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CONTENTS
Page
1. GENERAL 3
1.1 Scope 3
1.2 Related Sections 3
1.3 Standards 3
1.4 Trade Preamble 5
1.5 Definitions and Abbreviations 6
2. PERFORMANCE REQUIREMENTS 8
2.1 System and Component Requirements 8
2.2 Design Considerations 13
3. MATERIALS/COMPONENTS 20
3.1 Types of Curtain Wall 20
3.2 General Material Requirements 20
3.3 Glass 20
3.4 Glazing accessories 24
3.5 Sealants 24
3.6 Aluminium 25
3.7 Stainless Steel Components 28
3.8 Mild Steel Components 28
3.9 Accessory Elements 29
3.10 Drainage 32
3.11 Other Types of Panels 33
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1. GENERAL
Read with the General Requirements section, and all other contract documents.
1.1 Scope
This section covers the work requirements for curtain walling systems in building
facades. It covers systems involving mainly glass panels supported by various forms
of aluminium or steel components, including operable panels that may serve as
windows.
For systems involving mainly metal panels refer to section A1-40 Metal Cladding,
for conventional framed windows refer to section A1-20 Windows.
BMU and other cleaning equipment for the curtain wall are installed to proprietary
suppliers specifications and are not covered in this section.
1.3 Standards
Unless otherwise agreed by the SO, ensure all of the Works comply with the relevant
requirements of the Standards and Codes listed below or referenced in the body of
the Specification. Alternative Standards and Codes may be proposed for approval by
the SO, provided it can be demonstrated that the alternative Standards and Codes
comply with the requirements of the standards specified. All Standards and Codes
quoted are the current version, unless specific year references are noted.
Singapore Standards
SS 96 Curtain Walls
SS 341 Safety glazing, materials for use in buildings (Human impact
considerations)
SS381 Materials and performance tests for aluminium curtain wall
Other Standards
BS 6399-1 Loading for buildings Part 1: Code of practise for dead and
imposed loads
BS 6399-2
Loading for buildings Part 2: Code of practice for wind loads
BS 5889 Specification for one-part gun grade silicone based sealants
BS 6262 Code of practice for glazing for buildings.
BS 6262-4 Code of practice for glazing for buildings Safety related to human
impact.
BS 6375- 1 Performance of Windows. Classification for weathertightness.
Performance of Windows. Specification for operation and strength
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BS 6375-2 characteristics.
BS EN 572- Glass in buildings basic soda lime silicate glass products.
1 Definitions and general physical and mechanical properties
BS EN 572 - Glass in buildings basic soda lime silicate glass products. Float
2 glass.
BS 5250 Code of practice for control of condensation in buildings
BS 5950 Structural use of steelwork in buildings
BS 6496 Specification for powder organic coatings for application and stoving
to aluminium alloy extrusions, sheet and preformed sections for
external architectural purposes.
BS 6497 Specification for powder organic coatings for application and stoving
to hot dip galvanised hot rolled steel sections sheet and preformed
steel sheet for windows and other associated external architectural
purposes.
BS EN 485 Aluminium and aluminium alloys Sheet, strip and plate.
BS EN 573- Aluminium and aluminium alloys - chemical composition and form of
3 wrought products.
BS1161 Aluminium alloy sections for structural purposes
BS EN 755 Aluminium and aluminium alloys Extruded rod/bar, tube and
profiles.
BS 3887 Specification for anodic oxide coatings on wrought aluminium for
external architectural applications
BS 5713 Specification for hermetically sealed flat double glazed units
BS 6206 Specification for impact performance requirement for flat safety
glass and safety plastics for use in buildings.
BS 4255-1 Rubber used in preformed gaskets for weather exclusion from
buildings. Specification for non-cellular gaskets
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ASTM Standard Guide for Secondary Seal for Sealed Insulation Glass
C1249-93 Units for Structural Sealant Glazing Application.
ASTM Standard Specification for Pyrolitic and Vacuum Deposition Coatings
C1376-97 on Glass.
CIBSE Handbook on Thermal performance
DIN 18516 Bimetallic corrosion
Pt 4
PD 6484 Commentary on corrosion at bimetallic contacts and its alleviation
CWCT Standard and guide to good practice in curtain walling
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1.4.6 Warranty
Provide in accordance with the contract conditions for the entire curtain wall works.
Include all components and accessories and product warranties from the
manufacturers of the component parts of the faade system as indicated in the PSD.
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2. PERFORMANCE REQUIREMENTS
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h. Split mullions designed on the basis that loads are distributed in proportion to
their stiffness.
i. Glazing stabilises mullion flanges.
j. Internal flanges designed with restraints to building.
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f. Eliminate standing water on/or around the edge of double glazed units, panes and
panels.
g. Sufficient edge cover on all glazing and panels to:
i. Achieve weathering and edge capture around their perimeter, and;
ii. Achieve acceptable clearances between metal framing and glass
edges.
h. Glazing unit replacement without the need to dismantle the primary framing
members
i. Stainless steel hinges, screws, stays, mechanisms and locks and die cast zinc
stops.
j. Steel or brass keys.
k. Top hung to a limit of 150 mm from the vertical. The limiting device capable of
being undone only by authorised personnel.
l. An operating stay type mechanism with the following features:
i. Allow the opening light to be held open in incremental positions up
to the maximum restricted open position.
ii. A friction adjustment screw to adjust the degree of friction required,
enabling the window to be held open in incremental positions.
iii. When the opening light is closed the mechanism shall not protrude
into the room
iv. The stay mechanism to be fastened to both the opening light and
the frame and only capable of being undone by deliberate action.
2.1.6 Doors
Doors within curtain wall are to be / have:
a. Sufficient strength and robustness to withstand the static and dynamic loads that
occur during use. Where necessary reinforce point of attachment to the curtain
wall system. See drawings for opening extent and direction.
b. Intruder alarms and wired for easy connection by others to the Building
Management System, where indicated in clause 3.1.
c. Ironmongery as indicated in clause 3.1.
Note that all ironmongery is to be fully rebated into the surrounding framing elements.
2.1.7 Louvres
2.1.7.1 General
Louvres within curtain wall are to be / have:
a. Free area as stated in the PSD. Demonstrate compliance to BS EN 13030.
b. Integral rain traps and non-ferrous bird/insect mesh.
c. Louvre blades in extruded aluminium
d. Each blade fixed to perimeter frame without any visible exposed fixing
e. Collars with flanges to receive ductwork by others. Material for collars to be non
ferrous metals for a zone of at least 300mm from the inside face of the louvers.
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f. Inactive louvers: provide 3mm nominal thickness aluminium blank off panels,
finished to match louvers
g. Active louver: provide grade 1.44xx (formerly 316) Stainless steel birdmesh
screen behind louvre. Opening dimension of mesh not to exceed 15mm.
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thickness 1.5mm) sheet. This back pan shall provide a continuous, completely
sealed barrier against vapour transmission, air and secondary water penetration seal
between the back pan and the adjacent framing members. No part of the spandrel
box to be in contact with the spandrel glass or coating.
Design the thickness and fixing of the back pan to accept full design loads.
If the spandrel glass is transparent (ie. no pacifier applied to glass), coat the back pan
so as to make the appearance of the spandrel glass identical to the vision glass.
Provide insulation to the back pan. Provide a minimum 50mm air space between the
spandrel glass and the insulation or back pan. Provide for this space to be drained
and pressure equalised.
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d. Sustain and transmit all loads including dynamic effects from maintenance
gantries, platforms and ladders. Sustain and safely transmit loads at BMU
restraint points as advised by the BMU manufacturer.
e. Window cleaner eye bolts: gondola restraints at every 20m vertically
f. Coincident wind pressures for maintenance load to be based on wind speed of
22m/s.
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2.2.7 Functionality
2.2.7.1 Appearance
a. Achieve the mandatory geometry and presented on the Architects drawings.
b. Achieve colours and appearances presented on the Architects drawings.
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2.2.8 Constructability
Design the system to maximise prefabrication. Factory finished elements to be
erected directly with minimal site works.
Prefabricate elements of the sub-frame (i.e. secondary structural frame works to
support curtain wall on to building structure). No site welding or tack welding will be
permitted, unless incorporated into the design and clearly identified on submission
drawings.
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3. MATERIALS/COMPONENTS
3.2.1 Volatility
All materials and components are to be free from volatile components that may
migrate with time, or evaporate and re-condense onto other components.
3.2.2 Compatibility
Select, design and install materials to prevent bimetallic corrosion.
Ensure all materials for the curtain wall and glazed roof are compatible with the other
materials around them within their range of influence throughout the service life.
3.3 Glass
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d. Any edge deletion of coatings stopped within 0.5mm of the primary seal.
3.5 Sealants
Sealants shall be compatible, non-staining and fit for their intended purpose. If the
compatibility of material is unknown then, SO shall request to provide compatibility
test results from the sealant manufacturer.
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3.6 Aluminium
3.6.1 Extrusions
a. Aluminium shall have the chemical composition and temper appropriate for its
function, exposure and applied finish.
b. Use Grade 6061 T5 of BS 1474 for exposed anodised aluminium extrusions
c. Use Grades 6061, 6063 or 6106 of temper class T5 or T6 of BS 1474 for other
locations
d. The extrusions shall have the webs, walls, and flanges of sufficient thickness and
eliminate permanent distortion of elements in the finished Works.
e. Structural design of aluminium extrusions to comply with requirements of BS 8118
f. Comply with BS EN 486, BS EN 573-3, BS EN 755 and BS 1161.
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iii. The colour coat to not contain less than 70% PVF2 resin.
b. Performance Criteria
i. For colours and gloss levels: Refer to clause 3.1.
ii. The number and types of coats: In accordance with the Paint
Manufacturers specification for the specified particular paint
system(s) noted in clause 3.1.
iii. Coat all significant surfaces coated with the following minimum
(unless noted otherwise) dry film thickness in microns:
1. Barrier 25
2. Primer 10
3. Colour 30 average (25 minimum at any point)
4. Clear 10
c. The cured film to be dense and consistent, with no seeding and free from flow
lines, streaks, pin holes, blisters, tear damage and other coating defects/surface
imperfections when viewed from a distance of 1 metre under normal diffused
daylight.
3.6.3.3 Anodised Aluminium
a. General
i. Anodic oxidation of wrought aluminium shall comply with the
minimum requirements of BS3987, except that the film thickness to
be as follows:
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3.7.2 Fasteners
To comply with BS EN ISO 3506-1 and BS EN ISO 3506-2.
Fasteners are not to be visible.
Use Grade A4 for fasteners exposed to wetting, in all other circumstances use grade
A2.
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Refer colours and gloss levels of any exposed items to the SO.
Finished surfaces to be:
a. Dense and consistent
b. Free from flow lines, streaks, pin holes, blisters, tears, lumps and other coating
defects or surface imperfections when viewed from a distance of 1 metre under
normal diffused daylight.
3.9.1 Insulation
3.9.1.1 Thermal/ fire stopping/ sound deadening insulation to be
a. Inert, durable, rot and vermin proof, CFC and HCFC free.
b. Not capable of supporting mould fungal or bacteria growth.
c. Capable of maintaining the specified performance throughout the service life of
the curtain wall.
d. An approved mineral wool
e. At 50mm minimum thickness.
f. Maximum U-value for insulation to be 0.11 W/m.C.
g. Reinforced aluminium foil backing factory applied to the insulation
h. With a minimum density of 60kg/m
i. With melt point in excess of 1000F.
j. Be supported within the prefabricated panel by a continuous aluminium angle or
equivalent.
Where the insulation is placed behind the spandrel glass (in front of a back pan)
maintain a minimum 50mm air space between the spandrel glass and the insulation.
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3.9.3 Gaskets
Gaskets to be extruded EPDM complying with the provisions of BS 4255-1 or cellular
profiled rubber to ASTM-C509.
Inner gaskets of drained and ventilated or pressure equalised curtain walling systems
must be formed in a complete frame with sealed joints. Vulcanised rubber gaskets to
have factory moulded corner joints.
All gaskets/ weatherseals/ spacers are to have continuous mechanical attachment to
framing members. Adhesive attachment is not acceptable.
All gaskets must be resistant to oxidation, ozone and UV degradation.
Gaskets in contact with silicone sealants are to be heat cured silicone rubber,
chemically compatible with the silicone sealant and suitable for the specific purpose
intended.
Sponge gaskets/ weatherseals/ spacers are to be extruded black neoprene or
silicone rubber and conform to ASTM C509 (for neoprene).
Gasket manufacturer to be approved by the SO.
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Where the visual appearance is of prime concern exposed fixings are not allowed and
the fixing details are to be approved by SO.
3.9.4.2 Stainless steel
Use the following stainless steel fixings and fasteners with stainless steel and
aluminium, or with non-metallic components wherever wetting may occur:
a. grade A4 to BS 6105 where exposed to wetting.
b. grade A2 to BS 6105 where not visible, subject to agreement with SO.
Stainless steel fasteners may have hardened tips of other composition for self-drill
and self-tap screws only.
3.9.4.3 Mild steel
Use the following mild steel bolts with mild steel components.
a. Ordinary bolts and nuts to BS EN 24032, BS EN 24033, BS EN 24034.All plain
and tapered washers to BS 4320, Form E.
b. Nuts to BS 4190 for grade 8.8.
c. The use of zinc plating to BS 1706 Fe/Zn 8 is acceptable where serrated fixings
are used.
3.9.5 Brackets
Use stainless steel or aluminium brackets and stainless steel fixings wherever wetting
may occur (including condensation), otherwise painted or galvanised carbon steel
brackets may be used.
Brackets to be / have:
a. Resist all loads, movements and dimensional changes that may occur in the
building due to thermal changes, deflections, settlement and creep.
b. Allow for construction tolerance in the all components and structure.
c. Adjustable by small increments in and out, up and down and side
Use lock nuts to prevent loosening due to movements and/or vibrations.
State the torque values for tightening all bolts and the maximum allowable shim
dimension in the shop drawings. (Not to be greater than 10mm)
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3.10 Drainage
Comply with SS CP 26, SS CP 89 and manufacturers recommendations.
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3.11.1 Stone
Refer to section A1-60 Stone Cladding clause 3.3 for the selection of stone to be
used as spandrel panels.
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4.1 Design
4.1.1.2 Loading
Review wind pressures specified and prepare calculations for review to address any
omissions, over or under estimates or for areas of specific cladding. All revisions or
deviations from the specified wind pressures are to be approved by the SO.
Determine cladding design pressures and other loadings to be used in the design in
accordance with procedures established in performance requirements and
recognised Codes and Standards. Submit this to the SO for review.
4.1.1.3 Cast-in anchor design
Design cast-in anchors and their connection to the building structure in order to resist
dead loads, live loads, wind loads, and all building movements, individually and in
combination.
All fixings are to accommodate the worst combination of structural and curtain wall
tolerances, determine loading by considering eccentricity and provide capacity
calculation for a number of loading.
Identify locations of cast in anchors and incorporate in the shop / erection drawings.
4.1.1.4 Components subject to the full wind load
Design the air seal and all components external to this to resist the full cladding
design pressure.
Design horizontal sunshades for a minimum of 1.0 x design wind pressure.
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4.2.1 Submissions
a. Submit samples prototypes and demonstrations of fabrication as required by
SO.and set out in clause 5.1
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4.2.2.2 Methods
a. Select methods used for fabrication that will achieve the specified performance.
b. Maximise use jigs and computer controlled tools wherever appropriate to achieve
accuracy.
c. Use the correct tools for each task and equipment that is well maintained. Do not
use blunt and worn tools.
d. Carry out grinding, cutting, shaping and finishing materials using tools, techniques
and ancillary materials that will not contaminate curtain wall components with
particles or substances, which could disfigure, stain or corrode them.
e. Use experienced operatives skilled in using the techniques involved.
f. Undertake the assembly of components under factory controlled conditions
4.2.2.3 Marking
Mark components and materials clearly wherever this is required in order to identify:
a. Strong points for lifting, permit assembly or installation in a particular sequence;
b. Interlocks occur; or
c. Confusion that can foresee-ably arise between upper and lower faces, left and
right handed pieces, top and bottom, or
d. Lengths close but critically different from one another.
Mark in such a way as not to affect the performance of the Works with removable or
marks that will be concealed when installed.
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4.3.2 PVF2
4.3.2.1 Technical Procedures
The following standards are applicable:
a. Performance criteria AAMA 605.2.92
b. Paint matching BS3900 part D1
c. Process testing AAMA 605.2.92
d. Applicator QA/QC BS5750 and/or ISO9000
Carry out in full compliance with the Paint Manufacturer's Agreement.
4.3.2.2 Workmanship
Fabrications to be from either pre-finished or finished machine lengths.
Visible or exposed areas of un-coated metal or unsealed crevices open to the exterior
are unacceptable.
When coating is carried out after machining, arrange for satisfactory jigging points.
Provide drain holes where necessary.
Submit two sample joints to the SO for approval, prior to fabrication.
Grind smooth all welds, burrs and other edge machining to the requirements of the
powder coating applicator prior to coating. Provide drain holes where necessary.
Ensure uniformity of colour, texture and gloss, on the completed elevations, between
adjacent panels and/or components within the approved control samples.
Agree with the applicator, a sequence for coating the various elements in consistent
batches.
4.3.3 Andodising
4.3.3.1 Significant surfaces
All visible surfaces and other surfaces exposed to the external environmental
conditions to be deemed to be significant surfaces. These shall include any Note all
significant surfaces on the drawings and provide the SO with written confirmation
from the Anodiser that full coverage in accordance with this specification is achieved.
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Clean excess sealant from adjoining surface minimise movement of panels prior to
sealant setting.
4.7.1 Procedures
Obtain and review procedures from the specialist supplier/manufacturer for
fabricating structural silicone glazing units:
a. Documentation of the sealant manufacturers requirements for the particular
substrates of the construction including joint sizes, limitations, requirements for
mixing, cleaning, surface preparation, priming and application.
b. Glazing procedures including frame assembly, cleaning, priming (if necessary),
gunning, tooling, frame handling after glazing and curing.
c. Silicone batch logging procedures to record all batches used including batch
manufacture, date and arrival date of each batch at the fabrication works.
d. Details of sealant testing to be carried out to ensure continued high quality of
silicone being used on a batch or shift basis whichever is the least.
e. Details of tensiometer and any other testing equipment as required.
f. Details of substrate testing carried out on a daily basis to ensure continued high
quality of and consistency of silicone adhesion to the substrate.
g. Frame logging at time of assembly, which shall include identifying every panel by
a unique number. The glazing record for each panel shall include silicone type,
batch reference and date, curing time, date of application, glazier's name, and
temperature and humidity measured inside the factory at a nominated time of
each day.
h. Details of de-glazing to ensure quality of the silicone joints. 3 no. frames for each
type of structurally bonded glazing to be chosen at random by the SO and de-
glazed. The quality of the de-glazed units to be assessed against the
requirements for cohesion, adhesion, tear resistance and compatibility as defined
by the sealant manufacturer.
i. Details of procedures to deal with non-conformities. The procedure shall provide
for the identification of all frames of unacceptable quality and their re-glaze or
rejection. When non-conformity is established as a result of a random de-glaze,
then the SO shall call for further de-glazing of the frames glazed on the same day
and using the same silicone batch as the rejected frame.
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4.8.1 General
Unless otherwise agreed carry out metal arc welding process in accordance with
BSEN 1011: Part 3: 2000 together with other requirements in this specification.
Ensure welding consumables used for arc welding of stainless steel comply with
BSEN 12072: 2000 and BSEN 1600: 1997. Choose welding consumables to ensure
that the mechanical properties of the weld metal are not less than those required for
the parent metal.
Prepare joints in accordance with BSEN 1011: Part 3: 2000. Take precautions to
ensure cleanliness of the connection prior to welding.
Use all welding consumables and methods in accordance with the Codes.
Ensure all work are carried out by fully qualified trades persons with suitable
experience in the required fields.
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d. Weather conditions are unsuitable, such as high winds, rain and excessive
temperatures.
Adequately protect all areas to be painted onsite against the weather to the
satisfaction of the SO.
Apply all coating materials in a neat workmanlike manner by skilled personnel
working under experienced supervisors and in accordance with the manufacturers
recommendations. Unless specified otherwise all paint to be spray applied.
Carry out painting in a covered area remote from any abrasive blast cleaning
operations.
Round all sharp edges and corners to the steelwork prior to painting to an
approximate radius of 5mm. Remove all weld spatter, flux residues, oil and grease,
abrasive dust and other paint contaminants. Remove all moisture and ensure
surfaces are dry before coating.
Provide certificates of coating adhesion and of uniformity of coating as directed by the
SO.
4.10.2 Glazing
The following maximum allowable tolerances for individual panes of glass should be
followed:
a. 2.0 mm on height and width
b. 1.0 mm on straightness of edges
c. Tolerances on insulating glazed units allowed by BS 5713.
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4.11.1 General
Method statements are required for all stages from the production of the panels
through to installation on site.
Methods to minimise handling, repacking and lifting of panels. Panels to be stored
directly after fabrication allowing for the setting and curing of sealants.
Crates and packing to provide resistance to damage, the ingress of moisture and
infestation
All elements to be stored and protected against degradation due to weathering,
distortion and damage by other construction activities.
4.12 Installation
4.12.1 Submissions
Submit method statements to the SO for review, describing how it is proposed to
install the works.
Submit samples, prototypes and demonstrations of installation as required by SO.
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4.12.13 Repair
Notify the SO of all non-compliances and damage.
Submit all repair methods for review by the SO prior to works commencing.
Replace any damaged components in the curtain wall unless otherwise agreed by the
SO. Warrant all repairs.
4.12.13.1 Polyester Powder Coat Remedial Works
Site rectification of damage will be subject to the approval of the SO and only
permitted subject to the submission and approval of a specification and method
statement endorsed by the powder manufacturer. The rectification of damage shall
not invalidate the coating warranty.
All remedial works to be subject to trials to SOs acceptance. Submit repair record
sheets to the SO on completion of the works together with the coating Warranty
documents.
4.12.13.2 PVF2 Possible Site Repairs
Submit to the SO for approval, a detailed method statement for possible site repairs
to coated components. Obtain endorsement from the Paint Manufacturer that any
remedial works carried out in accordance with it, shall not invalidate the coating
Warranty.
Carry out all remedial works to the acceptance of the SO. Log and submit repair
record sheets together with the coating Warranty documents.
4.12.13.3 Galvanised Coating to Mild Steel
Repair all damage to galvanised steel as follows
a. Carefully abrade area around damage to give smooth feathered edges to all paint
layers affected.
b. Apply full protective system, overlapping surrounding area by 25mm minimum.
Repair all damaged galvanising using two coats of a two-pack epoxy polyamide zinc-
rich paint containing a minimum of 92% zinc dust in the dry film which to be built up to
an equivalent zinc coating in mass/m2.
Paint all cut ends and holes as above to give an equivalent zinc coating in mass/m2.
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Subject all remedial works to trials. Present approved trial sample to SO as a control
sample. Log repair record sheets submit on completion of the Works together with
the coating Warranty documents.
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5.1 Submissions
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j. Details of the type and frequency of maintenance required in order to meet the
expected design life.
k. Details of any components or materials that will not provide the expected design
life together with information on how these materials will be replaced.
l. The name of the PVF2 coating applicator and colour control limits
m. Outline quality plan proposals illustrating the level of checking undertaken and
who will carry out what checks.
n. Draft deed of warranty identifying warranty periods for the principal components
together with any limitations on these
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a. Glass
b. Aluminium (coated and uncoated, sheet, pressings and extrusions)
c. Aluminium surface finishes
d. Steel and stainless steel Sections
e. Bolts, Screws, Fixings
For certification from structural silicone and other sealant manufacturers, indicate that
the sealant manufacturer has reviewed all sealant details and tested all contact
surfaces, and endorses suitability for use with the proposed sealant and the purpose
intended.
Further, the sealant manufacturer(s) are to certify that the sealants used are
compatible with and will not stain the surfaces with which they are in contact and no
leakage or contamination from run-off water will occur.
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Submit the final document at conclusion of the Works and prior to completion.
5.1.5 Warranty
Provide warranty for the whole curtain wall system and components at completion.
Obtain a warranty from the structural silicone glazing specialist supplier confirming
that the structural silicone design detail drawings and installation have been checked
and approved. List in the warranty the drawings and details that have been approved.
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5.2.4.2 Glass
Any glass panels from the visual mock-up to be retained for later reference as control
samples.
5.2.4.3 Stone
Following the requirements of A1-60.
5.2.4.4 Metal Panels
Full size or 600mm x 600mm metal panels, complete with typical edge conditions and
finishes to be prepared as control samples. These samples to include typical
perimeter fixings.
5.2.4.5 Other components
Refer to the PSD for other control samples to be retained of other assemblies such as
sunshades, louvers and frames, 4 way joints, hardware, etc.
5.3 Testing
1. Adhesion
2. scratch resistance
3. gloss
4. pencil hardness
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ii. The Powder coat finish to aluminium components to meet or exceed the
requirements of BS 6496 when tested by an independent testing
laboratory.
iii. Ensure that the above mentioned tests on painted aluminium are carried
out and submit test reports indicating compliance of finish with all the
above enumerated requirements as well as manufacturers published
literature. Test samples to be taken at random from production runs.
b. Testing and Verification
iv. Provide certificates of coating adhesion and of uniformity of coating in
accordance with AS 1650 for galvanised coatings, and AS 1580 Method
408.4 for paint coatings. Comply with Classification 1 of that standard for
paint adhesion.
v. Ensure that the dry film thickness of the galvanising to steel elements is
tested to ensure that minimum film thickness is achieved.
c. Colour
vi. Comply with the Sampling procedures and plans set out in BS6001: Part 1
(ISO2859/2) for general inspection Level 2, AGL = 1% on each colour and
finish used in the Works. Carry out these inspections in the powder
coating plant prior to fabrication.
d. Applicators Certificate
vii. Provide the SO with certificates which state that the finish complies with
the requirements of this specification.
5.3.4 Glass
Conduct testing to demonstrate and verify requirements of section clause 3.3
5.3.5 Stone
Conduct testing to determine and verify the properties and durability of stone as
defined in A1-60.
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5.3.7.4 Reporting
Submit a test report and certificate produced by the Independent Testing Authority
verifying compliance with the performance requirements and design intent for review
by the SO.
a. Date of test, and of report.
b. Identification of the areas tested.
c. A note of the weather conditions particularly wind strength and direction at the
time of test.
d. The duration of the test with at statement of how water was applied, where the
test started, how it was progressed and where it finished.
e. A statement that the test carried out was in accordance with the standards
referred to in this document, or a full description of any deviation from the
standards previously agreed by the S.O.
f. A statement that the test was successful, or alternatively, a note of any leakages
through and/or directly below the area being tested, together with an indication of
the severity of leakage.
g. Name and author of report.
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