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Flamco

Electronic Control Unit


Quick Start Guide
The layout of the control unit is as follows:
1 2

iJ ~CTU4L
PRESSUrE!
SET

Key Symbol on front panel Function


Displays pressure value /
1 ACTUALPRESSURE/SET
Parameter memorization
BUZZER MUTE I Buzzer mute /
2 RESET I Instrument reset /
P.1 OVERRIDE Pump 1 override
3 SETUP + Parameter value increase by 0.1 bar
4 SETUP - Parameter value decrease by 0.1 bar

Power to the unit is controlled via an on/off switch located to the right of the
controller.
This is not an integral part. The unit only becomes live once power is supplied
through this switch.

The unit will not register until the system is full of water and pressure is sensed at
the transducer.

This unit must not be used to fill a system; it is only intended to perform
top-up operations.

If the system has no pressure the unit will give the reading Err1 and sound an
audible alarm. This prevents the unit being used to fill the system. Once the
system is filled and a pressure applied to the unit, parameter set-up can take
place

Flamco UK Limited, Unit 4 St. Michael's Road Tel: 01744 818100


Lea Green Industrial Estate, St Helens. WA9 4WZ www.flamco.co.uk
Flamco

Power supply 12v ac for all controls. Safe low voltage


Relay switching 230v ac 8 amp
Dual or single pump control
Pump monitoring for no current or too much current draw.
4 Digit display with scrolling, to display status and alarm modes
Internal alarm with mute function
Sensor fail volt free
logging for no of times each pumps has run, number of alarms and number of
times power fail.
Main set point with adjustable differential
Max time run for pumps - (This parameter will be linked to pump trip relay and
boiler interlock)
Alternates pumps each time its activated.
Password entry
Visual pressure reading at push of a button
If Pump 1 fails the other will cut in displaying 'P1 fail, P2' go activating the P1 trip
relay. If Pump 2 then fails the unit locks out indicating P2 fail on display.

Hi/lo water detection with alarm and auto reset. No volt free out
Hi pressure alarm with volt free
lo pressure alarm with volt free
Pump trip volt free x 2
Hi and lo alarm set points with auto reset.
All volt free outputs can also be powered with a rating up to 8 amps for warning
lamps or alarms.

Technical Specification:
Power Supply: AC 12v +/- 10% 50/60 Hz
Pressure Sensor: 0-10 Bar 0-5v
Range of Measurements: 0-9.9 Bar
Alarm Outputs: All normally open, AC250v 8A
Boiler Interlock: Normally Closed, AC 250v 8A
Audible Alarm: Internal Buzzer
Material Of Manufacture: ABS

Flamco UK Limited, Unit 4 St. Michael's Road Tel: 01744 818100


Lea Green Industrial Estate, St Helens. WA9 4WZ www.flamco.co.uk
Flamco

To enter the programme and to set the unit up a password needs to be entered.
Press + & - keys simultaneously and hold for 2 seconds. Then release.
Then enter the code 2601 using the + & - minus keys again.
+ to count up, - to count down. To index to the next digit press the Set key.

'P1' appears followed by a number. This is the number of times pump 1 has run /
charged the system. The display can show 9999 recorded pump runs.

'P2' appears followed by a number. This is the number of times pump 2 has run /
charged the system. The display can show 9999 recorded pump runs.

The figures for pump 1 and pump 2 will normally differ by 1 digit only, unless the
system power has been lost. In this instance the system will reset and pump 1
will operate first as required.

'AL' appears followed by a number, this shows the number of recorded alarms.
The display can show 9999 recorded alarms.

'Lpo' appears followed by a number, this shows the number of recorded power
interruptions. The display can show 9999 recorded interruptions.

'P' appears followed by a number, this shows the fill pressure. By using +/- keys
the correct pressure can be entered. (Typical 1.0 Bar). Press and hold P.1
Override button to manually test pump 1 only.
By pressing the Set key it accepts the set pressure and indexes to the next
programme item;

Flamco UK Limited, Unit 4 St. Michael's Road Tel: 01744 818100


Lea Green Industrial Estate, St Helens. WA9 4WZ www.flamco.co.uk
Flamco
'H' appears followed by a number, this shows the high pressure alarm. By using
+/- keys the correct pressure can be entered. (Typical 1.5 Bar). By pressing the
Set key it accepts the high pressure alarm setting and indexes to the next
programme item;

'L' appears followed by a number, this shows the low pressure alarm. By using
+/- keys the correct pressure can be entered. (Typical 0.5 Bar). By pressing the
Set key it accepts the low pressure alarm setting and indexes to the next
programme item;

'd' appears followed by a number, this shows the pump on/off differential. By
using +/- keys the correct differential can be entered. (Typical 0.2 Bar).
This feature ensures that the set pressure must drop by the differential value
before the pump will activate. By pressing the Set key it accepts the setting and
indexes to the next programme item;

'dELP' appears followed by a number, this shows the maximum pump run time
(Flood protection). By using +/- keys the correct pressure can be entered.
(Typical 10 minutes). By pressing the Set key it accepts the time setting and
indexes out of the programme options

The system is now configured and ready to run, the display will show the system
pressure.

Flamco UK Limited, Unit 4 St. Michael's Road Tel: 01744 818100


Lea Green Industrial Estate, St Helens. W A9 4 WZ www.flamco.co.uk
Flamco

Menu Item Description Comments


Cod. Code Entry Press the "+" & "-" keys together to display "Cod."
Enter the code 2601 using the "+" & "-" keys to alter the
flashing number. Press "set" to move to the next number,
and to enter the complete code.
P.1 Pump1 run counter Displays the number of times that pump 1 has been used to
top up the system.
Press and hold "reset" to clear this counter.
P.2 Pump2 run counter Displays the number of times that pump 2 has been used to
(If applicable) top up the system.
Press and hold "reset" to clear this counter.
All. Alarm counter Displays the number of times that an alarm has been
registered on the equipment.
Press and hold "reset" to clear this counter.
L.PO. Electrical power Displays the number of times that electrical power has been
interruption counter lost to the equipment.
Press and hold "reset" to clear this counter.
P.1.2 System pressure set to Using the "+" & "-" keys it is possible to increase or reduce
1.2 barg the set pressure.
Press "P.1 Override" to test Pump 1 only if required.
H.2.0 High pressure alarm set Using the "+" & "-" keys it is possible to increase or reduce
to 2.0 barg the alarm setpoint.
Press "P.1 Override" to test Pump 1 only if required.
L. 0.5 Low pressure alarm set Using the "+" & "-" keys it is possible to increase or reduce
to 2.0 barg the alarm setpoint.
Press "P.1 Override" to test Pump 1 only if required.
d.0.2 Differential set to 0.2 Using the "+" & "-" keys it is possible to increase or reduce
barg the differential. This is the pressure drop from the system
pressure required to initiate the pump(s).
Press "P.1 Override" to test Pump 1 only if required.
dELP Flood prevention. Pump Using the "+" & "-" keys it is possible to increase or reduce
overrun protection. the pump run time limit from 10 minutes to 990 minutes.

Flamco UK Limited, Unit 4 St. Michael's Road Tel: 01744 818100


Lea Green Industrial Estate, St Helens. WA9 4WZ www.flamco.co.uk
Flamco

Screen Message Comments


System Pressure System operating normally, no intervention required.
Or
SYS.GO
P.1 GO Pump 1 is running.
P.2 GO Pump 2 is running.
Err. Incorrect password (Cod.) entered.
Err. 1 No system pressure detected or Transducer failure.
Manual Reset Check System pressure available to transducer.
Turn electrical power off and back on or press "reset" button for 3 seconds.
Cod. Appears for 1 second before code entry screen appears.
H.H20 High water level in the internal break tank, self resetting alarm.
L. H2O Low water level in the internal break tank, self resetting alarm.
H.P. High system pressure, boiler interlock opens, high pressure relay closes,
audible alarm sounds.
This alarm will self reset when the system pressure returns to normal, audible
alarm can be silenced bv pressing "mute".
L.P. Low system pressure, boiler interlock opens, low pressure relay closes,
audible alarm sounds. The currently activated pump will continue to run until
either the pressure is restored or the overrun time limit is reached.
This alarm will self reset when the system pressure returns to normal, audible
alarm can be silenced by pressing "mute".
P.1 FAIL Pump 1 has failed, the pump 1 failure relay closes.
Manual Reset On single pump systems the boiler interlock opens, the audible alarm sounds.
On twin pump systems, the controller will isolate the pump and continue
normally with pump 2.
P.2 FAIL Pump 2 has failed, the pump 2 failure relay closes, and the controller will
Manual Reset isolate the pump and continue normallv with pump 1.
P.1 FAIL P.2 FAIL Pumps 1 and 2 have failed, the pump 1 failure relay closes as does the pump
Manual Reset 2 relay.
The boiler interlock opens, the audible alarm sounds.
dEL. P1 Pump 1 has reached the maximum run time limit as set in the controller. The
Manual Reset boiler interlock will open, the audible alarm will sound, and the pump 1 failure
relay will close. The system can be reset by holding the "reset" button for 3
seconds.
dEL. P2 Pump 2 has reached the maximum run time limit as set in the controller. The
Manual Reset boiler interlock will open, the audible alarm will sound, and the pump 2 failure
relay will close. The system can be reset by holding the "reset" button for 3
seconds.

Flamco UK Limited, Unit 4 St. Michael's Road Tel: 01744 818100


Lea Green Industrial Estate, St Helens. W A9 4 WZ www.flamco.co.uk
Flamco

It is not anticipated that this equipment will be exposed to adverse


environmental conditions without additional protection.
Site the equipment in a frost free area.
Ensure that 100mm of clear access is available around the equipment with
500mm clear access at the front.
Flush the mains water supply pipe before connection to this equipment.
An inline filter must be fitted to the inlet of the equipment if the mains
water supply is suspected to contain debris.
Please refer to BS 7074 for the installation code of practice.
Do not use this equipment to fill a system unless otherwise stated; it is
designed to 'top-up' a system in the event of pressure loss due to de-
aeration and minor system leakage.

Electrical installation must be carried out by a competent person


WARNING - LIVE TERMINALS WITHIN THIS EQUIPMENT
Isolate the equipment before removing any covers
Do Not make any electrical adjustments to the equipment unless it is
isolated from the mains electrical supply
Do Not operate with the electrical covers removed
Do Not alter any internal pipe-work, this equipment is tested prior to
Dispatch.

Flamco UK Limited, Unit 4 St. Michael's Road Tel: 01744 818100


Lea Green Industrial Estate, St Helens. WA9 4WZ www.flamco.co.uk
Flamco

Flamco UK pressurisation equipment is supplied with a Lock-shield system


connection valve (Not including 1300, 130HL, 2300 & 230HL).

This valve acts as a system isolation valve, pressurisation unit drain valve and
transducer connection point (Where fitted).

This must be opened to allow system pressure to be monitored by the


pressurisation equipment.

To open remove the key, exposing the isolation valve spindle, open the valve
(anticlockwise rotation) and replace cover (key).

Isolation Valve
~ovableKey

Remove all covers


Connect overflow pipe-work and ensure a continuous fall to a drain
Connect mains water supply to break tank float valve
Connect heating 1 chilled system to the system isolation valve
Connect mains electricity supply to unit, including provided earth
connection (Wiring is detailed separately for each unit)
Open the system isolation valve (1/4" Nickel Plated Ball Valve or Y:2"
Lockshield)
To set-up a digital unit, follow the separate quick start guide.
To set up a mechanical unit, please refer to the individual model guide.

Flamco UK Limited, Unit 4 St. Michael's Road Tel: 01744 818100


Lea Green Industrial Estate, St Helens. WA9 4WZ www.tlamco.co.uk
Flamco

When supplying multiple systems it is common practice to isolate the systems


using NRV's.

This pressurisation equipment monitors the system pressure and replenishes as


required, with an NRV in place rises in system pressure cannot be monitored.

For initial commissioning of Digital Equipment an NRV must be bypassed to


allow the pressurisation unit to 'see' system pressure.

This equipment is covered against manufacturing defects for 18 months from


date of manufacture or 12 months from the date of installation whichever is the
sooner.

This warranty covers the replacement of parts or products. verified as


having a manufacturing defect, when inspected at the St Helens factory.

Flamco UK Limited reserves the right to inspect an installation to verify that the
equipment has been installed in accordance with the written instructions.

Any modifications to the supplied equipment must be approved in writing


by Flamco UK Limited, failure to do so will invalidate the warranty.

Before requesting a site visit, the following information must be made available to
the Flamco UK Limited sales team.

Serial number of the equipment.


A purchase order to cover the work in the event that no manufacturing
defect if found. (This,must be the direct customer of Flamco UK Limited).
A site contact name and number
A full description of the alleged fault.

Flamco UK Limited can only respond to warranty queries from its direct
customer. If in doubt, please contact your installer to establish the supply chain.

Flamco UK Limited, Unit 4 St. Michael's Road Tel: 01744 818100


Lea Green Industrial Estate, St Helens. W A9 4WZ www.tlamco.co.uk
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Flamco

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