5 10% 0.5 10% 0.28 10%

Electrical Error 10 Max. 10 Max. 10 Max. 10 Max. 10 Max.

Null Voltage 20mVrms Max. 20mVrms Max. 30mVrms Max. 30mVrms Max. 20mVrms Max.

Phase Shift 8 Nom. 10 Nom. 15 Nom. 15 Nom. 40 Nom.

ZRO 250+j377 100+j170 176 200 200+j345

Impedance ZSO 400+j690

ZSS 326+j623 200+j350 250 285 214+j338

Operating Temperature 55 ~ +155C 30 ~ +100C 30 ~ +100C

Max. Operating Speed 166.7s -1 100s -1

Mass 0.35kg 0.6kg 0.9kg 1.4kg 1.6kg

Output Type Reverse Normal Normal Normal Normal

OUTLINE (DIMENSION : mm)

SIZE 25 TS2013N211E57

L=300 Min.
MTG. DIM. 50.25
60- 00.05
12.7 +0.025

60
70

N.P.

5
4
40

5
SIZE 30 TS2142N1E63

L=400 Min.
MTG. DIM. 50.5

75 0-0.05
32+0.03

75
0
83

N.P.
5
5 0.1
30 +0.2
0

SIZE 35 TS2158N21E63

L=500 Min.
MTG. DIM. 50.5

90 -0.07
38+0.03
0

0
98

90
N.P.
5
6
40

SIZE 43 TS2028N41E48

L=500 Min.
MTG. DIM. 50.5
110 -0.07
+0.03
0

110
118

52 0

N.P.

5
8
45

SIZE 47 TS2054N91E51

L=500 Min.
MTG. DIM. 50.5
120 -0.07
60+0.03
0

120
128

N.P.

5
10
MTG. DIM (Mounting Dimension)
45
6
SHAFT RESOLVERS

BRX Products on this page are whithin FA-SOLVER series.

SIZE 08 10 11 15 25
Model No. TS510N35E18 TS520N46E9 TS530N33E10 TS540N33E12 TS2014N141E26

Type BRX

Primary R1-R2

Input Voltage/Frequency 7Vrms 3kHz 7Vrms 3kHz 18Vrms 5kHz 15Vrms 1kHz 10Vrms 4.5kHz

Transformation Ratio 0.5 10% 0.5 10% 0.5 20% 0.5 10% 0.5 10%

Electrical Error 15 Max. 10 Max. Spread10 10 Max. 10 Max.

Null Voltage 15mVrms Max. 15mVrms Max. 15mVrms Max. 20mVrms Max. 15mVrms Max.

Phase Shift +9.5 Nom. +6.5 Nom. 5 Nom. +5 Nom. 7.5 Nom.

ZRO 860+j1,230 847 1,000 1,030 250+j377

Impedance ZSO 680 400+j690

ZSS 205+j190 252 380 540 326+j623

Operating Temperature 30 ~ +100C

Max. Operating Speed 100s -1

Mass 0.045kg 0.07kg 0.11kg 0.24kg 0.62kg

Output Type Normal Normal Normal Reverse Normal

BRT
SIZE 11
Model No. TS530N33E9

Type BRT

Primary S1-S3, S2-4

Input Voltage/Frequency 3.5Vrms 3kHz

Transformation Ratio 0.56 +8%


- 6%
AT 11.8Vrms
Electrical Error Spresd 10 Max. ( 400Hz )

500 Min. (AT 400Hz


11.8Vrms)
Impedance ZSO

1000 Max. (AT400Hz


6.6Vrms)
ZRS

Operating Temperature 0 ~ +90C

Max. Operating Speed 133.3s -1

Mass 0.11kg

7
OUTLINE (DIMENSION : mm)

SIZE 08 TS510N35E18 SIZE 10 TS520N46E9

8.10.5 301
0.5 L=300 Min.
1.020.1

0.5
0.1
1.57 L=305 Min.
1.570.1

20.5 -0.0025
19.05 Max.

23.80.2
21.3-0.2
3.175-0.012

0
19.05 -0.07
17.550.2

4 0-0.01
12.7-0.012
0

13
0

N.P.
N.P.
12 1.60.1
1.6+0.2
0 33.5
2.50.2

SIZE 11 TS530N33E10,TS530N33E9

12.70.5 50.8 Max.

0.1
1.6
L=400 Min.
2.40.1

3.10.1

24.9 Max.
26.97-0.07

-0.013

27 Max.
3.05 -0.01
0

0
0
25.4

N.P.

SIZE 15 TS540N33E12

701,5
3 2.5 L=350 Min.
130.5
-0.05
0
33.32
-0.05

39
43

0
6

N.P.

SIZE 25 TS2014N141E26

70
6.36 57.28 6.36

L=300 Min.
6.36

3 - R6
9.52-0.008
0
51.5

0.8

26.95-0.025

66 Max.
0

57.28
70

C1
33

0.8
N.P.

14
6.36

3.2 8
30 47 3 - 5.5 Hole, 9.5 Spot Facing Depth 1

8
HOLLOW SHAFT RESOLVERS

SIZE 21
Model No. TS2641N11E64 TS2651N111E78

Type BRX BRT

Primary R1-R2 S1-S3, S2-S4

Input Voltage/Frequency 7Vrms 10kHz 3.5Vrms 4kHz

Transformation Ratio 0.5 5% 0.3 5%

Electrical Error 10 Max. 10 Max.

Null Voltage 20mVrms Max.

Phase Shift 5 Nom.

ZRO 190 51+j90

ZRS 44+j76
Impedance
ZSO 300 102+j150

ZSS 270

Operating Temperature 10 ~ +100C 10 ~ +150C

Max. Operating Speed 83.3s -1 133.3s -1

Mass 0.3kg 0.305kg

Output Type Normal ER1 R2=K( ES1 S2 SIN ES2 S4 COS )

OUTLINE (DIMENSION : mm)

SIZE 21 TS2641N11E64, TS2651N111E78

0
55-0.1
44.5
42.5
34.5
76+0.5 4 0.5
DETAIL OF SPRING PLATE 2 M390
R2 (30)
0.35

R2 R2
14 +0.018
8 1

20
50
53
39

0
20

N.P.

(30)

R1.75 3.
5
180~210
16
10

SPRING PLATE TUBE


(NOTE)
41

NOTE TS2641N11E64 : WITHOUT TUBE


TS2651N111E78 : WITH TUBE

9
APPLICATION NOTES

The supply voltage is a rated value, and a resolver can

TRANSFORMATION
RATIO
accept a voltage from 3V to approx. 1.2 times as high as EXAMPLE OF

PHASE SHIFT ()
IMPEDANCE()
the rating. However, the supply frequency should only FREQUENCY CHARACTERISTICS
be altered within 5% lest it should affect the accuracy.

ZRO.ZSS
Electrical parameters largely vary as the frequency Model No. TS2640N321E64
varies as shown on the right.
500 0.5
When a noise source is in vicinity, or when signal TRANSFORMATION
RATIO
transfer distance is long, twisted/shielded pair cables 400 0.4
ZSS
should be used. When a noise still exists on the signals,
they should be received by a differential amplifier. 300 0.3
+50 ZRO
200 0.2
In BRX resolver, the two output voltages should be
connected to the same amount of loads each other, or 100 0.1
the voltages will get disproportionate, thus affect the
accuracy. 0 0 0
3 5 10 15
PHASE SHIFT
When an intense magnetic field surrounds a resolver, it -20
FREQUENCY(KHz)
may not work properly with its magnetic flux affected.

When a resolver is used in a high humidity as close to


100% Rh for a long time, waterproof structure should be
considered lest its insulation materials should
deteriorate.

All resolvers in the catalog are 1 ( 2 poles) resolvers.


For winding modifications to other speeds, please
consult us.

APPLICATIONS
For Driving Robot Hand and Body. Applicable to the roller positioning control
of rolling mills.
Rolling machine
AC Servo Motor

Driving device
Resolver to
Digital Converter

Comparator Rotating Position

Control Unit
resolvers which are reliable at high speed
are suitable for numerical control systems.
Designated Pulse
DC Amp.

Amplifier
Tape input +

Position
NC device feed back

Work under
process
Table

Motor

10
TAMAGAWA TRADING CO.,LTD
A COMPANY OF TAMAGAWA SEIKI CO.,LTD
HEAD OFFICE : TOKYO OFFICE : WARRANTY
1879 OHYASUMI, IIDA, NAGANO PREF, 395-8515, JAPAN 3-19-9 SHINKAMATA, OHTA-KU, TOKYO 144-0054, JAPAN Tamagawa Seiki warrants that this product is free from defects in material or
PHONE : 0265-21-1840 PHONE : 03-3738-3132 workmanship under nornal use and service for a period of one year from the date
FAX : 0265-21-1864 FAX : 03-3738-3175 of shipment from its factory. This warranty, however, excludes incidental and
consequential damages caused by careless use of the product by the user. Even
after the warranty period, Tamagawa Seiki offers repair service, with charge, in
order to maintain the quality of the product. The MTBF (mean time between
9001 Certific
SO
failures) of our product is quite long; yet, the predictable failure rate is not zero.
a The user is advised, therefore, that multiple safety means be incorporated in your
I

te

system or product so as to prevent any consequential troubles resulting from the


failure of our product.
IS O

ffi c e

14
do

a
0 0 1 C r tifi c a t e o n H e
e
All specifications are subject to change without notice.

URL http://www.tamagawa-seiki.co.jp '02.1


T12-1421N5. 3,000. 2002.1

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