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1900 Bopp & Reuther supplies 60% 1972 Intensifying its development work
of the worlds water gate valves in the field of measurement, dosage and
control technology, Bopp & Reuther
directs its products range towards the
increasing demand for automation.
Everywhere in the industry and the We use consequently the i The customer is our focus in our
municipal supply that liquid, gaseous possibilities which result from new way of thinking and acting
and vapor have to be reliably locked, technologies and materials
controlled and safe-guarded, our
i Aim of our actions is he
valves are at work and our Know-how Modern technique combined with continuous improvement of quality
of process technology comes into decades of experience and a world- and performance of our products
force. In close cooperation with our wide recognized quality standard and our work strategies
customers we continuously work on makes us consequently create iWe are work together as partners
optimizing our products and our solutions to problems which are just and are open for objective criticism
delivery programme. in practice and are economic for iDue to contiuous innovations in
today and in future for our customers. products and process we keep our
success of market.
To fulfill these ambitious tasks in iWe act non-polluting and take
future, Bopp & Reuther is guided by care of our ressources
the following statements:
Spring Loaded Safety
Valves
Control Valves
Shut-off Valves
Non-return Valves
Pressure Reducing
Valves for the Water
Industry
Service
Spring Loaded Safety
Valves
Spring Loaded Safety Valve Spring Loaded Safety Valve Spring Loaded Safety Valve
Compact Design Compact Design Si 0614
SiC 13 SiC 14 PN 10 - 400
until 200 bar with Bellows
until 100 bar
Function Function
Protecting the system against excessive Protecting the system against excessive
pressure pressure
Application Application
Chemical plants, petrochemical plants and Chemical plants, petrochemical plants, hot
low pressure steam, water supply water and low pressure steam, water
supply
Design Design
h Construction: angle-type valve h Construction: angle-type valve
h Size: DN 15 until 150 hSize: DN 15 until 25
h Connections: flanges h Connections: flanges
Approvals Approvals
h TV-Type Test Approval h TV-Type Test Approval
Function Function
Protecting the system against excessive Protecting the system against excessive
pressure pressure
Application Application
Chemical plants, petrochemical plants and Chemical plants, petrochemical plants and
low pressure steam, hot water low pressure steam, hot water
Design Design
h Construction: angle-type valve h Construction: angle-type valve
h Size: DN 15 until 50 h Size: DN 25 until 40
h Connections: flanges h Connections: flanges
Approvals Approvals
h TV-Type Test Approval h TV-Type Test Approval
Function Function
Securing the system against overpressure Securing the system against overpressure
with highest tightness requirements and at with highest tightness requirements and at
the same time vacuum tightness. the same time vacuum tightness
Application Application
Chemical plants, preferably thermal oil Chemical plants whose safety pressure is
especially low
Design Design
h Model: Angle valve h Model: Angle valve
h Model size: DN 25 and DN 50 h Model size: DN 20 - 80
h Connections: In accordance with all h Connections: In accordance with all
standards and factory standards standards and factory standards
h Seat-: 25 and 50 h Seat-: 20 to 80 mm
h max. set pressure: 40 bar h max. set pressure: 40 bar
h Materials: GS, CrNiMo h Materials: GS, CrNiMo and others
h Installed position: Variable h Installed position: Variable
h Allowable temperature h Allowable temperature
GS-C 25: -30 C to 400 C GS -30 C to 400 C (with appropriate
1.4571: -75 C to 400 C choice of material -196 C to 550 C)
h Massive inlet nozzles with sealing h Massive inlet nozzles with sealing
foil insert foil insert
h Discharge coefficient w= 0,15 h Discharge coefficient w= 0,25
Function Function
Securing the system against overpressure Securing the system against overpressure
with highest tightness requirements and at with high tightness as well as during
the same time vacuum tightness. repeated actuation
Application Application
For gases and vapours in all industrial Chemical plants and nuclear technology
process systems, nuclear technology
Design Design
h Model: Angular h Model: Angular
h Model size: DN 25 - 300 h Model size: DN 6 - 300
h Connections: In accordance with all h Connections: In accordance with all
standards and factory standards standards and factory standards
h Seat-: 27 to 275 mm h Seat-: 6 to 300 mm
h max. set pressure: 400 bar h max. set pressure: 160 bar
h Materials: GS, CrNiMo and others h Materials: GS, CrNiMo and others
h Installed position: Variable h Installed position: Variable
h Allowable temperature: h Allowable temperature:
GS: -30 C to +400 C (with appropriate GS: -30 C to +400 C (with appropriate
choice of material -196 C to 550 C) choice of material -196C to 550C)
h Massive inlet nozzles with sealing foil h Massive inlet nozzles, disc with highly
insert effective seal ring
h Discharge coefficient w= 0,35 h Discharge coefficient w= 0,46
Blocking (B) Disc with soft seal (.11) -40 until 150C0 Diaphragm seal (.58)
Weld end at the inlet (.22) Pneumatic piston support (.26ak) Vibration damper (.38)
Weight loading (.57) Lift indication with inductive proximity switch Position indication for design .26ak
(.14)
Changeover Valve
Function
Alternate changeover of one to two outlets
in one operating or standby position each
time
Application
Chemical plants, petrochemical systems,
refineries
Design
h Size: DN20 - 300 mm/DN 20 - 150
h Max.
operating pressure:40 bar / 160 bar
h Materials: GS, CrNi, CrNiMo and CrMo
other materials on demand
h Spindle seal with stuffing box or
additionally with a bellow
h Inlet blocking: One changeover valve on
the inlet of two safety valves
h Inlet and outlet blocking:Two changeover
valves connected via a chain, one
changeover valve each on the inlet and
outlet of two safety valves
Application Application
h High demands with regard to: Application Operation of the safety valves with mounted
- stable functioning Can be mounted afterwards to all safety on differential surface double piston or
- tightness until reaction valves of the series Si 61/ 6302...06 or Si safety valve SiZ 2507 with integrated
- small closing pressure differences 81/83/8402...07 differential surface piston, respectively
- accurate reaction
h Testability of the safety valves within the
system
Design Design
h With one control unit it is possible to Design h Three times redundant
operate one or more safety valves h 5 sizes h Testability of reliability during operation
h Operation possible with or without lifting h Double piston with applied lifting air h The pressure switches can be checked
air h Piston with free run in direction to the during operation
h Lifting below the spring test pressure by spindle in case of a failure in the air
manual action on site or by external supply
electrical signal
h For the safety function only one auxiliary
energy (pneumatic) is required
Approvals Approvals
h TV-Type Test Approval Approvals h TV-Type Test Approval
Function Function
Protecting the systems against excessive Actuation of the main valve SiH 3112
pressure
Design Design
h Type: angle-type valve h Spring loaded safety valve
h Size: DN 100 - 700 h Spring loaded safety valve with limited
h Max. pressure:160 bar and adjustable magnetic supplementary
h Materials: GS, CrNiMo loading (circuit opening connection)
h Seat-: 63 - 500 mm h Spring loaded control valve with magnetic
h Opening time: 100 - 200 ms supplementary loading (circuit opening
h Mounting connection)
position: vertical h Solenoid control valve as spring loaded
h Function# principle: main valve with control valve with spring with higher
system medium in adjustment and lifting solenoid in circuit
accordance with the closing connection
load principle h Spring loaded control valve with magnetic
h High tightness until reaction supplementary loading and with magnetic
h Load principle of operation by system lifting
medium with long opening times h Spring loaded control valve with
h Actuation by several different, pneumatic supplementary loading
independent control valves h Hydraulically operated control valve
h Bellows as assistance for opening
h Open position only depending on the
pressure and not on the flow
Function Function
Protecting the system against excessive Protecting the system against excessive
pressure pressure
Application Application
Nuclear power stations: Nuclear power stations pressurized water
Avoiding pressure hammers in water reactor: Protection of the steam generator
bearing systems when blowing off the (secondary)
safety valve
Design Design
h Type: angle-type valve h Type: angle-type valve
h Size: DN 25 - 80 h Size: DN 80 - 250
h Connections: flanges h Connections: flanges or weld end
Approvals Approvals
Certification in compliance with TSSA acc. to Certification in compliance with TSSA acc. to
ASME III requirements ASME III requirements
Application Application
h High pressure turbine Bypass with h Turbine Bypass with safety function for Application
safety function for starting up or stopping starting up or stopping steam High pressure start-up reducing station
steam generators, respectively generators, respectively
h Steam transfer in case of turbine failure h Steam transfer in case of turbine failure
h Steam conditioning for process steam h Steam conditioning for process steam
lines lines
Design Design
h Type: angular / Z-form h Type: angular / Z-form Design
h Size: seat- 28 - 200 mm h Size: seat- 72 - 450 mm h Type: angular / Z-form
h Capacity: K-values from 8 m/h until h Capacity: K-values from 50 m/h until h Size: seat- 28 - 200 mm
800 m/h 4500 m/h h Capacity: K-values from 8 m/h until
h Characteristic:linear/equal percentage h Characteristic:linear/equal percentage 800 m/h
h Body: forged, materials and pipe h Body: forged, weld connection in h Characteristic:linear/equal percentage
connection in accordance accordance with customer h Body: forged, materials and pipe
with customer specification specification connection in accordance
h Steam filter: for SAV-function h Steam filter: for SAV-function with customer specification
(3mm hole diameter) (3mm hole diameter) h Throttling: controlled/uncontrolled
h Injection: secondary atomized steam h Injection: secondary atomized steam h Actuator: hydraulic, electrical or
injection, controlled injection, controlled pneumatic
pressure atomizing pressure atomizing h Leakage rate:DIN 3230 part 3 - leakage
h Throttling: controlled/uncontrolled h Throttling: controlled/uncontrolled rate 1 as well as ANSI/FCI
h Actuator: hydraulic or pneumatic h Actuator: hydraulic or pneumatic 70-2 Class V possible
h Leakage rate:DIN 3230 part 3 - leakage h Leakage rate:DIN 3230 part 3 - leakage h Mounting
rate 1 as well as ANSI/FCI rate 1 as well as ANSI/FCI position: vertical, horizontal and
70-2 Class V possible 70-2 Class V possible hanging
h Mounting h Mounting
position: vertical, horizontal and position: vertical, horizontal and
hanging hanging
Function Function
Independent control of the low pressure in Pressure keeping in the water pipe net for
case of inhomogeneous extraction quantity cold water by permanent control of the
by the control of the supplied volume from discharge flow quantity if the nominal
the high pressure network pressure is exceeded
Application Application
Water supply systems Water supply systems
Design Design
h Size: DN 65-400 h Size: DN 65-400
h Max. pressure: 40 bar h Max. pressure:25 bar
h Materials: GG, GGG h Materials: GG, GGG
h Body enamelled inside h Body enamelled inside
h Insert chemically nickel-plated h Piston control via Venturi nozzle and with
h Piston control via Venturi nozzle and with spring loading
spring loading h Easy to maintain
h Easy to maintain
Mounting on Site
h Commissioning
h Maintenance
h Repair An efficient spare parts service - the Repair activities and general overhaul
h Mobile testing of safety valves basis of a quick service at Bopp & Reuther.
Owing to our comprehensive archives and a If a repair on site is impossible we will carry
Information well-considered identification system for the it out in our own service shop. There, we
P3701e components manufactured by us, we supply are also able to perform general overhaul
spare parts of original design. Thus, we are operations of your valve.
able, even for plants which are 30 years old
or older, to provide the required spare parts. Such an overhaul, the result of which is the
We have a sufficiently great number of all same as with a new valve regarding
common spare parts, in particular gaskets, functionability and work life, comprises the
on stock so that they may also be delivered following steps:
within a short time. If a spare part must be
manufactured as single piece certain h Visual control by our specialist personnel
production capacity will of course be h Determination of the scope of repair and
reserved. of the costs
h A quotation is submitted to the customer
h After release by the customer the repair
activities are carried out
h Final test by our quality assurance