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Original Russian Text F.I. Plekhanov, V.S. Kuznetsov, 2010, published in Vestnik Mashinostroeniya, 2010, No. 6, pp. 2528.
AbstractAn analytical method is outlined for determining the stress state of the pole and satellite shaft in a
planetary gear transmission within their contact zone. The influence of these elements on the pliability of the
joint and on the directional error of the satellite shaft is established. Measures are proposed for equalizing the
loads in the couplings.
DOI: 10.3103/S1068798X10060055
2KN multiflux planetary gear transmissions length; x(y) = x(y)b/C is the beams transverse flex
(James transmissions) are widely used in engineering ure; C = E/f is the rigidity of the elastic base (f =
because they are relatively light and compact, have a const); I = bx3/12 is the axial moment of inertia; E is
large carrying capacity, and are characterized by low the elastic modulus of the first kind; is Poissons
frictional power losses. However, manufacturing and ratio; K = 1.2; b is the thickness of the poles side wall.
installation errors in these mechanisms result in non
uniform load distributions within the couplings, Hence, after double differentiation
thereby reducing the benefits of multiflux mechanical IV 2K ( 1 + ) II 12
energy transmission. Therefore, in the design of such x ( y ) x ( y ) + 3 x ( y ) = 0.
gear transmissions, we need to know the load distribu bxf fbx
tion in the couplings and its dependence on the
deformability of the individual components. On the The transverse force Px(y) per unit length and
one hand, the pliability of the poles side wall and the hence the stress x(y) of the beam on an elastic base
satellite shaft at their contact point compensates the are characterized by damping vibrations. Given that
manufacturing error and equalizes the load over the flexure is constrained (the elastic base is assumed to be
length of the satellite teeth or crowns in the 2KN on both sides of the beam), we may assume aperiodic
transmission (Fig. 1). On the other hand, efforts to variation of Px(y) and x(y). Then
increase the pliability entail changing the shape or y y
dimensions of the components, which may result in x ( y ) = ( A + By )e = B ( y 1/ )e .
extreme increase in stress and transmission failure.
Therefore, we need to know the stress and strain in the
contact zone of the pole and the satellite shaft (Fig. 2).
As a rule, the pliability of these components is
determined experimentally or numerically, with the
specification of parameter values for the transmission.
We now establish analytically the stress variation in
the contact zone of the pole and the satellite shaft. To
this end, we isolate an element of the poles side wall
and consider its equilibrium under the action of nor
mal and tangential stress. We assume that the element
is a beam on an elastic base and employ the superposi
tion principle (Fig. 3).
The transverseflexure equation of the beam takes
the form
M ( y) + 2 K
( 1 + ) = II ( y ),
x
IE Exb
557
558 PLEKHANOV, KUZNETSOV
x y x
q()
R
M0 x
+
P
x
q()
q0
0 y
z dz
y
Fig. 2. Junction of satellite shaft with poles side wall. Fig. 3. Loading of an element of the poles side wall.
We may establish the relation between the normal The energy of a beam of infinite length, equal to the
stress and the tangential stress (y) if we take account work of displacement due to the tangential stress, is
of the pair law and express (y) in terms of the mean
tangential stress in the cross sections of the beam
2
y dU = bd ( 1 + ) ( R + y )dy/E = 0.5bd dy.
z
( y ) = D [ ( z 1/ )e /x ]dz 0 0
0
Hence
y
= Dye / ( x ),
/2
where D is determined from statics equations.
( R + y )dy / dy
2
= 2 ( 1 + ) d/E. (2)
12
Then (y) = q()x2yey = q() xyey. 0 0 0
K(1 + )
Here q() = q0 cos [1]; q0 = 2P/(R); P = F0/(2b); The variation of the stress in Eq. (2) along the
and F0 is the load on the satellite shaft. y axis is analogous to the variation (y) of an isolated
Thus, the normal stress takes the form element (Fig. 3). Then
y
y ( y ) = q ( ) [ ( z )dz ]/x I
Q ( )d =
ddy = H ( )dye
y
dy. (3)
0
0 0
y
= ( 1 + y )e q 0 cos .
Here H() expresses the dependence of the stress
Correspondingly, the maximum displacement of the in an arbitrary cross section on ; Q() is the radial
satellite shaft in the direction of load P (when = 0) is force per unit thickness of the side wall.
The radial force may be found as the transverse
=
( y )dy/E = 2q / ( E ).
y 0 (1)
force of a curved beam, on the assumption that = 0
0 and Q() = 0 when = 0
To determine , we need to relate this displacement
to the displacement due to the tangential stress in an
arbitrary cross section of the poles side wall. We use an
energy method to this end.
Q( ) =
q ( ) cos ( ) Rd
0
The potential shear energy of a b dy (R + y)d /2
pole element is
2
dU = b dyd ( 1 + ) ( R + y )/E.
sin
q ( ) sin Rd = 0.5q R cos . 0
0